CN116694103A - 一类具有偶氮苯并噻唑结构的分散染料及其制备方法和应用 - Google Patents

一类具有偶氮苯并噻唑结构的分散染料及其制备方法和应用 Download PDF

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CN116694103A
CN116694103A CN202310691315.4A CN202310691315A CN116694103A CN 116694103 A CN116694103 A CN 116694103A CN 202310691315 A CN202310691315 A CN 202310691315A CN 116694103 A CN116694103 A CN 116694103A
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disperse dye
pyrazolone
benzothiazole
dye
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郑环达
郑来久
程思佳
方钦
李天华
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Dalian Polytechnic University
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Abstract

本发明公开一类具有偶氮苯并噻唑结构的分散染料及其制备方法和应用,属于染色技术领域。本发明首先对2‑氨基‑6‑硝基苯并噻唑重氮化,所得重氮化溶液与3‑甲基‑1‑苯基‑5‑吡唑啉酮的偶合得到重氮偶合产物;对合成的重氮偶合产物进行硝基还原得到氨基吡唑啉酮苯并噻唑分散染料,最后,在氨基吡唑啉酮苯并噻唑分散染料上接枝均三嗪活性基团;抽滤、烘干,得到吡唑啉酮苯并噻唑均三嗪活性分散染料。本发明制备的分散染料具有较高的分子量,从而提高了染料的上染率和固色率,该分散染料和活性分散染料适用于在超临界CO2体系下对涤/棉65/35的同色拼染,具有很大的开发应用潜力。

Description

一类具有偶氮苯并噻唑结构的分散染料及其制备方法和应用
技术领域
本发明属于染色技术领域,具体涉及一类具有偶氮苯并噻唑结构的分散染料、制备方法及其在超临界二氧化碳同色拼染中的应用。
背景技术
涤棉纤维兼具了涤和棉两种纤维的优良特性,其中棉纤维的存在导致常规分散染料无法对其进行有效上染,因此,研究开发可用于涤棉纤维染色的新的分散染料显得尤为重要。此外,涤棉纤维的传统染色方法以水为介质,通常采用分散染料和活性染料进行两浴法染色,染色工艺复杂,用时长,耗能多,且用水量大,污水处理复杂,对环境造成较重影响。
芳香族伯胺和亚硝酸作用(在强酸介质下)可以生成重氮盐,重氮盐与芳胺在中性或弱酸性介质中能够发生偶联反应,然而通过重氮偶合反应制备具有偶氮苯并噻唑结构的分散染料的相关研究还未见报道。
发明内容
鉴于此,本发明的目的是提供一类具有偶氮苯并噻唑结构的分散染料、制备方法及其在超临界二氧化碳同色拼染中的应用,显著提高涤棉混纺织物染色效果,实现涤棉混纺织物的一浴法无助剂染色。
为了实现本发明的目的,本发明提供如下技术方案:
本发明提供一类具有偶氮苯并噻唑结构的分散染料,所述的染料包括氨基吡唑啉酮苯并噻唑分散染料和吡唑啉酮苯并噻唑均三嗪活性分散染料,氨基吡唑啉酮苯并噻唑分散染料的结构式如式I所示,吡唑啉酮苯并噻唑均三嗪活性分散染料的结构式如式II所示:
本发明另一方面提供上述的具有偶氮苯并噻唑结构的分散染料的制备方法,包括以下步骤:
(1)2-氨基-6-硝基苯并噻唑的重氮化:将2-氨基-6-硝基苯并噻唑溶解在混酸溶液中,冷却至0-5℃,加入HNO2,搅拌反应1-5h,得到一种澄清的淡黄色重氮盐III溶液;
(2)重氮盐III与3-甲基-1-苯基-5-吡唑啉酮的偶合:将3-甲基-1-苯基-5-吡唑啉酮溶于碱性溶液中,滴加重氮盐III溶液,将pH值调节到酸性,在0-5℃下反应2-5h,抽滤,干燥,得到重氮偶合产物IV;
(3)重氮偶合产物IV的硝基还原:将重氮偶合产物IV完全溶解于醇溶液中,在40~80℃下搅拌,逐滴加入溶有硫化钠和碳酸氢钠的水溶液,回流反应2-5h,冷却,抽滤,得到分散染料I;
(4)分散染料I接枝均三嗪活性基团:将分散染料I加入有机溶剂和水的混合溶液中,0-5℃下搅拌至完全溶解,滴加含有1~2倍当量三聚氯氰的有机溶剂,调节pH至6.5~7.5,搅拌反应2~5h,得到活性分散染料II;
基于上述技术方案,进一步地,步骤(1)中所述的混酸溶液是由体积比为2:1~1:2的浓硫酸和浓磷酸混合而成;HNO2与2-氨基-6-硝基苯并噻唑的摩尔比为2:1~1:1。
基于上述技术方案,进一步地,步骤(2)中碱性溶液为NaOH溶液、KOH溶液中的一种或两种的混合溶液;3-甲基-1-苯基-5-吡唑啉酮与重氮盐III的摩尔比为1:1。
基于上述技术方案,进一步地,步骤(3)中醇溶液为甲醇、乙醇、丙醇中的一种或两种以上的混合溶液;硫化钠、碳酸氢钠与重氮偶合产物IV的摩尔比均为2:1~1:1。
基于上述技术方案,进一步地,步骤(4)中所述的有机溶剂所述的有机溶剂包括二氧六环;有机溶剂与水的体积比为5:1~2:1。
基于上述技术方案,进一步地,步骤(2)和步骤(4)中所述烘干的条件为:40~80℃烘干10~24h。
本发明还提供所述的具有偶氮苯并噻唑结构的分散染料在超临界CO2无水染色中的应用。
基于上述技术方案,进一步地,以超临界CO2流体为染色介质,采用所述的具有偶氮苯并噻唑结构的分散染料中的一种或两种组合对待染纺织品进行染色。
基于上述技术方案,进一步地,待染纺织品为纤维素纤维、蛋白质纤维、化学纤维中的一种或两种以上形成的混纺织物。
基于上述技术方案,进一步地,所述纤维素纤维为棉纤维、麻纤维,所述蛋白质纤维为毛纤维、丝纤维,所述化学纤维为涤纶。
基于上述技术方案,进一步地,所述染色具体过程为:将0.5-2.5%(o.w.f)的染料置于染料釜内,再将待染纺织品置于染色釜内,于80-150℃、16-25MPa的条件下染色40-150min。
与现有技术相比,本发明的有益效果为:
1.本发明提供的偶氮苯并噻唑型活性分散染料可以满足对涤纶、棉的反应着色要求,具有良好的染色性能,染色产品耐洗色牢度和耐摩擦色牢度可达到4-5级以上。
2.本发明合成的分散染料与其对应的活性分散染料具有同源性,可在超临界CO2体系中对混纺织物进行同色拼染。在对涤/棉65/35进行拼染时,满足对涤棉的反应着色要求,具有良好的染色性能,染色产品耐洗色牢度和耐摩擦色牢度可达到4-5级。
附图说明
图1为氨基吡唑啉酮苯并噻唑分散染料(B1)、吡唑啉酮苯并噻唑均三嗪活性分散染料(B2)的紫外吸收光谱。
图2为氨基吡唑啉酮苯并噻唑分散染料(B1)、吡唑啉酮苯并噻唑均三嗪活性分散染料(B2)的红外光谱。
图3为氨基吡唑啉酮苯并噻唑分散染料核磁氢谱图。
图4为氨基吡唑啉酮苯并噻唑分散染料核磁碳谱图。
图5为吡唑啉酮苯并噻唑均三嗪活性分散染料核磁氢谱图。
图6为吡唑啉酮苯并噻唑均三嗪活性分散染料核磁碳谱图。
具体实施方式
本发明的目的是通过以下技术方案来实现:氨基吡唑啉酮苯并噻唑分散染料、吡唑啉酮苯并噻唑均三嗪活性分散染料的合成。
实施例1
本实施例提供一种具有偶氮苯并噻唑结构的分散染料的合成方法,包括以下步骤:
(1)将2-氨基-6-硝基苯并噻唑(2.25g,0.01mol)溶解在含有11mL硫酸(H2SO4,98%)和17mL磷酸(H3PO4,80%)的混合溶液中;将混合溶液加热至78℃,搅拌3h,将亮黄色溶液冷却至0-5℃,此后,将NaNO2(0.69g,0.01mol)溶解在5mL H2SO4(98%)中以生成HNO2,将其逐滴添加到上述混合物中,搅拌反应3h,并通过添加尿素去除多余的HNO2,并使用淀粉KI试纸检测,直至淀粉KI试纸1-2s内不变色,得到一种澄清的淡黄色重氮盐溶液;
(2)将3-甲基-1-苯基-5-吡唑啉酮(1.74g,0.01mol)溶于NaOH溶液(50mL,0.8mol/L)中,缓慢添加重氮盐溶液,通过添加30%(w/v)NaOH溶液将混合物的pH值调节到弱酸性,在0-5℃下反应2.5-3h,抽滤得到固体产物,在60℃真空干燥箱中干燥24h,得到重氮偶合染料母体1.68g(75%);合成路线如下:
(3)取重氮偶合染料母体(3.8g,0.01mol)完全溶解于乙醇中,在60℃下搅拌,将九水硫化钠(2.4g,0.01mol)和碳酸氢钠(0.88g,0.01mol)溶于10mL水中,逐滴加入到上述溶液中,回流反应3-4h,得到氨基吡唑啉酮苯并噻唑分散染料;合成路线如下:
上述方法制得的氨基吡唑啉酮苯并噻唑分散染料的紫外吸收光谱、红外光谱、核磁氢谱图和核磁碳谱图分别如图1-4所示,表明成功合成了氨基吡唑啉酮苯并噻唑分散染料。
实施例2
取实施例1中的氨基吡唑啉酮苯并噻唑分散染料(1.752g,0.005mol)溶于146mL二氧六环中,加入48mL水,0-5℃下搅拌15min至完全溶解,将三聚氯氰(0.92g,0.005mol)溶解于40mL二氧六环中,滴加到上述溶液中,通过Na2CO3调节pH=7,冰浴条件下快速搅拌反应3h,得到吡唑啉酮苯并噻唑均三嗪活性分散染料;合成路线如下:
上述方法制得的吡唑啉酮苯并噻唑均三嗪活性分散染料的紫外吸收光谱、红外光谱、分别如图1-2所示,由图2可知,合成的活性分散染料在600-900cm-1处出现了苯环上C-H的面外弯曲振动峰,在1400-1600cm-1间出现了苯环的骨架外振动峰,在800cm-1处出现了C-Cl的伸缩振动吸收峰,3400cm-1左右出现了-NH的伸缩振动吸收峰,表明分散染料母体成功接枝二氯均三嗪活性基团生成活性分散染料;吡唑啉酮苯并噻唑均三嗪活性分散染料的核磁氢谱图和核磁碳谱图分别如图3-4所示,进一步表明成功合成了吡唑啉酮苯并噻唑均三嗪活性分散染料。
实施例3
一种涤纶织物超临界CO2无水染色方法:将2%(o.w.f)的氨基吡唑啉酮苯并噻唑分散染料与待染涤纶织物置于釜体中,以超临界CO2流体为染色介质,于120℃、24MPa的条件下对待染色60min。染色涤纶织物K/S值可达15.96,耐水洗色牢度和耐摩擦色牢度为4-5级。
实施例4
一种棉织物超临界CO2无水染色方法:将1.5%(o.w.f)的吡唑啉酮苯并噻唑均三嗪活性分散染料与待染棉织物置于釜体中,以超临界CO2流体为染色介质,于120℃、24MPa的条件下对待染色60min。染色棉织物K/S值可达7.48,耐水洗色牢度和耐摩擦色牢度为4级。
实施例5
一种涤/棉65/35织物的超临界CO2无水拼染方法:将质量比为1:1的2.5%(o.w.f)的氨基吡唑啉酮苯并噻唑分散染料、吡唑啉酮苯并噻唑均三嗪活性分散染料与待染涤/棉65/35织物置于釜体中,以超临界CO2流体为染色介质,于120℃、24MPa的条件下对待染色60min。染色涤棉织物K/S值可达9,耐水洗色牢度和耐摩擦色牢度为4-5级。
实施例6
一种麻织物超临界CO2无水染色方法:将1.5%(o.w.f)的吡唑啉酮苯并噻唑均三嗪活性分散染料与待染麻织物置于釜体中,以超临界CO2流体为染色介质,于120℃、24MPa的条件下对待染色60min。染色麻织物K/S值可达8.5,耐水洗色牢度和耐摩擦色牢度为4-5级。
实施例7
一种毛织物超临界CO2无水染色方法:将1.5%(o.w.f)的吡唑啉酮苯并噻唑均三嗪活性分散染料与待染毛织物置于釜体中,以超临界CO2流体为染色介质,于120℃、24MPa的条件下对待染色60min。染色毛织物K/S值可达10.3,耐水洗色牢度和耐摩擦色牢度为4-5级。
实施例8
一种丝织物超临界CO2无水染色方法:将1.5%(o.w.f)的吡唑啉酮苯并噻唑均三嗪活性分散染料与待染丝织物置于釜体中,以超临界CO2流体为染色介质,于120℃、24MPa的条件下对待染色60min。染色丝织物K/S值可达8.25,耐水洗色牢度和耐摩擦色牢度为4-5级。

Claims (10)

1.一类具有偶氮苯并噻唑结构的分散染料,其特征在于,所述的染料包括氨基吡唑啉酮苯并噻唑分散染料和吡唑啉酮苯并噻唑均三嗪活性分散染料,氨基吡唑啉酮苯并噻唑分散染料的结构式如式I所示,吡唑啉酮苯并噻唑均三嗪活性分散染料的结构式如式II所示:
2.权利要求1所述的具有偶氮苯并噻唑结构的分散染料的制备方法,其特征在于,包括以下步骤:
(1)2-氨基-6-硝基苯并噻唑的重氮化:将2-氨基-6-硝基苯并噻唑溶解在混酸溶液中,冷却至0-5℃,加入HNO2,搅拌反应1-5h,得到一种澄清的淡黄色重氮盐III溶液;
(2)重氮盐III与3-甲基-1-苯基-5-吡唑啉酮的偶合:将3-甲基-1-苯基-5-吡唑啉酮溶于碱性溶液中,滴加重氮盐III溶液,将pH值调节到酸性,在0-5℃下反应2-5h,抽滤,干燥,得到重氮偶合产物IV;
(3)重氮偶合产物IV的硝基还原:将重氮偶合产物IV完全溶解于醇溶液中,在40~80℃下搅拌,逐滴加入溶有硫化钠和碳酸氢钠的水溶液,回流反应2-5h,冷却,抽滤,得到分散染料I;
(4)分散染料I接枝均三嗪活性基团:将分散染料I加入有机溶剂和水的混合溶液中,0-5℃下搅拌至完全溶解,滴加含有1~2倍当量三聚氯氰的有机溶剂,调节pH至6.5~7.5,搅拌反应2~5h,得到活性分散染料II;
3.根据权利要求2所述的制备方法,其特征在于,步骤(1)中所述的混酸溶液是由体积比为2:1~1:2的浓硫酸和浓磷酸混合而成;HNO2与2-氨基-6-硝基苯并噻唑的摩尔比为2:1~1:1。
4.根据权利要求2所述的制备方法,其特征在于,步骤(2)中碱性溶液为NaOH溶液、KOH溶液中的一种或两种的混合溶液;3-甲基-1-苯基-5-吡唑啉酮与重氮盐III的摩尔比为1:1。
5.根据权利要求2所述的制备方法,其特征在于,步骤(3)中醇溶液为甲醇、乙醇、丙醇中的一种或两种以上的混合溶液;硫化钠、碳酸氢钠与重氮偶合产物IV的摩尔比均为2:1~1:1。
6.根据权利要求2所述的制备方法,其特征在于,步骤(4)中所述的有机溶剂所述的有机溶剂包括二氧六环;有机溶剂与水的体积比为5:1~2:1。
7.权利要求1所述的具有偶氮苯并噻唑结构的分散染料在超临界CO2无水染色中的应用,其特征在于,以超临界CO2流体为染色介质,采用所述的具有偶氮苯并噻唑结构的分散染料中的一种或两种组合对待染纺织品进行染色。
8.根据权利要求7所述的应用,其特征在于,待染纺织品为纤维素纤维、蛋白质纤维、化学纤维中的一种或两种以上形成的混纺织物。
9.根据权利要求8所述的应用,其特征在于,所述纤维素纤维为棉纤维、麻纤维,所述蛋白质纤维为毛纤维、丝纤维,所述化学纤维为涤纶。
10.根据权利要求7所述的应用,其特征在于,所述染色具体过程为:将0.5-2.5%(o.w.f)的染料置于染料釜内,再将待染纺织品置于染色釜内,于80-150℃、16-25MPa的条件下染色40-150min。
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