CN116833744B - Automatic assembly equipment of solenoid valve part - Google Patents
Automatic assembly equipment of solenoid valve part Download PDFInfo
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- CN116833744B CN116833744B CN202310869244.2A CN202310869244A CN116833744B CN 116833744 B CN116833744 B CN 116833744B CN 202310869244 A CN202310869244 A CN 202310869244A CN 116833744 B CN116833744 B CN 116833744B
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- 230000007246 mechanism Effects 0.000 claims abstract description 127
- 239000000463 material Substances 0.000 claims abstract description 50
- 230000001360 synchronised effect Effects 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
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Abstract
The invention discloses automatic assembly equipment of electromagnetic valve parts, which comprises a material tray for bearing all parts of an electromagnetic valve, a feeding mechanism for bearing the material tray to realize the feeding of all the parts of the electromagnetic valve, and an assembly mechanism for assembling all the parts of the electromagnetic valve, wherein the material tray comprises a first material tray, a second material tray and a third material tray which are respectively used for bearing a valve body assembly, an electromagnetic control assembly and an assembly bolt, the feeding mechanism can alternately feed the three parts, the electromagnetic control assembly is placed on the valve body assembly through a first assembly triaxial mechanism in the assembly mechanism, and the assembly bolt is fastened on the valve body assembly and the electromagnetic control assembly through a second assembly triaxial mechanism in the assembly mechanism. The invention relates to the technical field of electromagnetic valve production equipment, which can improve assembly efficiency.
Description
Technical Field
The invention relates to the technical field of electromagnetic valve production equipment, in particular to automatic assembly equipment for electromagnetic valve components.
Background
Solenoid valves are electromagnetic controlled industrial equipment, are automatic basic elements for controlling fluids, and belong to actuators, not limited to hydraulic and pneumatic. For use in industrial control systems to adjust the direction, flow, velocity and other parameters of the medium. The solenoid valve can be matched with different circuits to realize expected control, and the control precision and flexibility can be ensured. Solenoid valves are many, and different solenoid valves function at different locations in the control system, most commonly one-way valves, safety valves, directional control valves, speed regulating valves, and the like.
At present, as shown in fig. 1, when the electromagnetic valve is produced, the valve body assembly 8 and the electromagnetic control assembly 7 are required to be connected and installed, specifically, a bottom installation table 801 is arranged on the valve body assembly 8, a screw hole 802 is arranged on the bottom installation table, a top installation table 701 is arranged on the electromagnetic control assembly 7, each set of screw holes 802 corresponding to the top installation table 701 is provided with a mounting hole 702, and bolts 9 pass through the mounting holes 702 to be connected in the screw holes 802 in a threaded manner, so that the fixed connection between the valve body assembly and the electromagnetic control assembly is realized, but in the prior art, the assembly is generally carried out manually, so that the assembly efficiency is low, and the industrial production process cannot be satisfied.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide automatic electromagnetic valve component assembling equipment capable of accelerating the assembling efficiency.
The technical scheme adopted by the invention for achieving the purpose is as follows: an automatic assembly device for electromagnetic valve parts comprises a material tray for bearing all parts of an electromagnetic valve;
the feeding mechanism is used for bearing the material tray to realize the feeding of all parts of the electromagnetic valve;
And the assembly mechanism is used for assembling all parts of the electromagnetic valve.
In the above technical scheme, the charging tray includes first charging tray, second charging tray and third charging tray, be equipped with the first silo that is used for bearing the valve body assembly of solenoid valve on the first charging tray, be equipped with the second silo that is used for bearing the electromagnetic control assembly of solenoid valve on the second charging tray, be equipped with the third silo that is used for bearing assembly bolt on the third charging tray.
In the technical scheme, the feeding mechanism is provided with three groups, each group of feeding mechanism comprises a base, side sliding plates, a first linear motion mechanism, a second linear motion mechanism, a small bearing table and a large bearing table, two groups of side sliding plates are fixedly connected to the base, a group of sliding arc grooves are formed in each group of side sliding plates, the first linear motion mechanism is fixedly connected between the two groups of side sliding plates on the base, the first linear motion mechanism comprises a first motion table capable of performing linear motion, a lifting telescopic part is fixedly connected to the first motion table, a sliding column is fixedly connected to the telescopic part, two ends of the sliding column are respectively positioned in the sliding arc grooves, a first supporting rod is fixedly connected to the sliding column, and a stable telescopic part is fixedly connected between the first motion table and the small bearing table;
the base is fixedly connected with a second linear motion mechanism positioned on the outer side of the side sliding plate, the second linear motion mechanism comprises a second motion table capable of performing linear motion, the second motion table is fixedly connected with a second support rod, and the second support rod is fixedly connected with the large bearing table;
The first material tray, the second material tray and the third material tray are respectively and sequentially arranged on the small bearing table and the large bearing table in the three groups of feeding mechanisms.
In the above technical solution, the assembly mechanism includes a first assembly triaxial mechanism for placing the electromagnetic control assembly carried by the second tray on a valve body assembly carried on a first tray;
and a second assembling triaxial mechanism for assembling the assembling bolt carried on the third tray to the electromagnetic control assembly and the valve body assembly to realize fixation.
In the above technical scheme, the first assembly triaxial mechanism includes first mechanism platform, first X axle motion module, first Y axle motion module, first Z axle motion module and clamping part, fixedly connected with in the first mechanism bench first X axle motion module, including the first X axle motion platform that can follow X axle direction rectilinear motion in the first X axle motion module, fixedly connected with in the first X axle motion platform first Y axle motion module, including the first Y axle motion platform that can follow Y axle direction rectilinear motion in the first Y axle motion module, fixedly connected with in the first Y axle motion platform first Z axle motion module, including the first Z axle motion platform that can follow Z axle direction rectilinear motion in the first Z axle motion module, fixedly connected with in the first Z axle motion platform clamping part, first assembly triaxial mechanism with the first X axle motion platform upper bracket, first Y axle motion module, first Z axle motion module and the electromagnetic assembly of valve body installation clamp the electromagnetic assembly through the first X axle motion module, first Z axle motion module and first valve body installation the electromagnetic assembly of valve body and the electromagnetic assembly of valve body take the corresponding and place.
In the above technical scheme, the second assembly triaxial mechanism includes second mechanism platform, second X axle motion module, second Y axle motion module, second Z axle motion module and bolt assembly part, fixedly connected with in the second mechanism bench second X axle motion module, including in the second X axle motion module can follow X axle direction rectilinear motion's second X axle motion platform, fixedly connected with in the second X axle motion platform second Y axle motion module, including in the second Y axle motion module can follow Y axle direction rectilinear motion's second Y axle motion platform, fixedly connected with in the second Y axle motion platform second Z axle motion module, including in the second Z axle motion module can follow Z axle direction rectilinear motion's second Z axle motion platform, fixedly connected with in the second Z axle motion platform bolt assembly part, through second X axle motion module, second Y axle motion module, second Z axle motion can take the second Z axle motion module to bear the screw and can be taken the third material to install the bolt assembly part and pass the bolt assembly part on the valve body and realize the assembly hole is fixed with the electromagnetic assembly screw.
In the above technical scheme, the first linear motion mechanism further comprises a first motion slide rail, a first motion screw and a first driving motor, wherein the first motion slide rail is fixedly connected between the two groups of side sliding plates on the base, the first motion table is slidably connected to the first motion slide rail, the first motion screw is in threaded connection with the first motion table, the first driving motor is fixedly connected to the base, and the first driving motor is in power connection with the first motion screw;
the second linear motion mechanism further comprises a second motion sliding rail, a second motion lead screw and a second driving motor, the second motion sliding rail is fixedly connected to the outer side of the side sliding plate on the base, the second motion sliding rail is connected with a second motion table in a sliding mode, the second motion table is connected with the second motion lead screw in a threaded mode, one group of the second motion lead screws are fixedly connected with driving synchronous wheels, the other group of the second motion lead screws are fixedly connected with driven synchronous wheels, the driving synchronous wheels are connected with the driven synchronous wheels through synchronous belts, the second driving motor is fixedly connected to the base, and the second driving motor is in power connection with one group of the second motion lead screws.
In the above technical scheme, the first X-axis movement module further comprises a first X-axis sliding rail, a first X-axis screw rod and a first X-axis driving motor, the first X-axis sliding rail is fixedly connected with the first mechanism table, the first X-axis movement table is slidably connected with the first X-axis sliding rail, the first X-axis movement table is in threaded connection with the first X-axis screw rod, the first mechanism table is fixedly connected with the first X-axis driving motor, and the first X-axis driving motor is in power connection with the first X-axis screw rod;
The first Y-axis movement module further comprises a first Y-axis sliding rail, a first Y-axis lead screw and a first Y-axis driving motor, wherein the first Y-axis sliding rail is fixedly connected to the first X-axis movement table, the first Y-axis movement table is connected to the first Y-axis sliding rail in a sliding manner, the first Y-axis lead screw is connected to the first Y-axis movement table in a threaded manner, the first Y-axis driving motor is fixedly connected to the first X-axis movement table, and the first Y-axis driving motor is in power connection with the first Y-axis lead screw;
the first Z-axis movement module further comprises a first Z-axis sliding rail, a first Z-axis lead screw and a first Z-axis driving motor, wherein the first Z-axis sliding rail is fixedly connected with the first Y-axis movement table, the first Z-axis movement table is connected with the first Z-axis sliding rail in a sliding manner, the first Z-axis movement table is connected with the first Z-axis lead screw in a threaded manner, the first Y-axis movement table is fixedly connected with the first Z-axis driving motor, and the first Z-axis driving motor is connected with the first Z-axis lead screw in a power manner.
In the above technical scheme, the second X-axis movement module further comprises a second X-axis sliding rail, a second X-axis screw rod and a second X-axis driving motor, the second X-axis sliding rail is fixedly connected with the second mechanism table, the second X-axis movement table is slidably connected with the second X-axis sliding rail, the second X-axis screw rod is in threaded connection with the second X-axis movement table, the second X-axis driving motor is fixedly connected with the second mechanism table, and the second X-axis driving motor is in power connection with the second X-axis screw rod;
The second Y-axis movement module further comprises a second Y-axis sliding rail, a second Y-axis lead screw and a second Y-axis driving motor, wherein the second Y-axis sliding rail is fixedly connected to the second X-axis movement table, the second Y-axis movement table is connected to the second Y-axis sliding rail in a sliding manner, the second Y-axis lead screw is connected to the second Y-axis movement table in a threaded manner, the second Y-axis driving motor is fixedly connected to the second X-axis movement table, and the second Y-axis driving motor is in power connection with the second Y-axis lead screw;
The second Z-axis movement module further comprises a second Z-axis sliding rail, a second Z-axis lead screw and a second Z-axis driving motor, wherein the second Z-axis sliding rail is fixedly connected to the second Y-axis movement table, the second Z-axis movement table is connected to the second Z-axis sliding rail in a sliding manner, the second Z-axis movement table is connected with the second Z-axis lead screw in a threaded manner, the second Z-axis driving motor is fixedly connected to the second Y-axis movement table, and the second Z-axis driving motor is connected with the second Z-axis lead screw in a power manner.
In the above technical scheme, the bolt assembly part includes rotation motor, body of rod and magnetic suction head, fixedly connected with mounting panel on the second Z axle motion bench, rotate on the mounting panel and be connected with the body of rod, fixedly connected with on the mounting panel rotation motor, rotation motor with body of rod power connection, the bottom fixedly connected with of body of rod the magnetic suction head, the magnetic suction head with assembly bolt assorted.
Compared with the prior art, the invention has the beneficial effects that:
1. The electromagnetic control assembly provided by the feeding mechanism can be transferred and placed on the valve body assembly through the first assembling triaxial mechanism, and the assembling bolts provided by the feeding mechanism are arranged on the valve body assembly and the electromagnetic control assembly through the second assembling triaxial mechanism, so that the valve body assembly and the electromagnetic control assembly are fixedly connected, and the electromagnetic valve is assembled into a complete electromagnetic valve;
2. The feeding mechanism in the equipment adopts an alternate feeding mode, namely, the small bearing table can be driven to move through the first linear motion mechanism, and the sliding column can slide along the sliding arc groove when the small bearing table moves, so that the small bearing table on the upper part can descend when the sliding column moves to the bottom of the sliding arc groove gradually, the sliding column can drive the small bearing table on the upper part to ascend when the sliding column moves to the end part of the sliding arc groove gradually, and the small bearing table can pass through the bottom of the large bearing table when descending, when the second linear motion mechanism drives the large bearing table to move outwards, the first linear motion mechanism can drive the small bearing table to move inwards, and therefore alternate feeding is achieved, and the feeding mechanism can supplement parts on an external material disc when the material disc located in the inner part is assembled, so that the assembly efficiency is quickened.
Drawings
FIG. 1 is a schematic diagram of an exploded construction of a solenoid valve;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic elevational view of the present invention;
FIG. 4 is a schematic view of a first tray according to the present invention;
FIG. 5 is a schematic diagram of a second tray according to the present invention;
FIG. 6 is a schematic view of a third tray according to the present invention;
FIG. 7 is a schematic view of a feeding mechanism according to the present invention;
FIG. 8 is a schematic view of a first linear motion mechanism according to the present invention;
FIG. 9 is a schematic diagram of a second linear motion mechanism according to the present invention;
FIG. 10 is a schematic view of a first assembled triaxial mechanism according to the present invention;
FIG. 11 is a schematic view of a second assembled triaxial mechanism according to the present invention;
Fig. 12 is a schematic view of the solenoid valve of the present invention in its assembled configuration.
In the figure: a first material tray, a first material tank 101, a second material tray 2, a second material tank 201, a third material tray 3 and a third material tank 301;
the feeding mechanism comprises a 4 feeding mechanism, a 401 base, a 402 side sliding plate, a 403 first linear motion mechanism, a 404 second linear motion mechanism, a 405 small bearing table, a 406 large bearing table, a 407 sliding arc groove, a 408 first motion table, a 409 lifting telescopic piece, a 410 sliding column, a 411 first supporting rod, a 412 stabilizing telescopic piece, a 413 second motion table, a 414 second supporting rod, a 415 first motion sliding rail, a 416 first motion lead screw, a 417 first driving motor, a 418 second motion sliding rail, a 419 second motion lead screw, a 420 second driving motor, a 421 driving synchronous wheel, a 422 driven synchronous wheel and a 423 synchronous belt;
The first assembling three-axis mechanism, 501 a first mechanism table, 502 a first X-axis movement module, 503 a first Y-axis movement module, 504 a first Z-axis movement module, 505 a clamping part, 506 a first X-axis sliding rail, 507 a first X-axis lead screw, 508 a first X-axis driving motor, 509 a first X-axis movement table, 510 a first Y-axis sliding rail, 511 a first Y-axis lead screw, 512 a first Y-axis driving motor, 513 a first Y-axis movement table, 514 a first Z-axis sliding rail, 515 a first Z-axis lead screw, 516 a first Z-axis driving motor, 517 a first Z-axis movement table;
The second assembling three-axis mechanism, 601 second mechanism table, 602 second X-axis movement module, 603 second Y-axis movement module, 604 second Z-axis movement module, 605 bolt assembling part, 606 second X-axis sliding rail, 607 second X-axis lead screw, 608 second X-axis driving motor, 609 second X-axis movement table, 610 second Y-axis sliding rail, 611 second Y-axis lead screw, 612 second Y-axis driving motor, 613 second Y-axis movement table, 614 second Z-axis sliding rail, 615 second Z-axis lead screw, 616 second Z-axis driving motor, 617 second Z-axis movement table, 618 rotation motor, 619 rod body, 620 magnetic suction head;
7 electromagnetic control assembly, 701 top mount table, 702 mounting hole, 8 valve body assembly, 801 bottom mount table, 802 screw, 9 assembly bolts.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Example 1
Referring to fig. 2-7, an automatic assembly device for electromagnetic valve components includes a tray, a feeding mechanism 4 and an assembly mechanism, wherein the tray is used for carrying the trays of all parts of the electromagnetic valve, and the trays are divided into three types, namely, a first tray 1, a second tray 2 and a third tray 3, the first tray 1 is provided with a first trough 101 for carrying a valve body assembly 8 of the electromagnetic valve, the second tray 2 is provided with a second trough 201 for carrying an electromagnetic control assembly 7 of the electromagnetic valve, the third tray 3 is provided with a third trough 301 for carrying an assembly bolt 9, and the first trough 101, the second trough 201 and the third trough 301 are uniformly distributed and provided with a plurality of groups;
The feeding mechanism 4 is used for bearing the trays to realize the feeding of all parts of the electromagnetic valve, namely the first tray 1 or the second tray 2 or the third tray 3 can be placed on the feeding mechanism 4, the transfer of the trays is realized through the feeding mechanism 4, the feeding of the parts on the trays is realized, in order to realize the feeding of three parts (the electromagnetic control assembly 7, the valve body assembly 8 and the assembly bolt 9), the feeding mechanism 4 also needs three groups, each group of feeding mechanism 4 feeds one part, taking one group of feeding mechanism 4 as an example, each feeding mechanism 4 comprises a base 401, a side sliding plate 402, a first linear motion mechanism 403, a second linear motion mechanism 404, a small bearing table 405 and a large bearing table 406, two groups of side sliding plates 402 are fixedly connected on the base 401, a group of sliding arc grooves 407 are arranged on each group of side sliding plates 402, the base 401 is fixedly connected with a first linear motion mechanism 403 between two groups of side sliding plates 402, the first linear motion mechanism 403 comprises a first motion platform 408 capable of performing linear motion, the first motion platform 408 is fixedly connected with a lifting telescopic piece 409, the lifting telescopic piece 409 is fixedly connected with a sliding column 410, two ends of the sliding column 410 are respectively positioned in the sliding arc-shaped grooves 407, the sliding column 410 is fixedly connected with a first supporting rod 411, the first supporting rod 411 is fixedly connected with a small bearing platform 405, a stable telescopic piece 412 is fixedly connected between the first motion platform 408 and the small bearing platform 405, the lifting telescopic piece 409 and the stable telescopic piece 412 are both structures provided with an outer cylinder and an inner cylinder which is slidingly connected inside the outer cylinder, and the difference is that the two structures are different in size, so when the first motion platform 408 in the first linear motion mechanism 403 performs linear motion, the small upper carrying platform 405 can be driven to move linearly by the lifting telescopic piece 409 and the stabilizing telescopic piece 412, and when the first moving platform 408 moves linearly, the sliding column 410 can move along the sliding arc-shaped groove 407, when the sliding column 410 moves towards the bottom of the sliding arc-shaped groove 407, the small upper carrying platform 405 descends, and when the sliding column 410 moves towards the end of the sliding arc-shaped groove 407, the small upper carrying platform 405 can ascend;
The second linear motion mechanism 404 is fixedly connected to the outer side of the side sliding plate 402 on the base 401, the second linear motion mechanism 404 comprises a second motion platform 413 capable of performing linear motion, a second support rod 414 is fixedly connected to the second motion platform 413, and a large carrying platform 406 is fixedly connected to the second support rod, so that the large carrying platform 406 can be driven to perform linear motion through the second linear motion mechanism 404, and the small carrying platform 405 can pass through the bottom of the large carrying platform 406 when descending step by step, so that the large carrying platform 406 and the small carrying platform 405 can alternately move to two ends of the base 401, and the small carrying platform 405 and the large carrying platform 406 are respectively provided with the first material tray 1 or the second material tray 2 or the third material tray 3, so that feeding of parts on the first material tray 1 or the second material tray 2 or the third material tray 3 can be realized when alternating;
The assembly mechanism is used for assembling all parts of the electromagnetic valve, and specifically comprises a first assembly triaxial mechanism 5 used for placing an electromagnetic control assembly 7 borne by a second material tray 2 on a valve body assembly 8 borne by a first material tray 1, and a second assembly triaxial mechanism 6 used for assembling an assembly bolt 9 borne by a third material tray 3 on the electromagnetic control assembly 7 and the valve body assembly 8 to realize fixation.
Example 2
Referring to fig. 3, an automatic assembling apparatus for electromagnetic valve components is substantially the same as the first embodiment, further, in this embodiment, the first assembling triaxial mechanism 5 includes a first mechanism table 501, a first X-axis moving module 502, a first Y-axis moving module 503, a first Z-axis moving module 504, and a clamping component 505, the first mechanism table 501 is fixedly connected with the first X-axis moving module 502, the first X-axis moving module 502 includes a first X-axis moving table 509 capable of moving linearly along the X-axis direction, the first X-axis moving table 509 is fixedly connected with the first Y-axis moving module 503, the first Y-axis moving module 503 includes a first Y-axis moving table 513 capable of moving linearly along the Y-axis direction, the first Y-axis moving table 513 is fixedly connected with a first Z-axis moving module 504, the first Z-axis moving module 504 includes a first Z-axis moving table 517 capable of performing linear movement along the Z-axis direction, a clamping member 505 is fixedly connected to the first Z-axis moving table 517, and the first assembling triaxial mechanism 5 is matched with the feeding mechanism 4, so that the clamping member 505 can be driven to perform three-directional movements of X-axis, Y-axis and Z-axis by the first X-axis moving module 502, the first Y-axis moving module 503 and the first Z-axis moving module 504, and then the clamping member 505 can clamp and place the electromagnetic control assembly 7 carried on the first tray 1 on the valve body assembly 8 carried on the second tray 2, and the screw hole 802 on the valve body assembly 8 corresponds to the mounting hole 702 on the electromagnetic control assembly 7, and the mounting hole 702 corresponds to the screw hole 802 and can be determined by the positions of the components placed on the first tray 1 and the second tray 2.
In this embodiment, the second three-axis assembly mechanism 6 includes a second mechanism table 601, a second X-axis movement module 602, a second Y-axis movement module 603, a second Z-axis movement module 604, and a bolt assembly member 605, the second mechanism table 601 is fixedly connected with the second X-axis movement module 602, the second X-axis movement module 602 includes a second X-axis movement table 609 capable of moving linearly along the X-axis direction, the second X-axis movement table 609 is fixedly connected with the second Y-axis movement module 603, the second Y-axis movement module 603 includes a second Y-axis movement table 613 capable of moving linearly along the Y-axis direction, the second Y-axis movement table 613 is fixedly connected with the second Z-axis movement module 604, the second Z-axis moving module 604 includes a second Z-axis moving table 617 capable of performing linear movement along the Z-axis direction, the second Z-axis moving table 617 is fixedly connected with a bolt assembly component 605, and the bolt assembly component 605 can perform movements in three groups of directions of X-axis, Y-axis and Z-axis through the second X-axis moving module 602, the second Y-axis moving module 603 and the second Z-axis moving module 604, so that the screw assembly component can absorb the assembly bolt 9 carried on the third material tray 3 and pass the assembly bolt 9 through the mounting hole 702 to be in the screw hole 802 in a threaded manner, thereby fixing the electromagnetic control assembly 7 and the valve body assembly 8.
Example 3
Referring to fig. 8 and 9, an automatic assembly device for electromagnetic valve components is substantially the same as the first embodiment, further, in this embodiment, the first linear motion mechanism 403 further includes a first motion slide rail 415, a first motion screw 416, and a first driving motor 417, the first motion slide rail 415 is fixedly connected between the two sets of side slides 402 on the base 401, the first motion table 408 is slidably connected to the first motion slide rail 415, the first motion table 408 is screwed with the first motion screw 416, the first driving motor 417 is fixedly connected to the base 401, the first driving motor 417 is in power connection with the first motion screw 416, and the first motion screw 416 is driven to rotate by the first driving motor 417, so that the first motion table 408 performs linear motion on the first motion slide rail 415;
The second linear motion mechanism 404 further comprises a second motion sliding rail 418, a second motion lead screw 419 and a second driving motor 420, the second motion sliding rail 418 is fixedly connected to the outer side of the side sliding plate 402 on the base 401, a second motion table 413 is slidably connected to the second motion sliding rail 418, the second motion table 413 is in threaded connection with the second motion lead screw 419, one group of motion lead screws is fixedly connected with a driving synchronous wheel 421, the other group of motion lead screws is fixedly connected with a driven synchronous wheel 422, the driving synchronous wheel 421 is connected with the driven synchronous wheel 422 through a synchronous belt 423, the second driving motor 420 is fixedly connected with the base 401, the second driving motor 420 is in power connection with the group of second motion lead screws 419, and the second motion lead screw 419 is driven to rotate through the second driving motor 420, so that the second motion table 413 performs linear motion on the second motion sliding rail 418;
The first linear motion mechanism 403 and the second linear motion mechanism 404 provided by the present embodiment can meet the requirements of the working of embodiment 1, and the first driving motor 417 and the second driving motor 420 both adopt servo motors, and can perform accurate motion after combining with a screw rod, so as to ensure excellent automatic assembly effect.
Example 4
Referring to fig. 10-12, in the embodiment, the first X-axis moving module 502 further includes a first X-axis sliding rail 506, a first X-axis screw 507, and a first X-axis driving motor 508, where the first X-axis sliding rail 506 is fixedly connected to the first mechanism table 501, the first X-axis sliding rail 506 is slidably connected to the first X-axis moving table 509, the first X-axis moving table 509 is screwed to the first X-axis screw 507, the first mechanism table 501 is fixedly connected to the first X-axis driving motor 508, and the first X-axis driving motor 508 is in power connection with the first X-axis screw 507, and drives the first X-axis screw 507 to rotate by the first X-axis driving motor 508, so that the first X-axis moving table 509 slides linearly along the first X-axis sliding rail 506;
the first Y-axis motion module 503 further includes a first Y-axis sliding rail 510, a first Y-axis screw 511, and a first Y-axis driving motor 512, where the first Y-axis sliding rail 510 is fixedly connected to the first X-axis motion table 509, the first Y-axis motion table 513 is slidably connected to the first Y-axis sliding rail 510, the first Y-axis motion table 513 is screwed with the first Y-axis screw 511, the first X-axis motion table 509 is fixedly connected to the first Y-axis driving motor 512, the first Y-axis driving motor 512 is in power connection with the first Y-axis screw 511, and the first Y-axis driving motor 512 drives the first Y-axis screw 511 to rotate so that the first Y-axis motion table 513 slides linearly along the first Y-axis sliding rail 510;
The first Z-axis motion module 504 further includes a first Z-axis slide rail 514, a first Z-axis screw 515, and a first Z-axis drive motor 516, where the first Z-axis slide rail 514 is fixedly connected to the first Y-axis motion platform 513, the first Z-axis motion platform 517 is slidably connected to the first Z-axis slide rail 514, the first Z-axis screw 515 is screwed to the first Z-axis motion platform 517, the first Z-axis drive motor 516 is fixedly connected to the first Y-axis motion platform 513, the first Z-axis drive motor 516 is in power connection with the first Z-axis screw 515, and the first Z-axis screw 515 is driven to rotate by the first Z-axis drive motor 516, so that the first Z-axis motion platform 517 slides linearly along the first Z-axis slide rail 514;
The first X-axis driving motor 508, the first Y-axis driving motor 512 and the first Z-axis driving motor 516 are all servo motors, and can have precise movement after being combined with a screw rod, so that the clamping component 505 can precisely move to any position, and the electromagnetic control assemblies 7 at different positions on the second material tray 2 are clamped, and the clamped electromagnetic control assemblies 7 can be precisely placed on the valve body assembly 8 on the first material tray 1.
The second X-axis moving module 602 further includes a second X-axis sliding rail 606, a second X-axis screw 607, and a second X-axis driving motor 608, the second X-axis sliding rail 606 is fixedly connected to the second mechanism table 601, the second X-axis moving table 609 is slidably connected to the second X-axis sliding rail 606, the second X-axis screw 607 is screwed to the second X-axis moving table 609, the second X-axis driving motor 608 is fixedly connected to the second mechanism table 601, the second X-axis driving motor 608 is in power connection with the second X-axis screw 607, and the second X-axis driving motor 608 drives the second X-axis screw 607 to rotate, so that the second X-axis moving table 609 slides linearly along the second X-axis sliding rail 606;
The second Y-axis motion module 603 further comprises a second Y-axis sliding rail 610, a second Y-axis lead screw 611 and a second Y-axis driving motor 612, the second Y-axis sliding rail 610 is fixedly connected to the second X-axis motion stage 609, the second Y-axis motion stage 613 is slidably connected to the second Y-axis sliding rail 610, the second Y-axis driving motor 612 is fixedly connected to the second X-axis motion stage 609, the second Y-axis driving motor 612 is in power connection with the second Y-axis lead screw 611, and the second Y-axis driving motor 612 drives the second Y-axis lead screw 611 to rotate so that the second Y-axis motion stage 613 can slide linearly along the second Y-axis sliding rail 610;
The second Z-axis movement module 604 further comprises a second Z-axis sliding rail 614, a second Z-axis screw 615, and a second Z-axis driving motor 616, the second Z-axis sliding rail 614 is fixedly connected to the second Y-axis movement table 613, the second Z-axis movement table 617 is slidably connected to the second Z-axis sliding rail 614, the second Z-axis screw 615 is threadedly connected to the second Z-axis movement table 617, the second Z-axis driving motor 616 is fixedly connected to the second Y-axis movement table 613, the second Z-axis driving motor 616 is in power connection with the second Z-axis screw 615, and the second Z-axis screw 615 is driven to rotate by the second Z-axis driving motor 616, so that the second Z-axis movement table 617 slides linearly along the second Z-axis sliding rail 614;
The second X-axis driving motor 608, the second Y-axis driving motor 612 and the second Z-axis driving motor 616 are all servo motors, and have precise movements after being combined with a screw rod, so that the bolt assembly component 605 can precisely move to any position, and the assembly bolts 9 at different positions on the third tray 3 are sucked, and can precisely move to the corresponding mounting holes 702 and screw holes 802, so that the assembly bolts 9 are mounted.
In this embodiment, the bolt assembly component 605 includes a rotating motor 618, a rod body 619 and a magnetic suction head 620, a mounting plate is fixedly connected to the second Z-axis moving table 617, the rod body 619 is rotatably connected to the mounting plate, the rotating motor 618 is fixedly connected to the mounting plate, the rotating motor 618 is in dynamic connection with the rod body 619, the magnetic suction head 620 is fixedly connected to the bottom end of the rod body 619, the magnetic suction head 620 is matched with the assembly bolt 9, the assembly bolt 9 can be sucked through the magnetic suction head 620, the rod body 619 is driven to rotate through the rotating motor 618, then the assembly bolt 9 at the bottom is enabled to rotate, and when the second Z-axis moving table 617 descends, the assembly bolt 9 can be enabled to rotate to pass through the mounting hole 702 and be in threaded connection with the screw hole 802.
In summary, this embodiment discloses an automatic assembling device for electromagnetic valve components, which is mainly used for realizing the assembly of electromagnetic valves, specifically, three groups of feeding mechanisms 4 can be used for respectively supplying all the components (electromagnetic control assembly 7, valve body assembly 8 and assembling bolt 9) required by the electromagnetic valve assembly, the electromagnetic control assembly 7 supplied by the feeding mechanisms 4 can be transferred and placed on the valve body assembly 8 through the first assembling triaxial mechanism 5, the assembling bolt 9 supplied by the feeding mechanisms 4 is installed on the valve body assembly 8 and the electromagnetic control assembly 7 through the second assembling triaxial mechanism 6, so that the valve body assembly 8 and the electromagnetic control assembly 7 are fixedly connected, then the small bearing table 405 can be driven to move through the first linear motion mechanism 403, and the small bearing table 405 can slide along the sliding arc groove 407 when moving, then, when the sliding column 410 moves gradually towards the bottom of the sliding arc groove 407, the small bearing table 405 on the upper part can be lowered, when the sliding column 410 moves gradually towards the end of the sliding arc groove 407, the small bearing table 405 on the upper part can be driven by the sliding column 410, when the small bearing table 405 on the upper part can be driven by the sliding column 410, and when the small bearing table 405 moves down from the first linear motion mechanism 403 to the second linear motion platform 405 can be driven by the small bearing table 405 on the second linear motion platform 405, and the small bearing table 405 can move alternately upwards when the small bearing table 405 moves from the small bearing table 405 to the bottom part and the small bearing table 405 moves upwards.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (5)
1. An automatic assembly equipment of solenoid valve part, its characterized in that: comprises a material tray for bearing all parts of the electromagnetic valve;
The feeding mechanism (4) is used for bearing the material tray to realize the feeding of all parts of the electromagnetic valve;
The assembly mechanism is used for assembling all parts of the electromagnetic valve;
The material trays comprise a first material tray (1), a second material tray (2) and a third material tray (3), wherein a first material groove (101) for bearing a valve body assembly (8) of an electromagnetic valve is arranged on the first material tray (1), a second material groove (201) for bearing an electromagnetic control assembly (7) of the electromagnetic valve is arranged on the second material tray (2), and a third material groove (301) for bearing an assembly bolt (9) is arranged on the third material tray (3);
The feeding mechanism (4) is provided with three groups, each group of feeding mechanism (4) comprises a base (401), side sliding plates (402), a first linear motion mechanism (403), a second linear motion mechanism (404) and a small bearing table (405) and a large bearing table (406), two groups of side sliding plates (402) are fixedly connected to the base (401), a group of sliding arc grooves (407) are formed in each group of side sliding plates (402), the first linear motion mechanism (403) is fixedly connected between the two groups of side sliding plates (402) on the base (401), the first linear motion mechanism (403) comprises a first motion table (408) capable of performing linear motion, a lifting telescopic piece (409) is fixedly connected to the first motion table (408), sliding columns (410) are fixedly connected to the telescopic piece, two ends of each sliding column (410) are respectively located in the sliding arc grooves (407), a first supporting rod (411) is fixedly connected to the sliding columns (410), and the first bearing table (408) is fixedly connected to the small bearing table (405);
A second linear motion mechanism (404) is fixedly connected to the outer side of the side sliding plate (402) on the base (401), the second linear motion mechanism (404) comprises a second motion table (413) capable of performing linear motion, a second supporting rod (414) is fixedly connected to the second motion table (413), and the large bearing table (406) is fixedly connected to the second supporting rod (414);
The small bearing tables (405) and the large bearing tables (406) in the three groups of feeding mechanisms (4) are respectively provided with the first material tray (1), the second material tray (2) and the third material tray (3) in sequence;
The assembly mechanism comprises a first assembly triaxial mechanism (5) for placing the electromagnetic control assembly (7) carried by the second tray (2) on a valve body assembly (8) carried on the first tray (1);
The second assembling triaxial mechanism (6) is used for assembling the assembling bolts (9) borne on the third charging tray (3) to the electromagnetic control assembly (7) and the valve body assembly (8) to realize fixation;
The first assembly triaxial mechanism (5) comprises a first mechanism table (501), a first X-axis movement module (502), a first Y-axis movement module (503), a first Z-axis movement module (504) and a clamping component (505), the first X-axis movement module (502) is fixedly connected to the first mechanism table (501), the first X-axis movement module (502) comprises a first X-axis movement table (509) capable of linearly moving along the X-axis direction, the first X-axis movement table (509) is fixedly connected with the first Y-axis movement module (503), the first Y-axis movement module (503) comprises a first Y-axis movement table (513) capable of linearly moving along the Y-axis direction, the first Y-axis movement table (513) is fixedly connected with the first Z-axis movement module (504), the first Z-axis movement module (504) comprises a first Z-axis movement table (517) capable of linearly moving along the Z-axis direction, the first Z-axis movement table (517) is fixedly connected with the first Y-axis movement module (503), and the first Y-axis movement module (503) is matched with the first Y-axis mechanism (5) by means of clamping component (503), and the feeding mechanism (4) The first Z-axis movement module (504) can drive the clamping part (505) to clamp and place the electromagnetic control assembly (7) borne on the first material tray (1) on the valve body assembly (8) borne by the second material tray (2), and a screw hole (802) on the valve body assembly (8) corresponds to a mounting hole (702) on the electromagnetic control assembly (7);
The second assembly triaxial mechanism (6) comprises a second mechanism table (601), a second X-axis movement module (602), a second Y-axis movement module (603), a second Z-axis movement module (604) and a bolt assembly component (605), the second X-axis movement module (602) is fixedly connected to the second mechanism table (601), the second X-axis movement module (602) comprises a second X-axis movement table (609) capable of linearly moving along the X-axis direction, the second X-axis movement table (609) is fixedly connected with the second Y-axis movement module (603), the second Y-axis movement module (603) comprises a second Y-axis movement table (613) capable of linearly moving along the Y-axis direction, the second Z-axis movement table (604) is fixedly connected to the second Y-axis movement module (604), the second Z-axis movement module (617) capable of linearly moving along the Z-axis direction is included in the second Z-axis movement module (604), and the second Y-axis movement module (603) is fixedly connected with the second Y-axis assembly component (617) through the second Y-axis movement module (603), the second Z-axis movement module (604) can be provided with a bolt assembly component (605) to absorb an assembly bolt (9) borne on the third material tray (3) and enable the assembly bolt (9) to penetrate through the installation hole (702) to be connected in the screw hole (802) in a threaded mode, and therefore the electromagnetic control assembly (7) and the valve body assembly (8) are fixed.
2. An automatic assembly equipment of solenoid valve parts according to claim 1, wherein: the first linear motion mechanism (403) further comprises a first motion sliding rail (415), a first motion screw (416) and a first driving motor (417), the first motion sliding rail (415) is fixedly connected between the two groups of side sliding plates (402) on the base (401), the first motion table (408) is slidably connected to the first motion sliding rail (415), the first motion screw (416) is connected to the first motion table (408) in a threaded mode, the first driving motor (417) is fixedly connected to the base (401), and the first driving motor (417) is in power connection with the first motion screw (416);
The second linear motion mechanism (404) further comprises a second motion sliding rail (418), a second motion lead screw (419) and a second driving motor (420), wherein the base (401) is positioned on the outer side of the side sliding plate (402) and fixedly connected with the second motion sliding rail (418), the second motion sliding rail (418) is slidably connected with a second motion table (413), the second motion table (413) is in threaded connection with the second motion lead screw (419), one group of the motion lead screws is fixedly connected with a driving synchronous wheel (421), the other group of the motion lead screws is fixedly connected with a driven synchronous wheel (422), the driving synchronous wheel (421) is connected with the driven synchronous wheel (422) through a synchronous belt (423), the base (401) is fixedly connected with a second driving motor (420), and the second driving motor (420) is in power connection with one group of the second motion lead screws (419).
3. An automatic assembly equipment of solenoid valve parts according to claim 1, wherein: the first X-axis movement module (502) further comprises a first X-axis sliding rail (506), a first X-axis screw (507) and a first X-axis driving motor (508), the first X-axis sliding rail (506) is fixedly connected to the first mechanism table (501), the first X-axis sliding rail (506) is slidably connected with the first X-axis movement table (509), the first X-axis screw (507) is connected to the first X-axis movement table (509) in a threaded manner, the first X-axis driving motor (508) is fixedly connected to the first mechanism table (501), and the first X-axis driving motor (508) is in power connection with the first X-axis screw (507);
The first Y-axis movement module (503) further comprises a first Y-axis sliding rail (510), a first Y-axis screw (511) and a first Y-axis driving motor (512), the first Y-axis sliding rail (510) is fixedly connected to the first X-axis movement table (509), the first Y-axis movement table (513) is connected to the first Y-axis sliding rail (510) in a sliding manner, the first Y-axis screw (511) is connected to the first Y-axis movement table (513) in a threaded manner, the first Y-axis driving motor (512) is fixedly connected to the first X-axis movement table (509), and the first Y-axis driving motor (512) is in power connection with the first Y-axis screw (511);
the first Z-axis movement module (504) further comprises a first Z-axis sliding rail (514), a first Z-axis screw (515) and a first Z-axis driving motor (516), the first Z-axis sliding rail (514) is fixedly connected to the first Y-axis movement table (513), the first Z-axis sliding rail (514) is slidably connected with the first Z-axis movement table (517), the first Z-axis movement table (517) is connected with the first Z-axis screw (515) in a threaded manner, the first Y-axis movement table (513) is fixedly connected with the first Z-axis driving motor (516), and the first Z-axis driving motor (516) is in power connection with the first Z-axis screw (515).
4. An automatic assembly equipment of solenoid valve parts according to claim 1, wherein: the second X-axis movement module (602) further comprises a second X-axis sliding rail (606), a second X-axis screw (607) and a second X-axis driving motor (608), the second X-axis sliding rail (606) is fixedly connected to the second mechanism table (601), the second X-axis sliding rail (606) is slidably connected with the second X-axis movement table (609), the second X-axis screw (607) is connected to the second X-axis movement table (609) in a threaded manner, the second X-axis driving motor (608) is fixedly connected to the second mechanism table (601), and the second X-axis driving motor (608) is in power connection with the second X-axis screw (607);
the second Y-axis movement module (603) further comprises a second Y-axis sliding rail (610), a second Y-axis lead screw (611) and a second Y-axis driving motor (612), the second Y-axis sliding rail (610) is fixedly connected to the second X-axis movement table (609), the second Y-axis movement table (613) is connected to the second Y-axis sliding rail (610) in a sliding manner, the second Y-axis lead screw (611) is connected to the second Y-axis movement table (613) in a threaded manner, the second Y-axis driving motor (612) is fixedly connected to the second X-axis movement table (609), and the second Y-axis driving motor (612) is in power connection with the second Y-axis lead screw (611);
The second Z-axis movement module (604) further comprises a second Z-axis sliding rail (614), a second Z-axis screw (615) and a second Z-axis driving motor (616), the second Z-axis sliding rail (614) is fixedly connected to the second Y-axis movement table (613), the second Z-axis sliding rail (614) is slidably connected with the second Z-axis movement table (617), the second Z-axis movement table (617) is in threaded connection with the second Z-axis screw (615), the second Y-axis movement table (613) is fixedly connected with the second Z-axis driving motor (616), and the second Z-axis driving motor (616) is in power connection with the second Z-axis screw (615).
5. An automatic assembly equipment of solenoid valve parts according to claim 1, wherein: the bolt assembly part (605) comprises a rotating motor (618), a rod body (619) and a magnetic suction head (620), wherein a mounting plate is fixedly connected to the second Z-axis motion platform (617), the rod body (619) is rotationally connected to the mounting plate, the rotating motor (618) is fixedly connected to the mounting plate, the rotating motor (618) is in power connection with the rod body (619), the magnetic suction head (620) is fixedly connected to the bottom end of the rod body (619), and the magnetic suction head (620) is matched with the assembly bolt (9).
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| CN202310869244.2A CN116833744B (en) | 2023-07-17 | 2023-07-17 | Automatic assembly equipment of solenoid valve part |
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| CN202310869244.2A CN116833744B (en) | 2023-07-17 | 2023-07-17 | Automatic assembly equipment of solenoid valve part |
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| CN117732739A (en) * | 2024-02-19 | 2024-03-22 | 宁德时代新能源科技股份有限公司 | Feeding device, feeding method and battery production line |
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