CN116770598A - 一种智能纺织新材料加工方法 - Google Patents

一种智能纺织新材料加工方法 Download PDF

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CN116770598A
CN116770598A CN202310712974.1A CN202310712974A CN116770598A CN 116770598 A CN116770598 A CN 116770598A CN 202310712974 A CN202310712974 A CN 202310712974A CN 116770598 A CN116770598 A CN 116770598A
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raw material
textile
drying
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stirrer
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陈明宏
马琳
张敏捷
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Fujian Changyuan Textile Co ltd
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Abstract

本发明公开了一种智能纺织新材料加工方法，涉及纺织材料加工技术领域，本发明采用纯棉或棉与化纤混纺的原料，而后对其预先进行除油去污、水洗﹑烘干处理，得到第一原料；将上述第一原料放入氢氧化钠溶液中浸泡，在浸泡过程中，将第一原料进行翻动，将第一原料得到充分浸泡；浸泡完成后将第一原料取出，烘干其水分，而后在上述第一原料加入一定的水溶液、粘合剂和交联剂进行混合，得到第二原料；将上述第二原料加入稳定剂处理，提升材料使用的过程中的稳定性，将原料倒入搅拌机中进行搅拌，将其制成第三原料；将第三原料进行烘干处理，而后将第三原料纺织成平纹织物，根据使用的要求不同的平纹织物进行多层混纺来达到使用的要求，得到纺织物。

Description

一种智能纺织新材料加工方法
技术领域
本发明涉及纺织材料加工技术领域，特别涉及一种智能纺织新材料加工方法。
背景技术
纺织原意是取自纺纱与织布的总称，但是随着纺织知识体系和学科体系的不断发展和完善，特别是非织造纺织材料和三维复合编织等技术产生后，已经不仅是传统的手工纺纱和织布，也包括无纺布技术，现代三维编织技术，现代静电纳米成网技术等生产的服装用、产业用、装饰用纺织品。所以，现代纺织是指一种纤维或纤维集合体的多尺度结构加工技术；
现有技术中，传统的工艺对于布料的加工生产工艺单一，使用寿命低，对于市场要求更多品质的布料无法进行针对性的调整，适应能力差，为此，我们提出一种智能纺织新材料加工方法。
发明内容
本发明的主要目的在于提供一种智能纺织新材料加工方法，以解决背景技术中提出的问题。
为实现上述目的，本发明采取的技术方案为：
一种智能纺织新材料加工方法，包括如下步骤：
步骤S1：采用纯棉或棉与化纤混纺的原料，而后对其预先进行除油去污、水洗﹑烘干处理，得到第一原料；
步骤S2：将上述第一原料放入氢氧化钠溶液中浸泡2-3个小时，在浸泡过程中，每隔一段时间就将第一原料进行翻动，使得第一原料得到充分浸泡；
步骤S3：浸泡完成后将第一原料取出，烘干其水分，而后在上述第一原料加入一定的水溶液、粘合剂和交联剂进行混合，得到第二原料；
步骤S4：将上述第二原料加入稳定剂处理，提升材料使用的过程中的稳定性，将原料倒入搅拌机中进行搅拌，将其制成第三原料；
步骤S5：将上述第三原料进行烘干处理，而后将第三原料纺织成平纹织物，根据使用的要求不同的平纹织物进行多层混纺来达到使用的要求，得到纺织物；
步骤S6：而后取一定分量的智能感应色素、粘合剂以及适量的水进行混合，混合后倒入搅拌机中进行搅拌，制得智能感应染料；
步骤S7：将S5中的得到的纺织物放入上述智能感应染料中进行浸轧，浸轧时间为50-80分钟，浸轧温度控制在60-90℃，浸轧完成后将其取出并烘干；
步骤S8：而后将上述浸轧后的纺织物两面涂抹有防护液经使其表面形成一种保护膜，最后将其放置干燥。
进一步地，所述步骤S1中在洗涤的时候将温度控制在20-95℃，处理10-60分钟后取出进行漂洗，漂洗次数控制在2-4次，使其可以充分漂洗干净，然后将漂洗完成的原料取出，进行烘干处理，干燥至含水率为0.5％-1.5％，再将原料用沸水洗涤4-6次，然后用冷水搓洗，去除表面污染物。
进一步地，所述步骤S3中烘干的温度为60-80℃，烘干时间为1-3小时。
进一步地，所述步骤S4中定剂与第二原料的比例为3：5，启动搅拌机的时候，控制搅拌机的温度在30-45℃，搅拌时间为15-20分钟，转速控制在100-200转/分钟。
进一步地，所述步骤S6中控制搅拌机的温度在40-70℃，搅拌时间为20-40分钟，转速控制在150-200转/分钟，将其制成智能感应染料。
进一步地，所述步骤S8中防护液可为聚氨酯、聚乙烯、聚丙烯和三氧化二锑或氮磷类阻燃剂涂层。
本发明具有如下有益效果：
一、本发明智能纺织新材料加工方法中纺织物使用智能感应色素进行染制，能够在织物被大量酸性的汗水、油脂等物质污染后变色，提醒使用者及时清洗，保持家纺产品的洁净。
二、本发明智能纺织新材料加工方法通过聚氨酯、聚乙烯、聚丙烯和三氧化二锑或氮磷类阻燃剂涂层，使纺织物表面形成一种保护膜，最后将其放置干燥，可以更加丰富的根据不同的使用场景来对布料的加工进行对应的调整，市场适应能力强。
当然，实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。
附图说明
图1为本发明一种智能纺织新材料加工方法流程图。
具体实施方式
下面将对本实用发明例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。
实施例1
一种智能纺织新材料加工方法，包括如下步骤：
步骤S1：采用纯棉或棉与化纤混纺的原料，而后对其预先进行除油去污、水洗﹑烘干处理，得到第一原料；
步骤S2：将上述第一原料放入氢氧化钠溶液中浸泡2-3个小时，在浸泡过程中，每隔一段时间就将第一原料进行翻动，使得第一原料得到充分浸泡；
步骤S3：浸泡完成后将第一原料取出，烘干其水分，而后在上述第一原料加入一定的水溶液、粘合剂和交联剂进行混合，得到第二原料；
步骤S4：将上述第二原料加入稳定剂处理，提升材料使用的过程中的稳定性，将原料倒入搅拌机中进行搅拌，将其制成第三原料；
步骤S5：将上述第三原料进行烘干处理，而后将第三原料纺织成平纹织物，根据使用的要求不同的平纹织物进行多层混纺来达到使用的要求，得到纺织物；
步骤S6：而后取一定分量的智能感应色素、粘合剂以及适量的水进行混合，混合后倒入搅拌机中进行搅拌，制得智能感应染料；
步骤S7：将S5中的得到的纺织物放入上述智能感应染料中进行浸轧，浸轧时间为50-80分钟，浸轧温度控制在60-90℃，浸轧完成后将其取出并烘干；
步骤S8：而后将上述浸轧后的纺织物两面涂抹有防护液经使其表面形成一种保护膜，最后将其放置干燥。
实施例2
步骤S1中在洗涤的时候将温度控制在20-95℃，处理10-60分钟后取出进行漂洗，漂洗次数控制在2-4次，使其可以充分漂洗干净，然后将漂洗完成的原料取出，进行烘干处理，干燥至含水率为0.5％-1.5％，再将原料用沸水洗涤4-6次，然后用冷水搓洗，去除表面污染物。
步骤S3中烘干的温度为60-80℃，烘干时间为1-3小时。
步骤S4中定剂与第二原料的比例为3：5，启动搅拌机的时候，控制搅拌机的温度在30-45℃，搅拌时间为15-20分钟，转速控制在100-200转/分钟。
步骤S6中控制搅拌机的温度在40-70℃，搅拌时间为20-40分钟，转速控制在150-200转/分钟，将其制成智能感应染料。
步骤S8中防护液可为聚氨酯、聚乙烯、聚丙烯和三氧化二锑或氮磷类阻燃剂涂层。
在本说明书的描述中，参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不一定指的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节，也不限制该发明仅为的具体实施方式。显然，根据本说明书的内容，可作很多的修改和变化。本说明书选取并具体描述这些实施例，是为了更好地解释本发明的原理和实际应用，从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。

Claims (6)

1.一种智能纺织新材料加工方法，其特征在于，包括如下步骤：
步骤S1：采用纯棉或棉与化纤混纺的原料，而后对其预先进行除油去污、水洗﹑烘干处理，得到第一原料；
步骤S2：将上述第一原料放入氢氧化钠溶液中浸泡2-3个小时，在浸泡过程中，每隔一段时间就将第一原料进行翻动，使得第一原料得到充分浸泡；
步骤S3：浸泡完成后将第一原料取出，烘干其水分，而后在上述第一原料加入一定的水溶液、粘合剂和交联剂进行混合，得到第二原料；
步骤S4：将上述第二原料加入稳定剂处理，提升材料使用的过程中的稳定性，将原料倒入搅拌机中进行搅拌，将其制成第三原料；
步骤S5：将上述第三原料进行烘干处理，而后将第三原料纺织成平纹织物，根据使用的要求不同的平纹织物进行多层混纺来达到使用的要求，得到纺织物；
步骤S6：而后取一定分量的智能感应色素、粘合剂以及适量的水进行混合，混合后倒入搅拌机中进行搅拌，制得智能感应染料；
步骤S7：将S5中的得到的纺织物放入上述智能感应染料中进行浸轧，浸轧时间为50-80分钟，浸轧温度控制在60-90℃，浸轧完成后将其取出并烘干；
步骤S8：而后将上述浸轧后的纺织物两面涂抹有防护液经使其表面形成一种保护膜，最后将其放置干燥。
2.根据权利要求1所述的一种智能纺织新材料加工方法，其特征在于，所述步骤S1中在洗涤的时候将温度控制在20-95℃，处理10-60分钟后取出进行漂洗，漂洗次数控制在2-4次，使其可以充分漂洗干净，然后将漂洗完成的原料取出，进行烘干处理，干燥至含水率为0.5％-1.5％，再将原料用沸水洗涤4-6次，然后用冷水搓洗，去除表面污染物。
3.根据权利要求1所述的一种智能纺织新材料加工方法，其特征在于，所述步骤S3中烘干的温度为60-80℃，烘干时间为1-3小时。
4.根据权利要求1所述的一种智能纺织新材料加工方法，其特征在于，所述步骤S4中定剂与第二原料的比例为3：5，启动搅拌机的时候，控制搅拌机的温度在30-45℃，搅拌时间为15-20分钟，转速控制在100-200转/分钟。
5.根据权利要求1所述的一种智能纺织新材料加工方法，其特征在于，所述步骤S6中控制搅拌机的温度在40-70℃，搅拌时间为20-40分钟，转速控制在150-200转/分钟，将其制成智能感应染料。
6.根据权利要求1所述的一种智能纺织新材料加工方法，其特征在于，所述步骤S8中防护液可为聚氨酯、聚乙烯、聚丙烯和三氧化二锑或氮磷类阻燃剂涂层。
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