CN116835079B - Automatic full-inspection packaging equipment and packaging technology for LED support belt - Google Patents
Automatic full-inspection packaging equipment and packaging technology for LED support belt Download PDFInfo
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- CN116835079B CN116835079B CN202311113722.3A CN202311113722A CN116835079B CN 116835079 B CN116835079 B CN 116835079B CN 202311113722 A CN202311113722 A CN 202311113722A CN 116835079 B CN116835079 B CN 116835079B
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- led support
- sulfur
- placing frame
- box placing
- packaging
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 37
- 238000007689 inspection Methods 0.000 title claims abstract description 18
- 238000012536 packaging technology Methods 0.000 title description 5
- 238000005520 cutting process Methods 0.000 claims abstract description 36
- 230000002950 deficient Effects 0.000 claims abstract description 26
- 230000000007 visual effect Effects 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000012858 packaging process Methods 0.000 claims abstract description 6
- 238000012856 packing Methods 0.000 claims description 49
- 230000007306 turnover Effects 0.000 claims description 17
- 238000001179 sorption measurement Methods 0.000 claims description 14
- 239000011159 matrix material Substances 0.000 claims description 3
- 230000007547 defect Effects 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 description 7
- 230000006978 adaptation Effects 0.000 description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 5
- 239000005864 Sulphur Substances 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/54—Means for supporting containers or receptacles during the filling operation
- B65B43/56—Means for supporting containers or receptacles during the filling operation movable stepwise to position container or receptacle for the reception of successive increments of contents
- B65B43/58—Means for supporting containers or receptacles during the filling operation movable stepwise to position container or receptacle for the reception of successive increments of contents vertically movable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
Abstract
The invention relates to an automatic full-inspection packaging device for an LED support belt and a packaging process, which belong to the technical field of packaging, wherein a layer of sulfur-free paper is paved below the LED support belt and then passes through a visual recognition system, the color coverage of the sulfur-free paper on the LED support belt is recognized, which row of LED support rows is defective is confirmed, then when the defective LED support rows pass through a cutting assembly, the cutting assembly cuts the defective LED support rows, and the defective LED support rows are removed and enter a conventional cutting section process for processing, wherein the visual recognition system recognizes the color of the sulfur-free paper below the LED support belt to judge whether the defect exists, then the cutting is carried out, qualified products are cut in an equal row, the LED support belt with the number of qualified rows is automatically packaged, the process adopts the automatic full-inspection packaging device for the LED support belt to carry out semiautomatic packaging, the packaging efficiency is high, and the automation degree is greatly improved compared with the existing manual packaging.
Description
Technical Field
The invention belongs to the technical field of semiconductor device packaging, and particularly relates to automatic full-inspection packaging equipment and packaging technology for an LED support band.
Background
At present, the production technology of the LED support belt comprises stamping, electroplating, injection molding, bending, cutting and packaging, wherein the packaging needs to be carried out on the LED support belt once, then packaging is carried out, a camera is generally adopted for detection, whether a plastic support on the LED support belt is missing or not is shot, after the LED support belt with the missing plastic support is removed, the LED support belt is transported to a packaging area after detection is finished, and packaging is carried out manually.
Disclosure of Invention
In view of the defects of the prior art, the technical problem to be solved by the invention is to provide automatic full-inspection packaging equipment and packaging technology for the LED support belt, which can semi-automatically package the LED support belt.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a packing equipment is placed to automatic full inspection in LED support area, includes machine vision subassembly, control system, turns to conveying platform, lifting unit, upset subassembly, packing box and puts the case subassembly, machine vision subassembly is located the top of turning to conveying platform's input and discernment end down, turn to conveying platform with reject the LED support area that the number of rows is not enough and transport the LED support area that the number of rows is enough, turn to conveying platform output and packing box and place the frame input intercommunication, the packing box is placed the frame and is included first connecting plate, two curb plates and a bottom plate, two curb plates are connected in first connecting plate both sides, one of them opening that bottom plate encapsulation first connecting plate and two curb plates constitute, the packing box is placed the frame and is installed on the upset subassembly, the upset subassembly drive packing box is placed the frame and is overturned, lifting unit drive upset subassembly reciprocates, it places no sulfur carton to put the case subassembly in the frame to be used for the packing box, control system is used for analyzing and controlling machine vision subassembly, turns to conveying platform, lifting unit, upset subassembly, packing box and box are placed the packing box.
Further, a first conveyor belt is arranged on the inward side of the first connecting plate.
Further, the inward facing surfaces of the two side plates and the bottom plate are provided with a plurality of first air suction holes.
Further, the upset subassembly is including upset fixing base and ejecting cylinder body, upset fixing base upper surface has the extension board that two intervals set up, two curb plates of frame are placed to the packing box outside one side and are close to bottom plate department and are formed with first pivot, be provided with first pivot hole on the extension board, first pivot and first pivot hole looks adaptation, ejecting cylinder body output is articulated with first connecting plate back, ejecting cylinder body is articulated with the upset fixing base.
Further, lifting assembly includes guide bar and rotation screw rod, guide bar and rotation screw rod quantity are two, be formed with two screw holes and two guiding holes on the upset fixing base, two screw holes and two guiding hole matrix setting, two screw hole horizontal plane projection diagonal setting, guide bar and guiding hole looks adaptation, rotation screw rod and screw hole looks adaptation.
Further, turn to the conveying platform and include rolling table and second conveyer belt, the fixed upper surface that sets up at the rolling table of second conveyer belt.
Further, put case subassembly and include no sulphur carton conveying component, hanger rail, sliding seat, first flexible body and first absorption piece, the hanger rail spans the packing box and places frame and no sulphur carton conveying component, the sliding seat is located the hanger rail and remove, first flexible body is installed at the sliding seat lower surface, first absorption piece is installed at first flexible body output, first absorption piece surface has a plurality of second suction holes.
The automatic full-inspection packaging technology for the LED support belt adopts the automatic full-inspection packaging equipment for the LED support belt, and comprises the following steps of:
s1, paving a sulfur-free paper tape below an LED support belt with defective LED supports removed, and then passing through a visual identification assembly together;
s2, the visual recognition component judges the defective LED support row by recognizing the color of the sulfur-free paper below the vacant area of the LED support and sends information to the control system;
s3, driving a cutting assembly to cut off the defective LED support rows by the control system;
s4, cutting the LED support bands with the defective LED support rows in a single row according to the set number of rows;
s5, detecting the number of rows of the cut LED support bands, and removing the LED support bands with insufficient number of rows;
s6, automatically packaging the LED support bands with correct rows.
Further, the specific steps of the step S5 are as follows: the machine vision assembly detects the number of rows of the LED support bands on the second conveyor belt which just enters the steering conveying platform, when the number of rows is insufficient, the rotating table rotates 90 degrees to discharge the LED support bands into an unqualified area, when the number of rows is correct, the rotating table does not rotate, and the second conveyor belt sends the LED support bands into the packing box placing frame.
Further, the specific steps of the step S6 are as follows: the box placing assembly places the sulfur-free paper box into the box placing frame, the two side plates of the box placing frame and the first air suction holes on the bottom plate absorb the sulfur-free paper box, the ejection cylinder body is ejected, the box placing frame is turned upwards, the bottom plate is located at the lower position, the opening of the box placing frame faces the steering conveying platform, the steering conveying platform sends the qualified LED support bands into the sulfur-free paper box of the box placing frame, the lifting assembly drives the box placing frame to move downwards, the steering conveying platform sends the qualified LED support bands into the sulfur-free paper box of the box placing frame again, stacking is achieved, after stacking a certain number of the sulfur-free paper boxes, the ejection cylinder body is retracted, the box placing frame is reset, the first air suction holes are cut off, and the first conveying belt on the first connecting plate is started to send the packaged sulfur-free paper box and the packaged LED support bands out.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, a layer of sulfur-free paper is paved below the LED support belt and then passes through the visual recognition system, the color coverage of the sulfur-free paper on the LED support belt is recognized, the LED support belt with defects is used for confirming which row of LED support belts is defective, then when the defective LED support belt passes through the cutting assembly, the cutting assembly cuts the LED support belt, the defective LED support belt is removed and then enters the subsequent step, namely, the conventional cutting segmentation working procedure is carried out, the sulfur-free paper is arranged, and the sulfur-free paper has colors, so that the visual recognition system can rapidly recognize the LED support belt, then cut the LED support belt with the defects, cut the LED support belt with the defective LED support belt into the lower part of the cutting assembly, and automatically package the LED support belt with the number of qualified rows.
2. According to the invention, the sliding seat moves on the sulfur-free carton conveyor belt, the first telescopic body stretches out, the first adsorption block enters the sulfur-free carton from the opening of the sulfur-free carton, the second adsorption hole sucks air, the sulfur-free carton is adsorbed on the first adsorption block, the first telescopic body resets, the sliding seat moves above the packing box placing frame, the first telescopic body stretches out, the sulfur-free carton enters the packing box placing frame, the second adsorption hole is disconnected, the sulfur-free carton is left in the packing box placing frame, and the first telescopic body resets. Then the first suction holes on two side plates of the packing box placing frame and the bottom plate adsorb the sulfur-free paper box, the ejection cylinder body is ejected, the packing box placing frame is turned upwards, the bottom plate is positioned at the lower position, the opening of the packing box placing frame faces the steering conveying platform, the steering conveying platform sends the qualified LED support bands into the sulfur-free paper box of the packing box placing frame, the lifting assembly drives the packing box placing frame to move downwards, the steering conveying platform sends the qualified LED support bands into the sulfur-free paper box of the packing box placing frame, and therefore stacking is achieved, after stacking a certain number of the LED support bands, the ejection cylinder body is retracted, the packing box placing frame is reset, the first suction holes are disconnected, and the first conveyor belt on the first connecting plate is started to send the packaged sulfur-free paper box and the packaged LED support bands out.
3. Two curb plates and bottom plate set up a plurality of first suction holes to one side inwards, can make the no sulphur carton place the frame in the packing box and can not move at random, lead to stacking inefficacy.
4. The surface of the first adsorption block is provided with a plurality of second air suction holes, so that the sulfur-free carton is more stable in the transferring process.
Drawings
FIG. 1 is a schematic diagram of a front view of an automatic full inspection packaging device for an LED support belt;
FIG. 2 is a schematic cross-sectional view of a transfer platform of the present invention;
FIG. 3 is a schematic side view of a box frame according to the present invention;
fig. 4 is a schematic perspective view of a packing box placement frame in the present invention;
FIG. 5 is a schematic side view of the bin assembly of the present invention;
FIG. 6 is a schematic cross-sectional view of a cutting assembly of the present invention;
FIG. 7 is a schematic perspective view of a cutting assembly according to the present invention;
FIG. 8 is a schematic cross-sectional view of the operating platform of the present invention;
FIG. 9 is a schematic top view of a sulfur-free paper according to the present invention;
fig. 10 is a schematic top view of an LED support strip according to the present invention.
The marks in the figure: 1. a paper discharge roller; 2. a first conveyor belt; 21. a second conveyor belt; 3. equidistant advancing rollers; 4. a visual recognition component; 41. a machine vision component; 5. an operating platform; 51. a notch; 52. a placement groove; 53. a spring; 54. ejecting the platform; 6. a cutting assembly; 61. a cutter; 62. a pushing block; 63. a drive assembly; 7. turning to a conveying platform; 71. a rotating table; 72. a second conveyor belt; 8. a packaging box placing frame; 81. a first connection plate; 811. a first conveyor belt; 82. a side plate; 83. a bottom plate; 84. a first suction hole; 85. a lifting assembly; 851. a screw; 852. a guide rod; 86. a flip assembly; 861. overturning the fixing seat; 862. ejecting the cylinder body; 863. an extension plate; 9. a box placing assembly; 91. a hanger rail; 92. a sliding seat; 93. a first telescopic body; 94. a first adsorption block; 941. a second suction hole; 10. sulfur-free paper; 101. a through hole; 102. an LED support belt; 103. concave holes; 104. and cutting off the assembly.
Detailed Description
In order to make the above features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below.
As shown in fig. 1 to 10, the present embodiment provides an automatic full-inspection packaging device for an LED support belt, which comprises an LED support belt 102, a paper discharge roller 1, a first conveyor belt 2, an equidistant advancing roller 3, a visual recognition component 4, a control system, an operation platform 5, a cutting component 6, a second conveyor belt 21, a cutting component 104, a machine vision component 41, a control system, a turning conveying platform 7, a lifting component 85, a turning component 86, a packaging box placing frame 8 and a box placing component 9.
The LED support belt 102 is provided with a plurality of equidistant concave holes 103 on two sides, the width of the sulfur-free paper 10 is larger than that of the LED support belt 102, the two sides of the sulfur-free paper 10 are also provided with a plurality of equidistant through holes 101, when the sulfur-free paper 10 and the LED support belt 102 are conveyed equidistantly, the through holes 101 correspond to the concave holes 103, the diameter of the through holes 101 is larger than that of the concave holes 103, and specifically, the diameter of the through holes 101 is larger than that of the through holes 103 by 2-3mm.
The operation platform 5 is located between two first conveyer belts 2, the operation platform 5 is provided with a notch 51, the notch 51 is rectangular, the length of the notch 51 is greater than or equal to the width of the sulfur-free paper 10, the width of the notch 51 is greater than or equal to the width of the LED support row, the two sides of the opening of the upper surface of the operation platform 5, which faces the first conveyer belts 2, are provided with a placing groove 52, a spring 53 and an ejection table 54 are arranged in the placing groove 52, the ejection table 54 is located at the opening of the placing groove 52, one end of the spring 53 is fixedly connected with the lower surface of the ejection table 54, the other end of the spring 53 is connected to the bottom of the placing groove 52, and the elastic force of the spring 53 is greater than the stress required by cutting off the LED support row.
The equidistant advancing roller 3 is located between the operation platform 5 and the first conveyor belt 2, the equidistant advancing roller 3 is provided with a bulge, the bulge is matched with the concave hole 103, and the equidistant advancing roller 3 can pull the sulfur-free paper 10 and the LED bracket belt 102 to synchronously move forwards at equal intervals.
The paper discharge roller 1 unreels towards the surface of the first conveyor belt 2 and passes through the operation platform 5, and the paper discharge roller 1 is located at one side of the first conveyor belt 2.
The cutting assembly 6 is located the operation platform 5 upper surface, the visual identification assembly 4 is located operation platform 5 input top and discernment end setting down, specifically, the visual identification assembly 4 is the camera, the cutting assembly 6 is used for cutting the whole row LED support that has breach 51 on the LED support area 102, specifically, the cutting assembly 6 still includes drive assembly 63, support kicking block 62 and two cutters 61, support kicking block 62 and connect between two cutters 61, two cutters 61 are corresponding with standing groove 52, support kicking block 62 horizontal cross section projection is the same with breach 51 opening shape, support kicking block 62 lower surface both sides have the slope limit. The supporting block 62 and the upper ends of the two cutters 61 are connected together with a connecting plate, the driving component 63 is an oil cylinder, and the driving component 63 is fixedly connected with the upper surface of the connecting plate.
The cutting assembly 104 is located above the first conveyor belt 2 on the output end side of the operation platform 5, the cutting assembly 104 is implemented by adopting a mode of driving a blade by a punching machine in the prior art, and the cutting assembly 104 is used for cutting the LED support rows in a fixed row.
The machine vision assembly 41 is a camera, the machine vision assembly 41 is located above the input end of the diverting conveyor platform 7 with the identification end facing downwards, in particular the machine vision assembly 41 is located above the first conveyor belt 2 close to the diverting conveyor platform 7.
The turning conveying platform 7 includes a rotating table 71 and a second conveyor belt 72, and the second conveyor belt 72 is fixedly arranged on the upper surface of the rotating table 71, with the LED support belts 102 with insufficient rejection rows and the LED support belts 102 with sufficient transfer rows.
The second conveyer belt 21 is arranged between the steering conveyer platform 7 and the packing box placing frame 8, the second conveyer belt 21 is used for transiting the LED support belt 102, the output end of the steering conveyer platform 7 is communicated with the input end of the packing box placing frame 8, the packing box placing frame 8 comprises a first connecting plate 81, two side plates 82 and a bottom plate 83, the first connecting plate 81 is provided with a first conveyer belt 811 on the inward side, the two side plates 82 are connected to two sides of the first connecting plate 81, the bottom plate 83 seals an opening formed by the first connecting plate 81 and the two side plates 82, specifically, a plurality of first air suction holes 84 are formed in the inward side of the two side plates 82 and the bottom plate 83, a plurality of first air suction holes 84 are communicated with the air suction channels, the air channels are provided with communication holes in the packing box placing frame 8, the communication holes are communicated with the air pump, the packing box placing frame 8 is arranged on a turnover assembly 86, the turnover assembly 86 drives the packing box placing frame 8 to turn over, the lifting assembly 85 drives the turnover assembly 86 to move up and down, specifically, the turnover assembly 86 comprises a turnover fixing seat 861 and an ejection cylinder 862, the upper surface of the turnover fixing seat 861 is provided with two opposite rotating shafts 863, the two opposite rotating shafts 863 are arranged on the two opposite sides of the turnover fixing seat 863, the two opposite to the first rotating seat 863 are arranged near the first rotating shaft 863, and the first rotating shaft 863 extend towards the first rotating shaft to the first rotating shaft 861, and the first rotating shaft 861 is arranged near the ejection cylinder body to the first rotating body 863. Lifting assembly 85 drives tilting assembly 86 to reciprocate, specifically, lifting assembly 85 includes guide bar 852 and rotates screw 851, guide bar 852 and rotate screw 851 quantity are two, be formed with two screw holes and two guiding holes on the upset fixing base 861, two screw holes and two guiding hole matrix settings, packing box place frame 8 horizontal plane projection is located between two screw holes and two guiding hole horizontal projections and the misalignment, two screw hole horizontal plane projection diagonal settings, guide bar 852 and guiding hole looks adaptation, rotate screw 851 and screw hole looks adaptation.
Put case subassembly 9 and be used for placing the sulfur-free carton in placing frame 8 toward the packing box, specifically, put case subassembly 9 and include sulfur-free carton conveying component, hanger rail 91, sliding seat 92, first telescopic body 93 and first adsorption block 94, hanger rail 91 spanes packing box and places frame 8 and sulfur-free carton conveying component, and the group is sulfur-free carton conveyer belt (not shown in the figure) to sulfur-free carton conveyer belt, and sulfur-free carton conveyer belt is used for carrying the sulfur-free carton that the opening set up, and sulfur-free carton width is greater than the width of LED support area 102, conveniently packs into. The sliding seat 92 is located the hanger rail 91 and moves, and the sliding seat 92 lower surface is installed to first flexible body 93, and first absorption piece 94 is installed at first flexible body 93 output, and first flexible body 93 is the hydro-cylinder, and first absorption piece 94 and the inside looks adaptation of no sulphur carton have a plurality of second suction holes 941 on the surface of first absorption piece 94, have the passageway that admits air in the first absorption piece 94, and passageway and a plurality of second suction holes 941 communicate, and the passageway that admits air communicates with the air pump.
The control system is used for analyzing and controlling the paper discharge roller 1, the first conveying belt 2, the equidistant advancing roller 3, the visual identification component 4, the cutting component 6, the machine visual component 41, the steering conveying platform 7, the lifting component 85, the overturning component 86, the packing box placing frame 8 and the box placing component 9.
The scheme also provides an automatic full-inspection packaging process for the LED support belt, which adopts the automatic full-inspection packaging equipment for the LED support belt and comprises the following steps:
s1, paving a sulfur-free paper tape below an LED support belt 102 with defective LED supports removed, and then passing through a visual recognition assembly 4; the method comprises the following specific steps: the bulges on the equidistant advancing roller 3 extend into the through holes 101 of the sulfur-free paper 10 and the pits on the LED support belt 102 and rotate, so that the sulfur-free paper 10 and the LED support belt 102 are driven to advance synchronously, and each row of LED support rows are sequentially identified by the visual identification assembly 4.
S2, the visual recognition component 4 judges the defective LED support row by recognizing the color of the sulfur-free paper 10 below the vacant area of the LED support belt 102 and sends information to the control system; the sulfur-free paper 10 in the step 2 is yellow in color, and the specific steps are as follows: when the LED support row on the LED support belt 102 passes through the visual recognition component 4, the visual recognition component 4 shoots the LED support row, sends information to the control system, the control system analyzes the coverage range of the sulfur-free paper 10 on the LED support row to confirm whether the LED support row is the defective LED support row, if so, the LED support row sends information to drive each part to operate, the sulfur-free paper 10 can be used for visual detection through being arranged in advance, and in the subsequent packaging process, paper feeding is not needed manually, so that the packaging time is saved.
S3, driving the cutting assembly 6 to cut off the LED support rows with defects by the control system; the method comprises the following specific steps: when the defective LED support row enters the upper portion of the notch 51 of the operation platform 5, the conveyor belt and the paper discharge roller 1 stop operating, the driving component 63 drives the cutter 61 to cut off, after the cutter 61 abuts against the ejection platform 54, the defective LED support row is cut off, the driving component 63 continues to drive the cutter 61 to move downwards, the cutter 61 enters the placing groove 52, the abutting block 62 abuts against the defective LED support row, so that the defective LED support row is ejected into the notch 51, namely, the defective LED support row is eliminated, and the LED support row is prevented from being blocked at the notch 51 to influence the next cutting and discharging.
S4, performing fixed-row cutting on the LED support bands 102 with the defective LED support rows according to the set number of rows, driving the blades by the cutting assembly, performing equal-row cutting on the LED support bands 102 with the rows greater than the set value, and disabling the cutting assembly of the LED support bands 102 with the rows less than the set value.
S5, detecting the number of rows of the cut LED support bands 102, and removing the LED support bands 102 with insufficient rows; the method comprises the following specific steps: the machine vision module 41 detects the number of rows of the LED support bands 102 on the second conveyor 72 that just enters the turn conveyor 7, when the number of rows is insufficient, the rotating table 71 rotates 90 ° to discharge the LED support bands 102 into a defective area (not shown in the figure), and when the number of rows is correct, the rotating table 71 does not rotate, the second conveyor 72 feeds the LED support bands 102 onto the second conveyor 21, and the second conveyor 21 feeds the LED support bands 102 into the packing box placing frame 8.
S6, automatically packaging the LED support bands 102 with correct rows, wherein the steps are as follows: the box placing assembly 9 places the sulfur-free paper box into the packing box placing frame 8, and the box placing assembly 9 specifically operates as follows: the sliding seat 92 moves to the upper part of the conveyer belt of the sulfur-free paper box, the first telescopic body 93 stretches out, the first adsorption block 94 enters into the sulfur-free paper box from the opening part of the sulfur-free paper box, the second adsorption hole 941 is used for sucking air, the sulfur-free paper box is adsorbed on the first adsorption block 94, the first telescopic body 93 resets, the sliding seat 92 moves to the upper part of the packing box placing frame 8, the first telescopic body 93 stretches out, the sulfur-free paper box enters into the inside of the packing box placing frame 8, the second adsorption hole 941 is used for cutting off air, the sulfur-free paper box is left in the packing box placing frame 8, and the first telescopic body 93 resets. Then, the sulfur-free cartons are adsorbed by the two side plates 82 of the packing box placing frame 8 and the first air suction holes 84 on the bottom plate 83, the ejection cylinder 862 is ejected, the packing box placing frame 8 is turned upwards, the bottom plate 83 is located at the lower position, the opening of the packing box placing frame 8 faces the turning conveying platform 7, the turning conveying platform 7 sends the qualified LED support bands 102 into the sulfur-free cartons of the packing box placing frame 8, the lifting component 85 drives the packing box placing frame 8 to move downwards, the turning conveying platform 7 sends the qualified LED support bands 102 into the sulfur-free cartons of the packing box placing frame 8 again, and accordingly stacking is achieved, after stacking is achieved, the ejection cylinder 862 is retracted, the packing box placing frame 8 is reset, the first air suction holes 84 are cut off, the first conveying belt 811 on the first connecting plate 81 is started, the packaged sulfur-free cartons and the LED support bands 102 are sent out, the height of the sulfur-free cartons is higher than the length of the LED support bands 102, after the packing box placing frame 8 is reset, the LED support bands 102 slide to the bottom of the sulfur-free cartons, a section of sulfur-free paper can be left above the sulfur-free cartons, and the sulfur-free cartons are manually folded and sealed.
While the basic principles and main features of the invention and advantages of the invention have been shown and described, it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are described in the foregoing description merely illustrate the principles of the invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined in the appended claims and their equivalents.
Claims (3)
1. An automatic full-inspection packaging process for an LED support belt is characterized in that: the method comprises the following steps:
s1, paving a sulfur-free paper tape below an LED support belt with defective LED supports removed, and then passing through a visual identification assembly together;
s2, the visual recognition component judges the defective LED support row by recognizing the color of the sulfur-free paper below the vacant area of the LED support and sends information to the control system;
s3, driving a cutting assembly to cut off the defective LED support rows by the control system;
s4, carrying out fixed-row cutting on the LED support bands with the defective LED support rows according to the set row number;
s5, detecting the number of rows of the cut LED support bands, and removing the LED support bands with insufficient number of rows;
s6, automatically packaging the LED support bands with correct rows;
the steps S5 and S6 adopt an automatic full-inspection packaging device for packaging LED support bands, the automatic full-inspection packaging device comprises a machine vision component, a control system, a steering conveying platform, a lifting component, a turnover component, a packaging box placing frame and a box placing component, wherein the machine vision component is positioned above the input end of the steering conveying platform, the identification end of the machine vision component faces downwards, the steering conveying platform is used for removing the LED support bands with insufficient rows and transferring the LED support bands with sufficient rows, the output end of the steering conveying platform is communicated with the input end of the packaging box placing frame, the packaging box placing frame comprises a first connecting plate, two side plates and a bottom plate, the two side plates are connected to two sides of the first connecting plate, the bottom plate seals one opening formed by the first connecting plate and the two side plates, the packaging box placing frame is arranged on the turnover component, the turnover component drives the packaging box placing frame to turn over, the box placing component is used for placing the sulfur-free carton in the packaging box placing frame, and the control system is used for analyzing and controlling the machine vision component, the steering conveying platform, the lifting component, the turnover component and the box placing frame and the packaging box placing frame;
the turnover assembly comprises a turnover fixing seat and an ejection cylinder body, wherein two extension plates are arranged at intervals on the upper surface of the turnover fixing seat, a first rotating shaft is formed on one outwards facing surface of two side plates of the packing box placing frame and close to the bottom plate, a first rotating hole is formed in the extension plate, the first rotating shaft is matched with the first rotating hole, the output end of the ejection cylinder body is hinged to the back surface of the first connecting plate, and the ejection cylinder body is hinged to the turnover fixing seat;
a first conveyor belt is arranged on the inward side of the first connecting plate; the inward surfaces of the two side plates and the bottom plate are provided with a plurality of first air suction holes;
the lifting assembly comprises guide rods and rotating screws, wherein the number of the guide rods and the number of the rotating screws are two, two threaded holes and two guide holes are formed in the overturning fixing seat, the two threaded holes and the two guide holes are arranged in a matrix mode, the two threaded holes are arranged in a horizontal plane projection diagonal mode, the guide rods are matched with the guide holes, and the rotating screws are matched with the threaded holes; the steering conveying platform comprises a rotating table and a second conveying belt, and the second conveying belt is fixedly arranged on the upper surface of the rotating table;
the carton placing assembly comprises a sulfur-free carton conveying assembly, a hanging rail, a sliding seat, a first telescopic body and a first adsorption block, wherein the hanging rail spans across the packaging box placing frame and the sulfur-free carton conveying assembly, the sliding seat is located on the hanging rail and moves, the first telescopic body is mounted on the lower surface of the sliding seat, the first adsorption block is mounted at the output end of the first telescopic body, and a plurality of second air suction holes are formed in the surface of the first adsorption block.
2. The automatic full-inspection packaging process for an LED strip as set forth in claim 1, wherein: the specific steps of the step S5 are as follows: the machine vision assembly detects the number of rows of the LED support bands on the second conveyor belt which just enters the steering conveying platform, when the number of rows is insufficient, the rotating table rotates 90 degrees to discharge the LED support bands into an unqualified area, when the number of rows is correct, the rotating table does not rotate, and the second conveyor belt sends the LED support bands into the packing box placing frame.
3. The automatic full-inspection packaging process for an LED strip as set forth in claim 1, wherein: the specific steps of the step S6 are as follows: the box placing assembly places the sulfur-free paper box into the box placing frame, the two side plates of the box placing frame and the first air suction holes on the bottom plate absorb the sulfur-free paper box, the ejection cylinder body is ejected, the box placing frame is turned upwards, the bottom plate is located at the lower position, the opening of the box placing frame faces the steering conveying platform, the steering conveying platform sends the qualified LED support bands into the sulfur-free paper box of the box placing frame, the lifting assembly drives the box placing frame to move downwards, the steering conveying platform sends the qualified LED support bands into the sulfur-free paper box of the box placing frame again, stacking is achieved, after stacking a certain number of the sulfur-free paper boxes, the ejection cylinder body is retracted, the box placing frame is reset, the first air suction holes are cut off, and the first conveying belt on the first connecting plate is started to send the packaged sulfur-free paper box and the packaged LED support bands out.
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| CN202311113722.3A CN116835079B (en) | 2023-08-31 | 2023-08-31 | Automatic full-inspection packaging equipment and packaging technology for LED support belt |
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| CN202311113722.3A CN116835079B (en) | 2023-08-31 | 2023-08-31 | Automatic full-inspection packaging equipment and packaging technology for LED support belt |
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| CN116835079B true CN116835079B (en) | 2023-11-21 |
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| JPH08201047A (en) * | 1995-01-31 | 1996-08-09 | Shin Etsu Polymer Co Ltd | Visual inspection method for floor tile |
| JP2004294856A (en) * | 2003-03-27 | 2004-10-21 | Fuji Photo Film Co Ltd | Packaging system and packaging method |
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| CN116835079A (en) | 2023-10-03 |
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