CN116275532A - Ultrafast laser diamond polishing equipment and method - Google Patents
Ultrafast laser diamond polishing equipment and method Download PDFInfo
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- 239000010432 diamond Substances 0.000 title claims abstract description 119
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 104
- 238000005498 polishing Methods 0.000 title claims abstract description 65
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- 238000007517 polishing process Methods 0.000 claims abstract description 21
- 210000000078 claw Anatomy 0.000 claims description 16
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- 239000000463 material Substances 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 5
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/352—Working by laser beam, e.g. welding, cutting or boring for surface treatment
- B23K26/3568—Modifying rugosity
- B23K26/3576—Diminishing rugosity, e.g. grinding; Polishing; Smoothing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
- B23K26/402—Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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Abstract
Description
技术领域technical field
本发明属于钻石抛光设备技术领域,尤其涉及一种超快激光抛光钻石设备及方法。The invention belongs to the technical field of diamond polishing equipment, and in particular relates to an ultrafast laser polishing diamond equipment and method.
背景技术Background technique
钻石是目前世界上已知的最硬的一种自然物质,钻石不仅可以用作首饰,工业上也用来作为高级的切削和研磨材料。切割后的钻石需要再进行打边和抛光成型,其中钻石的抛光是钻石加工中非常重要的步骤,因为腰线打磨效果的好坏很大程度决定了钻石的尺寸和火彩等级。传统陶瓷金刚石砂轮打磨钻石的工艺,对砂轮的径向跳动,砂轮的锋利度和保型性要求很高,同时每克拉的钻石抛光都需要4-6小时,效率偏低。利用超过激光精密加工技术抛光可以提高效率且对钻石的损耗也更小。Diamond is the hardest natural substance known in the world. Diamond can be used not only as jewelry, but also as advanced cutting and grinding materials in industry. The cut diamonds need to be edged and polished. Diamond polishing is a very important step in diamond processing, because the quality of the waistline polishing largely determines the size and fire grade of the diamond. The process of grinding diamonds with traditional vitrified diamond grinding wheels has high requirements on the radial runout of the grinding wheel, the sharpness and shape retention of the grinding wheel, and at the same time, it takes 4-6 hours to polish each carat of diamonds, and the efficiency is low. Polishing using more than laser precision machining technology can increase efficiency and reduce the loss of diamonds.
钻石表面在微观观测下呈凹凸不平的状态,存在众多波峰、波谷,当前的超快激光精密加工技术可以通过单光子将材料的化学键键能破坏,去除掉材料波峰部分,实现超精加工。但是针对钻石这种超高硬脆材料,目前的超快激光精密加工设备不能很好的针对不同的质地的钻石控制激光能量和激光脉冲,使钻石加工出的表面容易出现裂纹、重铸和碳化等缺陷,同时,针对钻石加工过程无法进行有效的监测和控制,导致加工后的尺寸达不到超精加工的要求,因此,亟需一种可以适用多种质地的钻石抛光,同时可对抛光过程进行实时监测并进行闭环反馈,且加工精度高的超快激光抛光钻石设备及方法。Under microscopic observation, the diamond surface is uneven, with many peaks and troughs. The current ultrafast laser precision machining technology can destroy the chemical bond energy of the material through single photons, remove the peak part of the material, and achieve ultra-finishing. However, for diamonds, which are ultra-hard and brittle materials, the current ultra-fast laser precision processing equipment cannot control laser energy and laser pulses well for diamonds of different textures, making the surface of diamonds processed easily cracks, recasting and carbonization At the same time, the diamond processing process cannot be effectively monitored and controlled, resulting in the processed size not meeting the requirements of superfinishing. Therefore, there is an urgent need for a diamond polishing that can be applied to a variety of textures. Real-time monitoring of the process and closed-loop feedback, and ultra-fast laser polishing diamond equipment and methods with high processing precision.
发明内容Contents of the invention
本发明的目的是提供一种超快激光抛光钻石设备及方法,以解决上述问题,达到适用多种质地的钻石抛光,同时可对抛光过程进行实时监测并进行闭环反馈,且加工精度高的目的。The purpose of the present invention is to provide a kind of ultra-fast laser polishing diamond equipment and method to solve the above problems, to achieve the purpose of polishing diamonds with various textures, real-time monitoring and closed-loop feedback of the polishing process, and high processing accuracy .
为实现上述目的,本发明提供了如下方案:一种超快激光抛光钻石设备,包括:To achieve the above object, the present invention provides the following scheme: a kind of ultrafast laser polishing diamond equipment, comprising:
底座,所述底座上固定连接有支架,所述支架上竖向滑动连接有工作台,所述工作台与所述支架之间设置有高度控制组件;a base, a bracket is fixedly connected to the base, a workbench is vertically slidably connected to the support, and a height control component is arranged between the workbench and the bracket;
激光发生部,所述激光发生部设置有所述支架上,用于产生抛光钻石用的激光;A laser generating part, the laser generating part is arranged on the bracket and is used to generate laser light for polishing diamonds;
光路整合发射单元,所述光路整合发射单元设置在所述支架和所述工作台上,用于对超快激光发生部发出的激光束进行调整并将调质后的激光束引导到被抛光钻石表面;An optical path integrated emission unit, the optical path integrated emission unit is arranged on the support and the workbench, and is used to adjust the laser beam emitted by the ultrafast laser generating part and guide the conditioned laser beam to the polished diamond surface;
视觉监测部,所述视觉监测部设置在所述工作台上,用于对抛光过程进行动态监视;a visual monitoring unit, the visual monitoring unit is arranged on the workbench for dynamic monitoring of the polishing process;
移动夹固部,所述移动夹固部设置在所述底座上,所述移动夹固部用于紧固钻石并在抛光过程中移动钻石位置;a mobile clamping part, the mobile clamping part is arranged on the base, and the mobile clamping part is used to fasten the diamond and move the position of the diamond during the polishing process;
上位机,所述上位机用于控制所述激光发生部、光路整合发射单元、视觉监测部和所述移动夹固部的运行。A host computer, the host computer is used to control the operation of the laser generating part, the optical path integration emission unit, the visual monitoring part and the moving clamping part.
优选的,所述激光发生部包括超快激光器,所述超快激光器固定连接在所述支架的顶部,所述超快激光器用于产生飞秒级的超窄脉冲激光,所述超快激光器的激光发射端与所述光路整合发射单元的入射端连通。Preferably, the laser generating part includes an ultrafast laser, the ultrafast laser is fixedly connected to the top of the support, the ultrafast laser is used to generate femtosecond-level ultranarrow pulse laser, and the ultrafast laser is The laser emitting end communicates with the incident end of the optical path integration emitting unit.
优选的,所述光路整合发射单元包括固定连接在所述工作台底部的第一激光加工头和第二激光加工头,所述第一激光加工头的出射端和所述第二激光加工头的出射端分别与钻石的被加工面对应设置,超快激光器与所述第一激光加工头、第二激光加工头之间设置有光路整合部,所述光路整合部用于对所述超快激光器发出的激光束进行调整。Preferably, the optical path integration emission unit includes a first laser processing head and a second laser processing head fixedly connected to the bottom of the workbench, the output end of the first laser processing head and the second laser processing head The output ends are respectively arranged corresponding to the processed surface of the diamond, and an optical path integration part is arranged between the ultrafast laser and the first laser processing head and the second laser processing head, and the optical path integration part is used for the ultrafast The laser beam emitted by the laser is adjusted.
优选的,所述光路整合部包括固定连接在所述工作台上的准直镜、扩束镜和聚焦镜,所述扩束镜的入射端与所述超快激光器出射端对应设置,用于改变所述超快激光器发出的激光光束的直径和发散角,所述准直镜的入射端与所述扩束镜的出射端对应设置,用于维持激光光速的准直性,所述聚焦镜对应设置在所述准直镜与所述第一激光加工头、第二激光加工头之间,所述聚焦镜用于将激光在钻石表面形成聚焦,实现激光能量聚集。Preferably, the optical path integration part includes a collimating mirror, a beam expander and a focusing mirror fixedly connected to the workbench, and the incident end of the beam expander is arranged correspondingly to the output end of the ultrafast laser for Change the diameter and divergence angle of the laser beam emitted by the ultrafast laser, the incident end of the collimating mirror is set correspondingly to the outgoing end of the beam expander to maintain the collimation of the laser beam speed, and the focusing mirror Correspondingly arranged between the collimating mirror and the first laser processing head and the second laser processing head, the focusing mirror is used to focus the laser on the diamond surface to realize laser energy concentration.
优选的,所述视觉监测部包括固定连接在所述工作台底部的相机模块,所述相机模块与所述第一激光加工头、第二激光加工头并排设置,所述相机模块内设置有定位相机和观察相机,所述定位相机用于对钻石进行尺寸测量以及特征点坐标识别,所述观察相机用于实时观察激光加工过程。Preferably, the visual monitoring part includes a camera module fixedly connected to the bottom of the workbench, the camera module is arranged side by side with the first laser processing head and the second laser processing head, and a positioning device is arranged in the camera module A camera and an observation camera, the positioning camera is used to measure the size of the diamond and identify the coordinates of the feature points, and the observation camera is used to observe the laser processing process in real time.
优选的,所述移动夹固部包括开设在所述底座顶部的主导轨,所述主导轨位于所述支架的底部,所述主导轨上滑动连接有底滑台,所述底滑台与所述主导轨之间设置有第一驱动组件,所述底滑台上开设有副导轨,所述副导轨的延伸方向与所述主导轨的延伸方向相垂直,所述副导轨上滑动连接有横滑台,所述横滑台与所述副导轨之间设置有第二驱动组件,所述横滑台上设置有夹固组件。Preferably, the moving clamping part includes a main rail set on the top of the base, the main rail is located at the bottom of the bracket, and a bottom sliding platform is slidably connected to the main rail, and the bottom sliding platform is connected to the bottom sliding platform. A first drive assembly is arranged between the main rails, and a secondary guide rail is provided on the bottom slide table, the extension direction of the secondary guide rail is perpendicular to the extension direction of the main rail, and a horizontal rail is slidably connected to the secondary guide rail. A sliding table, a second driving assembly is arranged between the horizontal sliding table and the auxiliary guide rail, and a clamping assembly is arranged on the horizontal sliding table.
优选的,所述夹固组件包括固定连接在所述横滑台顶部的抛光盘,所述抛光盘上设置有移动卡爪和固定卡爪,所述移动卡爪水平滑动连接在所述抛光盘的顶部,所述固定卡爪固定连接在所述抛光盘的顶部,所述固定卡爪上水平转动连接有丝杆的一端,所述丝杆贯穿所述移动卡爪且与所述卡爪传动连接。Preferably, the clamping assembly includes a polishing disc fixedly connected to the top of the slide table, the polishing disc is provided with a movable jaw and a fixed jaw, and the movable jaw is horizontally slidably connected to the polishing disc The top of the fixed claw is fixedly connected to the top of the polishing disc, and one end of the screw rod is horizontally connected to the fixed claw, and the screw rod passes through the movable claw and drives with the claw. connect.
一种超快激光抛光钻石方法,优选的,操作步骤包括:A method for ultrafast laser polishing diamonds, preferably, the operation steps include:
S1、切割参数设定,操作上位机,根据工艺要求将钻石的抛光面设置为若干加工层,在每个对应的加工层,设置激光发生部的加工参数;S1. Setting of cutting parameters, operating the upper computer, setting the polishing surface of the diamond into several processing layers according to the process requirements, and setting the processing parameters of the laser generating part in each corresponding processing layer;
S2、振镜校正,操作上位机,在振镜出厂校正文件的基础上,设置校正参数、校正区域大小、刻画尺寸、最大偏差值和出光参数,并完成一次扫描,每完成一次扫描,在上位机内生成新的校正文件,在新的校正文件的基础上,再换位置或材料,重复以上步骤,执行反复生成应用,直到偏移值达到要求;S2, galvanometer calibration, operate the host computer, set the calibration parameters, calibration area size, depiction size, maximum deviation value and light parameters on the basis of the calibration file of the galvanometer factory, and complete a scan. Generate a new calibration file in the machine, and then change the position or material on the basis of the new calibration file, repeat the above steps, and execute repeated generation applications until the offset value meets the requirements;
S3、夹固钻石,将被加工的钻石夹固在移动夹固部内;S3, clamping the diamond, clamping the processed diamond in the movable clamping part;
S4、视觉监测设定,利用上位机对被加工钻石的三维图像进行提取和理解,利用视觉监测部对被加工的钻石进行几何尺寸、形状和表面属性的扫描检测,通过上位机对加工过程进行监测和控制;S4. Visual monitoring setting, use the host computer to extract and understand the three-dimensional image of the processed diamond, use the visual monitoring department to scan and detect the geometric size, shape and surface properties of the processed diamond, and use the host computer to monitor the processing process. monitoring and control;
S5、钻石抛光,操作上位机,使光路整合发射单元开始对钻石表面进行抛光。S5. Diamond polishing. Operate the host computer to make the optical path integration emission unit start to polish the diamond surface.
与现有技术相比,本发明具有如下优点和技术效果:工作台的主要作用是承载光路整合发射单元和视觉监测部,使光路整合发射单元和视觉监测部之间的相对位置始终保持稳定;激光发生部的主要作用是稳定的发出皮秒或飞秒激光束;光路整合发射部的主要作用是整合从激光发生部发出的激光,并将激光引导至钻石的被加工面,实现抛光作业的进行;视觉监视部的主要作用是对钻石尺寸进行测量,并在抛光过程中对抛光表面进行实时的图像监测;移动夹固部的主要作用是夹固被加工的钻石,并在抛光过程中移动钻石的位置,使目标表面能被均匀的进行抛光。整体上,本发明可以适用多种质地的钻石抛光工作,适用范围广,同时可对抛光过程进行实时监测并进行闭环反馈,使钻石的抛光表面精密高,质量好。Compared with the prior art, the present invention has the following advantages and technical effects: the main function of the workbench is to carry the optical path integrated emitting unit and the visual monitoring part, so that the relative position between the optical path integrated emitting unit and the visual monitoring part is always kept stable; The main function of the laser generator is to stably emit picosecond or femtosecond laser beams; the main function of the optical path integration transmitter is to integrate the laser emitted from the laser generator and guide the laser to the processed surface of the diamond to realize the smoothness of the polishing operation. The main function of the visual monitoring department is to measure the size of the diamond and monitor the polished surface in real time during the polishing process; the main function of the mobile clamping department is to clamp the processed diamond and move the diamond during the polishing process position so that the target surface can be polished evenly. On the whole, the present invention can be applied to diamond polishing work of various textures, and has a wide application range. At the same time, real-time monitoring and closed-loop feedback can be carried out on the polishing process, so that the polished surface of diamonds has high precision and good quality.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本发明抛光钻石设备的后视结构示意图;Fig. 1 is the rear view structure schematic diagram of diamond polishing equipment of the present invention;
图2为本发明抛光钻石设备的前视结构示意图;Fig. 2 is the front view structural representation of diamond polishing equipment of the present invention;
图3为本发明实施例一的夹固组件的主视剖视图;Fig. 3 is a front sectional view of the clamping assembly according to
图4为本发明第一驱动组件的示意图;4 is a schematic diagram of the first drive assembly of the present invention;
图5为本发明第二驱动组件的示意图;5 is a schematic diagram of a second drive assembly of the present invention;
图6为本发明高度控制组件的示意图;Fig. 6 is the schematic diagram of height control assembly of the present invention;
图7为本发明视觉监测部的俯视图;Fig. 7 is a top view of the visual monitoring part of the present invention;
图8为本发明实施例二的夹固组件的主视剖视图;Fig. 8 is a front sectional view of the clamping assembly according to
其中,1、底座;2、支架;3、工作台;4、超快激光器;5、第一激光加工头;6、第二激光加工头;7、相机模块;8、定位相机;9、观察相机;10、主导轨;11、底滑台;12、副导轨;13、横滑台;14、抛光盘;15、移动卡爪;16、水腔;17、水道;18、软管;19、恒温水箱;20、红外温度传感器;21、控制电路;22、流量阀;23、循环泵;24、上位机;25、准直镜;26、扩束镜;27、聚焦镜;29、固定卡爪;30、丝杆;31、第一齿条;32、第二齿条;33、第一电机;34、第一齿轮;35、第二电机;36、第二齿轮;37、竖滑轨;38、第三齿条;39、第三电机;40、第三齿轮。Among them, 1. Base; 2. Bracket; 3. Workbench; 4. Ultrafast laser; 5. First laser processing head; 6. Second laser processing head; 7. Camera module; 8. Positioning camera; 9. Observation Camera; 10. Main guide rail; 11. Bottom slide table; 12. Sub guide rail; 13. Horizontal slide table; 14. Polishing disc; , constant temperature water tank; 20, infrared temperature sensor; 21, control circuit; 22, flow valve; 23, circulation pump; 24, host computer; 25, collimator mirror; 26, beam expander mirror; 27, focusing mirror; Claw; 30, screw mandrel; 31, the first rack; 32, the second rack; 33, the first motor; 34, the first gear; 35, the second motor; 36, the second gear; 37, vertical slide Rail; 38, the third rack; 39, the third motor; 40, the third gear.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例一:Embodiment one:
参照图1-7所示,本发明提供了一种超快激光抛光钻石设备,包括:Shown with reference to Fig. 1-7, the present invention provides a kind of ultrafast laser polishing diamond equipment, comprising:
底座1,底座1上固定连接有支架2,支架2上竖向滑动连接有工作台3,工作台3与支架2设置有高度控制组件;A
激光发生部,激光发生部设置有支架2上,用于产生抛光钻石用的激光;Laser generating part, the laser generating part is arranged on the
光路整合发射单元,光路整合发射单元设置在支架2和工作台3上,用于对超快激光发生部发出的激光束进行调整并将调质后的激光束引导到被抛光钻石表面;The optical path integrated transmitting unit, which is arranged on the
视觉监测部,视觉监测部设置在工作台3上,用于对抛光过程进行动态监视;Visual monitoring department, the visual monitoring department is arranged on the
移动夹固部,移动夹固部设置在底座1上,移动夹固部用于紧固钻石并在抛光过程中移动钻石位置;The mobile clamping part is arranged on the
上位机24,上位机24用于控制激光发生部、光路整合发射单元、视觉监测部和移动夹固部的运行。The
工作台3的主要作用是承载光路整合发射单元和视觉监测部,使光路整合发射单元和视觉监测部之间的相对位置始终保持稳定;激光发生部的主要作用是稳定的发出皮秒或飞秒激光束;光路整合发射部的主要作用是整合从激光发生部发出的激光,并将激光引导至钻石的被加工面,实现抛光作业的进行;视觉监视部的主要作用是对钻石尺寸进行测量,并在抛光过程中对抛光表面进行实时的图像监测;移动夹固部的主要作用是夹固被加工的钻石,并在抛光过程中移动钻石的位置,使目标表面能被均匀的进行抛光。整体上,本发明可以适用多种质地的钻石抛光工作,适用范围广,同时可对抛光过程进行实时监测并进行闭环反馈,使钻石的抛光表面精密高,质量好。The main function of the
进一步优化方案,高度控制组件包括固定连接在支架2侧壁上的竖滑轨37,工作台3滑动连接在竖滑轨37上,工作台3侧壁上固定连接有第三电机39,支架2的侧壁上竖向固定连接有第三齿条38,所述第三电机39的输出轴上同轴线固定套设有第三齿轮40,第三齿轮40与第三齿条38相啮合。To further optimize the scheme, the height control assembly includes a
如图6所示,当需要调整工作台3的高度时,上位机24控制第三电机39转动,第三电机39转动带动第三齿轮40转动,第三齿轮40转动时通过与第三齿条38的啮合传动,带动工作台3进行高度调节。As shown in Figure 6, when the height of the
进一步优化方案,激光发生部包括超快激光器4,超快激光器4固定连接在支架2的顶部,超快激光器4用于产生飞秒级的超窄脉冲激光,超快激光器4的激光发射端与光路整合发射单元的入射端连通。To further optimize the scheme, the laser generating part includes an
超快激光器4选用超快飞秒激光器。The
进一步优化方案,光路整合发射单元包括固定连接在工作台3底部的第一激光加工头5和第二激光加工头6,第一激光加工头5的出射端和第二激光加工头6的出射端分别与钻石的被加工面对应设置,超快激光器4与第一激光加工头5、第二激光加工头6之间设置有光路整合部,光路整合部用于对超快激光器4发出的激光束进行调整。In a further optimization scheme, the optical path integrated emission unit includes a first laser processing head 5 and a second laser processing head 6 fixedly connected to the bottom of the
进一步优化方案,光路整合部包括固定连接在工作台3上的准直镜25、扩束镜26和聚焦镜27,扩束镜26的入射端与超快激光器4出射端对应设置,用于改变超快激光器4发出的激光光束的直径和发散角,准直镜25的入射端与扩束镜26的出射端对应设置,用于维持激光光速的准直性,聚焦镜27对应设置在准直镜25与第一激光加工头5、第二激光加工头6之间,聚焦镜27用于将激光在钻石表面形成聚焦,实现激光能量聚集。To further optimize the scheme, the optical path integration part includes a
第一激光加工头5和第二激光加工头6在与聚焦镜27的配合下,所形成的激光光斑聚焦不同,可以针对不同质地的钻石材料进行针对性的抛光。超快激光器4发出的激光束进入到扩束镜26内,由于超快激光器4发出的激光束在传播过程中不可避免的会存在发散和弯曲现象,在通过扩束镜26后,激光束的发散角被改变,同时衍射现象可以得到遏制,并减小光束的弯曲程度。从扩束镜26内传播出的激光束进入到准直镜25内,准直镜25用以维持光束进入到聚焦镜27前的准直性,激光束进入到聚焦镜27后,聚焦镜27可以对激光进行不同光斑大小的聚焦,使得光束从第一激光加工头5或第二激光加工头6内射出到钻石表面后,在钻石表面形成聚焦,从而实现激光对钻石表面的抛光。Under the cooperation of the first laser processing head 5 and the second laser processing head 6 with the focusing
进一步优化方案,视觉监测部包括固定连接在工作台3底部的相机模块7,相机模块7与第一激光加工头5、第二激光加工头6并排设置,相机模块7内设置有定位相机8和观察相机9,定位相机8用于对钻石进行尺寸测量以及特征点坐标识别,观察相机9用于实时观察激光加工过程。To further optimize the solution, the visual monitoring part includes a
如图7所示,定位相机8采用500万像素、数字式的CCD相机,可在钻石加工前和钻石加工过程中对钻石的几何尺寸、形状进行测量,对特征点位置坐标进行识别,以便于使实际钻石的尺寸与导入到上位机24内的三维图像进行比对,实时调整加工参数。定位相机8的测量精度可达1um。观察相机9为500万像素、数字式的CCD相机,可在钻石抛光过程中实时的观察激光加工过程。As shown in Figure 7, the
进一步优化方案,移动夹固部包括开设在底座1顶部的主导轨10,主导轨10位于支架2的底部,主导轨10上滑动连接有底滑台11,底滑台11与主导轨10之间设置有第一驱动组件,底滑台11上开设有副导轨12,副导轨12的延伸方向与主导轨10的延伸方向相垂直,副导轨12上滑动连接有横滑台13,横滑台13与副导轨12之间设置有第二驱动组件,横滑台13上设置有夹固组件。Further optimization scheme, the mobile clamping part includes the
进一步优化方案,第一驱动组件包括固定连接在底滑台11底部的第一电机33和固定连接在底座1顶部上的第一齿条31,所述第一电机33的输出轴上同轴线固定套设有第一齿轮34,第一齿轮34与第一齿条31相啮合。In a further optimization solution, the first drive assembly includes a
进一步优化方案,第二驱动组件包括固定连接在横滑台13底部的第二电机35和固定连接在底滑台11顶部上的第二齿条32,所述第二电机35的输出轴上同轴线固定套设有第二齿轮36,第二齿轮36与第二齿条32相啮合。In a further optimization solution, the second drive assembly includes a
如图4、图5所示,在对钻石进行抛光的过程中,通过调整横滑台13的水平位置,可带动抛光盘14的位置进行移动,从而调整钻石被抛光的表面。当需要调整横滑台13的水平位置时,上位机24控制第一电机33转动,第一电机33转动带动第一齿轮34转动,第一齿轮34转动时通过与第一齿条31的啮合传动,带动底滑台11带动横滑台13沿X向进行移动。类似的,上位机24控制第二电机35转动,第二电机35通过第二齿轮36和第二齿条32之间的传动作用,使横滑台13沿Y向进行移动。As shown in Fig. 4 and Fig. 5, in the process of polishing the diamond, by adjusting the horizontal position of the slide table 13, the position of the
进一步优化方案,夹固组件包括固定连接在横滑台13顶部的抛光盘14,抛光盘14上设置有移动卡爪15和固定卡爪29,移动卡爪15水平滑动连接在抛光盘14的顶部,固定卡爪29固定连接在抛光盘14的顶部,固定卡爪29上水平转动连接有丝杆30的一端,丝杆30贯穿移动卡爪15且与移动卡爪15传动连接。In a further optimization scheme, the clamping assembly includes a
如图3所示,丝杆30远离所述固定卡爪29的一端固定连接有手轮,当需要在设备中夹固上钻石时,可转动手轮,使丝杆30进行转动,丝杆30转动可通过螺纹传动带动移动卡爪15在抛光盘14上向远离固定卡爪29的方向移动,使移动卡爪15与固定卡爪29之间的间距增大。将钻石放置在移动卡爪15和固定卡爪29之间,反向转动手轮,使移动卡爪15向靠近固定卡爪29的方向移动,将钻石夹紧在移动卡爪15和固定卡爪29之间。As shown in Figure 3, the end of the
一种超快激光抛光钻石方法,进一步优化方案,操作步骤包括:An ultrafast laser polishing diamond method, further optimizing the scheme, the operation steps include:
S1、切割参数设定,操作上位机24,根据工艺要求将钻石的抛光面设置为若干加工层,在每个对应的加工层,设置激光发生部的加工参数;S1, cutting parameter setting, operate the
操作上位机24,在系统中将三维图形的钻石待加工表面分为若干加工层。在操控系统中针对每一层,设置超快激光器4的激光能量大小、出光频率大小、激光的脉冲宽度、激光焦点高度补偿值、单个凸点的重复切割次数、所有凸点的轮流切合次数、振镜扫描速度、振镜跳转速度、振镜跳转延时、开激光延时和关激光延时。Operate the
S2、振镜校正,操作上位机24,在振镜出厂校正文件的基础上,设置校正参数、校正区域大小、刻画尺寸、最大偏差值和出光参数,并完成一次扫描,每完成一次扫描,在上位机24内生成新的校正文件,在新的校正文件的基础上,再换位置或材料,重复以上步骤,执行反复生成应用,直到偏移值达到要求;S2, galvanometer calibration, operate the
操作上位机24,通过3×3、5×5、7×7等阵列圆做校正。设置校正区域大小,数值通常设置为45mm,设定最大偏差值,在自动进行振镜校正时,当偏移值小于或等于最大偏差值时即可自动停止扫描。人工在第一激光加工头5或第二激光加工头6的下方刻画阵列圆,刻画位置可在上位机24中进行选择,可在两激光加工头所处位置刻画,也可回到零点位置刻画。。Operate the
第一次校正选择刻画3×3的阵列圆,操作上位机24,本发明的抛光钻石设备自动运行去识别9个点,并生成校正文件;更换刻画位置和材料,选择刻画5×5的阵列圆,操作上位机24引用新生成的校正文件,自动识别25个点,并再次生成新的校正文件;重复上述过程,依次刻画7×7、11×11等阵列圆,并依次生成校正文件,直到显示的偏移值达到要求。For the first calibration, choose to describe a 3×3 array circle, operate the
S3、夹固钻石,将被加工的钻石夹固在移动夹固部内;S3, clamping the diamond, clamping the processed diamond in the movable clamping part;
S4、视觉监测设定,利用上位机24对被加工钻石的三维图像进行提取和理解,利用视觉监测部对被加工的钻石进行几何尺寸、形状和表面属性的扫描检测,通过上位机24对加工过程进行监测和控制;S4, visual monitoring setting, use the
在上位机24中导入钻石的三维图像,并对图像进行特征识别。通过定位相机8对钻石实物进行特征点坐标识别、尺寸测量等工作,将扫描图像与三维图像进行比对,便于对抛光过程进行监测识别。The three-dimensional image of the diamond is imported into the
S5、钻石抛光,操作上位机24,使光路整合发射单元开始对钻石表面进行抛光。S5. Diamond polishing. Operate the
抛光过程中,上位机24通过控制定位相机8,对抛光过程中的抛光面尺寸进行实时监测,并与三维图像对比,监控加工进度;上位机24通过控制观察相机9,对抛光过程中的两激光加工头运动轨迹和钻石表面进行实时动态的监测和观察。During the polishing process, the
实施例二Embodiment two
本实施例与实施例一的区别仅在于,抛光盘14内开设有水腔16,固定卡爪29和移动卡爪15内分别开设有水道17,固定卡爪29内的水道17与水腔16直接连通,移动卡爪15内的水道17与水腔16之间通过软管18连通,水腔16的一端通过管路连通有恒温水箱19的进水端,恒温水箱19的出水端连通有循环泵23的进水端,循环泵23的出水端通过流量阀22与水腔16的另一端连通,恒温水箱19内设置有红外温度传感器20,红外温度传感器20、循环泵23和流量阀22分别电线连接有控制电路21。The difference between this embodiment and
如图8所示,由于在抛光过程中会产生热量,夹具的温度过高会热胀变形,导致抛光精度降低。因此,在对钻石进行抛光时,需要对加固组件进行降温。具体的,钻石抛光加工过程中,循环泵23运转使恒温水箱19内的水在循环泵23、流量阀22、水腔16和两组水道17之间进行循环,利用恒温水将抛光盘14、固定卡爪29和移动卡爪15上的热量带走,并在恒温水箱19内散发,控制电路21控制红外温度传感器20对抛光盘14、固定卡爪29和移动卡爪15的温度进行监控,当温度过高时,控制电路21控制流量阀22的开度增大,加大恒温水的流动速度来加快热量的带走速度;当红外温度传感器20监测到温度偏低时,控制电路21控制流量阀22的开度减小,来减缓水流速度,从而减慢热量的带走速度。As shown in Fig. 8, due to the heat generated during the polishing process, if the temperature of the jig is too high, thermal expansion and deformation will result, resulting in a decrease in polishing accuracy. Therefore, when polishing diamonds, it is necessary to cool down the strengthening components. Concretely, during the diamond polishing process, the circulating
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.
以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, and are not intended to limit the scope of the present invention. Variations and improvements should fall within the scope of protection defined by the claims of the present invention.
Claims (8)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN202310414707.6A CN116275532A (en) | 2023-04-18 | 2023-04-18 | Ultrafast laser diamond polishing equipment and method |
PCT/CN2023/092805 WO2024216677A1 (en) | 2023-04-18 | 2023-05-08 | Ultrafast laser-based diamond polishing device and method |
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CN202310414707.6A CN116275532A (en) | 2023-04-18 | 2023-04-18 | Ultrafast laser diamond polishing equipment and method |
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DE102017113804B4 (en) * | 2017-06-22 | 2020-08-06 | Rolf Rascher | Method and device for monitoring a laser polishing process |
CN211305211U (en) * | 2019-09-29 | 2020-08-21 | 伯恩创盛技术研发(惠州)有限公司 | Laser polishing device |
CN111168243A (en) * | 2020-01-02 | 2020-05-19 | 西安交通大学 | Laser polishing processing equipment |
CN112935555B (en) * | 2021-03-15 | 2022-11-18 | 中国科学院宁波材料技术与工程研究所 | Compound precision laser polishing method and processing system based on beam modulation |
CN113172342B (en) * | 2021-05-14 | 2023-08-18 | 郑州磨料磨具磨削研究所有限公司 | Laser processing device and method for diamond surface planarization processing |
CN113927174B (en) * | 2021-10-15 | 2023-10-20 | 郑州磨料磨具磨削研究所有限公司 | Diamond plane processing method and system for laser fixed point removal |
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