SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide an automatic table pressing machine of processing medical product that production efficiency is high, reduce work load, improve yields.
The utility model relates to an automatic pressure table machine of medical product of processing, including workstation, rotary disk subassembly and the vibration dish of setting on the workstation, be equipped with the clamp dress tool of mutual mirror image on the rotary disk subassembly, one of them the top of pressing the dress tool is equipped with the pressure table device, the pressure table device is fixed in first frame, one side of pressure table device is equipped with blevile of push, blevile of push fixes in the second frame, blevile of push's feed end is connected with the vibration dish, blevile of push's discharge end and one of them the side position of pressing the dress tool corresponds, first frame is all fixed on the workstation with the second frame.
Preferably, the rotating disc assembly comprises a rotating cylinder, a connecting shaft and a rotating disc, the rotating cylinder is fixed on the workbench, and the output end of the rotating cylinder is connected with the center of the rotating disc through the connecting shaft.
In any of the above schemes, preferably, the lower part of the periphery of the turntable is provided with a jacking plate corresponding to the position of each clamping jig, a jacking assembly is arranged below each jacking plate, and the jacking assemblies are arranged on the workbench.
Preferably, in any of the above schemes, the pressure gauge device includes a support plate, a slider connecting plate, a lifting cylinder, a pressure head cylinder, a mounting seat and a pressure head, the lifting cylinder and the support plate are fixed on a first frame, the slider connecting plate is connected with the support plate through a first sliding assembly and slides vertically relative to the support plate, an output end of the lifting cylinder is fixed with the slider connecting plate through a cylinder connecting plate, the pressure head cylinder is fixed on the slider connecting plate, an output end of the pressure head cylinder is fixed with the mounting seat, and the pressure head is fixed on the mounting seat.
Preferably in any one of the above schemes, a pressure gauge limiting device is arranged below the pressure head, the pressure gauge limiting device comprises a mounting frame, a clamping jaw cylinder and a clamping jaw assembly, the rear part of the mounting frame is fixed on the slider connecting plate, the clamping jaw cylinder is fixed at the front part of the mounting frame, and the clamping jaw assembly is connected with the output end of the clamping jaw cylinder.
It is preferred in any one of the above schemes, blevile of push includes that first material cylinder, first connecting rod, second connecting rod, first mounting panel, pushes away material sliding component, pushes away material subassembly and expect to say, the first one end that pushes away the material cylinder is fixed on the workstation, the first other end that pushes away the material cylinder rotates with first connecting rod to be connected, the one end and the first mounting panel of first connecting rod rotate to be connected, first mounting panel is fixed in the second frame, the both ends of second connecting rod respectively with the other end of first connecting rod, the one end that pushes away the material subassembly rotate to be connected, it is connected and its horizontal slip relatively to push away the material subassembly through pushing away material sliding component, corresponds the other end that pushes away the material subassembly is equipped with the material way, the material way is fixed with pushing away the material sliding component through the material way connecting plate.
Preferably in any one of the above schemes, the material pushing assembly comprises a second material pushing cylinder and a material pushing block, the second material pushing cylinder is fixed with the material pushing sliding assembly through a second mounting plate, a second connecting rod is rotatably connected with the second mounting plate, the second material pushing cylinder is fixed on the second mounting plate, one end of the material pushing block is connected with the output end of the second material pushing cylinder, and the other end of the material pushing block corresponds to the position of the material channel.
Preferably in any one of the above schemes, the discharge end of the vibration disc is provided with a lifting material channel, the lifting material channel is connected with the output end of the pushing cylinder, the pushing cylinder is fixed on the workbench, and the pushing cylinder is used for realizing the lifting material channel which is respectively butted with the discharge end and the material channel of the vibration disc.
In any of the above schemes, preferably, the rotating disc assembly, the pressure gauge device and the material pushing device are all provided with a buffer assembly.
Compared with the prior art, the utility model has the advantages and beneficial effects do:
1. the transmission between the feeding station and the assembling station on the workpiece is completed through the clamping jig provided with the mutual mirror images on the rotating disc assembly, so that the double-station simultaneous working is realized, the pressure gauge and the pushing material are simultaneously carried out, the continuous assembly work is ensured, the automation degree is high, the working efficiency is improved, the labor intensity is reduced, and the yield is improved.
2. Through being equipped with manometer stop device to guarantee the mounted position between manometer and the work piece, prevent that the workman from appearing the manometer when placing the manometer and putting the phenomenon partially for the work piece is put to the contrary, put, improve the yields, avoid artifical on-the-spot calibration mounted position simultaneously, reduce down time.
The automatic meter pressing machine for processing medical products of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
As shown in fig. 1-6, the utility model relates to an automatic pressure meter machine of processing medical product, which comprises a workbench 1, rotary disk assembly 2 and the vibration dish 7 of setting on workstation 1, be equipped with the clamp dress tool 3 of mutual mirror image on the rotary disk assembly 2, two are pressed from both sides and are equipped with baffle 4 between the dress tool 3, one of them top of pressing from both sides dress tool 3 is equipped with pressure table device 8, pressure table device 8 is fixed in first frame 5, one side of pressure table device 8 is equipped with blevile of push 9, blevile of push 9 is fixed on second frame 10, blevile of push 9's feed end is connected with vibration dish 7, blevile of push 9's discharge end corresponds with one of them side position of pressing from both sides dress tool 3, first frame 5 all fixes on workstation 1 with second frame 10.
The position of the workbench 1 corresponding to the position of the clamping jig 3 on the rotating disc assembly 2 is a manual working area, for convenience of description, one side of the workbench 1 opposite to the pressure gauge device 8 is set as a first manual working area, the station corresponding to the area is a feeding station and a discharging station, one side of the workbench 1 where the pressure gauge device 8 is placed is set as a second manual working area, and the station corresponding to the area is an assembling station. The specific working process is as follows: the worker in the first manual working area firstly places the workpiece 18 to be assembled on one of the clamping jigs 3, the rotating disc assembly 2 horizontally rotates to enable the clamping jig 3 with the workpiece 18 to rotate to the position below the pressure gauge device 8, the worker in the second manual working area correspondingly places the pressure gauge 16 above the workpiece 18 to be assembled, the pressure gauge 16 is pressed into the workpiece 18 to be assembled through the pressure gauge device 8, meanwhile, the vibration disc 7 vibrates and sorts the buckles 17, the buckles 17 are pushed into the workpiece 18 to be assembled through the pushing device 9, the workpiece 18 is assembled, the rotating disc assembly 2 horizontally rotates to enable the assembled workpiece 18 to be rotated to the first manual working area, and the worker in the area takes out and places the assembled workpiece 18 into the next workpiece 18 to be assembled, and therefore an assembling cycle is completed. When the workpiece 18 to be assembled is rotated to the second manual working area, the worker in the first manual working area simultaneously places the next workpiece 18 to be assembled on the other clamping jig 3, so that the assembly work is continuously performed.
The transmission between the feeding and discharging stations and the assembling stations of the workpiece 18 is completed through the clamping fixtures 3 which are provided with the mirror images of each other on the rotating disc assembly 2, so that the double stations work simultaneously, the pressure gauge and the pushing material are carried out simultaneously, the continuous assembling work is ensured, the automation degree is high, the work efficiency is improved, the labor intensity is reduced, and the yield is improved.
The workbench 1 is provided with two groups of control buttons, one group of control buttons is arranged in a first manual working area, the assembled workpiece 18 is taken away after manual confirmation, the button is started by two hands after the workpiece 18 to be assembled is placed, the hands can be protected from being hurt by equipment in the mode, the other group of control buttons is arranged in a second manual working area, after the pressure gauge 16 is placed after manual confirmation, the two hands are used for starting the group of control buttons, the equipment is controlled by a P L C controller to execute actions according to preset program steps by structures such as the rotating disc component 2, the pressure gauge device 8, the pushing device 9 and the like, the two groups of control buttons are electrically connected with a P L C controller, and the vibrating disc 7 is electrically connected with a P L C controller.
Further, the rotating disc assembly 2 comprises a rotating cylinder, a connecting shaft and a rotating disc, the rotating cylinder is fixed on the workbench 1, and the output end of the rotating cylinder is connected with the center of the rotating disc through the connecting shaft. The clamping jig 3 is fixed on the rotary table, and the rotary cylinder drives the rotary table to rotate horizontally through driving the connecting shaft, so that the clamping jig 3 on the rotary table is driven to rotate to a required position. Wherein the rotary cylinder rotates 180 degrees each time. In order to prevent accidents and protect the safety of workers, a protective cover is arranged outside the rotary disc.
Furthermore, the lower part of the periphery of the rotary table is provided with a jacking plate 11 corresponding to the position of each clamping jig 3, a jacking assembly 12 is arranged below each jacking plate 11, the jacking assembly 12 is arranged on the workbench 1, the jacking assembly 12 comprises a jacking cylinder 121, a jacking block 122 and a cylinder mounting plate 123, the cylinder mounting plate 123 is fixed at the lower part of the workbench 1, the jacking cylinder 121 is fixed on the cylinder mounting plate 123, the output end of the jacking cylinder 121 is fixed with the jacking block 122, the jacking block 122 is positioned below the jacking plate 11, the jacking assembly 12 is electrically connected with a P L C controller, when the rotary table assembly 2 rotates, the jacking block 122 is separated from the jacking plate 11 under the action of the jacking cylinder 121, before the pressure gauge device 8 performs pressure gauge operation, the jacking block 122 lifts the jacking plate 11 under the action of the jacking cylinder 121, so that the pressure gauge device 8 performs the pressure gauge operation, the jacking assembly 12 has a supporting effect on the rotary table, the acting force of pressing the pressure gauge device 8 to press the pressure gauge 16 to the stress assembly 12, thereby ensuring that the rotary table is smoothly balanced and the pressure gauge 16 is pressed to the workpiece 18.
Further, the pressure gauge device 8 includes mounting panel 81, slider connecting plate 82, lift cylinder 83, pressure head cylinder 84, mount pad 85 and pressure head 86, lift cylinder 83 all fixes on first frame 5 with mounting panel 81, slider connecting plate 82 is connected and its vertical slip relatively with mounting panel 81 through first slip subassembly 87, lift cylinder 83's output is fixed with slider connecting plate 82 through cylinder connecting plate 88, pressure head cylinder 84 fixes on slider connecting plate 82, pressure head cylinder 84's output is fixed with mount pad 85, pressure head 86 is fixed on mount pad 85. When the pressure gauge 16 is pressed and mounted, the pressure head cylinder 84 pushes the pressure head 86 to enable the pressure head 86 to act on the upper surface of the pressure gauge 16, then the lifting cylinder 83 pushes the slider connecting plate 82 to drive the pressure head 86 to slide downwards, the pressure gauge 16 is pressed and mounted on the workpiece 18, the pressing and mounting actions are completed, and after the pressing and mounting actions are completed, the pressure head 86 and the slider connecting plate 82 are reset under the action of the pressure head cylinder 84 and the lifting cylinder 83 respectively.
Further, a pressure gauge 16 limiting device 13 is arranged below the pressure head 86, the pressure gauge 16 limiting device 13 comprises a mounting frame 131, a clamping jaw air cylinder 132 and a clamping jaw assembly 133, the rear portion of the mounting frame 131 is fixed on the sliding block connecting plate 82, the clamping jaw air cylinder 132 is fixed on the front portion of the mounting frame 131, and the clamping jaw assembly 133 is connected with the output end of the clamping jaw air cylinder 132. Wherein, the clamping jaw subassembly 133 includes the first clamping jaw of being connected with clamping jaw cylinder 132 respectively, the second clamping jaw, when first clamping jaw is close to with the second clamping jaw under clamping jaw cylinder 132's effect, form the spacing groove between first clamping jaw and the second clamping jaw, the spacing groove is used for restricting the direction of installation of manometer 16, in order to guarantee the mounted position between manometer 16 and the work piece 18, prevent that the workman from appearing manometer 16 when placing manometer 16 and putting the phenomenon of turning over, putting partially for work piece 18, the yields is improved, avoid artifical scene calibration mounted position simultaneously, reduce down time. Specifically, during press fitting of the pressure gauge 16, a worker in a second manual working area firstly places the pressure gauge 16 on the pressure gauge 16 limiting device 13, the pressure gauge 16 is clamped and fixed through the clamping jaw assembly 133, the pressure gauge 16 limiting device 13 slides downwards under the action of the slider connecting plate 82, the pressing end of the pressure gauge 16 corresponds to the installation end of the workpiece 18, the lifting cylinder 83 pushes the sliding connecting plate to drive the pressure gauge 16 limiting device 13 to integrally descend, the pressure gauge 16 is pressed into the workpiece 18 under the action of the pressing head 86, after the press fitting is completed, the pressure gauge 16 limiting device 13 resets under the action of the lifting cylinder 83, the clamping jaw assembly 133 is separated under the action of the clamping jaw cylinder 132, and the workpiece 18 which is pressed and fitted is taken out.
Further, the material pushing device 9 includes a first material pushing cylinder 91, a first connecting rod 92, a second connecting rod 93, a first mounting plate 94, a material pushing sliding assembly 95, a material pushing assembly and a material channel 98, one end of the first material pushing cylinder 91 is fixed on the workbench 1, the other end of the first material pushing cylinder 91 is rotatably connected with the first connecting rod 92, one end of the first connecting rod 92 is rotatably connected with the first mounting plate 94, the first mounting plate 94 is fixed on the second rack 10, two ends of the second connecting rod 93 are respectively rotatably connected with the other end of the first connecting rod 92 and one end of the material pushing assembly, the material pushing assembly is connected with the first mounting plate 94 through the material pushing sliding assembly 95 and horizontally slides relative to the first mounting plate, a material channel 98 is arranged at the other end corresponding to the material pushing assembly, and the material channel 98 is fixed with the material pushing sliding assembly 95 through a material. The material pushing assembly comprises a second material pushing cylinder 96 and a material pushing block 97, the second material pushing cylinder 96 is fixed with the material pushing sliding assembly 95 through a second mounting plate 910, a second connecting rod 93 is rotatably connected with the second mounting plate 910, the second material pushing cylinder 96 is fixed on the second mounting plate 910, one end of the material pushing block 97 is connected with the output end of the second material pushing cylinder 96, and the other end of the material pushing block 97 corresponds to the position of the material channel 98.
The discharge end of vibration dish 7 is equipped with lift material and says 14, and lift material says 14 and is connected with the output that promotes the cylinder, and promotion cylinder is fixed on workstation 1, and promotion cylinder says 14 in order to realize through promoting lift material that lift material says 14 and says 98 butt joint with the discharge end of vibration dish 7, material respectively.
The pushing device 9 is used for pushing the buckles 17 to the workpiece 18, and the specific working process is that the buckles 17 are automatically screened and arranged under the action of the vibrating disc 7 and are sent to the lifting material channel 14 through the discharging end, at the moment, the lifting material channel 14 is in butt joint with the discharging end, then, the pushing component and the material channel 98 horizontally slide under the action of the first pushing air cylinder 91 respectively, so that the lifting material channel 14 is positioned between the pushing component and the material channel 98, the lifting material channel 14 pushes the lifting material channel 14 through the lifting air cylinder 83 to be in butt joint with the material channel 98, the buckles 17 on the lifting material channel 14 are pushed to the material channel 98 through the pushing component, at the moment, the lifting material channel 14 is reset to be in butt joint with the discharging end to wait for the next pushing circulation, again, the first pushing air cylinder 91 continues to push the pushing component and the material channel 98, so that the material channel 98 corresponds to the position required pushing on the workpiece 18, and pushes the pushing block 97 through the second pushing air cylinder 96, the buckle 17 is pushed into the workpiece 18, so that the assembling work of the buckle 17 is completed, and finally, the pushing assembly and the material channel 98 return to the position corresponding to the position of the lifting material channel 14 under the action of the first pushing cylinder 91, and the pushing action is repeated.
Wherein, push away material sliding assembly 95 and include second sliding assembly 951, third sliding assembly 952, second sliding assembly 951 sets up on first mounting panel 94, and third sliding assembly 952 sets up on second sliding assembly 951, pushes away the material assembly setting on third sliding assembly 952, and the material way 98 is fixed with second sliding assembly 951 through the connecting plate of material way 98.
Furthermore, the rotating disc assembly 2, the pressure gauge device 8 and the pushing device 9 are all provided with buffer assemblies 15 which are used for reducing vibration of all parts when the parts touch. Wherein the damper assembly 15 on the rotating disc assembly 2 is provided at the lower portion of the rotating disc. The buffer assemblies 15 on the pressure gauge device 8 are arranged at the lower part of the support plate 81 and the lower part of the sliding connection plate, and the buffer assemblies 15 on the pushing device 9 are arranged on the first mounting plate 94 and correspond to the second sliding assembly 951 in position.
Furthermore, in the embodiment, magnetic sensors are disposed at positions corresponding to the positions of all the cylinders, the magnetic sensors are electrically connected to the P L C controller, and the magnetic sensors have magnetic induction with the magnetic coils on the cylinders to induce the positions reached by the cylinders, and are used in cooperation with the P L C controller to limit the working stroke of the cylinders, so as to ensure that the devices can accurately reach the set positions, and further ensure the assembly quality of the workpiece 18.
In this embodiment, the first sliding assembly 87, the second sliding assembly 951 and the third sliding assembly 952 both include a sliding rail and a sliding block, and the sliding block is connected with the sliding rail in a matching manner and can slide linearly relative to the sliding rail.
It should be noted that the vibration disk 7 and the P L C controller in this embodiment are generally available in the market, and their specific structures and operating principles are the prior art.
The above-mentioned embodiments are only for describing the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art without departing from the design spirit of the present invention should fall into the protection scope defined by the claims of the present invention.