CN116553182A - Transmission device and transmission method for solar photovoltaic panel production - Google Patents
Transmission device and transmission method for solar photovoltaic panel production Download PDFInfo
- Publication number
- CN116553182A CN116553182A CN202310416196.1A CN202310416196A CN116553182A CN 116553182 A CN116553182 A CN 116553182A CN 202310416196 A CN202310416196 A CN 202310416196A CN 116553182 A CN116553182 A CN 116553182A
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- fixedly connected
- solar photovoltaic
- photovoltaic panel
- plate
- wall
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 65
- 238000004140 cleaning Methods 0.000 claims abstract description 30
- 238000005507 spraying Methods 0.000 claims abstract description 19
- 239000007921 spray Substances 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 2
- 230000008054 signal transmission Effects 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims 1
- 239000012535 impurity Substances 0.000 description 18
- 230000000694 effects Effects 0.000 description 10
- 230000033001 locomotion Effects 0.000 description 9
- 238000012937 correction Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000010248 power generation Methods 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/063—Transporting devices for sheet glass
- B65G49/064—Transporting devices for sheet glass in a horizontal position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0233—Position of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/044—Optical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/045—Thermic
Landscapes
- Photovoltaic Devices (AREA)
Abstract
The invention discloses a transmission device and a transmission method for solar photovoltaic panel production, wherein the transmission device comprises a supporting plate, the outer wall of the supporting plate is fixedly connected with a conveying part, the top of the supporting plate is fixedly connected with a spacing mechanism, the top of the supporting plate is fixedly connected with an infrared sensor, the spacing mechanism is positioned at the left end of the infrared sensor, the top of the supporting plate is fixedly connected with a spraying mechanism, the spraying mechanism is positioned at the right end of the infrared sensor, the top of the supporting plate is fixedly connected with a shell, the shell is positioned at the right end of the spraying mechanism, the left end of the shell is fixedly connected with a limiting mechanism, one end of the shell, which is close to the limiting mechanism, is slidingly connected with a cleaning mechanism, one end of the shell, which is far away from the limiting mechanism, is fixedly connected with a blower, the outer wall gear of the conveying part is meshed with a chain, one end of the supporting plate, which is close to the conveying mechanism, is fixedly connected with a water tank, and the water tank is positioned at the bottom of the conveying part.
Description
Technical Field
The invention relates to the technical field of solar photovoltaic panels, in particular to a transmission device and a transmission method for solar photovoltaic panel production.
Background
The photovoltaic power generation refers to a process of converting solar energy into electric energy through a photovoltaic power generation system, the system is mainly composed of a solar photovoltaic module, a combiner box, an inverter, a transformer and power distribution equipment, and meanwhile, a monitoring system, an active reactive power control system, a power prediction system, a five-prevention system, a reactive compensation device and other auxiliary systems are added to form a complete photovoltaic power generation system;
because the solar photovoltaic panel is more in processing procedures in the production and transportation process, more dust and dirt are easy to adhere to the surface of the photovoltaic panel, the use effect of the photovoltaic panel is poor due to dirt on the upper end of the photovoltaic panel, and the back surface of the solar photovoltaic panel is difficult to clean due to inconvenient turn-over of the solar photovoltaic panel in the transportation process of a common transmission device, the transmission device and the transmission method for producing the solar photovoltaic panel are provided.
Disclosure of Invention
Aiming at the defects of the prior art, the invention solves the technical problems by adopting the following technical scheme: the invention discloses a transmission device and a transmission method for solar photovoltaic panel production, wherein the transmission device comprises a supporting plate, the outer wall of the supporting plate is fixedly connected with a conveying part, the top of the supporting plate is fixedly connected with a spacing mechanism, the top of the supporting plate is fixedly connected with an infrared sensor, the spacing mechanism is positioned at the left end of the infrared sensor, the top of the supporting plate is fixedly connected with a spraying mechanism, the spraying mechanism is positioned at the right end of the infrared sensor, the top of the supporting plate is fixedly connected with a shell, the shell is positioned at the right end of the spraying mechanism, the left end of the shell is fixedly connected with a limiting mechanism, one end of the shell, which is close to the limiting mechanism, is slidingly connected with a cleaning mechanism, one end of the shell, which is far away from the limiting mechanism, is fixedly connected with a blower, the outer wall gear of the conveying part is meshed with a chain, one end of the supporting plate, which is close to the conveying mechanism, is fixedly connected with a water tank, the water tank is positioned at the bottom of the conveying part, a supporting column is fixedly connected with the bottom of the water tank, one end, which is far from the water tank, is fixedly connected with a cleaning block, the number of the supporting plates are symmetrically arranged with the two supporting plates.
Further, the interval mechanism includes the movable block, the top fixedly connected with connecting rod of movable block, the one end fixedly connected with dwang that the movable block was kept away from to the connecting rod, the one end fixedly connected with crank that the dwang was kept away from to the connecting rod, the one end fixedly connected with kicking block that the connecting rod was kept away from to the dwang, the bottom symmetry of kicking block is provided with the slide bar, kicking block and slide bar fixed connection, the outer wall fixedly connected with support of movable block, the quantity of support has two, and the support uses the movable block to set up for central symmetry, the top fixedly connected with roof of support, the slide bar runs through the support, the one end fixedly connected with fixed block that the kicking block was kept away from to the slide bar, the bottom fixedly connected with photoelectric sensor of roof, the outer wall fixedly connected with of outer wall fixedly connected with deflector near the slide plate, the one end fixedly connected with rubber strip of deflector, the bottom and the support plate fixedly connected with of support, the one end and the outer wall fixedly connected with of roof of connecting rod, the photoelectric sensor passes through the photoelectric sensor, the photovoltaic sensor signal, the photovoltaic sensor drives the connecting rod through the crank and stops down at the fixed connection of the connecting rod, thereby the fixed stop the motion of the connecting rod, the effect of the photovoltaic damper is reached when the movable block is stopped down, the movable block is driven down, the movable block is reached, the top is stopped down, and the movable block is moved down, and the movable block is stopped down, and the movable block is moved down, the solar photovoltaic panel passes through the infrared inductor, and infrared inductor output signal, and crank rotates drives the movable block through the crank and upwards moves, and the solar photovoltaic panel at the back moves right, and the fixed block upwards moves simultaneously, and when the fixed block contacted with the roof, the movable block stopped the motion, and it is spacing to reciprocate the movable block through kicking block and fixed block.
Further, clean mechanism includes the slider, the bottom fixedly connected with telescopic link of slider, the bottom fixedly connected with connecting plate of telescopic link, the bottom fixedly connected with cleaning belt of connecting plate, the quantity of telescopic link has two, and the telescopic link uses the connecting plate to set up as central symmetry, the bottom of slider has the contact with orbital top, and slider and track sliding connection drive connecting plate downwardly moving through the telescopic link, thereby clean the area and take place to contact with solar photovoltaic board, clean through setting up clean piece, make the clean piece of bottom clean the back of solar photovoltaic board, thereby clean two surfaces of solar photovoltaic board, make the dirt that has reduced solar photovoltaic board upper end, thereby it is effectual to lead to solar photovoltaic board use, through removing dust to solar photovoltaic board surface, also accelerate the inside air circulation of shell, ensure that solar photovoltaic board surface does not remain the water stain.
Further, the transportation part comprises a servo motor, the bottom fixedly connected with of servo motor rotates the gear, the bottom fixedly connected with round bar of rotating the gear, the outer wall fixedly connected with gyro wheel of round bar, the one end fixedly connected with bearing of rotating the gear is kept away from to the round bar, bearing fixed connection is in the inside of bearing plate, one side that rotates the gear kept away from the gyro wheel has the contact with the inner wall of bearing plate, drive the rotation gear through servo motor and rotate to drive the round bar of fixing in rotating the gear bottom and rotate, make the gyro wheel rotate, drive the solar photovoltaic board of placing above the gyro wheel and remove rightwards, replace the slip with the roll, reduce solar photovoltaic board and transmission device and produce the friction, the damage that causes.
Further, spray mechanism includes the supporting rack, the bottom fixedly connected with shower head of supporting rack, the inside fixedly connected with water pipe of supporting rack, the one end fixedly connected with filter head that keeps away from the supporting rack of water pipe, the middle part fixedly connected with water pump of water pipe, the shower head includes the connecting pipe, the outer wall fixedly connected with fixed pipe of connecting pipe, the outer wall of fixed pipe is provided with the head, the outer wall of fixed pipe and the inner wall threaded connection of head, the spray hole has been seted up to the bottom of head, the inside of fixed pipe is provided with the pivot, the outer wall fixedly connected with filter plate of pivot, the outer wall fixedly connected with rotor plate of pivot, the top fixedly connected with driving motor of pivot, the quantity of rotor plate has four, the rotor plate evenly sets up with the pivot as the center, the quantity has two, and the filter plate sets up for central symmetry, and solar photovoltaic board passes through infrared inductor, infrared inductor senses the article, and signal, and water pump work begins simultaneously, the water tank drives the filter plate through the water inlet pipe at the same time, thereby the filter plate is driven by the filter plate, and the filter plate is driven to the filter plate, thereby can be removed in the filter plate through the filter plate, the surface is driven to the filter plate through the filter plate, the surface is removed through the filter plate, the filter plate is driven to the surface is removed through the rotation, the filter plate is kept up, the surface is kept down in the filter plate, the top surface is rotatable, the filter plate is kept down, the surface is rotatable, the impurity is reduced, and is kept down in the filter plate is rotatable, and is convenient, the surface is kept down in the filter plate is filled up the top water, and has the filter top impurity, and has high up and has high impurity in the filter quality, and the influence of residual dirt of the solar photovoltaic panel on the using effect is avoided after transportation.
Further, stop gear includes the motor, the bottom fixedly connected with straight-tooth wheel of motor, the outer wall gear engagement of straight-tooth wheel has the rack, the one end fixedly connected with fixed plate that the straight-tooth wheel was kept away from to the rack, the one end fixedly connected with limiting plate that the rack was kept away from to the fixed plate, the quantity of rack has two, the rack uses the straight-tooth wheel to set up as central symmetry, drives straight-tooth wheel rotation through the motor to drive with the rack motion of straight-tooth wheel gear engagement, make limiting plate to the centre removal, make the solar photovoltaic board of slope just, make things convenient for going on of follow-up work, make solar photovoltaic board produce solar photovoltaic board after the transmission and do not take place the skew, do not influence solar photovoltaic board's encapsulation and transportation, also can avoid stopping and manual work to rectify, reduced manufacturing cost and manpower consumption, promoted output, improved production efficiency, rectify solar photovoltaic board through stop gear, realize automatic correction.
The detection method for the solar photovoltaic panel production comprises the following steps:
s1: transporting articles, driving the rollers to rotate through the servo motor, and providing kinetic energy required in the transmission process of the solar photovoltaic panel;
s2: the solar photovoltaic panel passes through the spacing mechanism, and the photoelectric sensor at the bottom of the top plate senses that the solar photovoltaic panel passes through, so that the crank is driven to rotate, and the moving block moves downwards, so that the solar photovoltaic panel at the back cannot pass through;
s3: washing articles, wherein the solar photovoltaic panel is connected with the water pump through the infrared sensor and the signal transmission, so that water is sprayed out from the spray header;
s4: limiting, namely driving the spur gear to rotate through the motor, enabling the limiting plate to move towards the middle, and limiting the solar photovoltaic panel;
s5: and the cleaning article drives the connecting plate to move downwards through the telescopic rod, the cleaning belt cleans the surface of the solar photovoltaic panel, and when the solar photovoltaic panel passes through, the back surface is rubbed and cleaned with the cleaning block.
The beneficial effects of the invention are as follows:
1. according to the invention, the cleaning mechanism is arranged, the connecting plate is driven to move downwards through the telescopic rod, so that the cleaning belt can be in contact with the solar photovoltaic panel to clean, and the cleaning block is arranged, so that the cleaning block at the bottom cleans the back surface of the solar photovoltaic panel, thereby cleaning the two surfaces of the solar photovoltaic panel, reducing dirt at the upper end of the solar photovoltaic panel, leading to good use effect of the solar photovoltaic panel, and meanwhile, the blower is used for dedusting the surface of the solar photovoltaic panel, so that the air circulation in the shell is accelerated, and the surface of the solar photovoltaic panel is ensured not to remain water stains.
2. According to the invention, the limit mechanism is arranged, the spur gear is driven to rotate by the motor, so that the rack meshed with the spur gear is driven to move, the limit plate moves towards the middle, the inclined solar photovoltaic plate is aligned, the follow-up work is convenient, the solar photovoltaic plate is not offset after being transmitted, the packaging and the transportation of the solar photovoltaic plate are not influenced, the shutdown and the manual correction are avoided, the production cost and the manpower consumption are reduced, the yield is improved, the production efficiency is improved, and the correction is carried out on the solar photovoltaic plate by the limit mechanism, so that the automatic correction is realized.
3. According to the invention, the solar photovoltaic panel outputs signals through the photoelectric sensor, the crank starts to rotate, the crank drives the connecting rod to move, so that the moving block fixedly connected to the bottom of the connecting rod is driven to slide downwards on the support, the baffle is stopped in the middle of the conveying component to block the rear solar photovoltaic panel, the baffle is fixedly connected with the rubber strip, damage caused when the baffle blocks the solar photovoltaic panel to collide is reduced, the effects of buffering and damping are achieved, the connecting rod drives the rotating rod to move, the rotating rod drives the fixed block to move downwards, when the top block contacts with the support, the moving block stops moving, the solar photovoltaic panel outputs signals through the infrared sensor, the crank rotates, the crank drives the moving block to move upwards, the rear solar photovoltaic panel moves rightwards, and the fixed block moves upwards, and when the fixed block contacts with the top plate, the moving block stops moving upwards and downwards, and the moving block is limited by the top block and the fixed block.
4. According to the solar photovoltaic panel, the spraying mechanism is arranged, the solar photovoltaic panel senses that articles pass through the infrared sensor, signals are transmitted, meanwhile, the water pump starts to work, water in the water tank enters the spraying head from the water pipe through the filter head, the driving motor drives the rotating shaft to rotate, so that the rotating plate fixedly connected to the rotating shaft is driven to rotate, the water passes through the two layers of filter plates, impurities in the water are left on the surfaces of the filter plates, the impurities in the water are reduced, the rotating plate drives the impurities to be accumulated on the filter plates, the impurities are prevented from being blocked, the fixing pipe is in threaded connection with the end socket, the end socket can be detached, the impurities left on the filter plates inside the spraying head can be conveniently cleaned, the surface of the solar photovoltaic panel is washed, the residual dirt on the surface is reduced, and the influence of the residual dirt on the use effect of the solar photovoltaic panel after transportation is avoided.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic structural view of a cross-sectional view of the present invention;
FIG. 3 is a schematic view of the front face of the spacing mechanism of the present invention;
FIG. 4 is a schematic view of the back of the spacer mechanism of the present invention;
FIG. 5 is a schematic view of the structure of the transport element of the present invention;
FIG. 6 is a schematic view of the spray mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the showerhead of the present invention;
FIG. 8 is a schematic view of a spacing mechanism of the present invention;
FIG. 9 is a schematic view of the cleaning mechanism of the present invention;
FIG. 10 is a flow chart of the transmission method of the present invention;
in the figure: 1. a support plate; 2. a spacing mechanism; 201. a moving block; 202. a baffle; 203. a support; 204. a connecting rod; 205. a crank; 206. a rotating lever; 207. a top block; 208. a slide bar; 209. a fixed block; 210. a top plate; 211. a photoelectric sensor; 212. a rubber strip; 213. a sliding plate; 3. a transport member; 31. a servo motor; 32. a round bar; 33. rotating the gear; 34. a roller; 35. a bearing; 4. an infrared sensor; 5. a spraying mechanism; 51. a support frame; 52. a spray header; 521. a connecting pipe; 522. a fixed tube; 523. a seal head; 524. a rotating shaft; 525. a filter plate; 526. a rotating plate; 527. a driving motor; 528. spraying holes; 53. a water pipe; 54. a filter head; 55. a water pump; 6. a housing; 61. a track; 62. an air inlet; 7. a limiting mechanism; 71. a motor; 72. spur gears; 73. a rack; 74. a fixing plate; 75. a limiting plate; 8. a cleaning mechanism; 81. a slide block; 82. a telescopic rod; 83. a connecting plate; 84. a cleaning belt; 9. a blower; 10. a chain; 11. a water tank; 12. a support column; 13. a cleaning block.
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description. The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
First, a transfer apparatus and a transfer method for producing a solar photovoltaic panel according to an embodiment of the present invention will be described below with reference to fig. 1 to 10.
As shown in fig. 1-10, the transmission device and the transmission method for solar photovoltaic panel production according to the invention comprise a supporting plate 1, wherein the outer wall of the supporting plate 1 is fixedly connected with a transportation component 3, the top of the supporting plate 1 is fixedly connected with a spacing mechanism 2, the top of the supporting plate 1 is fixedly connected with an infrared sensor 4, the spacing mechanism 2 is positioned at the left end of the infrared sensor 4, the top of the supporting plate 1 is fixedly connected with a spraying mechanism 5, the spraying mechanism 5 is positioned at the right end of the infrared sensor 4, the top of the supporting plate 1 is fixedly connected with a shell 6, the shell 6 is positioned at the right end of the spraying mechanism 5, the left end of the shell 6 is fixedly connected with a limiting mechanism 7, one end of the shell 6 close to the limiting mechanism 7 is slidingly connected with a cleaning mechanism 8, one end of the shell 6 far from the limiting mechanism 7 is fixedly connected with a blower 9, the outer wall gear of the transportation component 3 is meshed with a chain 10, one end of the supporting plate 1 close to the transportation component 3 is fixedly connected with a water tank 11, the water tank 11 is positioned at the bottom of the transportation component 3, the bottom of the supporting column 12 is fixedly connected with the water tank 11, the bottom of the supporting column 12 is contacted with the inner wall of the water tank 11, one end of the water tank 11 is far from the water tank 11 is fixedly connected with a limiting block 13, and the two supporting plates 1 are symmetrically arranged at the center of the supporting plate 1.
The transportation part 3 comprises a servo motor 31, a rotating gear 33 is fixedly connected to the bottom of the servo motor 31, a round rod 32 is fixedly connected to the bottom of the rotating gear 33, a roller 34 is fixedly connected to the outer wall of the round rod 32, one end of the round rod 32, which is far away from the rotating gear 33, is fixedly connected with a bearing 35, the bearing 35 is fixedly connected to the inside of the supporting plate 1, one side, which is far away from the roller 34, of the rotating gear 33 is contacted with the inner wall of the supporting plate 1, the rotating gear 33 is driven to rotate through the servo motor 31, so that the round rod 32 fixed at the bottom of the rotating gear 33 is driven to rotate, the roller 34 is driven to rotate, a solar photovoltaic panel placed on the roller 34 is driven to move rightwards, sliding is replaced by rolling, friction between the solar photovoltaic panel and a transmission device is reduced, and damage caused is reduced.
The spray mechanism 5 comprises a supporting frame 51, a spray header 52 is fixedly connected to the bottom of the supporting frame 51, a water pipe 53 is fixedly connected to the inside of the supporting frame 51, a filter head 54 is fixedly connected to one end, far away from the supporting frame 51, of the water pipe 53, a water pump 55 is fixedly connected to the middle part of the water pipe 53, the spray header 52 comprises a connecting pipe 521, a fixed pipe 522 is fixedly connected to the outer wall of the connecting pipe 521, a seal head 523 is arranged on the outer wall of the fixed pipe 522, the outer wall of the fixed pipe 522 is in threaded connection with the inner wall of the seal head 523, a spray hole 528 is arranged at the bottom of the seal head 523, a rotating shaft 524 is arranged inside the fixed pipe 522, a filter plate 525 is fixedly connected to the outer wall of the rotating shaft 524, a driving motor 527 is fixedly connected to the top of the rotating shaft 524, four rotating plates 526 are uniformly arranged with the rotating shaft 524 as the center, the number of the filter plates 525 is two, the filter plates 525 are symmetrically arranged by taking the rotating shaft 524 as a center, the solar photovoltaic plates pass through the infrared sensor 4, the infrared sensor 4 senses that articles pass through and transmit signals, meanwhile, the water pump 55 starts to work, water in the water tank 11 passes through the filter head 54 and enters the spray header 52 from the water pipe 53, the driving motor 527 drives the rotating shaft 524 to rotate, thereby driving the rotating plate 526 fixedly connected to the rotating shaft 524 to rotate, the water passes through the two layers of filter plates 525, so that impurities in the water are left on the surfaces of the filter plates 525, thereby reducing the impurities in the water, simultaneously, the rotating plate 526 rotates to drive the impurities, preventing the impurities from accumulating on the filter plates 525 and causing blockage, the fixing pipe 522 is arranged to be in threaded connection with the end socket 523, so that the end socket 523 can be disassembled, the impurities left on the filter plates 525 inside the spray header 52 can be conveniently cleaned, the surfaces of the solar photovoltaic plates are washed, reduce the dirt that the surface remains, avoid the back of transportation, the influence of solar photovoltaic board residual dirt to the result of use.
The limiting mechanism 7 comprises a motor 71, a spur gear 72 is fixedly connected to the bottom of the motor 71, a rack 73 is meshed with the outer wall gear of the spur gear 72, one end, away from the spur gear 72, of the rack 73 is fixedly connected with a fixing plate 74, one end, away from the rack 73, of the fixing plate 74 is fixedly connected with a limiting plate 75, the number of the racks 73 is two, the spur gear 72 is symmetrically arranged by taking the spur gear 72 as a center, the motor 71 drives the spur gear 72 to rotate, so that the rack 73 meshed with the spur gear 72 is driven to move, the limiting plate 75 moves towards the middle, the inclined solar photovoltaic plate is enabled to be aligned, follow-up work is facilitated, the solar photovoltaic plate is enabled not to deviate after being transmitted, packaging and transportation of the solar photovoltaic plate are not affected, shutdown and manual correction are avoided, production cost and labor consumption are reduced, production efficiency is improved, correction is carried out by the limiting mechanism 7, and automatic correction is achieved.
The cleaning mechanism 8 comprises a sliding block 81, a telescopic rod 82 is fixedly connected to the bottom of the sliding block 81, a track 61 is arranged in the shell 6, an air inlet 62 is formed in the top of the shell 6, a connecting plate 83 is fixedly connected to the bottom of the telescopic rod 82, a cleaning belt 84 is fixedly connected to the bottom of the connecting plate 83, two telescopic rods 82 are arranged in number, the telescopic rods 82 are symmetrically arranged with the connecting plate 83 as the center, the bottom of the sliding block 81 is in contact with the top of the track 61, the sliding block 81 is in sliding connection with the track 61, the connecting plate 83 is driven to move downwards through the telescopic rods 82, the cleaning belt 84 can be in contact with a solar photovoltaic panel to clean the back of the solar photovoltaic panel, the cleaning blocks 13 are arranged on the bottom to clean the two surfaces of the solar photovoltaic panel, dirt existing at the upper end of the solar photovoltaic panel is reduced, the use effect of the solar photovoltaic panel is good, meanwhile, the dust is removed from the surface of the solar photovoltaic panel through 9, and the air circulation inside the shell 6 is quickened, and no residual water stain is ensured.
The specific working procedure is as follows:
when in operation, the rotating gear 33 is driven to rotate by the servo motor 31, thereby driving the round rod 32 fixed at the bottom of the rotating gear 33 to rotate, the roller 34 is driven to rotate, the solar photovoltaic panel placed on the roller 34 is driven to move rightwards, when the solar photovoltaic panel passes through the spacing mechanism 2 and is sensed by the photoelectric sensor 211 arranged at the bottom of the top plate 210, the moving block 201 is driven to move downwards, the baffle 202 can block the following solar photovoltaic panel at the moment, the collision of the solar photovoltaic panel in the transmission process is avoided, thereby reducing the loss of the solar photovoltaic panel in the transmission process, the solar photovoltaic panel passes through the infrared sensor 4, the infrared sensor 4 senses that articles pass through, signals are transmitted, meanwhile, the water pump 55 starts to work, the water in the water tank 11 passes through the filter head 54 and enters the spray header 52 from the water pipe 53, the rotating shaft 524 is driven to rotate by the driving motor 527, thereby driving the rotating plate 526 fixedly connected to the rotating shaft 524 to rotate, water passes through the two layers of filter plates 525, impurities in the water are left on the surfaces of the filter plates 525, thereby reducing the impurities in the water, meanwhile, the rotating plate 526 rotates to drive the impurities, the impurities are prevented from accumulating on the filter plates 525 and blocking, the fixing pipe 522 is in threaded connection with the end socket 523, the end socket 523 can be detached, impurities left on the filter plates 525 inside the spray header 52 are conveniently cleaned, after flushing is finished, the straight gear 72 is driven to rotate by the motor 71, the rack 73 meshed with the straight gear 72 is driven to move, the limiting plate 75 moves towards the middle, the inclined solar photovoltaic plate is aligned, the follow-up work is convenient, the connecting plate 83 is driven to move downwards by the telescopic rod 82, the cleaning belt 84 can be contacted with the solar photovoltaic plate, cleaning is performed, the back of the solar photovoltaic panel is cleaned through the cleaning block 13 at the bottom, so that the solar photovoltaic panel is cleaned, dirt existing at the upper end of the solar photovoltaic panel is reduced, the using effect of the solar photovoltaic panel is good, the surface of the solar photovoltaic panel is dedusted through the blower 9, the air circulation inside the shell 6 is quickened, and residual water stains on the surface of the solar photovoltaic panel are ensured.
In a second embodiment, a transfer device and a transfer method for producing a solar photovoltaic panel according to an embodiment of the present invention will be described below with reference to fig. 1 to 10.
As shown in fig. 1-10, on the basis of the first embodiment, the spacer mechanism 2 of the invention comprises a moving block 201, the top of the moving block 201 is fixedly connected with a connecting rod 204, one end of the connecting rod 204, which is far away from the moving block 201, is fixedly connected with a rotating rod 206, one end of the connecting rod 204, which is far away from the rotating rod 206, is fixedly connected with a top block 207, the bottom of the top block 207 is symmetrically provided with sliding rods 208, the top block 207 is fixedly connected with the sliding rods 208, the outer wall of the moving block 201 is fixedly connected with two supports 203, the supports 203 are symmetrically arranged with the moving block 201 as a center, the top of the support 203 is fixedly connected with a top plate 210, the sliding rods 208 penetrate through the supports 203, one end of the sliding rods 208, which is far away from the top block 207, is fixedly connected with a fixed block 209, the bottom of the top plate 210 is fixedly connected with a photoelectric sensor 211, the outer wall of the moving block 201 is fixedly connected with a sliding plate 213, the outer wall of the sliding plate 213 is in contact with the outer wall of the support 203, one end of the baffle 202 close to the sliding plate 213 is fixedly connected with a rubber strip 212, the solar photovoltaic plate outputs a signal through the photoelectric sensor 211, the crank 205 starts to rotate, the connecting rod 204 is driven to move through the crank 205, the moving block 201 fixedly connected to the bottom of the connecting rod 204 is driven to slide downwards on the support 203, the baffle 202 is stopped in the middle of the transportation part 3 to block the rear solar photovoltaic plate, meanwhile, the baffle 202 is fixedly connected with a rubber strip 212, the damage caused when the baffle 202 blocks the solar photovoltaic plate from collision is reduced, the effects of buffering and damping are achieved, meanwhile, the rotating rod 206 is driven to move through the connecting rod 204, the rotating rod 206 drives the fixed block 209 to move downwards, when the top block 207 contacts with the support 203, the moving block 201 stops moving, the solar photovoltaic panel outputs signals through the infrared sensor 4, the crank 205 rotates, the crank 205 drives the moving block 201 to move upwards, the rear solar photovoltaic panel moves rightwards, the fixed block 209 moves upwards, and when the fixed block 209 contacts with the top plate 210, the moving block 201 stops moving, and the moving block 201 is limited to move up and down through the top block 207 and the fixed block 209.
The specific working procedure is as follows:
during operation, the solar photovoltaic panel passes through the photoelectric sensor 211, the photoelectric sensor 211 output signal, crank 205 begins to rotate, drive connecting rod 204 motion through crank 205, thereby drive fixed connection in the movable block 201 of connecting rod 204 bottom on support 203, slide downwards, baffle 202 stops in the centre of transport unit 3, block the solar photovoltaic panel at the back, fixedly connected with rubber strip 212 on the baffle 202 simultaneously, reduce baffle 202 and block the damage that causes when solar photovoltaic panel collides, reach buffering and shock attenuation's effect, drive dwang 206 motion through connecting rod 204 simultaneously, thereby dwang 206 drives fixed block 209 and moves downwards, when roof 207 and support 203 take place the contact, movable block 201 stops the motion, the solar photovoltaic panel passes through infrared inductor 4, infrared inductor 4 output signal, crank 205 rotates, drive movable block 201 upward movement through crank 205, the solar photovoltaic panel at the back moves rightwards, fixed block 209 upward movement simultaneously, when fixed block 209 and roof 210 contact, movable block 201 stops the motion, limit to movable block 201 reciprocates through roof 207 and fixed block 209.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present invention without the inventive step, are intended to be within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (9)
1. Transmission device for solar photovoltaic panel production, comprising a support plate (1), characterized in that: the outer wall of the supporting plate (1) is fixedly connected with a transportation component (3), the top of the supporting plate (1) is fixedly connected with a spacing mechanism (2), the top of the supporting plate (1) is fixedly connected with an infrared sensor (4), the spacing mechanism (2) is positioned at the left end of the infrared sensor (4), the top of the supporting plate (1) is fixedly connected with a spraying mechanism (5), the spraying mechanism (5) is positioned at the right end of the infrared sensor (4), the top of the supporting plate (1) is fixedly connected with a shell (6), the shell (6) is positioned at the right end of the spraying mechanism (5), the left end of the shell (6) is fixedly connected with a limiting mechanism (7), one end of the shell (6) close to the limiting mechanism (7) is slidingly connected with a cleaning mechanism (8), one end of the shell (6) away from the limiting mechanism (7) is fixedly connected with a blower (9), the outer wall gear of the conveying component (3) is meshed with a chain (10), one end of the supporting plate (1) close to the conveying mechanism is fixedly connected with a water tank (11), the water tank (11) is positioned at the bottom of the conveying component (3), the bottom of the water tank (11) is fixedly connected with a supporting column (12), the bottom of the supporting column (12) is in contact with the inner wall of the water tank (11), one end of the supporting column (12) far away from the water tank (11) is fixedly connected with a cleaning block (13);
the spacing mechanism (2) comprises a moving block (201), a connecting rod (204) is fixedly connected to the top of the moving block (201), one end of the connecting rod (204) away from the moving block (201) is fixedly connected with a rotating rod (206), one end of the connecting rod (204) away from the rotating rod (206) is fixedly connected with a crank (205), one end of the rotating rod (206) away from the connecting rod (204) is fixedly connected with a top block (207), sliding rods (208) are symmetrically arranged at the bottom of the top block (207), the top block (207) is fixedly connected with the sliding rods (208), the outer wall of the moving block (201) is fixedly connected with supports (203), the number of the supports (203) is two, the supports (203) are symmetrically arranged by taking the moving block (201) as the center, the top of the supports (203) is fixedly connected with a top plate (210), the sliding rods (208) penetrate through the supports (203), one end of the sliding rods (208) away from the top block (207) is fixedly connected with a fixed block (209), the bottom of the top plate (210) is fixedly connected with a photoelectric sensor (211), the outer wall of the sliding plate (213) is fixedly connected with the outer wall of the sliding plate (213), the bottom of movable block (201) fixedly connected with baffle (202), the one end that baffle (202) is close to sliding plate (213) fixedly connected with rubber strip (212).
2. The transmission device for solar photovoltaic panel production according to claim 1, wherein: the number of the supporting plates (1) is two, and the supporting plates (1) are symmetrically arranged with the transportation part (3) as a center.
3. The transmission device for solar photovoltaic panel production according to claim 1, wherein: the transportation component (3) comprises a servo motor (31), a rotating gear (33) is fixedly connected to the bottom of the servo motor (31), a round rod (32) is fixedly connected to the bottom of the rotating gear (33), a roller (34) is fixedly connected to the outer wall of the round rod (32), and a bearing (35) is fixedly connected to one end, far away from the rotating gear (33), of the round rod (32).
4. The transmission device for solar photovoltaic panel production according to claim 1, wherein: clean mechanism (8) including slider (81), track (61) have been seted up to the inside of shell (6), air intake (62) have been seted up at the top of shell (6), the bottom of slider (81) and the top sliding connection of track (61), the bottom fixedly connected with telescopic link (82) of slider (81), the bottom fixedly connected with connecting plate (83) of telescopic link (82), the bottom fixedly connected with cleaning strip (84) of connecting plate (83), the quantity of telescopic link (82) has two, and telescopic link (82) use connecting plate (83) to set up for central symmetry.
5. The transmission device for solar photovoltaic panel production according to claim 1, wherein: the spraying mechanism (5) comprises a supporting frame (51), a spraying head (52) is fixedly connected to the bottom of the supporting frame (51), a water pipe (53) is fixedly connected to the inside of the supporting frame (51), a filtering head (54) is fixedly connected to one end, far away from the supporting frame (51), of the water pipe (53), and a water pump (55) is fixedly connected to the middle of the water pipe (53).
6. The transmission device for solar photovoltaic panel production according to claim 5, wherein: the shower head (52) comprises a connecting pipe (521), the outer wall fixedly connected with fixed pipe (522) of connecting pipe (521), the outer wall of fixed pipe (522) is provided with head (523), the outer wall of fixed pipe (522) and the inner wall threaded connection of head (523), spray hole (528) have been seted up to the bottom of head (523), the inside of fixed pipe (522) is provided with pivot (524), the outer wall fixedly connected with filter plate (525) of pivot (524), the outer wall of filter plate (525) and the inner wall fixedly connected with of fixed pipe (522), the outer wall fixedly connected with rotor plate (526) of pivot (524), the top fixedly connected with driving motor (527) of pivot (524).
7. The transmission device for solar photovoltaic panel production according to claim 6, wherein: the number of the rotating plates (526) is four, the rotating plates (526) are uniformly arranged by taking the rotating shaft (524) as the center, the number of the filter plates (525) is two, and the filter plates (525) are symmetrically arranged by taking the rotating shaft (524) as the center.
8. The transmission device for solar photovoltaic panel production according to claim 1, wherein: stop gear (7) include motor (71), the bottom fixedly connected with straight-tooth wheel (72) of motor (71), the outer wall gear engagement of straight-tooth wheel (72) has rack (73), one end fixedly connected with fixed plate (74) that straight-tooth wheel (72) were kept away from to rack (73), one end fixedly connected with limiting plate (75) that rack (73) were kept away from to fixed plate (74), the quantity of rack (73) has two, rack (73) use straight-tooth wheel (72) to set up for central symmetry.
9. The transmission method for solar photovoltaic panel production according to claim 1, wherein: the detection method for the solar photovoltaic panel production comprises the following steps:
s1: transporting articles, driving the rollers to rotate through the servo motor, and providing kinetic energy required in the transmission process of the solar photovoltaic panel;
s2: the solar photovoltaic panel passes through the spacing mechanism, and the photoelectric sensor at the bottom of the top plate senses that the solar photovoltaic panel passes through, so that the crank is driven to rotate, and the moving block moves downwards, so that the solar photovoltaic panel at the back cannot pass through;
s3: washing articles, wherein the solar photovoltaic panel is connected with the water pump through the infrared sensor and the signal transmission, so that water is sprayed out from the spray header;
s4: limiting, namely driving the spur gear to rotate through the motor, enabling the limiting plate to move towards the middle, and limiting the solar photovoltaic panel;
s5: and the cleaning article drives the connecting plate to move downwards through the telescopic rod, the cleaning belt cleans the surface of the solar photovoltaic panel, and when the solar photovoltaic panel passes through, the back surface is rubbed and cleaned with the cleaning block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310416196.1A CN116553182A (en) | 2023-04-19 | 2023-04-19 | Transmission device and transmission method for solar photovoltaic panel production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310416196.1A CN116553182A (en) | 2023-04-19 | 2023-04-19 | Transmission device and transmission method for solar photovoltaic panel production |
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| CN116553182A true CN116553182A (en) | 2023-08-08 |
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| CN202310416196.1A Pending CN116553182A (en) | 2023-04-19 | 2023-04-19 | Transmission device and transmission method for solar photovoltaic panel production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117483986A (en) * | 2023-12-29 | 2024-02-02 | 江苏乙鼎电气有限公司 | Laser perforating device and perforating method for solar photovoltaic panel |
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2023
- 2023-04-19 CN CN202310416196.1A patent/CN116553182A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117483986A (en) * | 2023-12-29 | 2024-02-02 | 江苏乙鼎电气有限公司 | Laser perforating device and perforating method for solar photovoltaic panel |
| CN117483986B (en) * | 2023-12-29 | 2024-03-12 | 江苏乙鼎电气有限公司 | Laser perforating device and perforating method for solar photovoltaic panel |
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