CN116786460B - Full-automatic production line and process for LED support - Google Patents
Full-automatic production line and process for LED support Download PDFInfo
- Publication number
- CN116786460B CN116786460B CN202311072471.9A CN202311072471A CN116786460B CN 116786460 B CN116786460 B CN 116786460B CN 202311072471 A CN202311072471 A CN 202311072471A CN 116786460 B CN116786460 B CN 116786460B
- Authority
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- China
- Prior art keywords
- led support
- led
- row
- sulfur
- automatic production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000000007 visual effect Effects 0.000 claims abstract description 31
- 230000002950 deficient Effects 0.000 claims abstract description 27
- 230000007547 defect Effects 0.000 claims description 18
- 238000007599 discharging Methods 0.000 claims 4
- 239000004065 semiconductor Substances 0.000 abstract description 2
- 238000001746 injection moulding Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)
Abstract
The invention discloses a full-automatic production line and a full-automatic production process for an LED support, which belong to the technical field of semiconductor devices, wherein a layer of sulfur-free paper is paved below an LED support belt and passes through a visual recognition system, the color coverage range of the sulfur-free paper on the LED support belt is recognized to confirm which row of LED support rows are defective, then when the defective LED support rows pass through a cutting assembly, the cutting assembly cuts the defective LED support rows, and the defective LED support rows are removed and enter the subsequent steps, namely enter the conventional cutting and sectioning procedure for processing. According to the invention, the sulfur-free paper is arranged and has color, so that the visual recognition system can rapidly recognize the LED support belt and then cut off the LED support belt.
Description
Technical Field
The invention belongs to the technical field of semiconductor devices, and particularly relates to a full-automatic production line and process of an LED bracket.
Background
The Chinese patent application CN115891031A discloses an automatic production line and process for continuous injection molding and bending of an LED support, and the patent application discloses a method for removing defective LED supports on an LED support belt, but after defective LED supports are removed, the row of LED supports can be provided with gaps, and a customer needs a whole-piece type LED support belt, so that the generation of the scheme is provided for further processing the LED support row with the gaps.
Disclosure of Invention
In view of the defects in the prior art, the technical problem to be solved by the invention is to provide a full-automatic production line and process for an LED bracket, which can rapidly identify and cut off an LED bracket row with defects.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a full-automatic production line of LED support, includes the LED support area, LED support area both sides have a plurality of equidistant shrinkage pool, full-automatic production line still includes paper release roller, conveyer belt, equidistance roll, visual identification subassembly, control system, operation platform and cuts the subassembly, operation platform is located between two conveyer belts, equidistant roll that advances is located between operation platform and the conveyer belt, equidistant roll that advances has the arch, protruding and shrinkage pool looks adaptation, paper release roller unreels towards the conveyer belt surface and through operation platform, visual identification subassembly is located operation platform input top and discernment end setting down, visual identification subassembly is used for discernment the no sulfur paper of breach below on the LED support area, it is located operation platform upper surface to cut the subassembly, it is used for cutting the whole row LED support that has the breach on the LED support area to cut the subassembly, control system is used for analysis and control paper release roller, conveyer belt, equidistant roll, visual identification subassembly, cuts the subassembly.
Further, the operation platform is provided with a discharge hole, the length of the discharge hole is larger than the width of the LED support band, and the width of the discharge hole is larger than the maximum distance between two rows of LED supports on the LED support band.
Furthermore, the two sides of the upper surface opening of the operation platform, which face the conveying belt, are provided with placing grooves, springs and ejection platforms are arranged in the placing grooves, the ejection platforms are positioned at the openings of the placing grooves, one ends of the springs are fixedly connected with the lower surface of the ejection platforms, and the other ends of the springs are connected to the bottoms of the placing grooves;
the cutting assembly further comprises a propping block and two cutters, the propping block is connected between the two cutters, the two cutters correspond to the placing groove, and the projection of the horizontal section of the propping block is identical to the shape of the opening of the discharge hole.
Further, the cutting assembly further comprises a driving assembly, and the driving assembly is used for driving the propping block and the cutter to synchronously move downwards.
Further, two sides of the lower surface of the propping block are provided with inclined edges.
The full-automatic production process of the LED bracket adopts the full-automatic production line of the LED bracket, and comprises the following steps:
s1, paving a sulfur-free paper tape below an LED support belt of an LED support with defects removed, and then passing through a visual identification assembly together;
s2, the visual recognition component judges the defective LED support row by recognizing the color of the sulfur-free paper below the vacant area of the LED support and sends information to the control system;
s3, driving the cutting assembly to cut off the defective LED support rows by the control system.
Further, the sulfur-free paper in the step 2 is yellow in color.
Further, the LED support with defects is cut off in the step 3 and then discharged from a discharge hole of the operation platform.
Further, the specific steps in the step 3 are as follows: the driving component drives the cutter to cut off, the cutter is propped against to the ejection bench, the defective LED support row is cut off, the driving component continues to drive the cutter to move downwards, the cutter enters the placing groove, and the propping block is propped against the defective LED support row, so that the cutter is propped into the ejection port.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, a layer of sulfur-free paper is paved below the LED support belt and passes through the visual recognition system, the color coverage of the sulfur-free paper on the LED support belt is recognized to confirm whether the row of LED support rows has defects, then when the LED support rows with defects pass through the cutting assembly, the cutting assembly cuts, the LED support rows with defects are removed and then enter the subsequent step, namely, enter the conventional cutting section process for processing, and the sulfur-free paper is arranged and has color, so that the visual recognition system can rapidly recognize the LED support belt and then cut the LED support belt.
2. Through setting up the kicking block between two cutters, when having defect LED support row and entering into the discharge gate top, drive assembly drives the cutter and cuts off, and the cutter is propped to the top and is exported the back, cuts off having defect LED support row, and drive assembly continues to drive the cutter and moves down, and in the cutter entered into the standing groove, the kicking block was propped to having defect LED support row, makes it in the top entering discharge gate, prevents that LED support row card from influencing the cutting row next time in discharge gate department.
3. The sulfur-free paper can be fed in the subsequent packaging process without manual paper feeding, so that the packaging time is saved.
Drawings
FIG. 1 is a schematic diagram of a front view structure of a full-automatic LED bracket production line according to the present invention;
FIG. 2 is a schematic cross-sectional view of a cutting assembly according to the present invention;
FIG. 3 is a schematic perspective view of a cutting assembly according to the present invention;
FIG. 4 is a schematic cross-sectional view of the operating platform of the present invention;
FIG. 5 is a schematic top view of sulfur-free paper according to the present invention;
fig. 6 is a schematic top view of an LED support strip according to the present invention.
The marks in the figure: 1. a paper discharge roller; 2. a conveyor belt; 3. equidistant advancing rollers; 4. a visual recognition component; 5. an operating platform; 51. a discharge port; 52. a placement groove; 53. a spring; 54. ejecting the platform; 6. a cutting assembly; 61. a cutter; 62. a pushing block; 63. a drive assembly; 7. sulfur-free paper; 71. a through hole; 8. an LED support belt; 81. concave holes.
Detailed Description
In order to make the above features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below.
As shown in fig. 1-6, the embodiment provides a full-automatic production line for an LED support, which comprises an LED support belt 8, a paper discharge roller 1, a conveyor belt 2, equidistant advancing rollers 3, a visual identification component 4, a control system, an operation platform 5 and a cutting component 6.
The LED support belt 8 is provided with a plurality of equidistant concave holes 81 on both sides, the width of the sulfur-free paper 7 is larger than that of the LED support belt 8, a plurality of equidistant through holes 71 are also arranged on both sides of the sulfur-free paper 7, when the sulfur-free paper 7 and the LED support belt 8 are conveyed at equal intervals, the through holes 71 correspond to the concave holes 81, the diameter of the through holes 71 is larger than that of the concave holes 81, and specifically, the diameter of the through holes 71 is larger than that of the concave holes 81 by 2-3mm.
The operation platform 5 is located between two conveyer belts 2, the operation platform 5 is provided with a discharge hole 51, the discharge hole 51 is rectangular, the length of the discharge hole 51 is greater than or equal to the width of the sulfur-free paper 7, the width of the discharge hole 51 is greater than or equal to the width of the LED support row, the two sides of the upper surface opening of the operation platform 5, which face the conveyer belts 2, are provided with a placing groove 52, a spring 53 and an ejection table 54 are arranged in the placing groove 52, the ejection table 54 is located at the opening of the placing groove 52, one end of the spring 53 is fixedly connected with the lower surface of the ejection table 54, the other end of the spring 53 is connected to the bottom of the placing groove 52, and the elastic force of the spring 53 is greater than the stress required by cutting off the LED support row.
The equidistant advancing roller 3 is located between the operation platform 5 and the conveyer belt 2, the equidistant advancing roller 3 is provided with a bulge, the bulge is matched with the concave hole 81, and the equidistant advancing roller 3 can pull the sulfur-free paper 7 and the LED support belt 8 to synchronously move forwards at equal intervals.
The paper discharge roller 1 unreels towards the surface of the conveyor belt 2 and passes through the operation platform 5, the paper discharge roller 1 is positioned on one side of the conveyor belt 2, and the control system is used for analyzing and controlling the paper discharge roller 1, the conveyor belt 2, the equidistant advancing roller 3, the visual identification component 4 and the cutting component 6.
The cutting assembly 6 is located operation platform 5 upper surface, visual identification assembly 4 is located operation platform 5 input top and discernment end setting down, specifically, visual identification assembly 4 is the camera, cutting assembly 6 is used for cutting the whole row LED support that has the breach on the LED support area 8, specifically, cutting assembly 6 still includes drive assembly 63, supports kicking block 62 and two cutters 61, supports kicking block 62 and connects between two cutters 61, two cutters 61 are corresponding with standing groove 52, supports kicking block 62 horizontal cross section projection and discharge gate 51 opening shape the same, supports kicking block 62 lower surface both sides and has the slope limit. The supporting block 62 and the upper ends of the two cutters 61 are connected together with a connecting plate, the driving component 63 is an oil cylinder, and the driving component 63 is fixedly connected with the upper surface of the connecting plate.
The full-automatic production process of the LED bracket adopts the full-automatic production line of the LED bracket, and comprises the following steps:
the preamble process is the same as an automatic production line for continuous injection molding and bending of an LED support and the process steps S1-S3 of Chinese patent application publication No. CN115891031A, an LED support belt 8 is subjected to injection molding by an injection molding machine, and an LED support is formed on the LED support belt 8; the LED support belt 8 is detected by the detection assembly, and the LED supports with defects in the same row are selected; the LED support bands 8 pass through an independent removing mechanism, and the independent removing mechanism removes the LED supports with defects on the same row of the LED supports;
s1, paving a sulfur-free paper tape below an LED support belt 8 of an LED support with defects removed, and then passing through a visual identification assembly 4 together, wherein the specific steps are as follows: the bulges on the equidistant advancing roller 3 extend into the through holes 71 of the sulfur-free paper 7 and the pits on the LED support belt 8 and rotate, so that the sulfur-free paper 7 and the LED support belt 8 are driven to advance synchronously, and each row of LED support rows are sequentially identified by the visual identification assembly 4.
S2, the visual recognition component 4 judges the defective LED support row by recognizing the color of the sulfur-free paper 7 below the vacant area of the LED support belt 8 and sends information to the control system; the sulfur-free paper 7 in the step 2 is yellow in color, and the specific steps are as follows: when the LED support row on the LED support belt 8 passes through the visual recognition component 4, the visual recognition component 4 shoots the LED support row, sends information to the control system, the control system analyzes the coverage range of the sulfur-free paper 7 on the LED support row to confirm whether the LED support row is the defective LED support row, if so, the LED support row is driven by the sent information to operate, the LED support row can be used for visual detection by arranging the sulfur-free paper 7 in advance, and in the subsequent packaging process, paper feeding is not needed to be carried out manually, so that the packaging time is saved.
S3, driving the cutting assembly 6 to cut off the LED support row with the defect by the control system, wherein the specific steps are as follows: when the defective LED support row enters the upper part of the discharge hole 51 of the operation platform 5, the conveyor belt 2 and the paper discharge roller 1 stop running, the driving component 63 drives the cutter 61 to cut off, after the cutter 61 abuts against the ejection table 54, the defective LED support row is cut off, the driving component 63 continues to drive the cutter 61 to move downwards, the cutter 61 enters the placing groove 52, the abutting block 62 abuts against the defective LED support row, so that the defective LED support row is ejected into the discharge hole 51, namely, the defective LED support row is eliminated, and the LED support row is prevented from being blocked at the discharge hole 51 to influence the next cutting discharge.
S4, continuously transporting the LED support bands 8 with defective LED support rows to the lower part of the cutting equipment by the conveyor belt 2, quantitatively cutting the LED support bands according to the requirements of customers, if the LED support bands 8 with insufficient rows are encountered, subsequently removing the LED support bands, and then bonding and combining the LED support bands 8 with other rows to form the usable LED support bands 8, or directly using the usable LED support bands.
According to the invention, a layer of sulfur-free paper 7 is paved below the LED support belt 8 and passes through the visual recognition system, the color coverage of the sulfur-free paper 7 on the LED support belt 8 is recognized to confirm which row of LED support rows are defective, then when the defective LED support rows pass through the cutting assembly 6, the cutting assembly 6 cuts, the defective LED support rows are removed and then enter the subsequent steps, namely, the conventional cutting and sectioning procedure is carried out for processing, and the sulfur-free paper 7 is arranged and has color, so that the visual recognition system can rapidly recognize the LED support belt 8 and then cut off.
While the basic principles and main features of the invention and advantages of the invention have been shown and described, it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are described in the foregoing description merely illustrate the principles of the invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a full-automatic production line of LED support, includes the LED support area, LED support area both sides have a plurality of equidistant shrinkage pool, its characterized in that: the full-automatic production line further comprises a paper discharging roller, conveying belts, equidistant advancing rollers, a visual identification component, a control system, an operation platform and a cutting component, wherein the operation platform is positioned between the two conveying belts, the equidistant advancing rollers are positioned between the operation platform and the conveying belts, the equidistant advancing rollers are provided with protrusions, the protrusions are matched with concave holes, the paper discharging roller unwinds towards the surface of the conveying belts and passes through the operation platform, the visual identification component is positioned above the input end of the operation platform and is arranged with the identification end facing downwards, the visual identification component is used for identifying sulfur-free paper below a notch on an LED bracket, the cutting component is positioned on the upper surface of the operation platform, the cutting component is used for cutting an entire row of LED supports with the notch on the LED bracket, and the control system is used for analyzing and controlling the paper discharging roller, the conveying belts, the equidistant advancing rollers, the visual identification component and the cutting component. The operating platform is provided with a discharge hole, the length of the discharge hole is larger than the width of the LED support belt, and the width of the discharge hole is larger than the maximum distance between two rows of LED supports on the LED support belt; the upper surface of the operation platform is provided with a placing groove towards the two sides of the conveying belt, a spring and an ejection table are arranged in the placing groove, the ejection table is positioned at the opening of the placing groove, one end of the spring is fixedly connected with the lower surface of the ejection table, and the other end of the spring is connected with the bottom of the placing groove;
the cutting assembly further comprises a propping block and two cutters, the propping block is connected between the two cutters, the two cutters correspond to the placing grooves, and the projection of the horizontal section of the propping block is identical to the shape of the opening of the discharge hole; the cutting assembly further comprises a driving assembly, and the driving assembly is used for driving the propping block and the cutter to synchronously move downwards.
2. The full-automatic production line of the LED brackets according to claim 1, wherein: and inclined edges are arranged on two sides of the lower surface of the propping block.
3. A full-automatic production process of an LED bracket, which adopts the full-automatic production line of the LED bracket as claimed in any one of claims 1-2, and is characterized in that: the method comprises the following steps:
s1, paving a sulfur-free paper tape below an LED support belt of an LED support with defects removed, and then passing through a visual identification assembly together;
s2, the visual recognition component judges the defective LED support row by recognizing the color of the sulfur-free paper below the vacant area of the LED support and sends information to the control system;
s3, driving a cutting assembly to cut off the defective LED support rows by the control system;
the specific steps of the step S2 are as follows: when the LED support row on the LED support belt passes through the visual identification component, the visual identification component shoots the LED support row and sends information to the control system, the control system analyzes the coverage of the sulfur-free paper on the LED support row to confirm whether the LED support row is the LED support row with the defect, and if the LED support row with the defect is the LED support row with the defect, the control system sends the information to drive all the components to operate;
the specific steps of the step S3 are as follows: the driving component drives the cutter to cut off, the cutter is propped against to the ejection bench, the defective LED support row is cut off, the driving component continues to drive the cutter to move downwards, the cutter enters the placing groove, and the propping block is propped against the defective LED support row, so that the cutter is propped into the ejection port.
4. A fully automatic production process of an LED support according to claim 3, wherein: the sulfur-free paper in the step 2 is yellow in color.
5. A fully automatic production process of an LED support according to claim 3, wherein: and (3) cutting the defective LED support row and discharging the defective LED support row from a discharge hole of the operation platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311072471.9A CN116786460B (en) | 2023-08-24 | 2023-08-24 | Full-automatic production line and process for LED support |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311072471.9A CN116786460B (en) | 2023-08-24 | 2023-08-24 | Full-automatic production line and process for LED support |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116786460A CN116786460A (en) | 2023-09-22 |
| CN116786460B true CN116786460B (en) | 2023-11-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311072471.9A Active CN116786460B (en) | 2023-08-24 | 2023-08-24 | Full-automatic production line and process for LED support |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116786460B (en) |
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| Publication number | Publication date |
|---|---|
| CN116786460A (en) | 2023-09-22 |
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