CN109731829A - A dry-washing hybrid solar panel cleaning device - Google Patents

A dry-washing hybrid solar panel cleaning device Download PDF

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Publication number
CN109731829A
CN109731829A CN201910161915.3A CN201910161915A CN109731829A CN 109731829 A CN109731829 A CN 109731829A CN 201910161915 A CN201910161915 A CN 201910161915A CN 109731829 A CN109731829 A CN 109731829A
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CN
China
Prior art keywords
fixed
gear
gear shaft
driving
shaft
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CN201910161915.3A
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Chinese (zh)
Inventor
张祖涛
张庭生
孙凡博
熊健
胡一冰
党院成
张晟国
潘亚嘉
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Southwest Jiaotong University
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Southwest Jiaotong University
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Priority to CN201910161915.3A priority Critical patent/CN109731829A/en
Publication of CN109731829A publication Critical patent/CN109731829A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Cleaning In General (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

本发明公开了一种干水洗混合的太阳能板清洁装置,具体结构为:横轴上设有两个驱动锥齿轮,两根丝杠平行且前端固定有传动锥齿轮,驱动锥齿轮与传动锥齿轮垂直且相互啮合;箱体前后板分别设有通孔,通孔内设有四个与丝杠配合的螺母;驱动轴、驱动齿轮轴、水管和齿轮轴从前到后依次固定在箱体左右侧板,驱动齿轮轴和驱动轴两端分别固定有摩擦轮,摩擦轮上设有用于摩擦驱动的带状海绵,齿轮轴上固定有滚刷;水管上固定有若干雾化喷头;本发明结构设计新颖,操作简单方便;干湿双重清洗,清洁效果好;能耗低,水资源重复利用;同时满足多种尺寸、高度和倾角的光伏板清洗需求。

The invention discloses a dry-water-washing and mixed solar panel cleaning device. The specific structure is as follows: a horizontal shaft is provided with two driving bevel gears, the two lead screws are parallel, and the front end is fixed with a driving bevel gear, the driving bevel gear and the driving bevel gear are Vertical and meshing with each other; the front and rear panels of the box are respectively provided with through holes, and the through holes are provided with four nuts matched with the lead screw; the drive shaft, the drive gear shaft, the water pipe and the gear shaft are sequentially fixed on the left and right sides of the box from front to back The plate, the driving gear shaft and the two ends of the driving shaft are respectively fixed with friction wheels, the friction wheels are provided with belt sponges for friction driving, the gear shafts are fixed with roller brushes; the water pipes are fixed with a number of atomizing nozzles; the structural design of the present invention Novel, simple and convenient operation; dry and wet double cleaning, good cleaning effect; low energy consumption, reuse of water resources; at the same time, it can meet the cleaning needs of photovoltaic panels of various sizes, heights and inclinations.

Description

A kind of solid carbon dioxide washes the solar panels cleaning device of mixing
Technical field
The invention belongs to cleaning machine device design and manufacturing technology fields.
Background technique
In recent years, China's solar panel leads to the hair of solar panel because of the accumulation of surface dust, sandy soil substance Electrical efficiency decline and caused by it is huge loss cause industry to be paid close attention to, with the continuous expansion of photovoltaic plant scale, solar panels table The cleaning problems of face dust become increasingly conspicuous.Studies have shown that periodically clean solar panels will not lead to photoelectric conversion efficiency indirectly It reduces.Common dust highest can lead to generated output decaying 40%, and oiliness dust causes attenuation rate to be up to 60%.Dust covers simultaneously Lid also results in the problems such as hot spot effect, local corrosion, insulating properties reduce, and damages, also brings along huge to photovoltaic panel itself Volume economic loss, therefore the cleaning of solar panels is essential.China is used for the solar panels surface of photovoltaic power generation at present Product is big and height is higher, and cleaning is difficult to carry out, and traditional auxiliary cleaner is mostly artificial washing, and water resources consumption is huge Greatly, and need to expend a large amount of human resources, it is expensive to be not easy to operate, therefore develop and save high dry of manpower, cleaning efficiency Wash water, which washes mixing apparatus, can preferably handle the cleaning problems of solar panels.
According to retrieval, the technology of related dry and wet mixing cleaning indirect labor's device existing at present occurs, such as Chinese patent Shen Please " a kind of automatic sun energy plate cleaning device " disclosed in numbers 201810881170.3, be fixed on the device support, roller, The dust removal assemblies such as idler wheel and driven wheel, energy consumption is larger, and its roller can wear photovoltaic module surface in high-speed rotation, influences too Positive energy plate performance.For another example " a kind of solar energy photovoltaic panel cleaning device " disclosed in Chinese Patent Application No. 201810788345.6, The device can be by being arranged reciprocal lead screw, cleaning bar, telescoping tube and control valve to reach cleaning purpose, but the equipment volume Larger not easy to operate, whole energy consumption is larger, and shortage recycles resource device, and cleaning efficiency is low, and service life is short.
Solar panels cleaning device described in two above patent is simultaneously not easy to the cleaning that indirect labor handles photovoltaic module Problem.
Summary of the invention
In order to indirect labor's operation to large extent, convenient for flexible to adapt to different height, automatic attaching solar panels Magnitude of inclination, low energy consumption and can efficiently complete solar panels surface cleaning task for cleaning.The present invention provides a kind of solid carbon dioxide and washes mixing Solar panels cleaning device.
This solid carbon dioxide washes the solar panels cleaning device specific structure of mixing are as follows:
Horizontal axis both ends are fixed inside the shell by bearing, and handle is fixed on horizontal axis one end, set that there are two drivings on horizontal axis Bevel gear;Two lead screws are parallel and front end is fixed by bearing and shell, and endpoint is fixed with drive bevel gear, two lead screws The other end and baffle are fixed by bearing;Driving bevel gear is vertical with drive bevel gear and is intermeshed;On the downside of shell and baffle It is respectively and fixedly provided with two rollers.
Cabinet is the rectangular parallelepiped structure without bottom plate, and front and rear panel is respectively equipped with through-hole, sets that there are four cooperate with lead screw in through-hole Nut;Successively bearing is fixed on cabinet left side plate from front to back for drive shaft, gear shaft, water pipe and gear shaft, driving Gear shaft and drive shaft both ends are respectively fixed with friction pulley, and the friction pulley of the same end two is equipped with the band-like sea for friction-driven One end of silk floss, while gear shaft, water pipe and gear shaft is respectively fixed with driving gear, transmission gear and gear wheel;Driving Gear and gear wheel are engaged with transmission gear respectively, form gear shaft driving assembly;Round brush is fixed on gear shaft;It is solid on water pipe Surely there are several atomizers.
Further, atomizer is uniformly distributed in water pipe.
Further, friction pulley is connected and fixed on the both ends of gear shaft and drive shaft by axle key, and friction pulley is big It is small consistent.
Further, band-like sponge is detachable.
Further, round brush is cylindric hairbrush, and hairbrush material is soft, will not cause to scrape to solar panels surface.
Further, the other end of gear shaft, water pipe and gear shaft is also equipped with the identical gear shaft driving of structure Component.
Compared with prior art, the beneficial effects of the present invention are:
1. novel in structural design, simple to operate.The cleaning device makes lead screw and spiral auxiliary structure by rotating crank It drives dedusting and cleaning device shell to move up and down, completes " first fugitive dust, rear washing " operation.The present apparatus is brief light without motor, Manual rotation's handle is only needed, the cleaning that left-right position is controllable photovoltaic panel transverse direction and longitudinal direction direction is adjusted, it is simple to operate.
2. the dual cleaning of dry and wet, cleaning effect are good.The present apparatus reduces the attachment of part dust by round brush rotation fugitive dust, then Oiliness dust is removed by the effect of atomizer and sponge crawler.Dry-cleaning, washing dual clean and the common guarantor of sponge friction Demonstrate,prove the clean high efficiency of the device.
3. low energy consumption, water resource recycling.The atomization spray head of device controls water yield, and water mist, dust combination can be effective Depositing dust.Sponge absorbs residual water in photovoltaic panel, and cleans after residual moisture is used for.The present apparatus saves traditional motor operation Power consumption, water resource recycling make that it is suitable for remote location and the sweeping solar power plants of washing and cleaning operation.
4. meeting sizes, height and the photovoltaic panel at inclination angle cleaning demand.Present apparatus mobile mechanism, lead screw can be according to realities The free matched combined of border situation.It is moved left and right by cylindrical roller realization device, while easily solving the cleaning of photovoltaic panel straddle Problem.
Detailed description of the invention
Fig. 1 is present apparatus entirety shaft side figure;
Fig. 2 is present apparatus overall structure diagram;
Fig. 3 is present apparatus right view;
Fig. 4 is present apparatus top view;
Fig. 5 is present apparatus part cooperation figure.
Specific embodiment
With reference to the accompanying drawings and detailed description, invention is described in further detail.
A kind of solid carbon dioxide of the present invention washes the solar panels cleaning device specific structure of mixing are as follows:
16 both ends of horizontal axis are fixed in shell 20 by bearing, and handle 1 is fixed on 16 one end of horizontal axis, and horizontal axis 16 is equipped with Two driving bevel gears 15;Two lead screws 2 are parallel and front end is fixed by bearing and shell 20, and endpoint is fixed with transmission cone tooth Wheel 14, the other end and the baffle 8 of lead screw 2 are fixed by bearing;Driving bevel gear 15 is vertical with drive bevel gear 14 and mutually nibbles It closes;Two rollers 9 are respectively and fixedly provided on the downside of shell 20 and baffle 8.
Cabinet 4 is the rectangular parallelepiped structure without bottom plate, and front and rear panel is respectively equipped with through-hole, sets that there are four match with lead screw 2 in through-hole The nut of conjunction;Successively bearing is fixed on 4 left side of cabinet from front to back for drive shaft 19, gear shaft 18, water pipe 17 and gear shaft 11 Right side plate, gear shaft 18 and 19 both ends of drive shaft are respectively fixed with two friction pulleys 3, set on the friction pulley 3 of the same end two There are the band-like sponge 13 for friction-driven, while a gear shaft 18, one end of water pipe 17 and gear shaft 11 is respectively fixed with Drive gear 5, transmission gear 6 and gear wheel 7;Driving gear 5 and gear wheel 7 are engaged with transmission gear 6 respectively, form gear shaft Driving assembly;Round brush 10 is fixed on gear shaft 11;Several atomizers 12 are fixed on water pipe 17.
Further, atomizer 12 is uniformly distributed in water pipe 17.
Further, friction pulley 3 is connected and fixed on the both ends of gear shaft 18 and drive shaft 19 by axle key, and rubs It is in the same size to take turns 3.
Further, band-like sponge 13 is detachable, easy to clean.
Further, round brush 10 is cylindric hairbrush, and hairbrush material is soft, will not cause to scrape to solar panels surface It wipes.
Further, gear shaft 18, water pipe 17 and the other end of gear shaft 11 are also equipped with the identical gear of structure Axis driving assembly.
Specific work process are as follows:
Manually rotated handle 1 drives driving bevel gear 15 then to drive to drive drive bevel gear 14 by horizontal axis 16 Dynamic lead screw 2, to realize that cabinet 4 moves on lead screw 2, the friction pulley 3 in cabinet 4 is directly contacted with solar panels, cabinet 4 It is moved on solar panels, drive shaft 19 and gear shaft 18 is driven to rotate, so that driving gear 5 be driven to rotate, then passed through Gear 5 is driven, the gear motion between transmission gear 6 and gear wheel 7, band movable gear shaft 11 rotates, so that round brush 10 Rotation raises the dust on solar panels, and atomizer 12 sprays water mist, so that dust deposit, the drive of friction pulley 3 is overlying on thereon Band-like sponge 13, the dust that lowers in conjunction with water mist is cleaned, and water stain on solar panels is cleaned out, by crank 1 Reversion realizes that cabinet 4 moves down, and completes the cleaning in this longitudinal section.Realize that entire cleaning device or so moves by roller 9 It is dynamic, the cleaning in next longitudinal section can be carried out.It is reciprocal with this, the cleaning to entire solar panels can be completed.If needing straddle clear It washes, single unit system need to only be removed, be placed on solar panels to be cleaned.

Claims (6)

1. the solar panels cleaning device that a kind of solid carbon dioxide washes mixing, which is characterized in that horizontal axis (16) both ends are fixed on by bearing It in shell (20), is fixed with handle (1) on horizontal axis (16) one end, sets that there are two driving bevel gear (15) on horizontal axis (16);Two Lead screw (2) is parallel and front end is fixed by bearing and shell (20), and endpoint is fixed with drive bevel gear (14);The lead screw (2) the other end is fixed with baffle (8) by bearing;The driving bevel gear (15) is vertical with drive bevel gear (14) and mutual Engagement;Two rollers (9) are respectively and fixedly provided on the downside of the shell (20) and baffle (8);
Cabinet (4) is the rectangular parallelepiped structure without bottom plate, and front and rear panel is respectively equipped with through-hole, sets that there are four match with lead screw (2) in through-hole The nut of conjunction;Successively bearing is fixed on from front to back for drive shaft (19), gear shaft (18), water pipe (17) and gear shaft (11) Cabinet (4) left side plate, gear shaft (18) and drive shaft (19) both ends are respectively fixed with friction pulley (3), the same end two Friction pulley (3) is equipped with the band-like sponge (13) for friction-driven;Gear shaft (18), water pipe (17) and gear shaft simultaneously (11) one end is respectively fixed with driving gear (5), transmission gear (6) and gear wheel (7);The driving gear (5) and canine tooth Wheel (7) is engaged with transmission gear (6) respectively, forms gear shaft driving assembly;Round brush (10) are fixed on the gear shaft (11); Several atomizers (12) are fixed on the water pipe (17).
2. the solar panels cleaning device that a kind of solid carbon dioxide according to claim 1 washes mixing, which is characterized in that the atomization Spray head (12) is uniformly distributed in water pipe (17).
3. the solar panels cleaning device that a kind of solid carbon dioxide according to claim 1 washes mixing, which is characterized in that the friction Wheel (3) is connected and fixed on the both ends of gear shaft (18) and drive shaft (19) by axle key, and friction pulley (3) is in the same size.
4. the solar panels cleaning device that a kind of solid carbon dioxide according to claim 1 washes mixing, which is characterized in that described band-like Sponge (13) is detachable.
5. the solar panels cleaning device that a kind of solid carbon dioxide according to claim 1 washes mixing, which is characterized in that the round brush It (10) is cylindric hairbrush, hairbrush material is soft, will not cause to scrape to solar panels surface.
6. the solar panels cleaning device that a kind of solid carbon dioxide according to claim 1 washes mixing, which is characterized in that the driving The other end of gear shaft (18), water pipe (17) and gear shaft (11) is also equipped with the identical gear shaft driving assembly of structure.
CN201910161915.3A 2019-03-04 2019-03-04 A dry-washing hybrid solar panel cleaning device Pending CN109731829A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910161915.3A CN109731829A (en) 2019-03-04 2019-03-04 A dry-washing hybrid solar panel cleaning device

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111589767A (en) * 2020-06-03 2020-08-28 广州市仙现机械设备有限公司 A concrete removal device for the surface of small metal plates
CN112207065A (en) * 2020-10-07 2021-01-12 万厚冲 Split type cleaning device installed on computer host
CN113600516A (en) * 2021-07-20 2021-11-05 王晓琴 Solar photovoltaic board cleaning device
CN115362912A (en) * 2022-09-07 2022-11-22 湖南有色金属职业技术学院 Photovoltaic sand control device

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CN104759422A (en) * 2015-03-12 2015-07-08 上海工程技术大学 A self-cleaning solar panel dust removal and cleaning device
CN107331330A (en) * 2017-08-23 2017-11-07 四川弘毅智慧知识产权运营有限公司 A kind of construction site panel being convenient to clean
US20170331424A1 (en) * 2016-05-13 2017-11-16 Boson Robotics Ltd. Obstacle crossing mechanism and photovoltaic panel cleaning equipment having same
CN108392152A (en) * 2018-04-17 2018-08-14 西南交通大学 A kind of hand-held ceiling cleaning mechanism
CN108405383A (en) * 2018-01-24 2018-08-17 青海大学 A kind of solar panel rail cleaning device
CN108568414A (en) * 2018-04-10 2018-09-25 萧绍端 Solar panels cleaning device and its working method
CN108712147A (en) * 2018-05-25 2018-10-26 安徽知之信息科技有限公司 A kind of new-energy automobile solar panels cleaning device
CN109261563A (en) * 2018-11-23 2019-01-25 杭州光曲智能科技有限公司 A kind of multi-functional full-automatic intelligent solar solar panel clearing apparatus
CN109261571A (en) * 2018-08-30 2019-01-25 西南交通大学 A kind of tower photo-thermal power generation mirror mirror cleaning device
CN209810732U (en) * 2019-03-04 2019-12-20 西南交通大学 Dry water washing mixed solar panel cleaning mechanism

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104759422A (en) * 2015-03-12 2015-07-08 上海工程技术大学 A self-cleaning solar panel dust removal and cleaning device
US20170331424A1 (en) * 2016-05-13 2017-11-16 Boson Robotics Ltd. Obstacle crossing mechanism and photovoltaic panel cleaning equipment having same
CN107331330A (en) * 2017-08-23 2017-11-07 四川弘毅智慧知识产权运营有限公司 A kind of construction site panel being convenient to clean
CN108405383A (en) * 2018-01-24 2018-08-17 青海大学 A kind of solar panel rail cleaning device
CN108568414A (en) * 2018-04-10 2018-09-25 萧绍端 Solar panels cleaning device and its working method
CN108392152A (en) * 2018-04-17 2018-08-14 西南交通大学 A kind of hand-held ceiling cleaning mechanism
CN108712147A (en) * 2018-05-25 2018-10-26 安徽知之信息科技有限公司 A kind of new-energy automobile solar panels cleaning device
CN109261571A (en) * 2018-08-30 2019-01-25 西南交通大学 A kind of tower photo-thermal power generation mirror mirror cleaning device
CN109261563A (en) * 2018-11-23 2019-01-25 杭州光曲智能科技有限公司 A kind of multi-functional full-automatic intelligent solar solar panel clearing apparatus
CN209810732U (en) * 2019-03-04 2019-12-20 西南交通大学 Dry water washing mixed solar panel cleaning mechanism

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111589767A (en) * 2020-06-03 2020-08-28 广州市仙现机械设备有限公司 A concrete removal device for the surface of small metal plates
CN111589767B (en) * 2020-06-03 2021-02-23 上海甘投中铸科技有限公司 Concrete clearing device on surface of small metal plate
CN112207065A (en) * 2020-10-07 2021-01-12 万厚冲 Split type cleaning device installed on computer host
CN113600516A (en) * 2021-07-20 2021-11-05 王晓琴 Solar photovoltaic board cleaning device
CN113600516B (en) * 2021-07-20 2022-07-12 广东大盛新能源有限公司 Solar photovoltaic board cleaning device
CN115362912A (en) * 2022-09-07 2022-11-22 湖南有色金属职业技术学院 Photovoltaic sand control device

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