CN116441597B - Processing system and processing method of aluminum alloy battery shell and battery shell - Google Patents
Processing system and processing method of aluminum alloy battery shell and battery shell Download PDFInfo
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- CN116441597B CN116441597B CN202310727619.1A CN202310727619A CN116441597B CN 116441597 B CN116441597 B CN 116441597B CN 202310727619 A CN202310727619 A CN 202310727619A CN 116441597 B CN116441597 B CN 116441597B
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- 238000012545 processing Methods 0.000 title claims abstract description 119
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 40
- 238000003672 processing method Methods 0.000 title claims abstract description 12
- 238000004140 cleaning Methods 0.000 claims abstract description 63
- 238000001514 detection method Methods 0.000 claims abstract description 28
- 230000009471 action Effects 0.000 claims abstract description 27
- 239000007921 spray Substances 0.000 claims description 45
- 238000005507 spraying Methods 0.000 claims description 35
- 230000000694 effects Effects 0.000 claims description 31
- 230000013011 mating Effects 0.000 claims description 31
- 238000007599 discharging Methods 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 19
- 208000001840 Dandruff Diseases 0.000 claims description 15
- 238000005096 rolling process Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 9
- 238000012546 transfer Methods 0.000 claims description 7
- 238000003754 machining Methods 0.000 claims description 6
- 238000012937 correction Methods 0.000 claims description 5
- 239000011232 storage material Substances 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 230000003749 cleanliness Effects 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 description 16
- 239000002245 particle Substances 0.000 description 12
- 239000000306 component Substances 0.000 description 11
- 239000008187 granular material Substances 0.000 description 11
- 238000009991 scouring Methods 0.000 description 6
- 230000005484 gravity Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000012797 qualification Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000003245 working effect Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011895 specific detection Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
- Cleaning In General (AREA)
Abstract
The invention provides a processing system and a processing method of an aluminum alloy battery shell and the battery shell, wherein the processing system comprises the following components: the first processing machine tool is used for executing a first processing action on the aluminum alloy plate to obtain a matched beam; the chip removing device is internally provided with a chip removing cavity for accommodating the matching beam, and a swinging assembly is arranged in the chip removing cavity and is used for installing the matching beam so as to drive the first axis of the matching Liang Weirao to swing and drive the matching beam to rotate around the second axis; the second machine tool is arranged adjacent to the chip removing device, and a position correcting device, a placing platform and a scanning detection device are arranged in the second machine tool. The invention solves the technical problem that the chip removing equipment and the processing machine tool are respectively positioned at different processing sites, so that the processing technology between the chip removing equipment and the processing machine tool cannot realize effective connection; in addition, the means for removing the scraps and detecting the cleaning condition again are rough, and are often observed and judged by manual experience, so that large errors exist, and the processing efficiency is further reduced.
Description
Technical Field
The invention relates to the technical field of metal processing, in particular to a processing system and a processing method of an aluminum alloy battery shell and the battery shell.
Background
In recent years, new energy electric vehicles gradually replace fuel automobiles, and become an increasingly growing automobile type. The power battery in an electric vehicle is a storage component of its electric energy, which is a core component in the whole vehicle. The power battery module is carried by a battery tray, and the battery tray is connected with a vehicle chassis to form a firm carrying vehicle body. Specifically, most of the existing aluminum alloy battery cases are formed by combining a plurality of aluminum alloy beams, and the hollow aluminum alloy beams have the advantages of small mass and strong bearing capacity.
In the actual processing process of the aluminum alloy beam, for example, when a plurality of mounting holes are processed on the aluminum alloy beam through a processing machine tool, the processing scraps are often accompanied, and it is noted that if the processing scraps remained on the aluminum alloy beam cannot be effectively cleaned, when a battery shell obtained by splicing is used for mounting a battery core, the residual processing scraps are easy to adhere to an electric connection interface of the battery core in the process that the battery core supplies power for a new energy automobile, so that potential safety hazards of short circuit burnout are caused.
Although the removal of processing scraps mentioned above has appeared in the related art, it still has at least one of the following technical problems: because the chip removing equipment and the processing machine tool are respectively positioned at different processing sites, the processing technology between the chip removing equipment and the processing machine tool cannot be effectively supported, so that the overall processing efficiency is reduced; in addition, in the related art, the detection means for removing the scraps and after removing the scraps are rough, and the common means are observation and judgment by means of manual experience, so that large errors exist, and further reduction of the processing efficiency is difficult to accurately cause.
Disclosure of Invention
The invention solves the technical problem that the chip removing equipment and the processing machine tool are respectively positioned at different processing sites, so that the processing technology between the chip removing equipment and the processing machine tool cannot realize effective connection; in addition, the means for removing scraps and detecting conditions are rough, and are often observed and judged by means of manual experience, so that large errors exist, and the processing efficiency is further reduced.
In order to solve the problems, the invention provides a processing system of an aluminum alloy battery shell, wherein the aluminum alloy battery shell is formed by mutually splicing a plurality of matched beams; the processing system comprises: the first processing machine tool is used for executing a first processing action on the aluminum alloy plate to obtain a matched beam; wherein the first machining action comprises a punching action, so that a plurality of mounting holes communicated with the inner cavity of the aluminum alloy plate are formed on the surface of the aluminum alloy plate; the anti-dandruff device is internally provided with an anti-dandruff cavity for accommodating the matching beam, and a swinging assembly is arranged in the anti-dandruff cavity and is used for installing the matching beam so as to drive the matching Liang Weirao to rotate along a first axis and enable the matching beam to swing around a second axis; wherein the first axis and the second axis are mutually perpendicular; the second processing machine tool is arranged adjacent to the chip removing device, and a position correcting device, a placing platform and a scanning detection device are arranged in the second processing machine tool; the placement platform is used for placing the matched beams; the position correcting device is arranged corresponding to the placing platform and is used for correcting the placing position of the matched beam on the placing platform; the scanning detection device is arranged on one side of the placement platform and is used for detecting the cleanliness of the surface of the matched beam and the cavity so as to send out corresponding indication signals; the conveying rail is arranged along the layout positions of the first processing machine tool, the chip removing device and the second processing machine tool; the feeding and discharging mechanical arm is movably connected to the transmission track, and is provided with a clamping jaw assembly for conveying a target object among the first processing machine tool, the chip removing device and the second processing machine tool; the target object includes an aluminum alloy sheet and a mating beam.
Compared with the prior art, the technical effect achieved by adopting the technical scheme is as follows: on the one hand, through reasonably paving the transmission tracks at the layout positions of the first processing machine tool, the chip removing device and the second processing machine tool, the feeding and discharging manipulator can be controlled to move to the position of any one of the first processing machine tool, the chip removing device and the second processing machine tool according to the actual processing procedure in the process of moving on the transmission tracks, so that flexible conveying of a target object by the feeding and discharging manipulator instead of manual work is realized, for example, a matched beam can be conveyed from the first processing machine tool to the chip removing device and/or the second processing machine tool, and the overall processing efficiency is further improved; on the other hand, by combining the characteristic that the effective clearance is difficult due to the fact that the clastic particles remain to dead angles of the cavity, the swaying effect of the swaying component is utilized by the swaying device provided by the technical scheme, so that the matching beam is in a dynamic environment in the swaying removing process, and particularly, the clearing effect of the clastic particles on all corners of the inner wall of the cavity can be realized by driving the first axis of the matching Liang Weirao to rotate and the matching beam to swing around the second axis; in addition, through setting up the second machine tool, can further play the detection effect to the piece form granule residual state of cooperation roof beam, specifically, the cooperation roof beam after the anti-chip device anti-chip treatment carries to the second machine tool through last unloading manipulator in, detect the surface and the cavity of cooperation roof beam through scanning detection device to the clean degree of accurate acquisition cooperation roof beam, in order to in time discover whether still have remaining piece form granule on the cooperation roof beam, avoided the cooperation roof beam that has remaining piece form granule to leave the factory, reduce the qualification rate of leaving the factory.
In one example of the present invention, it comprises: the transporting vehicle group is internally provided with a plurality of storage material layers for placing a plurality of matched beams, and each storage material layer is provided with a clamping piece matched with Liang Xingcheng clamping.
In one example of the invention, a track assembly is arranged in the chip removing cavity, and the track assembly is distributed from a feed inlet of the chip removing device to a direction of a discharge outlet; the swing assembly includes: the swing support seat is arranged at the position vertically above the track assembly, and one side of the swing support seat, which is far away from the track assembly, is provided with a mounting seat for mounting the matching beam; the driving assembly is arranged on one side of the swing supporting seat far away from the track assembly, and the driving assembly is positioned on one side of the mounting seat; the driving assembly is used for driving the mounting seat provided with the matching beam to rotate around the first axis; the spraying assembly is connected to one side, far away from the track assembly, of the swing supporting seat in a sliding mode, and the sliding direction of the spraying assembly is parallel to the extending direction of the first axis; the spraying assembly is provided with a plurality of spraying ports arranged towards the direction of the mounting seat so as to realize spraying on the matched beam; the wheel set is clamped between the swing supporting seat and the track assembly, one end of the wheel set is in rolling connection with the track assembly, and the other end of the wheel set is connected with the swing supporting seat; when the swinging support seat moves on the track assembly, the matching beam arranged on the mounting seat swings around the second axis, so that the cleaning liquid sprayed into the cavity by the spraying assembly flows out of the opening of the corresponding end part of the matching beam.
In one embodiment of the present invention, the direction in which the feed inlet points to the discharge outlet is perpendicular to the direction in which the first axis is located; the track assembly comprises a moving track, a first swing track and a second swing track which are arranged in parallel, wherein the moving track is positioned between the first swing track and the second swing track, and the first swing track and the second swing track have the same structure; defining a plurality of arc grooves on a first swing track as first arc grooves, wherein a smooth surface formed between any two adjacent arc grooves is a first smooth surface; defining a plurality of arc grooves on the second swing track as second arc grooves, wherein a smooth surface formed between any two adjacent arc grooves is a second smooth surface; the first arc-shaped grooves are arranged corresponding to the corresponding second smooth surfaces on the projection of the first swing track and the second swing track along the direction of the first axis, and the second arc-shaped grooves are arranged corresponding to the corresponding first smooth surfaces; when the swing supporting seat moves on the track assembly, if the wheel set is matched with the first arc-shaped groove and the second smooth surface, the installation seat is in a first inclined state, and if the wheel set is matched with the second arc-shaped groove and the first smooth surface, the installation seat is in a second inclined state.
In one example of the invention, a wheelset includes: the first pulley assembly is rotationally connected to the middle position of the swing supporting seat and is used for being in rolling fit with the moving track so as to enable the swing supporting seat to rotate around the second axis; the first pulley assembly comprises a first pulley piece and a second pulley piece which are sequentially arranged along a second axis; the first pulley is connected to one end of the swing supporting seat, and the first pulley is in rolling fit with the first swing track; the second pulley II and the first pulley I are symmetrically arranged about the first pulley component, and the second pulley II is in rolling fit with the second swing track; the first pulley assembly, the second pulley I and the second pulley II enclose a triangular supporting area on the swinging supporting seat, and the vertical projection of the installation seat on the swinging supporting seat falls into the triangular supporting area.
Compared with the prior art, the technical effect achieved by adopting the technical scheme is as follows: on the one hand, because the vertical projection of mount pad on the swing supporting seat falls to the triangle supporting region, and then makes the cooperation roof beam also fall to the triangle supporting region at vertical projection. Specifically, in the process of swinging the swinging support seat around the second axis and in the process of enabling the installation seat to rotate around the first axis, the vertical projection of the gravity center of the support beam always falls in the triangular support area, so that the risk of unbalanced toppling of the swinging support seat is reduced; on the other hand, because the first assembly pulley is in reciprocating operation in-process on the removal track, drive the first cooperation of second pulley that locates its both sides between first arc wall and first smooth surface in turn, and, make second pulley two in turn cooperation between second arc wall and second smooth surface, realized swinging support seat and carried out pivoted effect around first axis, and then make the washing liquid that sprays to the cavity of cooperation roof beam can be abundant along the length of cooperation roof beam in the cavity reciprocating flow, make the clastic granule to the cavity inside play the scouring effort of different directions, compare the scouring effort of single direction and compare, can more improve the cleaning performance to the cavity.
In one example of the invention, the arc-shaped groove is of an arc structure, and the arc length corresponding to the arc structure is smaller than the arc length corresponding to the semicircle structure; or, the groove depths of the plurality of arc grooves gradually increase or decrease along the extending direction of the second axis; or, the plurality of arc-shaped grooves comprise a plurality of arc-shaped groove groups, and any arc-shaped groove group comprises a plurality of arc-shaped grooves with gradually increased or reduced groove depths along the extending direction of the second axis; and the plurality of arc-shaped groove groups are sequentially arranged along the extending direction of the second axis.
Compared with the prior art, the technical effect achieved by adopting the technical scheme is as follows: the arc length corresponding to the arc structure is smaller than that corresponding to the semicircular structure, so that resistance to be overcome when the wheel set is matched with the arc groove and the smooth surface in sequence is reduced, and the consistency of movement of the swing support seat on the track assembly is improved; in addition, through the groove depth that makes a plurality of arc grooves increase or reduce or with the mode of arranging of a plurality of arc groove groups to change the swing amplitude size that the swing supporting seat was swung around the second axis in track subassembly removal process, thereby drive the swing amplitude of the cooperation roof beam of locating on it and also change, make the washing liquid that sprays to on the cooperation roof beam can exert the scouring effort of different angles to clastic granule, further improved the anti-dandruff effect.
In one example of the present invention, a spray assembly includes: the spraying frame is connected to the swinging supporting seat in a sliding manner, and a spraying space for the installation seat provided with the matching beam to pass through is formed in the periphery of the spraying frame; the spray ports are arranged in an inner cavity surrounded by the spray frame and comprise a plurality of liquid outlets and a plurality of air outlets; wherein, any one of the plurality of liquid outlets is arranged adjacent to any one of the plurality of air outlets.
In another aspect, the present invention also provides a processing method of an aluminum alloy battery case, the processing method being applied to the processing system as in the above example, the processing method comprising: carrying an aluminum alloy plate to a first processing machine tool through an upper and lower feeding mechanical arm; controlling a first processing machine tool to execute a first processing action on the aluminum alloy plate to obtain a matched beam, and after the first processing action is completed by the first processing machine tool, sending a first signal to an upper blanking manipulator by the first processing machine tool; when the feeding and discharging mechanical arm receives the first signal, the feeding and discharging mechanical arm conveys the matched beam into the chip removing device; after the matching beam is fixed to the mounting seat, controlling the swinging support seat to enter the chip removing cavity from the feeding hole towards the discharging hole; controlling the spray assembly to reciprocate along the first axis direction so as to realize the spray operation on the surface and the inner cavity of the matched beam; controlling the driving assembly to operate so as to drive the mounting seat to rotate around the first axis; after the matched beam arranged in the scrap removing cavity is kept for a first preset time, controlling the feeding and discharging mechanical arm to convey the matched beam in the scrap removing cavity into the drying equipment; after the matched beam is kept in the drying equipment for a second preset time, controlling the feeding and discharging mechanical arm to convey the matched beam in the drying equipment into a second processing machine tool; after the position correction device is adjusted to enable the matched beam to be at a preset position on the placing platform, the scanning detection device is controlled to emit detection rays to the matched beam so as to acquire clean information; the cleaning information comprises impurity residual information formed on the surface of the matching beam and in the cavity; judging whether the matched beam meets the assembly condition according to the cleaning information; if not, controlling the feeding and discharging mechanical arm to convey the matched beam into the scrap removing device, and executing scrap removing action on the matched beam by the scrap removing device; if yes, detecting whether the clamping jaw assembly meets the cleaning condition or not through a detection device arranged on the feeding and discharging mechanical arm; if the clamping jaw assembly meets the cleaning condition, controlling the feeding and discharging mechanical arm to convey the matched beam to the transfer car group; if the clamping jaw assembly does not meet the cleaning condition, controlling an air outlet device arranged on the feeding and discharging mechanical arm to perform air blowing action on the clamping jaw assembly.
Compared with the prior art, the technical effect achieved by adopting the technical scheme is as follows: the anti-dandruff effect on the matched beam is improved, and the delivery qualification rate is further improved.
In one example of the invention, an inner cleaning port is defined for cleaning the cavity of the matching beam and an outer cleaning port is defined for cleaning the surface of the matching beam; defining a first end of the mounting seat close to the first swing track and a second end of the mounting seat close to the second swing track; controlling the spray assembly to reciprocate along the first axis direction to effect a spray operation on the surface and the interior cavity of the mating beam, comprising: if the mounting seat is in the first inclined state and the spraying assembly is positioned at the first end, the outer cleaning opening is controlled to spray the matched beam, and the inner cleaning opening is controlled to stop; if the mounting seat is in a first inclined state and the spraying assembly is positioned at the second end, the outer cleaning opening and the inner cleaning opening are controlled to spray the matched beam simultaneously.
Compared with the prior art, the technical effect achieved by adopting the technical scheme is as follows: the combination is practical to the effect of spraying of installing the cooperation roof beam on the mount pad of spraying the subassembly, if be the mount pad and be in first inclination, and when just moving to first end, because the cavity bore of cooperation roof beam is narrow and small for if interior clean mouth is sprayed to the cavity execution this moment, then under the action of gravity and the effect of blockking from the cavity inner wall, can't make the washing liquid flow from first end to the second end, and most washing liquid can flow from first end, so that the cleaning performance to the cavity is low this moment, then, through under this circumstances, make interior clean mouth keep stopping, play the effect of saving the cost. On the contrary, when the mounting seat is in the first inclined state and the spraying assembly is at the second end, namely the second end is at a higher position than the first end, the inner cleaning opening and the outer cleaning opening are simultaneously opened, so that the overall cleaning effect on the matched beam is improved.
In still another aspect, the present invention further provides a battery case, where the battery case is formed by mutually splicing a plurality of mating beams, and the mating beams are processed by the processing system in any of the above examples.
Compared with the prior art, the technical effect achieved by adopting the technical scheme is as follows: the technical effects of any of the above processing systems can be achieved, and will not be described in detail herein.
After the technical scheme of the invention is adopted, the following technical effects can be achieved:
(1) On the one hand, through reasonably paving the transmission tracks at the layout positions of the first processing machine tool, the chip removing device and the second processing machine tool, the feeding and discharging manipulator can be controlled to move to the position of any one of the first processing machine tool, the chip removing device and the second processing machine tool according to the actual processing procedure in the process of moving on the transmission tracks, so that flexible conveying of a target object by the feeding and discharging manipulator instead of manual work is realized, for example, a matched beam can be conveyed from the first processing machine tool to the chip removing device and/or the second processing machine tool, and the overall processing efficiency is further improved;
(2) By combining the characteristic that the scrap particles remain to dead angles of the cavity and are difficult to effectively remove, the scrap removing device provided by the technical scheme can enable the matched beam to be in a dynamic environment in the scrap removing process by utilizing the swinging action of the swinging component, and particularly, the scrap particles can be removed from all corners of the inner wall of the cavity by driving the first axis of the matched Liang Weirao to rotate and enabling the matched beam to swing around the second axis;
(3) Through setting up the second machine tool, can further play the detection effect to the piece form granule residual state of cooperation roof beam, specifically, in the cooperation roof beam after the anti-chip device anti-chip treatment carries the second machine tool through last unloading manipulator, detects the surface and the cavity of cooperation roof beam through scanning detection device to accurate clean degree that obtains the cooperation roof beam, so that in time discover whether still have remaining piece form granule on the cooperation roof beam, avoided the cooperation roof beam that has remaining piece form granule to leave the factory, reduce the qualification rate of leaving the factory.
Drawings
For a clearer description of the technical solutions of the embodiments of the present invention, the drawings to be used in the description of the embodiments will be briefly introduced, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art;
fig. 1 is a schematic structural diagram of a processing system for an aluminum alloy battery case according to an embodiment of the present invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is an enlarged view at B in FIG. 2;
FIG. 4 is a schematic view of the internal structure of a second machine tool from another perspective as shown in FIG. 1;
FIG. 5 is a schematic view of the internal structure of the anti-dandruff device of FIG. 1 from another perspective;
FIG. 6 is a schematic view of a portion of the structure of FIG. 5 from another perspective;
FIG. 7 is a schematic view of the structure of the mating beam;
fig. 8 is a schematic flow chart of a processing method of an aluminum alloy battery case according to a second embodiment of the invention.
Reference numerals illustrate:
100-a processing system; 101-a first axis; 102-a second axis; 10-a first processing machine tool; 20-an anti-dandruff device; 211-moving the track; 212-a first swing track; 2121-first arcuate slot; 2122-a first smooth surface; 213-a second wobble track; 2131-a second arcuate slot; 2132—a second plane of smoothness; 221-swinging support seats; 2211-mount; 222-a drive assembly; 223-a spray assembly; 2231-spray ports; 2232-a spray frame; 2233-spray space; 2241-a first pulley assembly; 2242-first pulley member one, 2243-first pulley member two; 2244-second pulley one; 2245-second pulley two; 24-an anti-dandruff chamber; 30-a second processing machine tool; 31-position correction means; 32-placing a platform; 40-a transmission track; 50-loading and unloading manipulators; 51-jaw assembly; 52-an air outlet device; 60-a transport vehicle group;
200-mating beams; 201-opening; 202-a cavity; 203-mounting holes.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
Embodiment one:
referring to fig. 1, a schematic structural diagram of a processing system 100 for an aluminum alloy battery case according to an embodiment of the invention is shown. Referring to fig. 2 to 7, the aluminum alloy battery case is formed by splicing a plurality of mating beams 200 to each other. The machining system 100 includes, for example, a first machining tool 10, a transfer rail 40, a loading and unloading robot 50, an anti-chip device 20, and a second machining tool 30.
The first processing machine tool 10 is used for performing a first processing action on the aluminum alloy plate to obtain a matched beam 200; wherein the first working action comprises a punching action to form a plurality of mounting holes 203 on the surface of the aluminum alloy sheet material in communication with the internal cavity 202 thereof; the chip removing device 20 is internally provided with a chip removing cavity 24 for accommodating the matching beam 200, and a swinging component is arranged in the chip removing cavity 24 and is used for installing the matching beam 200 so as to drive the matching beam 200 to rotate around the first axis 101 and enable the matching beam 200 to swing around the second axis 102; wherein the first axis 101 and the second axis 102 are disposed perpendicular to each other.
Specifically, the second processing machine tool 30 is disposed adjacent to the chip removing device 20, and a position correction device 31, a placement platform 32 and a scanning detection device are disposed in the second processing machine tool 30; the placement platform 32 is used for placing the mating beams 200; the position correcting device 31 is arranged corresponding to the placing platform 32, and the position correcting device 31 is used for correcting the placing position of the matching beam 200 on the placing platform 32 so as to enable the placing position to be corrected to a preset position; the scanning detection device is arranged on one side of the placement platform 32, and is used for detecting the cleanliness of the surface of the matching beam 200 and the cavity 202 so as to send out corresponding indication signals.
Further, the transfer rail 40 is provided along the layout positions of the first processing machine 10, the chip removing apparatus 20, and the second processing machine 30; the loading and unloading manipulator 50 is movably connected to the transmission track 40, and the loading and unloading manipulator 50 is provided with a clamping jaw assembly 51 for carrying a target object between the first processing machine tool 10, the chip removing device 20 and the second processing machine tool 30; the target object includes aluminum alloy sheet material and mating beam 200.
In one embodiment, the mating beam 200 is elongated, and has openings 201 at both ends along its length, and the openings 201 at both ends are respectively connected to the internal cavity 202 of the mating beam 200. Thus, after the first working machine tool 10 performs the first working action on the aluminum alloy sheet, the generated working scraps can be discharged from the internal cavity 202 through the plurality of mounting holes 203 and the above-mentioned two openings 201.
However, since most of the generated processing scraps are small-sized scraps, the scraps are easily adsorbed to the surface of the matching beam 200 and the inner wall of the internal cavity 202, especially remain at the corner position of the internal cavity 202, and before the scraps are removed from the matching beam 200, the matching beam 200 needs to be obliquely arranged, that is, even if one end of the matching beam 200 is at a high position and the other end of the matching beam is at a low position, the cleaning liquid is poured from the end at the high position, and under the action of gravity, the cleaning liquid flows from the high position to the low position, so that the internal scraps are taken away.
However, it is understood that during the process of filling the cavity 202 with the cleaning solution, the cleaning solution cannot fill the cavity 202, so that the portion of the cavity 202 that is not sufficiently contacted with the cleaning solution still has residual debris particles, which makes the cleaning efficiency low.
Thus, in combination with the present solution, on the one hand, by reasonably laying the transmission rail 40 at the layout positions of the first processing machine tool 10, the chip removing device 20 and the second processing machine tool 30, the loading and unloading manipulator 50 can be controlled to move to the above-mentioned position of any one of the first processing machine tool 10, the chip removing device 20 and the second processing machine tool 30 according to the actual processing procedure progress in the process of moving the loading and unloading manipulator 50 on the transmission rail 40, so that flexible conveying of the target object by the loading and unloading manipulator 50 instead of manual work is realized, for example, the matching beam 200 can be conveyed from the first processing machine tool 10 to the chip removing device 20 and/or the second processing machine tool 30, so that the overall processing efficiency is improved, and the difficulty of manual work is greatly reduced due to the bigger size of the matching beam 200 and the weight of about 7kg of conveying of the loading and unloading manipulator 50;
On the other hand, by combining the characteristic that the chip particles remain to dead angles of the cavity 202 and are difficult to effectively remove, by combining the chip removing device 20 provided by the technical scheme, the matching beam 200 can be made to be in a dynamic environment in the chip removing process by utilizing the swinging action of the swinging component, and concretely, the cleaning effect on the chip particles can be realized at all corners of the inner wall of the cavity 202 by driving the matching beam 200 to rotate around the first axis 101 and enabling the matching beam 200 to swing around the second axis 102, for example, the extending direction of the second axis 102 can be mutually parallel to the extending direction of the length of the matching beam 200 mounted on the swinging component; in addition, through setting up second machine tool 30, can further play the detection effect to the piece form granule residual state of cooperation roof beam 200, specifically, the cooperation roof beam 200 after the anti-chip treatment of anti-chip device 20 carries to second machine tool 30 through last unloading manipulator 50 in, detect the surface and the cavity 202 of cooperation roof beam 200 through scanning detection device, in order to accurately acquire the clean degree of cooperation roof beam 200, in order to in time discover whether still have the piece form granule of remaining on the cooperation roof beam 200, the cooperation roof beam 200 that has avoided remaining piece form granule leaves the factory, reduce the qualification rate of leaving the factory.
For example, the scanning detection device may specifically emit the induction radiation into the surface of the matching beam 200 and the cavity 202, specifically, in combination with the structural characteristics of the matching beam 200, the surface profile of the matching beam 200 and the inner wall of the cavity 202 are both in smooth transition, and when the surface of the matching beam 200 or the cavity 202 has the debris particles, the scanning detection device correspondingly detects the position, the profile of the position fed back by the emission induction radiation is abrupt, so that the residual debris particles exist at the position can be obtained.
Further, since the placement position of the matching beam 200 on the placement platform 32 is preset, and correspondingly, the scanning path of the scanning detection device correspondingly installed on the placement platform 32 is preset, so that the scanning detection device compares the first image information obtained by actual scanning with the preset image information, and the preset image information corresponds to the clean state of the surface of the matching beam 200 and the inside of the cavity 202 without chipped particles; if the comparison difference between the images at the same position of the matching beam 200 is larger than the set difference, a signal that the matching beam 200 is abnormal is obtained, and then the sent indication signal is, for example, a flashing red light signal indicating the abnormality, otherwise, a normally-on green light signal is kept.
In addition, on the other hand, the scanning detection device may also be used to detect whether the surface of the mating beam 200 has a machining defect. The specific detection situation is the same as the principle described above, and will not be described here again.
Preferably, the processing system 100 includes, for example, a transfer trolley set 60. A plurality of material storage layers for placing a plurality of matching beams 200 are arranged in the transport vehicle group 60, and a clamping piece for forming clamping positions with the matching beams 200 is arranged on each material storage layer.
Preferably, a track assembly is arranged in the chip removing chamber 24, and the track assembly is distributed from a feed inlet of the chip removing device 20 to a direction of a discharge outlet; the swing assembly includes, for example, a swing support 221, a drive assembly 222, a spray assembly 223, and a wheel set. The swing supporting seat 221 is arranged at a position vertically above the track assembly, and a mounting seat 2211 is arranged at one side of the swing supporting seat 221 away from the track assembly, and the mounting seat 2211 is used for mounting the matching beam 200; the driving assembly 222 is mounted to a side of the swing support 221 away from the track assembly, and the driving assembly 222 is located at a side of the mount 2211; the driving assembly 222 is used for driving the mounting seat 2211 mounted with the matching beam 200 to rotate around the first axis 101; the spray assembly 223 is slidably connected to a side of the swing support 221 away from the rail assembly, and a sliding direction of the spray assembly 223 is parallel to an extending direction of the first axis 101; the spraying assembly 223 is provided with a plurality of spraying ports 2231 arranged towards the direction of the mounting seat 2211 so as to realize spraying on the matched beam 200; the wheel set is clamped between the swing supporting seat 221 and the track assembly, one end of the wheel set is in rolling connection with the track assembly, and the other end of the wheel set is connected with the swing supporting seat 221; wherein the rocking support 221 is rocked about the second axis 102 by the mating beam 200 provided on the mount 2211 as it moves on the rail assembly, so that the cleaning liquid sprayed into the cavity 202 by the spray assembly 223 flows out of the openings 201 of the respective ends of the mating beam 200.
Preferably, the direction of the feeding hole pointing to the discharging hole is perpendicular to the direction of the first axis 101; the track assembly comprises a moving track 211, a first swing track 212 and a second swing track 213 which are arranged in parallel, wherein the moving track 211 is positioned between the first swing track 212 and the second swing track 213, and the first swing track 212 and the second swing track 213 have the same structure; defining a plurality of arc grooves on the first swing rail 212 as first arc grooves 2121, and a smooth surface formed between any two arc grooves adjacently arranged is a first smooth surface 2122; defining a plurality of arc grooves on the second swing rail 213 as second arc grooves 2131, and a smooth surface formed between any two adjacent arc grooves as second smooth surface 2132; wherein, the first swing track 212 and the second swing track 213 are projected along the direction of the first axis 101, the first arc-shaped groove 2121 is disposed corresponding to the corresponding second sliding surface 2132, and the second arc-shaped groove 2131 is disposed corresponding to the corresponding first sliding surface 2122; when the swing support 221 moves on the track assembly, the mount 2211 is set in the first inclined state if the wheel set is engaged with the first arcuate slot 2121 and the second smooth surface 2132, and the mount 2211 is set in the second inclined state if the wheel set is engaged with the second arcuate slot 2131 and the first smooth surface 2122.
Preferably, the wheelset includes, for example, a first pulley assembly 2241, a second pulley one 2244, and a second pulley two 2245. The first pulley assembly 2241 is rotatably connected to the swing support 221 at an intermediate position, and the first pulley assembly 2241 is configured to be in rolling engagement with the moving track 211, so as to rotate the swing support 221 about the second axis 102; wherein the first pulley assembly 2241 includes a first pulley member 2242 and a second pulley member 2243 disposed sequentially along the second axis 102; the first pulley 2244 is connected to one end of the swing supporting seat 221, and the first pulley 2244 is in rolling fit with the first swing rail 212; the second pulley 2245 and the first pulley 2244 are symmetrically arranged about the first pulley assembly 2241, and the second pulley 2245 is in rolling fit with the second swing rail 213; the first pulley assembly 2241, the second pulley 2244 and the second pulley 2245 enclose a triangular supporting area on the swinging supporting seat 221, and the vertical projection of the mounting seat 2211 on the swinging supporting seat 221 falls into the triangular supporting area.
In one embodiment, the mating beam 200 is mounted to the mount 2211 in a snap-fit manner, and since the vertical projection of the mount 2211 on the swing support 221 falls into the triangular support area, the vertical projection of the mating beam 200 also falls into the triangular support area. Specifically, during the swinging of the swinging support 221 around the second axis 102, and during the rotation of the mount 2211 around the first axis 101, the gravity center of the support beam always falls in the triangular support area in the vertical projection, so that the risk of unbalanced toppling of the swinging support 221 is reduced.
Then, during the process of making the chip removing device 20 perform the chip removing action on the fitting beam 200, the swinging support base 221 is made to move along the second axis 102 on the moving track 211 and the first swinging track 212 and the second swinging track 213, and the end of the swinging support base 221 near the first swinging track 212 is made to sink by alternately fitting the second pulley 2244 with the first arc-shaped groove 2121 and the first smooth surface 2122, and the end of the swinging support base 221 near the second swinging track 213 is made to rise, i.e. tilt, compared with the end of the swinging support base 2131, when the second pulley 2244 enters the first arc-shaped groove 2121 and the second pulley 2245 is fitted with the second smooth surface 2132, so as to make the swinging support base 221 swing around the second axis 102; correspondingly, when the first pulley 2244 is engaged with the first smooth surface 2122 and the second pulley 2245 enters the second arc-shaped groove 2131, the end of the swing support 221 near the second swing rail 213 is sunk, and the end of the swing support 221 near the first swing rail 212 is raised, i.e. tilted, compared to the end of the swing support.
Further, in the process that the first pulley block reciprocates on the moving track 211, the first pulleys 2244 arranged on two sides of the first pulley block are driven to be alternately matched between the first arc-shaped groove 2121 and the first smooth surface 2122, and the second pulleys 2245 are alternately matched between the second arc-shaped groove 2131 and the second smooth surface 2132, so that the swinging effect of the swinging support seat 221 around the first axis 101 is achieved, and further the cleaning liquid sprayed into the cavity 202 of the matching beam 200 can sufficiently reciprocate in the cavity 202 along the length of the matching beam 200, so that the scouring acting force in different directions is exerted on the clastic particles in the cavity 202, and compared with the scouring acting force in a single direction, the cleaning effect on the cavity 202 can be improved.
The swinging support seat 221 is in running fit with the first pulley assembly 2241, specifically, a rotating shaft at a joint of the swinging support seat 221 and the first pulley assembly 2241 in running fit extends along the direction of the second axis 102, that is, the axis of the rotating shaft coincides with the second axis 102, so that the connection part between the swinging support seat 221 and the first sliding assembly is prevented from being bent to be damaged in the process of swinging around the second axis 102.
Preferably, the arc-shaped groove is of an arc structure, and the arc length corresponding to the arc structure is smaller than that corresponding to the semicircular structure; or, the groove depths of the plurality of arc-shaped grooves gradually increase or decrease along the extending direction of the second axis 102; or, the plurality of arc-shaped grooves include a plurality of arc-shaped groove groups, any one of which includes a plurality of arc-shaped grooves having gradually increasing or decreasing groove depths along the extending direction of the second axis 102; and the plurality of arc-shaped groove groups are sequentially arranged along the extending direction of the second axis 102.
Specifically, by making the arc length corresponding to the arc structure smaller than the arc length corresponding to the semicircular structure, the resistance to be overcome when the wheel set is matched with the arc groove and the smooth surface in sequence is reduced, and the consistency of movement of the swing support base 221 on the track assembly is improved; in addition, by increasing or decreasing the groove depth of the plurality of arc grooves or arranging the plurality of arc groove groups, the swing amplitude of the swing supporting seat 221 swinging around the second axis 102 in the moving process of the track assembly is changed, so that the swing amplitude of the matching beam 200 arranged on the swing supporting seat is driven to be changed, and the cleaning liquid sprayed onto the matching beam 200 can apply scouring acting forces with different angles to the clastic particles, so that the anti-dandruff effect is further improved.
Preferably, the spray assembly 223 includes, for example, a spray frame 2232. The spray frame 2232 is slidably connected to the swing support 221, and the spray frame 2232 encloses a spray space 2233 through which the mount 2211 to which the mating beam 200 is mounted passes; the plurality of spray ports 2231 are arranged in an inner cavity surrounded by the spray frame 2232, and the plurality of spray ports 2231 comprise a plurality of liquid outlets and a plurality of air outlets; wherein, any one of the plurality of liquid outlets is arranged adjacent to any one of the plurality of air outlets.
Embodiment two:
referring to fig. 8, a flow chart of a processing method of an aluminum alloy battery case according to a second embodiment of the invention is shown. Referring to fig. 1 to 7, the processing method is applied to the processing system 100 in the above embodiment, and specifically, the processing method includes, for example:
step S1, carrying an aluminum alloy plate to a first processing machine tool 10 through an upper and lower feeding mechanical arm 50;
step S2, controlling the first processing machine tool 10 to execute a first processing action on the aluminum alloy plate to obtain a matched beam 200, and after the first processing machine tool 10 completes the first processing action, the first processing machine tool 10 sends a first signal to the feeding and discharging manipulator 50;
step S3, when the loading and unloading manipulator 50 receives the first signal, the loading and unloading manipulator 50 conveys the matching beam 200 into the chip removing device 20;
Step S4, after the mating beam 200 is fixed to the mounting seat 2211, controlling the swing support seat 221 to enter the chip removing chamber 24 from the feed port toward the discharge port;
step S5, controlling the spraying component 223 to reciprocate along the direction of the first axis 101 to perform spraying operation on the surface of the mating beam 200 and the internal cavity 202, and controlling the driving component 222 to operate to drive the mounting seat 2211 to rotate around the first axis 101;
step S6, after the fit beam 200 arranged in the scrap removing cavity 24 is kept for a first preset time, the loading and unloading manipulator 50 is controlled to convey the fit beam 200 in the scrap removing cavity 24 into the drying equipment;
step S7, after the matching beam 200 is kept in the drying equipment for a second preset time, controlling the loading and unloading manipulator 50 to convey the matching beam 200 in the drying equipment into the second processing machine tool 30;
step S8, after the position correction device 31 is adjusted to enable the matching beam 200 to be at a preset position on the placement platform 32, the scanning detection device is controlled to emit detection rays to the matching beam 200 so as to acquire clean information; wherein the cleaning information includes impurity residual information formed on the surface of the mating beam 200 and in the cavity 202;
step S9, judging whether the matching beam 200 meets the assembly condition according to the cleaning information;
If not, the loading and unloading manipulator 50 is controlled to convey the matching beam 200 into the chip removing device 20, and the chip removing device 20 executes chip removing action on the matching beam 200;
step S10, if yes, detecting whether the clamping jaw assembly 51 meets the cleaning condition by a detection device arranged on the feeding and discharging mechanical arm 50;
if the clamping jaw assembly 51 meets the cleaning condition, the loading and unloading manipulator 50 is controlled to convey the matched beam 200 to the transfer trolley set 60;
if the clamping jaw assembly 51 does not meet the cleaning condition, the air outlet device 52 arranged on the feeding and discharging manipulator 50 is controlled to perform air blowing action on the clamping jaw assembly 51.
Preferably, for ease of understanding, the cavity 202 of the mating beam 200 is defined as an inner cleaning port and the surface of the mating beam 200 is defined as an outer cleaning port of the plurality of spray ports 2231; the mount 2211 is defined adjacent to a first end of the first swing track 212 and adjacent to a second end of the second swing track 213.
Controlling the reciprocation of the spray assembly 223 along the first axis 101 to effect a spray operation on the surface of the mating beam 200 and the interior cavity 202 includes:
if the mount 2211 is in the first inclined state and the spray assembly 223 is at the first end, controlling the outer cleaning port to spray the mating beam 200 and controlling the inner cleaning port to stop;
If the mount 2211 is in the first inclined state and the spray assembly 223 is at the second end, the outer cleaning port and the inner cleaning port are controlled to spray the mating beam 200 simultaneously.
In one embodiment, in combination with the actual spraying effect of the spraying component 223 on the mating beam 200 mounted on the mounting seat 2211, if the mounting seat 2211 is in the first inclined state, and when the spraying component 223 just moves to the first end, because the caliber of the cavity 202 of the mating beam 200 is small, if the inner cleaning opening sprays the cavity 202 at this time, under the action of gravity and the blocking action from the inner wall of the cavity 202, the cleaning liquid cannot flow from the first end to the second end, and most of the cleaning liquid flows out from the first end, so that the cleaning effect on the cavity 202 at this time is low, and then, by keeping the inner cleaning opening stopped in this case, the effect of saving the cost is played. In contrast, when the mount 2211 is in the first inclined state and the spray assembly 223 is at the second end, i.e., the second end is at a higher position than the first end, the inner cleaning opening and the outer cleaning opening are simultaneously opened, so as to improve the overall cleaning effect of the mating beam 200.
Embodiment III:
the present embodiment provides a battery case, for example, the battery case is formed by mutually splicing a plurality of matching beams 200, and the matching beams 200 are processed by the processing system 100 in the above embodiment.
Although the present invention is disclosed above, the present invention is not limited thereto. Various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention, and the scope of the invention should be assessed accordingly to that of the appended claims.
Claims (3)
1. A processing system of an aluminum alloy battery shell is characterized in that the aluminum alloy battery shell is formed by mutually splicing a plurality of matched beams; the processing system is characterized by comprising:
the first processing machine tool is used for executing a first processing action on the aluminum alloy plate to obtain the matched beam; wherein the first machining action comprises a punching action, so that a plurality of mounting holes communicated with the inner cavity of the aluminum alloy plate are formed on the surface of the aluminum alloy plate;
the anti-dandruff device is internally provided with an anti-dandruff cavity for accommodating the matching beam, and a swinging assembly is arranged in the anti-dandruff cavity and is used for installing the matching beam so as to drive the first axis of the matching Liang Weirao to rotate and drive the matching beam to swing around the second axis; wherein the first axis and the second axis are mutually perpendicular;
The second processing machine tool is arranged adjacent to the chip removing device, and a position correcting device, a placing platform and a scanning detection device are arranged in the second processing machine tool; the placing platform is used for placing the matched beams; the position correcting device is arranged corresponding to the placing platform and is used for correcting the placing position of the matched beam on the placing platform; the scanning detection device is arranged on one side of the placement platform and is used for detecting the surface of the matching beam and the cleanliness in the cavity so as to send out corresponding indication signals;
the conveying track is arranged along the layout positions of the first processing machine tool, the chip removing device and the second processing machine tool;
the feeding and discharging mechanical arm is movably connected to the transmission track, and is provided with a clamping jaw assembly for conveying a target object among the first processing machine tool, the chip removing device and the second processing machine tool; the target object comprises the aluminum alloy plate and the matching beam;
the transfer car unit is internally provided with a plurality of storage material layers for placing a plurality of matching beams, and each storage material layer is provided with a clamping piece which is clamped with the matching Liang Xingcheng;
A track assembly is arranged in the chip removing cavity, and the track assembly is distributed from a feed inlet of the chip removing device to a discharge outlet; the swing assembly includes:
the swing support seat is arranged at the position vertically above the track assembly, and one side of the swing support seat, which is far away from the track assembly, is provided with a mounting seat which is used for mounting the matching beam;
the driving assembly is mounted to one side of the swing support seat away from the track assembly, and the driving assembly is positioned on one side of the mounting seat; the driving assembly is used for driving the mounting seat provided with the matching beam to rotate around the first axis;
the spraying assembly is connected to one side, far away from the track assembly, of the swing supporting seat in a sliding mode, and the sliding direction of the spraying assembly is parallel to the extending direction of the first axis; the spraying assembly is provided with a plurality of spraying ports which are arranged towards the direction of the mounting seat so as to realize spraying on the matched beam;
the wheel set is clamped between the swing supporting seat and the track assembly, one end of the wheel set is in rolling connection with the track assembly, and the other end of the wheel set is connected with the swing supporting seat;
Wherein, when the swinging support seat moves on the track assembly, the matching beam arranged on the mounting seat swings around the second axis so that the cleaning liquid sprayed into the cavity by the spraying assembly flows out from the opening of the corresponding end part of the matching beam;
the direction of the feeding hole pointing to the discharging hole is perpendicular to the direction of the first axis;
the track assembly comprises a moving track, a first swing track and a second swing track which are arranged in parallel, wherein the moving track is positioned between the first swing track and the second swing track, and the first swing track and the second swing track have the same structure;
defining a plurality of arc grooves on the first swing track as first arc grooves, wherein a smooth surface formed between any two adjacent arc grooves is a first smooth surface; defining a plurality of arc grooves on the second swing track as second arc grooves, wherein a smooth surface formed between any two adjacent arc grooves is a second smooth surface;
the first arc-shaped grooves are arranged corresponding to the corresponding second smooth surfaces on the projection of the first swing track and the second swing track along the direction of the first axis, and the second arc-shaped grooves are arranged corresponding to the corresponding first smooth surfaces; when the swing supporting seat moves on the track assembly, if the wheel set is matched with the first arc-shaped groove and the second smooth surface, the installation seat is in a first inclined state, and if the wheel set is matched with the second arc-shaped groove and the first smooth surface, the installation seat is in a second inclined state;
The wheel set comprises:
a first pulley assembly rotatably coupled to an intermediate position of the swing support and adapted to be in rolling engagement with the moving track to rotate the swing support about the second axis; the first pulley assembly comprises a first pulley piece and a second pulley piece which are sequentially arranged along the second axis;
the first pulley is connected to one end of the swing supporting seat and is in rolling fit with the first swing track;
the second pulley II and the second pulley I are symmetrically arranged about the first pulley component, and the second pulley II is in rolling fit with the second swing track;
the first pulley assembly, the second pulley I and the second pulley II are arranged on the swing supporting seat in a surrounding mode to form a triangular supporting area, and the vertical projection of the installation seat on the swing supporting seat falls into the triangular supporting area;
the arc-shaped groove is of an arc structure, and the arc length corresponding to the arc structure is smaller than that corresponding to the semicircular structure; or, the groove depths of the plurality of arc grooves gradually increase or decrease along the extending direction of the second axis; or, the plurality of arc-shaped grooves comprise a plurality of arc-shaped groove groups, any one of the arc-shaped groove groups comprises a plurality of arc-shaped grooves with gradually increased or decreased groove depths along the extending direction of the second axis; the plurality of arc-shaped groove groups are sequentially arranged along the extending direction of the second axis;
The spray assembly includes: the spraying frame is connected to the swinging supporting seat in a sliding manner, and a spraying space for the installation seat provided with the matching beam to pass through is formed in the periphery of the spraying frame;
the spray ports are arranged in an inner cavity surrounded by the spray frame, and the spray ports comprise a plurality of liquid outlets and a plurality of air outlets;
wherein any one of the plurality of liquid outlets is arranged adjacent to any one of the plurality of air outlets.
2. A method of processing an aluminum alloy battery case, characterized in that the method of processing is applied to the processing system according to claim 1; the processing method comprises the following steps:
carrying the aluminum alloy plate to the first processing machine tool through the feeding and discharging mechanical arm;
controlling the first processing machine tool to execute the first processing action on the aluminum alloy plate to obtain the matched beam, and after the first processing action is completed by the first processing machine tool, sending a first signal to the feeding and discharging manipulator by the first processing machine tool;
when the feeding and discharging mechanical arm receives the first signal, the feeding and discharging mechanical arm conveys the matching beam into the chip removing device;
After the matching beam is fixed to the mounting seat, controlling the swinging support seat to enter the anti-dandruff cavity from the feeding hole towards the discharging hole;
controlling the spraying assembly to reciprocate along the first axis direction so as to realize spraying operation on the surface and the inner cavity of the matched beam;
controlling the driving assembly to operate so as to drive the mounting seat to rotate around the first axis;
after the matched beam arranged in the anti-dandruff cavity is kept for a first preset time, controlling the feeding and discharging manipulator to convey the matched beam in the anti-dandruff cavity into a drying device;
after the matched beam is kept in the drying equipment for a second preset time, controlling the loading and unloading manipulator to convey the matched beam in the drying equipment into the second processing machine tool;
after the position correction device is adjusted to enable the matched beam to be at a preset position on the placing platform, the scanning detection device is controlled to emit detection rays to the matched beam so as to acquire clean information; wherein the clean information includes impurity residual information formed on the surface of the mating beam and in the cavity;
Judging whether the matched beam meets assembly conditions according to the cleaning information;
if not, controlling the loading and unloading manipulator to carry the matching beam into the scrap removing device, and executing scrap removing action on the matching beam by the scrap removing device;
if yes, detecting whether the clamping jaw assembly meets the cleaning condition or not through a detection device arranged on the feeding and discharging mechanical arm;
if the clamping jaw assembly meets the cleaning condition, controlling the loading and unloading manipulator to carry the matched beam to the transfer car group;
if the clamping jaw assembly does not meet the cleaning condition, controlling an air outlet device arranged on the feeding and discharging mechanical arm to perform air blowing action on the clamping jaw assembly.
3. The method of processing of claim 2, wherein an inner cleaning port of the plurality of spray ports is defined for cleaning a cavity of the mating beam and an outer cleaning port is defined for cleaning a surface of the mating beam; defining the first end of the mounting seat close to the first swing track and the second end of the mounting seat close to the second swing track;
the control the spray assembly reciprocates along the first axis direction to effect spray operation of the surface and internal cavity of the mating beam, comprising:
If the mounting seat is in the first inclined state and the spraying assembly is positioned at the first end, the outer cleaning opening is controlled to spray the matched beam, and the inner cleaning opening is controlled to keep stopping;
and if the mounting seat is in the first inclined state, and the spraying assembly is positioned at the second end, controlling the outer cleaning opening and the inner cleaning opening to spray the matched beam simultaneously.
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| CN105666145A (en) * | 2016-03-03 | 2016-06-15 | 保定市立中车轮制造有限公司 | Full-automatic production system for machining wheel and machining process thereof |
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| CN107539699A (en) * | 2017-10-09 | 2018-01-05 | 无锡科安沃科技有限公司 | A kind of anti-dandruff oscillator of engine die cavity |
| CN114536102A (en) * | 2022-03-29 | 2022-05-27 | 南通泽迅精工科技有限公司 | Piezoelectric driving type electric spindle chip clamping detection device for numerical control machine tool |
| CN116140883A (en) * | 2023-04-18 | 2023-05-23 | 浙江祥晋汽车零部件股份有限公司 | Welding assembly device and welding assembly method for aluminum alloy battery tray |
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| CN116441597A (en) | 2023-07-18 |
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Application publication date: 20230718 Assignee: Ningbo Xiangjin Automotive Sealing System Co.,Ltd. Assignor: Zhejiang Xiangjin Auto Parts Co.,Ltd. Contract record no.: X2024330000370 Denomination of invention: A processing system, processing method, and battery case for aluminum alloy battery cases Granted publication date: 20231010 License type: Common License Record date: 20240808 |