CN116810353A - Motor locking machine and processing method thereof - Google Patents
Motor locking machine and processing method thereof Download PDFInfo
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- CN116810353A CN116810353A CN202310482552.XA CN202310482552A CN116810353A CN 116810353 A CN116810353 A CN 116810353A CN 202310482552 A CN202310482552 A CN 202310482552A CN 116810353 A CN116810353 A CN 116810353A
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- motor
- pressing
- outer frame
- clamping
- fan outer
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- 238000003672 processing method Methods 0.000 title claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 309
- 238000003825 pressing Methods 0.000 claims abstract description 114
- 125000006850 spacer group Chemical group 0.000 claims abstract description 47
- 238000000034 method Methods 0.000 claims abstract description 40
- 210000004907 gland Anatomy 0.000 claims abstract description 13
- 230000006835 compression Effects 0.000 claims abstract description 3
- 238000007906 compression Methods 0.000 claims abstract description 3
- 238000007664 blowing Methods 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 12
- 238000010926 purge Methods 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 description 8
- 238000003754 machining Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The application relates to a motor locking machine and a processing method thereof, wherein the scheme comprises the following steps: the input line mechanism is used for conveying the fan outer frame to a position close to the guide locking mechanism and positioning the fan outer frame through the first sensor; the guide locking mechanism is used for realizing the guide concentricity of the motor and the fan by inserting into the center of the motor, and completing the first procedure by locking the screw; the pressing mechanism is used for feeding the bearing spacer bush or the oil-containing bearing into a core rod arranged at the center of the motor and pressing the bearing spacer bush or the oil-containing bearing into the motor to complete a second process; the pressing cover mechanism is used for feeding the pressing cover above the center of the motor and pressing the pressing cover on the motor to finish a third process; clamping the moving mechanism; and the output line mechanism is used for conveying the fan outer frame to a station of the gland mechanism from one end close to the compression mechanism. The application has high processing efficiency and reduces the opinion of the working intensity of workers.
Description
Technical Field
The application relates to the technical field of processing of cooling fans or fans, in particular to a motor locking machine and a processing method thereof.
Background
Fans (fans) are machines that rely on input mechanical energy to raise gas pressure and discharge gas, and are widely used for ventilation, dust removal and cooling of factories, mines, tunnels, cooling towers, vehicles, ships and buildings.
At present, in the fan processing process, a motor is installed, namely a bearing spacer or an oil-containing bearing is pressed into a fan outer frame manually, then the motor is placed into the fan outer frame manually and locked by an electric screwdriver, and as the motor is externally provided with a lead wire, a wire pressing cover is required to be pressed and buckled on the motor manually, and finally, a specific part is cleaned manually, so that a next testing link is performed. In the process, the large working procedure can be completed by at least three to four persons, the working efficiency is low, the working strength is high, and the quality is difficult to control.
Therefore, there is a need for a motor locking machine and a method of manufacturing the same that can greatly reduce the number of workers, improve the work efficiency, and reduce the work intensity.
Content of the application
The application aims to solve the problems in the prior art and provides a motor locking machine and a processing method thereof.
In order to achieve the purpose of the application, the application adopts the following technical scheme: the motor locking machine includes:
the input line mechanism is used for conveying the fan outer frame to a position close to the guide locking mechanism and positioning the fan outer frame through the first sensor;
wherein, the fan outer frame is internally provided with a motor and is pre-locked with screws;
the guide locking mechanism is used for realizing the guide concentricity of the motor and the fan by inserting into the center of the motor, and completing the first procedure by locking the screw;
the pressing mechanism is used for feeding the bearing spacer bush or the oil-containing bearing into a core rod arranged at the center of the motor and pressing the bearing spacer bush or the oil-containing bearing into the motor to complete a second process;
the pressing cover mechanism is used for feeding the pressing cover above the center of the motor and pressing the pressing cover on the motor to finish a third process;
the clamping moving mechanism is used for clamping and conveying the fan outer frame to a station of the guide locking mechanism; the clamping device is used for clamping and conveying the fan outer frame to a station of the pressing mechanism; the clamping device is used for clamping and conveying the fan outer frame to one end of the output line mechanism, which is close to the pressing mechanism;
and the output line mechanism is used for conveying the fan outer frame to a station of the gland mechanism from one end close to the compression mechanism.
Further, the device also comprises an air blowing cleaning mechanism, wherein the air blowing cleaning mechanism is arranged between the gland mechanism and the pressing mechanism and is erected on the output line mechanism, and is used for performing air blowing cleaning operation on the passing fan outer frame and the inner parts thereof.
Further, the input line mechanism, the guide locking mechanism, the pressing mechanism, the gland mechanism, the output line mechanism, the blowing cleaning mechanism and the clamping moving mechanism are all positioned on the same straight line or are positioned on the same straight line in an approximate way.
Further, the clamping moving mechanism comprises three clamping units which are arranged in a straight line at set intervals, a moving frame for installing the clamping units, a first driving mechanism for driving the moving frame to move back and forth, and a seventh up-down driving mechanism for driving the moving frame to move up and down, wherein the first clamping unit clamps the motor through inserting the center of the motor and supporting the motor, and is used for sending the motor with the fan outer frame to a station of the guide locking mechanism, the second clamping unit clamps the motor through inserting the center of the motor and supporting the motor, and is used for sending the motor with the fan outer frame to a station of the pressing mechanism, and the third clamping unit clamps the motor through inserting the center of the motor and supporting the motor, and is used for sending the motor with the fan outer frame to one end, close to the pressing mechanism, of the output line mechanism.
Further, the guide locking mechanism comprises a guide block for being inserted into the center of the motor to guide, at least two screw locking devices for locking screws, a first moving plate for installing the guide block, a second moving plate for installing the screw locking devices, a first up-and-down driving mechanism for driving the first moving plate to move up and down, and a second up-and-down driving mechanism for driving the second moving plate to move up and down, wherein the first moving plate is in sliding connection with the second moving plate and is arranged in parallel.
Further, the guide locking mechanism further comprises a pressing plate and a third upper and lower driving mechanism arranged on the first moving plate, and the third upper and lower driving mechanism is used for pressing, positioning and fixing the fan outer frame by pushing the pressing plate downwards.
Further, the pressing mechanism comprises a first vibrating disk for providing a bearing spacer or an oil-containing bearing, a first conveying track for conveying the bearing spacer or the oil-containing bearing, a positioning plate for positioning the bearing spacer or the oil-containing bearing, a second sensor for determining whether the bearing spacer or the oil-containing bearing exists or not, a horizontal movement clamping mechanism for clamping and sleeving the bearing spacer or the oil-containing bearing on a motor core rod, a pressing block for pressing the bearing spacer or the oil-containing bearing into the motor to complete a second procedure, a third moving plate for installing the pressing block, a fourth up-down driving mechanism for driving the third moving plate to move up and down, and a fifth up-down driving mechanism for driving the horizontal movement clamping mechanism to move up and down.
Further, the horizontal movement clamping mechanism is arranged in parallel with the first conveying track and is arranged above the first conveying track, the horizontal movement clamping mechanism is driven to descend through the fifth upper and lower driving mechanism to clamp and ascend the bearing spacer sleeve or the oil-containing bearing on the first conveying track, the bearing spacer sleeve or the oil-containing bearing is driven to move to the position above the core rod of the motor through the first horizontal movement mechanism, and the bearing spacer sleeve or the oil-containing bearing is driven to descend through the fifth upper and lower driving mechanism to be sleeved on the core rod.
Further, the gland mechanism comprises a second vibration disc for providing the wire pressing cover, a second conveying track for conveying the wire pressing cover, a vacuum sucking mechanism for sucking and releasing the wire pressing cover, a sixth up-down driving mechanism for driving the vacuum sucking mechanism to move up and down, a second horizontal moving mechanism for driving the vacuum sucking mechanism to move to the position above the station of the gland mechanism, and a clamping device for clamping and positioning the outer fan frame.
The motor locking machining method is used for machining through the motor locking machine and specifically comprises the following steps of:
s00, placing the fan outer frame which is internally provided with the motor and is pre-locked with the screw on the input line mechanism, and ensuring that the screw is positioned at a set position;
s10, clamping the fan outer frame which is internally provided with a motor and is pre-locked with screws by the clamping moving mechanism, and putting the fan outer frame clamp on a station of the guide locking mechanism;
s20, the guide locking mechanism compresses and positions the fan outer frame, the motor and the fan are guided and concentric by inserting the fan outer frame into the center of the motor, and then a first procedure is completed by locking the screw;
s30, clamping the fan outer frame clamp of which the moving mechanism completes the first procedure, putting the fan outer frame clamp on a station of the compressing mechanism, and synchronously taking and putting the next fan outer frame clamp which is internally provided with a motor and is pre-locked with screws on a station of the guide locking mechanism;
s40, the pressing mechanism sends the bearing spacer bush or the oil-containing bearing into a core rod arranged at the center of the motor, and presses the bearing spacer bush or the oil-containing bearing into the motor to complete a second process;
s50, clamping the fan outer frame clamp of which the moving mechanism completes the second procedure, putting the fan outer frame clamp on one end of the output line mechanism, which is close to the compressing mechanism, and synchronously taking the next fan outer frame clamp which is internally provided with a motor and is pre-locked with screws, and putting the next fan outer frame clamp on a station of the compressing mechanism;
s60, conveying the fan outer frame which completes the second procedure to a station of a gland mechanism by an output line mechanism;
and S70, the pressing cover is sent to the upper part of the center of the motor by the pressing cover mechanism, and the pressing cover is pressed on the motor to finish the third process.
Compared with the prior art, the beneficial effects are that: 1. the application only needs to keep a worker's station at most to install the motor into the fan outer frame, then use the electric screwdriver to carry on the pretension operation, finally install the fan outer frame with motor and pre-locking screw in it put on input line mechanism according to the specified orientation can, the subsequent process is fully automatic to operate, need not the manual intervention, therefore the application can reduce the number of workers obviously, raise the working efficiency, reduce the worker's working strength, can replace the original manual post with the manipulator of course too;
2. the initial operation on the worker station only carries out simple pre-locking screw operation, and only the fan outer frame with the pre-locked screw placed in a specified direction is required, and the subsequent operation of guiding and locking the screw is carried out, so that the influence on the processing quality of a final finished product is basically negligible, the final cost processing quality can be ensured, and the consistency is better. Moreover, the application is very suitable for most products of my department.
Drawings
FIG. 1 is a front view of the present application;
FIG. 2 is a top view of the present application;
FIG. 3 is an isometric view of the present application;
FIG. 4 is an enlarged view of A in FIG. 3;
FIG. 5 is an enlarged view of B in FIG. 3;
FIG. 6 is a partial block diagram of a hold down mechanism;
FIG. 7 is a schematic view of a part of the structure of the pilot lock mechanism of the present application;
FIG. 8 is a rear view of the present application;
FIG. 9 is a schematic view of a first vibratory pan in the hold-down mechanism;
FIG. 10 is a schematic view of a positioning plate in a hold-down mechanism
Fig. 11 is an enlarged view of the pilot lock mechanism.
In the figure, 1, a fan outer frame; 2. an input line mechanism; 3. a guide locking mechanism; 4. a compressing mechanism; 5. a blowing cleaning mechanism; 6. a capping mechanism; 7. clamping the moving mechanism; 8. an output line mechanism; 21. a first sensor; 22. a limit baffle; 31. a guide block; 32. a screw locking device; 33. a first moving plate; 34. a second moving plate; 35. a first up-down driving mechanism; 36. a second up-down driving mechanism; 37. a compacting plate; 38. a third up-down driving mechanism; 41. a first vibration plate; 42. a first conveying track; 43. a positioning plate; 44. a second sensor; 45. a horizontally moving clamping mechanism; 46. briquetting; 47. a third moving plate; 48. a fourth up-down driving mechanism; 49. a fifth up-down driving mechanism; 61. a second vibration plate; 62. a second conveying track; 63. a vacuum suction mechanism; 64. a sixth up-down driving mechanism; 65. a second horizontal movement mechanism; 66. a clamping device; 71. a clamping unit; 72. a moving rack; 73. a first driving mechanism; 74. seventh up-down driving mechanism.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which are derived by a person skilled in the art based on the embodiments of the application, fall within the scope of protection of the application.
It will be appreciated by those skilled in the art that in the present disclosure, the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," etc. refer to an orientation or positional relationship based on that shown in the drawings, which is merely for convenience of description and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore the above terms should not be construed as limiting the application.
The fan casing 1 in the drawings of the present application does not show a model with a motor and a wire pressing cover mounted thereon, but is merely illustrative.
As shown in fig. 1 to 11, the present motor locking machine includes:
an input wire mechanism 2 for conveying the fan housing 1 to a position close to the guide locking mechanism 3 and positioning the fan housing 1 by the first sensor 21;
wherein, the fan outer frame 1 is internally provided with a motor and is pre-locked with screws;
in this embodiment, the structures of the input line mechanism 2 and the output line mechanism 8 are basically identical, and are common belt conveying lines, and are products that can be directly purchased in the market or customized to manufacturers, and the function is to convey the fan outer frame 1 (or called product), so that the structure and principle thereof will not be described again.
In this embodiment, the structure of the fan housing and the motor (stator) mentioned in the present application can refer to the prior patent of my department or the product of my department on the internet, and is a waterproof heat dissipation fan as disclosed in chinese patent No. CN114382714a or a high-iron type high protection level fan as disclosed in chinese patent No. CN 217055646U.
Preferably, the first sensor 21 may be a conventional laser sensor, an infrared sensor, or a photoelectric sensor with other similar functions, so as to identify the fan casing 1 and then activate the clamping moving mechanism 7, and the fan casing 1 may be blocked by a limit baffle 22 disposed at one end of the input line mechanism 2 near the guiding locking mechanism 3, and wait for the clamping moving mechanism 7 to clamp the fan casing 1 onto the station of the guiding locking mechanism 3.
The aligning locking mechanism 3 is used for aligning the motor and the fan by inserting the motor into the center, and completing a first procedure by locking the screw; taking the inner diameter of a central shaft tube of the outer frame as a central point, pressing the upper die into the motor to guide the concentricity of the motor and the outer frame, and returning the upper die after the servo start of the locking screw reaches a preset torque;
in the present embodiment, as shown in fig. 5, 7 and 11, the guide lock mechanism 3 includes a guide block 31 for being inserted into the center of a motor to guide, at least two screw locking devices 32 for locking screws, a first moving plate 33 for mounting the guide block 31, a second moving plate 34 for mounting the screw locking devices 32, a first up-and-down driving mechanism 35 for driving the first moving plate 33 to move up and down, and a second up-and-down driving mechanism 36 for driving the second moving plate 34 to move up and down, and the first moving plate 33 is slidably connected to the second moving plate 34 and arranged in parallel.
The structure and principle of the screw locking device 32 are basically identical to those of the existing electric screw driver, and the screw locking device is driven by a motor to rotate. The specific structure and principle are not described in detail.
In this embodiment, the guide locking mechanism 3 further includes a pressing plate 37 and a third up-down driving mechanism 38 mounted on the first moving plate 33, and the third up-down driving mechanism 38 realizes pressing, positioning and fixing of the fan housing 1 by pushing the pressing plate 37 downward.
Preferably, the guide block 31 may be called a film again, in order to guide the motor and the fan housing 1 so that they are concentric, and then allow the screw locking device 32 to perform the screw locking operation. Specifically, after the clamping moving mechanism 7 clamps the fan frame 1 to the station of the guiding and locking mechanism 3 (the center position or the preset position of the station is set down, the center shaft tube inner diameter of the fan frame 1 is taken as the center point, the fan frame 1 is positioned by the positioning shaft at the center of the station, and the screw locking device 32 can be aligned with the screw when the fan frame 1 is lowered as the initial position is set towards the preset direction), then the third up-down driving mechanism 38 drives the pressing plate 37 to lower down and tightly position the fan frame 1, then the first up-down driving mechanism 35 drives the first moving plate 33 to lower down, so that the guiding block 31 can be pressed into the motor to finish guiding operation, then the second up-down driving mechanism 36 drives the second moving plate 34 to lower, so that the screw locking device 32 can contact the screw, then the lowering and locking operation is started, the screw locking device 32 is waited for reaching the preset torque, at this moment, the clamping moving mechanism 7 sends the fan frame 1 to the station of the pressing mechanism 4 to synchronously take down the fan frame 1 to the station of the pressing mechanism 4, and the circulation is continued.
The pressing mechanism 4 is used for feeding the bearing spacer bush or the oil-containing bearing into a core rod arranged in the center of the motor, and pressing the bearing spacer bush or the oil-containing bearing into the motor to complete a second process;
in this embodiment, as shown in fig. 1, 2, 6, 9 and 10, the pressing mechanism 4 includes a first vibration plate 41 for providing a bearing spacer or an oil-impregnated bearing, a first conveying rail 42 for conveying the bearing spacer or the oil-impregnated bearing, a positioning plate 43 for positioning the bearing spacer or the oil-impregnated bearing, a second sensor 44 for determining the presence or absence of the bearing spacer or the oil-impregnated bearing, a horizontally moving holding mechanism 45 for holding and pressing the bearing spacer or the oil-impregnated bearing onto a motor core rod, a pressing block 46 for pressing the bearing spacer or the oil-impregnated bearing into the motor to complete the second process, a third moving plate 47 for mounting the pressing block 46, a fourth up-down driving mechanism 48 for driving the third moving plate 47 to move up-down, and a fifth up-down driving mechanism 49 for driving the horizontally moving holding mechanism 45 to move up-down.
Preferably, the horizontal movement clamping mechanism 45 is arranged in parallel with the first conveying track 42 and is arranged above the first conveying track 42, the horizontal movement clamping mechanism 45 is driven to descend by the fifth up-down driving mechanism 49 to clamp and ascend the bearing spacer or the oil-containing bearing on the first conveying track 42, the bearing spacer or the oil-containing bearing is driven to move above the core rod of the motor by the first horizontal movement mechanism, and the bearing spacer or the oil-containing bearing is driven to descend by the fifth up-down driving mechanism 49 to be sleeved on the core rod.
The specific steps are that the inner diameter of a central shaft tube of the fan outer frame 1 is taken as a central point, a first vibration disc 41 continuously outputs bearing spacers or oil-containing bearings onto a first conveying track 42 in sequence, the bearing spacers or oil-containing bearings are sequentially arranged at the end parts of the first conveying track 42 and blocked by a positioning plate 43, a second sensor 44 is consistent with the function of the first sensor 21, namely, whether parts exist or not is identified, then a horizontal movement clamping mechanism 45 (a structure that a pneumatic clamping jaw or an electric clamping jaw is driven to horizontally move by a motor or an electric cylinder or an air cylinder in practice) is controlled to operate basically consistent with the principle of a clamping movement mechanism 7, the difference is that the structure forms are different, the horizontal movement clamping mechanism 45 is driven to descend by a fifth upper and lower driving mechanism 49 (which can be a sliding table air cylinder), then the horizontal movement clamping mechanism 45 clamps the bearing spacers or the oil-containing bearings, the driving horizontal movement clamping mechanism 45 ascends, the horizontal movement clamping mechanism 45 is used for conveying the bearing spacers or the oil-containing bearings to the position right above the motor, then the horizontal movement clamping mechanism 45 is used for aligning the bearing spacers or the oil-containing bearings, then the horizontal movement clamping mechanism 45 is used for driving the horizontal movement clamping mechanism 45 to drive the pressing blocks to descend by the horizontal movement clamping mechanism 45 through a third upper and lower driving mechanism 46, and then the pressing block 45 is used for driving the pressing and pressing blocks to be well to move by a fourth pressing mechanism (such as a pressing block is used for pressing and a pressing body is used for pressing and a pressing plate is used for pressing and a good, the pressing and a pressing button is pressed and a qualified and a pressing device for a pressing button is pressed and a pressed button. At this time, the clamping and moving mechanism 7 sends the processed fan outer frame 1 to one end of the output line mechanism 8, which is close to the pressing mechanism 4, and synchronously takes down one fan outer frame 1 to the station for further processing, and the cycle is performed.
And the blowing cleaning mechanism 5 is arranged between the gland mechanism 6 and the pressing mechanism 4 and is erected on the output line mechanism 8, and is used for blowing cleaning operation on the passing fan outer frame 1 and the internal components thereof.
In this embodiment, the structure of the air blowing cleaning mechanism 5 is a common fan for dust removal operation, which is a common technical means in the art, and may be other structures with similar functions, and the structure and principle thereof will not be described again here.
The gland mechanism 6 is used for feeding the wire pressing cover above the center of the motor and pressing the wire pressing cover on the motor to finish a third process;
in the present embodiment, as shown in fig. 1, 2 and 4, the capping mechanism 6 includes a second vibration plate 61 for providing a wire pressing cover, a second conveying rail 62 for conveying the wire pressing cover, a vacuum suction mechanism 63 for sucking and releasing the wire pressing cover, a sixth up-down driving mechanism 64 for driving the vacuum suction mechanism 63 to move up and down, a second horizontal moving mechanism 65 for driving the vacuum suction mechanism 63 to move above the station of the capping mechanism 6, and a clamping device 66 for clamping and positioning the fan housing 1.
Preferably, the specific steps are that the fan casing 1 conveyed by the output line mechanism 8 is clamped and positioned by the clamping device 66, then the second vibration disc 61 sequentially outputs the wire pressing cover onto the second conveying track 62, then the vacuum suction mechanism 63 is moved onto the second conveying track 62 by the sixth up-down driving mechanism 64 and the second horizontal moving mechanism 65, the vacuum suction mechanism 63 is driven to descend by the sixth up-down driving mechanism 64, the wire pressing cover is sucked by the vacuum suction mechanism 63 (whether the product is sucked or not can be detected by a vacuum sensor or other similar functional sensors), after waiting to suck the wire pressing cover, the vacuum suction mechanism 63 is moved above the fan casing 1 by the sixth up-down driving mechanism 64 and the second horizontal moving mechanism 65, and finally the wire pressing cover is pressed onto the fan casing 1 by the vacuum suction mechanism 63 by the sixth up-down driving mechanism 64, so that the capping operation, that is, the third procedure is completed.
The clamping device 66 is a common clamping structure, and is intended to position and clamp the fan casing 1, and the structure and principle thereof will not be described herein. The vacuum suction means 63 are also commercially available products, and the structure and principle thereof will not be described again here.
The clamping and moving mechanism 7 is used for clamping and conveying the fan outer frame 1 to a station of the guide locking mechanism 3; the clamping device is used for clamping and conveying the fan outer frame 1 to a station of the pressing mechanism 4; for clamping and conveying the fan outer frame 1 to one end of the output line mechanism 8, which is close to the pressing mechanism 4;
in the present embodiment, as shown in fig. 1 and 5, the holding and moving mechanism 7 includes three holding units 71 arranged in a straight line at a set pitch, a moving frame 72 for mounting the holding units 71, a first driving mechanism 73 for driving the moving frame 72 to move back and forth, and a seventh up-down driving mechanism 74 for driving the moving frame 72 to move up and down, the first holding unit 71 holding the motor by being inserted at the center and being spread for feeding the motor-together fan housing 1 to the station of the correction lock mechanism 3, the second holding unit 71 holding the motor by being inserted at the center and being spread for feeding the motor-together fan housing 1 to the station of the pressing mechanism 4, and the third holding unit 71 holding the motor by being inserted at the center and being spread for feeding the motor-together fan housing 1 to one end of the output line mechanism 8 near the pressing mechanism 4.
The clamping and moving mechanism 7 can perform clamping and moving operations on the three fan outer frames 1 every time, so that in the actual machining process, the whole equipment of the application sequentially performs machining operations of different procedures on different fan outer frames 1, and the machining efficiency is greatly improved.
The clamping unit 71 is a common air claw or an electric claw that is opened from inside to outside, and the specific structure is the prior art, and the structure and principle thereof will not be described herein.
An output line mechanism 8 for conveying the fan outer frame 1 from one end close to the pressing mechanism 4 to a station of the gland mechanism 6;
preferably, the input line mechanism 2, the guide lock mechanism 3, the pressing mechanism 4, the capping mechanism 6, the output line mechanism 8, the air blowing cleaning mechanism 5, and the gripping moving mechanism 7 are all on or near the same straight line. Therefore, the structural complexity of the input line mechanism 2 and the output line mechanism 8 can be reduced as much as possible, the cost can be reduced, the positioning of the fan outer frame 1 among all mechanisms during movement is also facilitated, and the complexity and the realization difficulty of the positioning structure are reduced.
In this embodiment, all driving mechanisms of the present application are basically transmission structures of electric cylinders or air cylinders or motors in combination with lead screw transmission modes, or other servo motors are driven by transmission structures, and the transmission modes can be gear transmission, belt wheel transmission, sprocket transmission, belt transmission, direct driving and other modes, which are all conventional technical means in the mechanical field and are well known to those skilled in the art, so that the principle and structure of any driving mechanism will not be repeated.
Example two
Based on the same conception, the application provides a second embodiment, and the motor locking machine processing method is used for processing through the motor locking machine and specifically comprises the following steps:
s00, placing the fan outer frame 1 with the motor mounted therein and the screw pre-locked on the input line mechanism 2, and ensuring that the screw is positioned at a set position;
s10, clamping and placing the fan outer frame 1 with the motor arranged therein and pre-locked with screws on a station of the guide locking mechanism 3 by the clamping and moving mechanism 7;
s20, the guide locking mechanism 3 compresses and positions the fan outer frame 1, the motor and the fan are guided and concentric by inserting the motor into the center, and then a first procedure is completed by locking the screw;
s30, clamping the fan outer frame 1 of which the first procedure is completed by the clamping and moving mechanism 7 to be placed on a station of the pressing mechanism 4, and synchronously clamping the fan outer frame 1 which is provided with a motor and is pre-locked with screws to be placed on a station of the guide locking mechanism 3;
s40, the pressing mechanism 4 sends the bearing spacer bush or the oil-containing bearing into a core rod arranged at the center of the motor, and presses the bearing spacer bush or the oil-containing bearing into the motor to complete a second process;
s50, clamping and placing the fan outer frame 1 with the second procedure completed by the clamping and moving mechanism 7 on one end of the output line mechanism 8 close to the compressing mechanism 4, and synchronously clamping and placing the next fan outer frame 1 with the motor and the pre-locked screw in the station of the compressing mechanism 4;
s60, conveying the fan outer frame 1 which completes the second procedure to a station of a gland mechanism 6 by an output line mechanism 8;
and S70, the pressing cover is sent to the upper part of the center of the motor by the pressing cover mechanism 6, and the pressing cover is pressed on the motor to finish the third process.
The application is not described in detail in the prior art, and therefore, the application is not described in detail.
It will be understood that the terms "a" and "an" should be interpreted as referring to "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, while in another embodiment, the number of elements may be plural, and the term "a" should not be interpreted as limiting the number.
Although terms of the fan housing 1, the input wire mechanism 2, the guide lock mechanism 3, the pressing mechanism 4, the air blowing cleaning mechanism 5, the capping mechanism 6, the grip moving mechanism 7, the output wire mechanism 8, the first sensor 21, the stopper 22, the guide block 31, the screw locking device 32, the first moving plate 33, the second moving plate 34, the first up-and-down driving mechanism 35, the second up-and-down driving mechanism 36, the pressing plate 37, the third up-and-down driving mechanism 38, the first vibration plate 41, the first conveying rail 42, the positioning plate 43, the second sensor 44, the horizontally moving grip mechanism 45, the pressing block 46, the third moving plate 47, the fourth up-and-down driving mechanism 48, the fifth up-and-down driving mechanism 49, the second vibration plate 61, the second conveying rail 62, the vacuum suction mechanism 63, the sixth up-and-down driving mechanism 64, the second horizontally moving mechanism 65, the clamping device 66, the grip unit 71, the moving frame 72, the first driving mechanism 73, the seventh up-and-down driving mechanism 74 are used more herein, other terms are not excluded. These terms are used merely for convenience in describing and explaining the nature of the application; they are to be interpreted as any additional limitation that is not inconsistent with the spirit of the present application.
The present application is not limited to the above-mentioned preferred embodiments, and any person can obtain various other products without departing from the scope of the present application, but any changes in shape or structure of the present application are within the scope of the present application.
Claims (10)
1. Motor locking machine, its characterized in that includes:
the input line mechanism is used for conveying the fan outer frame to a position close to the guide locking mechanism and positioning the fan outer frame through the first sensor;
wherein, the fan outer frame is internally provided with a motor and is pre-locked with screws;
the guide locking mechanism is used for realizing the guide concentricity of the motor and the fan by inserting into the center of the motor, and completing a first procedure by locking a screw;
the pressing mechanism is used for feeding the bearing spacer bush or the oil-containing bearing into a core rod arranged at the center of the motor, and pressing the bearing spacer bush or the oil-containing bearing into the motor to complete a second process;
the pressing cover mechanism is used for feeding the pressing cover above the center of the motor and pressing the pressing cover on the motor to finish a third process;
the clamping moving mechanism is used for clamping and conveying the fan outer frame to a station of the guide locking mechanism; the clamping device is used for clamping and conveying the fan outer frame to a station of the pressing mechanism; the fan outer frame is used for clamping and conveying the fan outer frame to one end of the output line mechanism, which is close to the pressing mechanism;
and the output line mechanism is used for conveying the fan outer frame to a station of the gland mechanism from one end close to the compression mechanism.
2. The motor lock according to claim 1, further comprising an air blowing cleaning mechanism provided between the capping mechanism and the pressing mechanism and erected on the output line mechanism for performing an air blowing cleaning operation on the passing fan housing and its internal components.
3. The motor lock according to claim 2, wherein the input line mechanism, the pilot lock mechanism, the hold-down mechanism, the capping mechanism, the output line mechanism, the purge mechanism, and the clamp movement mechanism are all on or near the same line.
4. The motor locking machine according to claim 1, wherein the holding moving mechanism includes three holding units arranged in a straight line at a set pitch, a moving frame for mounting the holding units, a first driving mechanism for driving the moving frame to move back and forth, and a seventh up-down driving mechanism for driving the moving frame to move up and down, the first holding unit holding the motor by being inserted in the center of the motor and being opened and for feeding the motor together with the fan housing to a position of the positive locking mechanism, the second holding unit holding the motor by being inserted in the center of the motor and being opened and for feeding the motor together with the fan housing to a position of the pressing mechanism, and the third holding unit holding the motor by being inserted in the center of the motor and being opened and for feeding the motor together with the fan housing to an end of the output wire mechanism near the pressing mechanism.
5. The motor locking machine according to claim 1, wherein the guide locking mechanism includes a guide block for being inserted into the motor center to guide, at least two screw locking devices for locking screws, a first moving plate for mounting the guide block, a second moving plate for mounting the screw locking devices, a first up-and-down driving mechanism for driving the first moving plate to move up and down, and a second up-and-down driving mechanism for driving the second moving plate to move up and down, the first moving plate being slidably connected to the second moving plate and being disposed in parallel.
6. The motor locking machine according to claim 5, wherein the guide locking mechanism further comprises a pressing plate and a third up-down driving mechanism mounted on the first moving plate, and the third up-down driving mechanism is used for pressing, positioning and fixing the fan outer frame by pushing the pressing plate downwards.
7. The motor locking machine according to claim 1, wherein the pressing mechanism includes a first vibration plate for providing a bearing spacer or an oil-containing bearing, a first conveying rail for conveying the bearing spacer or the oil-containing bearing, a positioning plate for positioning the bearing spacer or the oil-containing bearing, a second sensor for determining the presence or absence of the bearing spacer or the oil-containing bearing, a horizontally moving clamping mechanism for clamping and sleeving the bearing spacer or the oil-containing bearing on a motor core rod, a pressing block for pressing the bearing spacer or the oil-containing bearing into the motor to complete the second process, a third moving plate for mounting the pressing block, a fourth up-down driving mechanism for driving the third moving plate to move up-down, and a fifth up-down driving mechanism for driving the horizontally moving clamping mechanism to move up-down.
8. The motor locking machine according to claim 7, wherein the horizontal movement clamping mechanism is arranged in parallel with the first conveying track and above the first conveying track, the horizontal movement clamping mechanism is driven to descend by the fifth up-down driving mechanism to clamp and ascend the bearing spacer or the oil-containing bearing on the first conveying track, the bearing spacer or the oil-containing bearing is driven to move above the core rod of the motor by the first horizontal movement mechanism, and the bearing spacer or the oil-containing bearing is driven to descend by the fifth up-down driving mechanism to be sleeved on the core rod.
9. The motor lock according to claim 1, wherein the capping mechanism includes a second vibration plate for providing a wire pressing cover, a second conveying rail for conveying the wire pressing cover, a vacuum suction mechanism for sucking and releasing the wire pressing cover, a sixth up-down driving mechanism for driving the vacuum suction mechanism to move up and down, a second horizontal moving mechanism for driving the vacuum suction mechanism to move above the capping mechanism station, and a clamping device for clamping and positioning the fan housing.
10. Motor locking machine processing method, characterized in that it comprises the following steps, in particular, for processing by means of a motor locking machine according to any one of claims 1 to 9:
s00, placing the fan outer frame which is internally provided with the motor and is pre-locked with the screw on the input line mechanism, and ensuring that the screw is positioned at a set position;
s10, clamping the fan outer frame which is internally provided with a motor and is pre-locked with screws by the clamping moving mechanism, and putting the fan outer frame clamp on a station of the guide locking mechanism;
s20, the guide locking mechanism compresses and positions the fan outer frame, the motor and the fan are guided and concentric by inserting the fan outer frame into the center of the motor, and then a first procedure is completed by locking the screw;
s30, clamping the fan outer frame clamp of which the moving mechanism completes the first procedure, putting the fan outer frame clamp on a station of the compressing mechanism, and synchronously taking and putting the next fan outer frame clamp which is internally provided with a motor and is pre-locked with screws on a station of the guide locking mechanism;
s40, the pressing mechanism sends the bearing spacer bush or the oil-containing bearing into a core rod arranged at the center of the motor, and presses the bearing spacer bush or the oil-containing bearing into the motor to complete a second process;
s50, clamping the fan outer frame clamp of which the moving mechanism completes the second procedure, putting the fan outer frame clamp on one end of the output line mechanism, which is close to the compressing mechanism, and synchronously taking the next fan outer frame clamp which is internally provided with a motor and is pre-locked with screws, and putting the next fan outer frame clamp on a station of the compressing mechanism;
s60, conveying the fan outer frame which completes the second procedure to a station of a gland mechanism by an output line mechanism;
and S70, the pressing cover is sent to the upper part of the center of the motor by the pressing cover mechanism, and the pressing cover is pressed on the motor to finish the third process.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2023100928688 | 2023-01-12 | ||
| CN202310092868.8A CN115971869A (en) | 2023-01-12 | 2023-01-12 | Motor locking machine and processing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116810353A true CN116810353A (en) | 2023-09-29 |
| CN116810353B CN116810353B (en) | 2024-07-16 |
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Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310092868.8A Withdrawn CN115971869A (en) | 2023-01-12 | 2023-01-12 | Motor locking machine and processing method thereof |
| CN202310482552.XA Active CN116810353B (en) | 2023-01-12 | 2023-04-27 | Motor locking machine and processing method thereof |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310092868.8A Withdrawn CN115971869A (en) | 2023-01-12 | 2023-01-12 | Motor locking machine and processing method thereof |
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| CN (2) | CN115971869A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117680958B (en) * | 2024-01-03 | 2024-08-13 | 东莞市起源自动化科技有限公司 | Fan shaft assembly equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528426A (en) * | 2012-01-17 | 2012-07-04 | 上海博泽汽车部件有限公司 | Improved structure of cooling fan compression joint device |
| CN210586757U (en) * | 2019-09-10 | 2020-05-22 | 河北兴林车身制造集团有限公司 | Multi-station die guide pin |
| CN215509909U (en) * | 2021-04-30 | 2022-01-14 | 深圳市合力士机电设备有限公司 | Motor tooth case seat assembling equipment |
| CN215846801U (en) * | 2021-09-15 | 2022-02-18 | 厦门精合电气自动化有限公司 | Nut locking auxiliary fixtures |
| WO2022048117A1 (en) * | 2020-09-04 | 2022-03-10 | 江苏新惕姆智能装备有限公司 | Screw delivery apparatus, screw positioner, and screw locking/attaching machine and locking/attaching method and application |
| CN115333312A (en) * | 2022-07-29 | 2022-11-11 | 浙江铭振电子股份有限公司 | Portable press fitting tool for motor |
-
2023
- 2023-01-12 CN CN202310092868.8A patent/CN115971869A/en not_active Withdrawn
- 2023-04-27 CN CN202310482552.XA patent/CN116810353B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528426A (en) * | 2012-01-17 | 2012-07-04 | 上海博泽汽车部件有限公司 | Improved structure of cooling fan compression joint device |
| CN210586757U (en) * | 2019-09-10 | 2020-05-22 | 河北兴林车身制造集团有限公司 | Multi-station die guide pin |
| WO2022048117A1 (en) * | 2020-09-04 | 2022-03-10 | 江苏新惕姆智能装备有限公司 | Screw delivery apparatus, screw positioner, and screw locking/attaching machine and locking/attaching method and application |
| CN215509909U (en) * | 2021-04-30 | 2022-01-14 | 深圳市合力士机电设备有限公司 | Motor tooth case seat assembling equipment |
| CN215846801U (en) * | 2021-09-15 | 2022-02-18 | 厦门精合电气自动化有限公司 | Nut locking auxiliary fixtures |
| CN115333312A (en) * | 2022-07-29 | 2022-11-11 | 浙江铭振电子股份有限公司 | Portable press fitting tool for motor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115971869A (en) | 2023-04-18 |
| CN116810353B (en) | 2024-07-16 |
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