CN117680958B - A fan shaft assembly device - Google Patents

A fan shaft assembly device Download PDF

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Publication number
CN117680958B
CN117680958B CN202410004819.9A CN202410004819A CN117680958B CN 117680958 B CN117680958 B CN 117680958B CN 202410004819 A CN202410004819 A CN 202410004819A CN 117680958 B CN117680958 B CN 117680958B
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China
Prior art keywords
plate
shell
cylinder
shaft
seat
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CN202410004819.9A
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Chinese (zh)
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CN117680958A (en
Inventor
赖伟平
陈辉
覃裕林
王银
王宁
李启元
吕永强
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Dongguan Qiyuan Automation Technology Co ltd
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Dongguan Qiyuan Automation Technology Co ltd
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Priority to CN202410004819.9A priority Critical patent/CN117680958B/en
Publication of CN117680958A publication Critical patent/CN117680958A/en
Application granted granted Critical
Publication of CN117680958B publication Critical patent/CN117680958B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

本发明提供一种风机轴装配设备,包括机箱以及从左往右依次安装在机箱上的轴上料机构、外壳压合机构、平面度检测机构和下料输送带机构;还包括安装在机箱上且位于外壳压合机构后侧的外壳上料机构;还包括安装在机箱上且位于前侧的搬送机构;轴上料机构将轴导正为竖直状态并调整好方向并放置在轴中转放置座;外壳压合机构包括安装在机箱上的组装支撑装置以及设置组装支撑装置上方的压合装置;外壳上料机构用于将外壳上料至组装支撑装置上;平面度检测机构对产品进行平面度检测;轴中转放置座、组装支撑装置、旋转支撑装置以及下料输送带机构的始端位于同一横向方向;搬送机构对轴与外壳进行搬送。

The invention provides a fan shaft assembly device, comprising a chassis and a shaft feeding mechanism, a shell pressing mechanism, a flatness detection mechanism and a material unloading conveyor belt mechanism which are sequentially installed on the chassis from left to right; further comprising a shell feeding mechanism which is installed on the chassis and located at the rear side of the shell pressing mechanism; further comprising a conveying mechanism which is installed on the chassis and located at the front side; the shaft feeding mechanism guides the shaft to a vertical state, adjusts the direction and places it on a shaft transfer placement seat; the shell pressing mechanism comprises an assembly support device installed on the chassis and a pressing device arranged above the assembly support device; the shell feeding mechanism is used to feed the shell onto the assembly support device; the flatness detection mechanism performs flatness detection on the product; the shaft transfer placement seat, the assembly support device, the rotation support device and the starting ends of the material unloading conveyor belt mechanism are located in the same horizontal direction; and the conveying mechanism conveys the shaft and the shell.

Description

Fan shaft assembly equipment
Technical Field
The invention relates to the technical field of fan assembly equipment, in particular to fan shaft assembly equipment.
Background
In the assembly process of the fan, the shaft of the fan is required to be vertically assembled in the shell, after the assembly is completed, according to detection requirements, whether the flatness of the surface of the shell is required to be detected, the structures at the two ends of the shaft are different, the direction of the shaft is required to be determined, the shaft is required to be vertically assembled in the shell of the fan, the process is assembled manually by means of a pressing tool, the assembly efficiency is low, the later detection is also performed through detection tool semi-automation, the overall efficiency is low, and therefore, an automatic assembly device is required to be designed urgently.
Disclosure of Invention
The invention aims to provide fan shaft assembly equipment for solving the problems in the background art.
In order to achieve the above object, the present invention provides the following technical solutions:
A fan shaft assembly device comprises a machine case, and a shaft feeding mechanism, a shell pressing mechanism, a flatness detection mechanism and a blanking conveying belt mechanism which are sequentially arranged on the machine case from left to right; the shell feeding mechanism is arranged on the chassis and positioned at the rear side of the shell pressing mechanism; the device also comprises a conveying mechanism which is arranged on the chassis and positioned at the front sides of the shaft feeding mechanism, the shell pressing mechanism, the flatness detecting mechanism and the blanking conveying mechanism;
The shaft feeding mechanism comprises a shaft guide feeding device, a CCD photographing detection device and a shaft transfer placing seat;
The shell pressing mechanism comprises an assembly supporting device arranged on the case and a pressing device arranged above the assembly supporting device;
the shell feeding mechanism is used for feeding the shell to the assembly supporting device;
The flatness detection mechanism comprises a rotary supporting device, side GT sensor assemblies positioned at the left side and the right side of the rotary supporting device, an upper GT sensor assembly positioned above the rotary supporting device and a belt pulley rotary driving assembly positioned at the rear side of the rotary supporting device; the belt pulley rotary driving assembly is used for driving the product placed on the rotary supporting device to rotate;
the starting ends of the shaft transfer placing seat, the assembly supporting device, the rotary supporting device and the blanking conveying belt mechanism are positioned in the same transverse direction;
The conveying mechanism comprises an XYZ three-axis driving module, a first mounting plate arranged at the power output end of the XYZ three-axis driving module, and a first shaft body conveying clamping device, a second shaft body conveying clamping device, a first shell conveying clamping device and a second shell conveying clamping device which are arranged on the first mounting plate from left to right; the first shaft body conveying and clamping device is provided with a rotary cylinder.
Further describing the invention, the shaft pilot feed device comprises a first mounting frame, a storage bin, a feed assembly, a pilot feed box and a receiving assembly; the upper end of the first mounting frame is provided with a top plate, and the lower end of the first mounting frame is provided with a bottom plate; a cushion block is arranged on the top plate; a chute is arranged in the cushion block; the bin is fixed above the cushion block; the bottom surface of the storage bin is an inclined surface; the feeding assembly comprises a first cylinder and a feeding plate; the feeding plate is connected in the chute in a left-right sliding manner and can extend out of the left side of the cushion block; the feeding plate is provided with a receiving hole which is in butt joint with a discharge hole of the stock bin; the first air cylinder is fixed on the first mounting frame, and the power output end of the first air cylinder is connected with the feeding plate; a blanking hole is formed in the left side of the top plate, corresponding to the bin; the guide material box is fixed at the bottom of the top plate and is positioned below the blanking hole; a vertical guide groove is arranged in the guide material box; the material receiving assembly comprises a first bracket, a second cylinder and a material receiving seat; the first bracket is arranged on the bottom plate of the first installation frame; the second cylinder is arranged on the first bracket, and the power output end of the second cylinder is connected with the material receiving seat and used for driving the material receiving seat to move left and right; the material receiving seat is butted under the vertical guide groove when moving to the right side; the CCD photographing detection device is arranged on the chassis and corresponds to the rear part of the receiving seat when the receiving seat moves to the left side; the shaft transfer placing seat is arranged on the chassis and is positioned on the right side of the shaft guide feeding device.
Further describing the invention, the assembly support device comprises a mounting seat, a shaft positioning seat, a shaft limiting rod, a shell support seat, an elastic piece and two limiting plates; the mounting seat is fixed on the chassis; the shaft positioning seat is fixed on the mounting seat; the upper part of the shaft positioning seat is provided with a shaft positioning hole, and the lower part of the shaft positioning seat is provided with a first mounting hole communicated with the shaft positioning hole; the shaft limiting rod is connected in the first mounting hole from the bottom of the shaft positioning seat through threads; the two limiting plates are arranged on the mounting seat and positioned at the left side and the right side of the shaft positioning seat; an upper limit baffle plate horizontally extending towards one side of the shaft positioning seat is arranged at the upper end of the limit plate; a limiting ring is arranged on the outer side of the shell supporting seat; a clearance hole into which the shaft extends is formed in the central position of the upper end of the shell supporting seat, and a second mounting hole is formed in the lower portion of the shell supporting seat; the second mounting hole is sleeved at the upper end of the shaft positioning seat; the elastic piece is arranged at the upper part in the second mounting hole; the lower end of the elastic piece is propped against the upper end of the shaft positioning seat; the limiting ring is located below the limiting baffle and is limited through the limiting baffle.
Further describing the invention, the pressing device comprises a second mounting frame, a lifting driving device, a movable plate and a pressing block; the movable plate can be movably arranged above the mounting seat up and down through a guide rod; the pressing block is fixed at the bottom of the movable plate; the lifting driving device is arranged above the movable plate through a second mounting frame, and the power output end of the lifting driving device is connected with the movable plate; two lower limit rods distributed left and right are arranged on the mounting seat; two upper limit rods corresponding to the lower limit rods in position are arranged at the bottom of the movable plate.
Further describing the invention, the housing loading mechanism comprises a vibrating tray, a housing transverse conveyor belt device, a housing longitudinal feeding rail and a housing handling assembly; the vibration disc is arranged on the left side of the chassis, and the discharge port is arranged backwards; the shell transverse conveying belt device is arranged at the rear part of the chassis; a material outlet which is in butt joint with a material outlet of the vibration disc is arranged at the left front part of the shell transverse conveying belt device, and a material outlet is arranged at the right front part of the shell transverse conveying belt device; the shell longitudinal feeding rail is arranged on the chassis and is butted at the front side of the discharge hole; the shell carrying assembly is erected above the chassis and comprises a second mounting plate, a first Z-direction driving cylinder, a third mounting plate, a sliding block, a sliding rail, a first Y-direction driving cylinder and a shell clamping cylinder; the first Z-direction driving cylinder is arranged on the second mounting plate, and the power output end is connected with the third mounting plate; the sliding block is fixed at the bottom of the third mounting plate; the sliding rail is connected below the sliding block in a sliding way; the first Y-direction driving cylinder is fixed on one side of the third mounting plate, and the power output end is connected with the sliding rail; the shell clamping cylinder is fixed at the bottom of the front end of the sliding rail through a first connecting plate.
Further describing the invention, the rotary support device comprises a base body and a three-jaw cylinder; the base body is fixed on the case; the three-jaw cylinder is fixed above the seat body; a support column is arranged in the middle of the upper part of the three-jaw cylinder; and a plurality of bearings which are stacked up and down are respectively arranged on one side of the three claws of the three-claw cylinder, which is opposite to each other.
Further describing the invention, the lateral GT sensor assembly is disposed on the right side of the rotary support device, and includes a second bracket, a third cylinder, and a first GT sensor; the second bracket is fixed on the chassis; the third cylinder is fixed on the second bracket, and the power output end of the third cylinder is connected with the first GT sensor and used for controlling the first GT sensor to move left and right.
Further describing the invention, the pulley rotary driving assembly comprises a vertical frame, a fourth cylinder, a second connecting plate, a rotary driving device, a driving wheel, a driven wheel and a transmission belt; the stand is fixed on the case; the fourth cylinder is arranged in the middle of the vertical frame, and the power output end of the fourth cylinder is connected with the second connecting plate and used for driving the second connecting plate to move back and forth; the rotary driving device is arranged at the bottom of the second connecting plate, and the power output end is connected with the driving wheel; the driving wheel is positioned above the second connecting plate; the driven wheels are arranged in two and are respectively connected to the second connecting plate in a rotating way; the two driven wheels are arranged at the front side of the driving wheel in a left-right distribution manner; the transmission belt is wound between the driving wheel and the two driven wheels; the upper GT sensor assembly includes a fifth cylinder and a second GT sensor; the fifth cylinder is fixed on the upper part of the vertical frame, and the power output end of the fifth cylinder is connected with the second GT sensor and used for controlling the second GT sensor to move up and down.
Further describing the invention, the XYZ three-axis driving module comprises a base, a lifting plate, a second Z-direction driving cylinder, an X-direction sliding plate, an X-direction driving cylinder and a second Y-direction driving cylinder; the base is fixed on the chassis; the lifting plate is connected above the base in a sliding manner through the guide post; the second Z-direction driving cylinder is arranged on the base, and the power output end of the second Z-direction driving cylinder is connected with the lifting plate; the X-direction sliding plate is connected above the lifting plate in a left-right sliding manner; the X-direction driving cylinder is arranged on the lifting plate, and the power output end of the X-direction driving cylinder is connected with the X-direction sliding plate; the second Y-direction driving cylinder is arranged on the first mounting plate, and the power output end is connected with the X-direction sliding plate.
The beneficial effects of the invention are as follows:
In the design, the shaft is fed to a vertical state through the shaft guide feeding device, the shaft is photographed and detected through the CCD photographing detection device, the first shaft body conveying clamping device conveyed by the conveying mechanism clamps the shaft on the shaft guide feeding device, the rotating cylinder rotates the materials with opposite directions by 180 degrees to be placed on the shaft transfer placing seat for standby, the second shaft body conveying clamping device conveys the shaft on the shaft placing seat to the assembly supporting device, the shell feeding mechanism places the shell on the assembly supporting device again, then the shell pressing mechanism presses the shell into the shaft to complete the assembly of the shaft, the first shell conveying clamping device conveys the assembled product from the assembly supporting device to the rotating supporting device, the belt pulley rotation driving device is used for controlling the rotation of the product, the lateral GT sensor component and the upper GT sensor component are used for detecting the flatness of the outer wall and the upper surface in the product rotation process, and the second shell conveying clamping device is used for conveying the product to the blanking conveying belt mechanism for conveying after the detection is completed.
Drawings
FIG. 1 is a top view of the overall structure of the present invention;
FIG. 2 is a block diagram of the axle loading mechanism of the present invention;
FIG. 3 is a partial block diagram of the feed mechanism of the present invention;
FIG. 4 is a block diagram of the housing compression mechanism of the present invention;
FIG. 5 is a semi-sectional view of the assembled support device of the present invention;
FIG. 6 is a block diagram of the housing loading mechanism of the present invention;
FIG. 7 is a block diagram of a housing handling assembly of the present invention;
FIG. 8 is a block diagram of a flatness detection mechanism of the present invention;
FIG. 9 is a block diagram of a three-jaw cylinder of the present invention;
fig. 10 is a structural view of the conveying mechanism of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
As shown in fig. 1, the fan shaft assembly device comprises a machine case 1, and a shaft feeding mechanism 2, a shell pressing mechanism 3, a flatness detection mechanism 4 and a blanking conveying belt mechanism 5 which are sequentially arranged on the machine case 1 from left to right; the shell feeding mechanism 6 is arranged on the chassis 1 and positioned at the rear side of the shell pressing mechanism 3; the device also comprises a conveying mechanism 7 which is arranged on the chassis 1 and positioned at the front sides of the shaft feeding mechanism 2, the shell pressing mechanism 3, the flatness detecting mechanism 4 and the blanking conveying mechanism;
as shown in fig. 2-3, the shaft feeding mechanism 2 comprises a shaft guide feeding device 21, a CCD photographing detection device 22 and a shaft transfer placing seat 23;
The shaft guide feeding device 21 comprises a first mounting frame 211, a storage bin 212, a feeding assembly 213, a guide material box 214 and a material receiving assembly 215; the upper end of the first mounting frame 211 is provided with a top plate 2111, and the lower end is provided with a bottom plate 2112; a cushion block 2113 is arranged on the top plate 2111; a chute is arranged in the cushion 2113; the bin 212 is fixed above the cushion 2113; the bottom surface of the bin 212 is an inclined surface; the feed assembly 213 includes a first cylinder 2131 and a feed plate 2132; the feeding plate 2132 is connected in the chute in a left-right sliding way and can extend out of the left side of the cushion 2113; The feeding plate 2132 is provided with a receiving hole 2132-1 which is in butt joint with a discharge hole of the storage bin 212; the first cylinder 2131 is fixed on the first mounting frame 211 and the power output end thereof is connected with the feeding plate 2132; a blanking hole 2111-1 is formed in the top plate 2111 corresponding to the left side of the bin 212; the guide box 214 is fixed at the bottom of the top plate 2111 and is positioned below the blanking hole 2111-1; a vertical guide groove 2141 is arranged in the guide material box 214; the receiving assembly 215 includes a first bracket 2151, a second cylinder 2152, and a receiving seat 2153; The first bracket 2151 is mounted on the bottom plate 2112 of the first mounting bracket 211; the second cylinder 2152 is mounted on the first bracket 2151, and the power output end is connected to the receiving seat 2153, for driving the receiving seat 2153 to move left and right; the material receiving seat 2153 is abutted under the vertical guide groove 2141 when moving to the right; the CCD photographing detection device 22 is installed on the case 1 and corresponds to the rear part when the receiving seat 2153 moves to the left; The shaft transfer placing seat 23 is installed on the chassis 1 and is positioned on the right side of the shaft guide feeding device 21, the shaft component is poured into the bin 212, the shaft falls from the discharge hole at the bottom of the bin 212, the feeding assembly is used for receiving materials at the bottom of the bin 212 one by one, the shaft falling from the bin 212 is in a horizontal state, when the first cylinder 2131 drives the feeding plate 2132 to move to the right, the material receiving hole on the feeding plate 2132 is in butt joint with the discharge hole of the bin 212, one shaft component falls into the material receiving hole, then the first cylinder 2131 controls the feeding plate 2132 to move to the left, the shaft component is in butt joint with the blanking hole 2111-1, Falling down from the blanking hole 2111-1 into the guide box 214, guiding by the vertical guide groove 2141 in the guide box 214, gradually reducing the width of the vertical guide groove 2141 from top to bottom, and the bottom being an output port for vertical output of the shaft, so when the horizontal shaft is sent down through the vertical guide groove 2141, the guide is in a vertical state, after falling down, the receiving seat 2153 receives the shaft in the vertical state, then the second cylinder 2152 drives the receiving seat 2153 to move to the left, the CCD photographing detection device 22 detects whether the shaft is correct, if the direction is correct, the shaft is directly conveyed to the shaft transferring and placing seat 23 through the conveying mechanism 7, If the direction is incorrect, the conveying mechanism 7 takes the shaft, turns the shaft over and then places the shaft on the transfer placing seat for standby.
As shown in fig. 4-5, the housing pressing mechanism 3 includes an assembly supporting device 31 mounted on the chassis 1 and a pressing device 32 disposed above the assembly supporting device 31;
The assembly supporting device 31 comprises a mounting seat 311, a shaft positioning seat 312, a shaft limiting rod 313, a shell supporting seat 314, an elastic piece 315 and two limiting plates 316; the mounting seat 311 is fixed on the chassis 1; the shaft positioning seat 312 is fixed on the mounting seat 311; the upper part of the shaft positioning seat 312 is provided with a shaft positioning hole 3121, and the lower part is provided with a first mounting hole 3122 communicated with the shaft positioning hole 3121; the shaft limiting rod 313 is connected in the first mounting hole 3122 from the bottom of the shaft positioning seat 312 through threads; the two limiting plates 316 are mounted on the mounting seat 311 and positioned on the left and right sides of the shaft positioning seat 312; an upper limit baffle 3161 horizontally extending towards one side of the shaft positioning seat 312 is arranged at the upper end of the limit plate 316; a limiting ring 3141 is arranged on the outer side of the shell supporting seat 314; a clearance hole 3142 into which the shaft extends is formed in the central position of the upper end of the housing support 314, and a second mounting hole is formed in the lower portion of the housing support; the second mounting hole is sleeved at the upper end of the shaft positioning seat 312; the elastic member 315 is installed at an upper portion in the second installation hole; the lower end of the elastic member 315 is propped against the upper end of the shaft positioning seat 312; the spacing ring 3141 is located limit baffle 3161 below, it is spacing through limit baffle 3161, the axle is put into in the axle locating hole 3121 and is supported spacing through axle gag lever post 313, can restrict the height of placing of axle through the high position of adjustment axle gag lever post 313, adapt to the axle assembly of different types of products, elastic component 315 adopts the elastic gum cover, elastic component 315 top touches shell supporting seat 314 and moves to the upper limit position, the shell is placed in shell supporting seat 314 top, when compression fittings 32 work pressfitting shell, elastic component 315 continues to compress, shell supporting seat 314 moves down relative to axle locating seat 312, press the shell into the axle and accomplish the assembly.
The pressing device 32 comprises a second mounting frame 321, a lifting driving device 322, a movable plate 323 and a pressing block 324; the movable plate 323 is movably arranged above the mounting seat 311 up and down through a guide rod 3231; the pressing block 324 is fixed at the bottom of the movable plate 323; the lifting driving device 322 is arranged above the movable plate 323 through a second mounting frame 321, and the power output end of the lifting driving device is connected with the movable plate 323; two lower limit rods 317 distributed left and right are arranged on the mounting seat 311; the bottom of the movable plate 323 is provided with two upper limit rods 3232 corresponding to the positions of the lower limit rods 317, the lower stroke of the movable plate 323 is limited by the arrangement of the upper limit rods 3232 and the lower limit rods 317, and the lifting driving device 322 controls the movable plate 323 to drive the pressing block 324 to move downwards so as to press and assemble the product.
As shown in fig. 6-7, the housing loading mechanism 6 is used for loading the housing onto the assembly supporting device 31;
the shell feeding mechanism 6 comprises a vibrating disc 61, a shell transverse conveying belt device 62, a shell longitudinal feeding rail 63 and a shell carrying assembly 64; the vibration disc 61 is arranged at the left side of the chassis 1, and the discharge port is arranged backwards; the shell transverse conveyor belt device 62 is arranged at the rear part of the chassis 1; a feed port which is in butt joint with a discharge port of the vibration disc 61 is arranged at the left front part of the shell transverse conveying belt device 62, and a discharge port is arranged at the right front part; the shell longitudinal feeding rail 63 is arranged on the case 1 and is butted at the front side of the discharge hole; the housing conveying assembly 64 is erected above the chassis 1 and comprises a second mounting plate 641, a first Z-direction driving cylinder 642, a third mounting plate 643, a sliding block 644, a sliding rail 645, a first Y-direction driving cylinder 646 and a housing clamping cylinder 647; wherein the second mounting plate 641 is fixed to the rear side of the second mounting frame 321; the first Z-direction driving cylinder 642 is mounted on the second mounting plate 641 and the power output end is connected with the third mounting plate 643; the slide 644 is fixed at the bottom of the third mounting plate 643; the sliding rail 645 is slidably connected below the slider 644; the first Y-direction driving cylinder 646 is fixed on one side of the third mounting plate 643, and the power output end is connected with the sliding rail 645; the shell clamping cylinder 647 is fixed at the bottom of the front end of the sliding rail 645 through a first connecting plate 648, the shell is sent out through the vibrating disc 61, then conveyed to the right through the shell transverse conveying belt device 62, conveyed forward through the shell longitudinal conveying rail 63, in the shell longitudinal conveying rail 63, conveyed forward through the extrusion of a rear workpiece, conveyed to the shell supporting seat 314 of the assembly supporting device 31 through the shell conveying assembly 64 when conveyed to the shell longitudinal conveying front end, and the shell conveying assembly 64 controls the shell clamping cylinder 647 to move through the linkage of the first Z-direction driving device and the first Y-direction driving device, and the shell clamping cylinder 647 clamps the shell to convey.
As shown in fig. 8 to 9, the flatness detection mechanism 4 includes a rotation support device 41, side GT sensor assemblies 42 located on the left and right sides of the rotation support device 41, an upper GT sensor assembly 43 located above the rotation support device 41, and a pulley rotation driving assembly 44 located on the rear side of the rotation support device 41; the belt pulley rotation driving assembly 44 is used for driving the product placed on the rotation supporting device 41 to rotate;
The rotary supporting device 41 comprises a base 411 and a three-jaw cylinder 412; the base 411 is fixed on the case 1; the three-jaw cylinder 412 is fixed above the seat 411; a support column 4121 is arranged in the middle part above the three-jaw cylinder 412; the opposite sides of the three claws 4122 of the three-claw cylinder 412 are respectively provided with a plurality of bearings 4122-1 which are stacked up and down, the bearings 4122-1 are connected through a vertically arranged rotating shaft, in the design, each claw 4122 is provided with four bearings 4122-1, the initial state of the three-claw cylinder 412 is in a stretching state, under the stretching state, the shell assembled with the shaft is placed on the claw 4122 of the three-claw cylinder 412, the shell is supported by the three claws 4122 and supports the lower end of the shaft through the supporting column 4121, during detection, the three-claw cylinder 412 is clamped, the bearings 4122-1 on the three claws 4122 are propped against the periphery of the shaft and support the shaft, the pulley rotating driving assembly 44 controls the shell to rotate from the outer side, and the rotating centrality of the product is ensured.
The side GT sensor assembly 42 is disposed on the right side of the rotary support device 41 and includes a second bracket 421, a third cylinder 422, and a first GT sensor 423; the second bracket 421 is fixed on the chassis 1; the third cylinder 422 is fixed on the second bracket 421, and the power output end is connected to the first GT sensor 423, for controlling the first GT sensor 423 to move left and right.
The pulley rotary driving assembly 44 comprises a vertical frame 441, a fourth cylinder 442, a second connecting plate 443, a rotary driving device 444, a driving wheel 445, a driven wheel 446 and a transmission belt 447; the stand 441 is fixed on the case 1; the fourth cylinder 442 is installed in the middle of the vertical frame 441, and the power output end is connected with the second connection plate 443, for driving the second connection plate 443 to move back and forth; the rotary driving device 444 is arranged at the bottom of the second connecting plate 443, and the power output end is connected with the driving wheel 445; the driving wheel 445 is positioned above the second connecting plate 443; the driven wheels 446 are arranged in two and are respectively connected to the second connecting plates 443 in a rotating way; two driven wheels 446 are arranged on the front side of the driving wheel 445 in a left-right distribution manner; the transmission belt 447 is wound between the driving pulley 445 and the two driven pulleys 446; the upper GT sensor assembly 43 includes a fifth cylinder 431 and a second GT sensor 432; the fifth cylinder 431 is fixed on the upper portion of the vertical frame 441, and the power output end is connected with the second GT sensor 432, so as to control the second GT sensor 432 to move up and down, during detection, the third cylinder 422 controls the first GT sensor 423 to move left and contact the side wall of the housing, the fifth cylinder 431 controls the second GT sensor 432 to move down and contact the top of the housing, the fourth cylinder 442 controls the second connection plate 443 to move forward, so that the transmission belt 447 contacts the rear side of the housing, and the rotation driving device 444 works to drive the transmission belt 447 to rotate, thereby driving the housing to realize the detection of the flatness of the housing.
Wherein the starting ends of the shaft rotating and placing seat 23, the assembling supporting device 31, the rotating supporting device 41 and the blanking conveying belt mechanism 5 are positioned in the same transverse direction; and the conveying mechanism 7 is convenient for feeding.
As shown in fig. 10, the conveying mechanism 7 includes an XYZ three-axis driving module 71, a first mounting plate 72 mounted on a power output end of the XYZ three-axis driving module 71, and a first shaft body conveying and clamping device 73, a second shaft body conveying and clamping device 74, a first housing conveying and clamping device 75, and a second housing conveying and clamping device 76 mounted on the first mounting plate 72 from left to right; the first shaft body conveying and clamping device 73 is provided with a rotary cylinder 731.
The XYZ three-axis driving module 71 includes a base 711, a lifting plate 712, a second Z-direction driving cylinder 713, an X-direction sliding plate 714, an X-direction driving cylinder 715, and a second Y-direction driving cylinder 716; the base 711 is fixed on the chassis 1; the lifting plate 712 is slidably connected above the base 711 through a guide post; the second Z-direction driving cylinder 713 is arranged on the base 711, and the power output end is connected with the lifting plate 712; the X-direction sliding plate 714 is slidably connected to the upper side of the lifting plate 712; the X-direction driving cylinder 715 is arranged on the lifting plate 712, and the power output end is connected with the X-direction sliding plate 714; the second Y-direction drive cylinder is mounted on the first mounting plate 72 and the power take off is connected to the X-direction slide plate 714.
The working principle of the embodiment is as follows:
The shaft guide feeding device 21 feeds the shaft to a vertical state, the CCD photographing detection device 22 photographs and detects the shaft, the first shaft body conveying clamping device 73 conveyed by the conveying mechanism 7 clamps the shaft on the shaft guide feeding device 21, the rotating cylinder 731 rotates the materials with opposite directions by 180 degrees, the materials are placed on the shaft transfer placing seat 23 for standby, the second shaft body conveying clamping device 74 conveys the shaft on the shaft placing seat to the assembly supporting device 31, the shell feeding mechanism 6 places the shell on the assembly supporting device 31 again, the shell pressing mechanism 3 presses the shell into the shaft to complete the assembly of the shaft, the first shell conveying clamping device 75 conveys the assembled product from the assembly supporting device 31 to the rotating supporting device 41, the belt pulley rotation driving device controls the rotation of the product, the flatness of the outer wall and the flatness of the upper surface in the product rotation process are detected through the side GT sensor assembly 42 and the upper GT sensor assembly 43, the product is conveyed to the blanking conveying mechanism 5 through the second shell conveying clamping device 76 after the detection is completed, and the shaft flatness detection process of the shaft can be efficiently completed.
The above description should not be taken as limiting the scope of the invention, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical principles of the present invention still fall within the scope of the technical solutions of the present invention.

Claims (5)

1.一种风机轴装配设备,其特征在于:包括机箱以及从左往右依次安装在机箱上的轴上料机构、外壳压合机构、平面度检测机构和下料输送带机构;还包括安装在机箱上且位于外壳压合机构后侧的外壳上料机构;还包括安装在机箱上且位于轴上料机构、外壳压合机构、平面度检测机构与下料输送机构前侧的搬送机构;1. A fan shaft assembly device, characterized in that it comprises a chassis and a shaft feeding mechanism, a shell pressing mechanism, a flatness detection mechanism and a material unloading conveyor belt mechanism which are sequentially installed on the chassis from left to right; it also comprises a shell feeding mechanism which is installed on the chassis and located at the rear side of the shell pressing mechanism; it also comprises a conveying mechanism which is installed on the chassis and located at the front side of the shaft feeding mechanism, the shell pressing mechanism, the flatness detection mechanism and the material unloading conveyor mechanism; 所述轴上料机构包括轴导正送料装置、CCD拍照检测装置和轴中转放置座;The shaft feeding mechanism includes a shaft guiding feeding device, a CCD camera detection device and a shaft transfer placement seat; 所述轴导正送料装置包括第一安装架、料仓、送料组件、导正料盒和接料组件;所述第一安装架的上端具有顶板、下端具有底板;所述顶板上安装有垫块;所述垫块内的设有滑槽;所述料仓固定在垫块上方;所述料仓的底面为斜面;所述送料组件包括第一气缸和送料板;所述送料板左右滑动连接在滑槽内且可从垫块左侧伸出;所述送料板上设有与料仓的出料口对接的接料孔;所述第一气缸固定在第一安装架上且其动力输出端与送料板连接;所述顶板上对应料仓的左侧设有落料孔;所述导正料盒固定在顶板底部且位于落料孔下方;所述导正料盒内设有竖立导正槽;所述接料组件包括第一支架、第二气缸和接料座;所述第一支架安装在第一安装架的底板上;所述第二气缸安装在第一支架上且动力输出端与接料座连接,用于驱动接料座左右运动;所述接料座运动至右侧时对接在竖立导正槽下方;所述CCD拍照检测装置安装在机箱上且对应在接料座运动至左侧时的后方;所述轴中转放置座安装在机箱上且位于轴导正送料装置右侧;The shaft guiding feeding device comprises a first mounting frame, a material bin, a feeding assembly, a guiding material box and a material receiving assembly; the upper end of the first mounting frame has a top plate and the lower end has a bottom plate; a cushion block is installed on the top plate; a slide groove is provided in the cushion block; the material bin is fixed above the cushion block; the bottom surface of the material bin is an inclined surface; the feeding assembly comprises a first cylinder and a feeding plate; the feeding plate is slidably connected in the slide groove left and right and can extend from the left side of the cushion block; a receiving hole is provided on the feeding plate that is connected to the material outlet of the material bin; the first cylinder is fixed on the first mounting frame and its power output end is connected to the feeding plate; the left side of the top plate corresponding to the material bin A material drop hole is provided on the side; the guide material box is fixed on the bottom of the top plate and is located below the material drop hole; a vertical guide groove is provided in the guide material box; the material receiving assembly includes a first bracket, a second cylinder and a material receiving seat; the first bracket is mounted on the bottom plate of the first mounting frame; the second cylinder is mounted on the first bracket and the power output end is connected to the material receiving seat, which is used to drive the material receiving seat to move left and right; when the material receiving seat moves to the right, it docks under the vertical guide groove; the CCD camera detection device is mounted on the chassis and corresponds to the rear of the material receiving seat when it moves to the left; the shaft transfer placement seat is mounted on the chassis and is located on the right side of the shaft guide feeding device; 所述外壳压合机构包括安装在机箱上的组装支撑装置以及设置组装支撑装置上方的压合装置;The shell pressing mechanism includes an assembly support device installed on the chassis and a pressing device arranged above the assembly support device; 所述组装支撑装置包括安装座、轴定位座、轴限位杆、外壳支撑座、弹性件和两个限位板;所述安装座固定在机箱上;所述轴定位座固定在安装座上;所述轴定位座的上部设有轴定位孔,下部设有与轴定位孔连通的第一安装孔;所述轴限位杆从轴定位座底部通过螺纹连接在第一安装孔内;两个所述限位板安装在安装座上且位于轴定位座的左右两侧;所述限位板的上端设有往轴定位座一侧水平延伸的上限位挡板;所述外壳支撑座的外侧设置限位环;所述外壳支撑座的上端中心位置处设有供轴伸入的避空孔,下部设有第二安装孔;所述第二安装孔套设在轴定位座上端;所述弹性件安装在第二安装孔内的上部;所述弹性件的下端顶触在轴定位座的上端;所述限位环位于限位挡板下方,通过限位挡板限位;The assembly support device comprises a mounting seat, an axis positioning seat, an axis limiting rod, a shell support seat, an elastic member and two limiting plates; the mounting seat is fixed on the chassis; the axis positioning seat is fixed to the mounting seat; the upper part of the axis positioning seat is provided with an axis positioning hole, and the lower part is provided with a first mounting hole connected with the axis positioning hole; the axis limiting rod is connected to the first mounting hole through a thread from the bottom of the axis positioning seat; the two limiting plates are installed on the mounting seat and are located on the left and right sides of the axis positioning seat; the upper end of the limiting plate is provided with an upper limit stopper extending horizontally toward one side of the axis positioning seat; a limiting ring is arranged on the outer side of the shell support seat; an avoidance hole for the axis to extend into is provided at the center position of the upper end of the shell support seat, and a second mounting hole is provided at the lower part; the second mounting hole is sleeved on the upper end of the axis positioning seat; the elastic member is installed on the upper part of the second mounting hole; the lower end of the elastic member touches the upper end of the axis positioning seat; the limiting ring is located below the limiting stopper and is limited by the limiting stopper. 所述外壳上料机构用于将外壳上料至组装支撑装置上;The shell feeding mechanism is used to feed the shell onto the assembly support device; 所述平面度检测机构包括旋转支撑装置、位于旋转支撑装置左右一侧的侧GT传感器组件、位于旋转支撑装置上方的上GT传感器组件和位于旋转支撑装置后侧的皮带轮旋转驱动组件;所述皮带轮旋转驱动组件用于带动放置在旋转支撑装置上的产品旋转;The flatness detection mechanism includes a rotating support device, a side GT sensor assembly located on the left and right sides of the rotating support device, an upper GT sensor assembly located above the rotating support device, and a pulley rotating drive assembly located at the rear side of the rotating support device; the pulley rotating drive assembly is used to drive the product placed on the rotating support device to rotate; 所述旋转支撑装置包括座体和三爪气缸;所述座体固定在机箱上;所述三爪气缸固定在座体上方;所述三爪气缸上方的中部设有支撑柱;所述三爪气缸的三个卡爪相对的一侧分别安装有上下堆叠的若干个轴承;The rotating support device comprises a seat body and a three-claw cylinder; the seat body is fixed on the chassis; the three-claw cylinder is fixed above the seat body; a support column is provided in the middle above the three-claw cylinder; a plurality of bearings stacked up and down are respectively installed on opposite sides of the three claws of the three-claw cylinder; 所述侧GT传感器组件设置在旋转支撑装置右侧,包括第二支架、第三气缸和第一GT传感器;所述第二支架固定在机箱上;所述第三气缸固定在第二支架上且动力输出端与第一GT传感器连接,用于控制第一GT传感器左右运动;The side GT sensor assembly is arranged on the right side of the rotating support device, and includes a second bracket, a third cylinder and a first GT sensor; the second bracket is fixed on the chassis; the third cylinder is fixed on the second bracket and the power output end is connected to the first GT sensor, so as to control the left and right movement of the first GT sensor; 所述轴中转放置座、组装支撑装置、旋转支撑装置以及下料输送带机构的始端位于同一横向方向;The shaft transfer placement seat, the assembly support device, the rotation support device and the starting end of the unloading conveyor belt mechanism are located in the same transverse direction; 所述搬送机构包括XYZ三轴驱动模组、安装在XYZ三轴驱动模组动力输出端的第一安装板、以及从左往右分布安装在第一安装板上的第一轴体搬运夹持装置、第二轴体搬运夹持装置、第一外壳搬运夹持装置和第二外壳搬运夹持装置;所述第一轴体搬运夹持装置上设置有旋转气缸。The conveying mechanism includes an XYZ three-axis drive module, a first mounting plate installed at the power output end of the XYZ three-axis drive module, and a first shaft body conveying clamping device, a second shaft body conveying clamping device, a first shell conveying clamping device and a second shell conveying clamping device installed on the first mounting plate from left to right; the first shaft body conveying clamping device is provided with a rotating cylinder. 2.根据权利要求1所述的一种风机轴装配设备,其特征在于:所述压合装置包括第二安装架、升降驱动装置、活动板和压块;所述活动板通过导杆可上下活动地安装在安装座上方;所述压块固定在活动板底部;所述升降驱动装置通过第二安装架架设在活动板上方且动力输出端与活动板连接;所述安装座上设有左右分布的两个下限位杆;所述活动板底部设有与下限位杆位置相对应的两个上限位杆。2. A fan shaft assembly equipment according to claim 1, characterized in that: the pressing device includes a second mounting frame, a lifting drive device, a movable plate and a pressure block; the movable plate can be movably installed above the mounting seat up and down through a guide rod; the pressure block is fixed to the bottom of the movable plate; the lifting drive device is mounted above the movable plate through the second mounting frame and the power output end is connected to the movable plate; two lower limit rods distributed on the left and right are provided on the mounting seat; two upper limit rods corresponding to the positions of the lower limit rods are provided at the bottom of the movable plate. 3.根据权利要求1所述的一种风机轴装配设备,其特征在于:所述外壳上料机构包括振动盘、外壳横向输送带装置、外壳纵向送料轨道和外壳搬运组件;所述振动盘设置在机箱左侧且出料口朝后设置;所述外壳横向输送带装置安装在机箱上的后部;所述外壳横向输送带装置的左前方设有与振动盘的出料口对接的入料口,右前方设有排料口;所述外壳纵向送料轨道安装在机箱上且对接在排料口前侧;所述外壳搬运组件架设在机箱上方,包括第二安装板、第一Z向驱动气缸、第三安装板、滑块、滑轨、第一Y向驱动气缸和外壳夹持气缸;所述第一Z向驱动气缸安装在第二安装板上且动力输出端与第三安装板连接;所述滑块固定在第三安装板底部;所述滑轨滑动连接在滑块下方;所述第一Y向驱动气缸固定在第三安装板一侧且动力输出端与滑轨连接;所述外壳夹持气缸通过第一连接板固定在滑轨前端的底部。3. A fan shaft assembly device according to claim 1, characterized in that: the shell feeding mechanism includes a vibration plate, a shell transverse conveyor belt device, a shell longitudinal feeding track and a shell handling assembly; the vibration plate is arranged on the left side of the chassis and the discharge port is arranged backward; the shell transverse conveyor belt device is installed at the rear of the chassis; the left front of the shell transverse conveyor belt device is provided with an inlet that docks with the discharge port of the vibration plate, and the right front is provided with a discharge port; the shell longitudinal feeding track is installed on the chassis and docked at the front side of the discharge port; the shell handling assembly is erected above the chassis, including a second mounting plate, a first Z-direction driving cylinder, a third mounting plate, a slider, a slide rail, a first Y-direction driving cylinder and a shell clamping cylinder; the first Z-direction driving cylinder is installed on the second mounting plate and the power output end is connected to the third mounting plate; the slider is fixed to the bottom of the third mounting plate; the slide rail is slidably connected to the bottom of the slider; the first Y-direction driving cylinder is fixed to one side of the third mounting plate and the power output end is connected to the slide rail; the shell clamping cylinder is fixed to the bottom of the front end of the slide rail through the first connecting plate. 4.根据权利要求1所述的一种风机轴装配设备,其特征在于:所述皮带轮旋转驱动组件包括立架、第四气缸、第二连接板、旋转驱动装置、主动轮、从动轮和传动皮带;所述立架固定在机箱上;所述第四气缸安装在立架的中部且动力输出端与第二连接板连接,用于驱动第二连接板前后运动;所述旋转驱动装置安装在第二连接板底部且动力输出端与主动轮连接;所述主动轮位于第二连接板上方;所述从动轮设置两个且分别转动连接在第二连接板上;两个所述从动轮左右分布设置在主动轮的前侧;所述传动皮带绕设在主动轮与两个从动轮之间;所述上GT传感器组件包括第五气缸和第二GT传感器;所述第五气缸固定在立架的上部且动力输出端与第二GT传感器连接,用于控制第二GT传感器上下运动。4. A fan shaft assembly device according to claim 1, characterized in that: the pulley rotation drive assembly includes a stand, a fourth cylinder, a second connecting plate, a rotation drive device, a driving wheel, a driven wheel and a transmission belt; the stand is fixed on the chassis; the fourth cylinder is installed in the middle of the stand and the power output end is connected to the second connecting plate, for driving the second connecting plate to move forward and backward; the rotation drive device is installed at the bottom of the second connecting plate and the power output end is connected to the driving wheel; the driving wheel is located above the second connecting plate; two driven wheels are arranged and are rotatably connected to the second connecting plate respectively; the two driven wheels are arranged on the front side of the driving wheel on the left and right; the transmission belt is wound between the driving wheel and the two driven wheels; the upper GT sensor assembly includes a fifth cylinder and a second GT sensor; the fifth cylinder is fixed to the upper part of the stand and the power output end is connected to the second GT sensor, for controlling the up and down movement of the second GT sensor. 5.根据权利要求1所述的一种风机轴装配设备,其特征在于:所述XYZ三轴驱动模组包括底座、升降板、第二Z向驱动气缸、X向滑动板、X向驱动气缸和第二Y向驱动气缸;所述底座固定在机箱上;所述升降板通过导柱滑动连接在底座上方;所述第二Z向驱动气缸安装在底座上且动力输出端与升降板连接;所述X向滑动板左右滑动连接在升降板上方;所述X向驱动气缸安装在升降板上且动力输出端与X向滑动板连接;所述第二Y向驱动气缸安装在第一安装板上且动力输出端与X向滑动板连接。5. A fan shaft assembly equipment according to claim 1, characterized in that: the XYZ three-axis drive module includes a base, a lifting plate, a second Z-axis drive cylinder, an X-axis sliding plate, an X-axis drive cylinder and a second Y-axis drive cylinder; the base is fixed on the chassis; the lifting plate is slidably connected to the top of the base through a guide column; the second Z-axis drive cylinder is installed on the base and the power output end is connected to the lifting plate; the X-axis sliding plate is slidably connected to the top of the lifting plate left and right; the X-axis drive cylinder is installed on the lifting plate and the power output end is connected to the X-axis sliding plate; the second Y-axis drive cylinder is installed on the first mounting plate and the power output end is connected to the X-axis sliding plate.
CN202410004819.9A 2024-01-03 2024-01-03 A fan shaft assembly device Active CN117680958B (en)

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