CN116274152A - Ton bag dust removal and magnetic removal device and logistics device - Google Patents
Ton bag dust removal and magnetic removal device and logistics device Download PDFInfo
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- CN116274152A CN116274152A CN202310382590.8A CN202310382590A CN116274152A CN 116274152 A CN116274152 A CN 116274152A CN 202310382590 A CN202310382590 A CN 202310382590A CN 116274152 A CN116274152 A CN 116274152A
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- 239000000428 dust Substances 0.000 title claims abstract description 59
- 230000005347 demagnetization Effects 0.000 claims description 34
- 230000000903 blocking effect Effects 0.000 claims description 31
- 238000002347 injection Methods 0.000 claims description 29
- 239000007924 injection Substances 0.000 claims description 29
- 238000005096 rolling process Methods 0.000 claims description 16
- 238000005452 bending Methods 0.000 claims description 2
- 239000000126 substance Substances 0.000 abstract description 16
- 239000012535 impurity Substances 0.000 abstract description 12
- 238000010926 purge Methods 0.000 abstract description 6
- 238000007664 blowing Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 239000008187 granular material Substances 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 230000005389 magnetism Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- GELKBWJHTRAYNV-UHFFFAOYSA-K lithium iron phosphate Chemical compound [Li+].[Fe+2].[O-]P([O-])([O-])=O GELKBWJHTRAYNV-UHFFFAOYSA-K 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Cleaning In General (AREA)
Abstract
Description
技术领域technical field
本发明涉及粉末或颗粒物料技术领域,特别是一种吨袋消尘除磁装置及物流装置。The invention relates to the technical field of powder or granular materials, in particular to a dust and magnetic removal device for a ton bag and a logistics device.
背景技术Background technique
粉末类或颗粒类物料,尤其是具有高流动性的粉末类或颗粒类物料,如磷酸铁锂粉末或颗粒,在生产、周转、检验及物流运输环节,经常会用到吨袋进行包装,填充粉末类或颗粒类物料后的吨袋重量通常在300kg-1000kg,重量很大。装载有粉末类或颗粒类物料的吨袋表面会附着灰尘和杂质,也可能会存在生产设备残留的磁性物质,如铁屑,吨袋表面的灰尘、杂质及磁性物质会影响后续吨袋内物料的使用,需要将吨袋表面的灰尘、杂质及磁性物质清除干净,目前是通过人工擦拭方式进行清除,存在清除不彻底及清除效率低的技术缺陷。Powder or granular materials, especially powder or granular materials with high fluidity, such as lithium iron phosphate powder or granules, are often packaged in ton bags during production, turnover, inspection, and logistics transportation. The weight of the big bag after powder or granular materials is usually 300kg-1000kg, which is very heavy. Dust and impurities will be attached to the surface of the big bag loaded with powder or granular materials, and there may also be magnetic substances left by production equipment, such as iron filings. The dust, impurities and magnetic substances on the surface of the big bag will affect the material in the subsequent big bag. For the use of large bags, it is necessary to remove the dust, impurities and magnetic substances on the surface of the big bag. At present, it is removed by manual wiping, and there are technical defects of incomplete removal and low removal efficiency.
有鉴于此,有必要开发一种吨袋消尘除磁装置及物流装置,以克服上述缺陷。In view of this, it is necessary to develop a large bag dedusting demagnetization device and a logistics device to overcome the above-mentioned defects.
发明内容Contents of the invention
为解决上述技术问题,本发明的目的在于揭示一种吨袋消尘除磁装置及物流装置,通过消尘组件和除磁组件的配合,同时实现吹扫吨袋表面的灰尘和杂质的同时,将磁性物质通过除磁组件吸附,消尘除磁效率高。In order to solve the above-mentioned technical problems, the purpose of the present invention is to disclose a dust removal and demagnetization device for a big bag and a logistics device. Through the cooperation of the dust removal component and the demagnetization component, the dust and impurities on the surface of the big bag can be purged at the same time, The magnetic substance is absorbed by the demagnetization component, and the dust removal and demagnetization efficiency is high.
本发明的第一个发明目的在于开发一种吨袋消尘除磁装置。The first object of the present invention is to develop a dust removal and demagnetization device for a large bag.
本发明的第二个发明目的在于开发一种吨袋物流装置。The second object of the present invention is to develop a big bag logistics device.
为实现上述第一个发明目的,本发明提供了一种吨袋消尘除磁装置,包括围绕吨袋旋转设置的龙门式支架、消尘组件和除磁组件;In order to achieve the above-mentioned first object of the invention, the present invention provides a large-bag dedusting and demagnetization device, which includes a gantry-type bracket, a dust-removing component, and a demagnetizing component that rotates around the big-bag;
所述消尘组件包括若干喷气嘴,所述除磁组件包括若干磁块;The dust removal assembly includes several air nozzles, and the demagnetization assembly includes several magnetic blocks;
若干所述喷气嘴设置于所述龙门式支架的顶部及侧部;Several of the air nozzles are arranged on the top and side of the gantry support;
若干所述磁块设置于所述龙门式支架的顶部及侧部。Several magnetic blocks are arranged on the top and side of the gantry-type support.
优选地,所述磁块为电磁铁。Preferably, the magnetic block is an electromagnet.
优选地,所述龙门式支架包括第一支架以及设置于所述第一支架两端的第二支架和第三支架;Preferably, the gantry support includes a first support and a second support and a third support arranged at both ends of the first support;
在第一支架底部两侧分别设置第一喷气组件和第一电磁铁,所述第一喷气组件包括若干喷气嘴;A first air injection assembly and a first electromagnet are respectively arranged on both sides of the bottom of the first bracket, and the first air injection assembly includes several air injection nozzles;
在所述第二支架设置第二喷气组件,所述第二喷气组件包括若干喷气嘴,所述第一喷气组件和所述第二喷气组件设置于所述龙门式支架的同一侧;A second air injection assembly is arranged on the second support, the second air injection assembly includes several air nozzles, and the first air injection assembly and the second air injection assembly are arranged on the same side of the gantry support;
在所述第三支架设置第二电磁铁,所述第二电磁铁与所述第一电磁铁设置于所述龙门式支架的同一侧。A second electromagnet is arranged on the third bracket, and the second electromagnet is arranged on the same side of the gantry-type bracket as the first electromagnet.
优选地,沿所述第二支架高度方向布满所述喷气嘴,沿所述第三支架高度方向布满所述第二电磁铁;Preferably, the air nozzles are full along the height direction of the second support, and the second electromagnets are full along the height direction of the third support;
在所述第二支架设置第一弧形挡板,在所述第三支架设置第二弧形挡板;A first arc-shaped baffle is set on the second bracket, and a second arc-shaped baffle is set on the third bracket;
所述第一弧形挡板和所述第二弧形挡板的弧面弯曲方向相反。The arc surfaces of the first arc-shaped baffle and the second arc-shaped baffle have opposite bending directions.
优选地,在所述龙门式支架的顶部设置驱动组件;Preferably, a driving assembly is arranged on the top of the gantry support;
所述驱动组件包括伺服电机、驱动轴及斜齿,所述伺服电机通过所述斜齿驱动所述驱动轴转动,所述驱动轴带动所述龙门式支架旋转;The drive assembly includes a servo motor, a drive shaft and a helical gear, the servo motor drives the drive shaft to rotate through the helical gear, and the drive shaft drives the gantry-type bracket to rotate;
在所述驱动轴中部设置高压气管,所述高压气管和所述驱动轴之间设置气电滑环,所述高压气管为喷气嘴供气。A high-pressure air pipe is arranged in the middle of the drive shaft, an air-electric slip ring is arranged between the high-pressure air pipe and the drive shaft, and the high-pressure air pipe supplies air to the air nozzle.
优选地,还包括吨袋输送平台,所述吨袋输送平台包括若干平行设置的第一驱动辊及设置于所述第一驱动辊两端的第一支撑板和第二支撑板,在所述第一支撑板和第二支撑板的上方分别设置第一推板和第二推板,所述第一推板由第一气缸驱动,所述第二推板由第二气缸驱动。Preferably, it also includes a big bag conveying platform, the big bag conveying platform includes a number of first driving rollers arranged in parallel and a first support plate and a second support plate arranged at both ends of the first driving roller, in the first A first push plate and a second push plate are respectively arranged above the first support plate and the second support plate, the first push plate is driven by the first air cylinder, and the second push plate is driven by the second air cylinder.
优选地,还包括容纳所述龙门式支架的第一墙体和第二墙体,在所述第一墙体和第二墙体分别设置光线发射器及反射镜;Preferably, it also includes a first wall and a second wall for accommodating the gantry bracket, and a light emitter and a reflector are respectively arranged on the first wall and the second wall;
在所述吨袋输送平台的前端底部设置吨袋阻挡组件,所述吨袋阻挡组件包括对称设置的第三支撑板和第四支撑板,在所述第三支撑板和第四支撑板之间设置气缸、滑台及阻挡杆,所述阻挡杆顶部设置阻挡轮,所述气缸驱动所述滑台移动并带动所述阻挡杆移动;A big bag blocking assembly is provided at the bottom of the front end of the big bag conveying platform, and the big bag blocking assembly includes a symmetrically arranged third support plate and a fourth support plate, between the third support plate and the fourth support plate A cylinder, a sliding table and a blocking rod are arranged, and a blocking wheel is arranged on the top of the blocking rod, and the cylinder drives the sliding table to move and drives the blocking rod to move;
在所述第一支撑板和所述第三支撑板之间设置第二驱动辊;在所述第二支撑板和所述第四支撑板之间设置第三驱动辊。A second driving roller is arranged between the first supporting plate and the third supporting plate; a third driving roller is arranged between the second supporting plate and the fourth supporting plate.
优选地,在所述第一墙体、所述第二墙体的前端和后端分别设置第一卷帘门和第二卷帘门。Preferably, a first rolling door and a second rolling door are respectively arranged at the front end and the rear end of the first wall and the second wall.
优选地,在吨袋输送平台的底部设置抽拉盒。Preferably, a drawer box is provided at the bottom of the big bag delivery platform.
基于相同的发明原理,为实现上述第二个发明目的,本发明提供一种吨袋物流装置,包括如第一发明创造所述的吨袋消尘除磁装置。Based on the same inventive principle, in order to achieve the above-mentioned second invention objective, the present invention provides a big-bag logistics device, including the big-bag dedusting and demagnetization device as described in the first invention.
与现有技术相比,本发明技术效果如下:Compared with prior art, technical effect of the present invention is as follows:
(1)消尘组件是通过若干喷气嘴喷出高压气体吹扫吨袋表面的灰尘和杂质,通过围绕吨袋旋转设置的龙门式支架驱动消尘组件和除磁组件转动,消尘组件在旋转中吹扫吨袋的顶部及四周,同时将磁性物质通过除磁组件吸附,实现高效消尘除磁。(1) The dust removal component blows the dust and impurities on the surface of the big bag by spraying high-pressure gas through several air nozzles, and drives the dust removal component and the demagnetization component to rotate through the gantry-type bracket set around the big bag rotation, and the dust removal component is rotating The top and surroundings of the big bag are purged in the middle, and the magnetic substance is adsorbed by the demagnetization component at the same time to achieve efficient dust and demagnetization.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative effort.
图1是本发明吨袋消尘除磁装置立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the big bag dust removal and magnetic removal device of the present invention.
图2是本发明驱动组件立体结构示意图。Fig. 2 is a schematic perspective view of the three-dimensional structure of the drive assembly of the present invention.
图3是本发明龙门式支架立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the gantry-type bracket of the present invention.
图4是本发明龙门式支架立体结构示意图。Fig. 4 is a schematic diagram of the three-dimensional structure of the gantry-type bracket of the present invention.
图5是本发明吨袋输送平台及吨袋阻挡组件立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the big bag conveying platform and the big bag blocking assembly of the present invention.
图6是本发明吨袋输送平台及吨袋阻挡组件立体结构示意图。Fig. 6 is a schematic diagram of the three-dimensional structure of the big bag conveying platform and the big bag blocking assembly of the present invention.
图7是本发明吨袋主视结构示意图。Fig. 7 is a schematic diagram of the front structure of the big bag of the present invention.
其中,1、龙门式支架;11、第一支架;111、第一喷气组件;112、第一电磁铁;12、第二支架;121、第二喷气组件;122、第一弧形挡板;13、第三支架;131、第二电磁铁;132、第二弧形挡板;2、消尘组件;21、喷气嘴;3、除磁组件;31、磁块;4、吨袋输送平台;41、第一驱动辊;411、最前端的第一驱动辊;42、第一支撑板;421、第一推板;422、第一气缸;43、第二支撑板;431、第二推板;432、第二气缸;44、第二驱动辊;45、第三驱动辊;5、第一墙体;51、光线发射器;52、第一吸尘器;6、第二墙体;61、反射镜;62、第二吸尘器;7、吨袋阻挡组件;71、第三支撑板;72、第四支撑板;73、气缸;74、滑台;75、阻挡杆;751、阻挡轮;8、抽拉盒;9、驱动组件;91、伺服电机;92、驱动轴;93、斜齿;94、高压气管;941、气电滑环。Wherein, 1. gantry-type support; 11. first support; 111. first air injection assembly; 112. first electromagnet; 12. second support; 121. second air injection assembly; 122. first arc baffle; 13. The third bracket; 131. The second electromagnet; 132. The second arc baffle; 2. Dust removal component; 21. Air nozzle; 3. Demagnetization component; 31. Magnetic block; 4. Big bag conveying platform ; 41, the first drive roller; 411, the first drive roller at the front end; 42, the first support plate; 421, the first push plate; 422, the first cylinder; 43, the second support plate; 431, the
具体实施方式Detailed ways
下面结合附图所示的各实施方式对本发明进行详细说明,但应当说明的是,这些实施方式并非对本发明的限制,本领域普通技术人员根据这些实施方式所作的功能、方法、或者结构上的等效变换或替代,均属于本发明的保护范围之内。The present invention will be described in detail below in conjunction with the implementations shown in the accompanying drawings, but it should be noted that these implementations are not limitations of the present invention, and those of ordinary skill in the art based on the functions, methods, or structures made by these implementations Equivalent transformations or substitutions all fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语"中心"、"纵向"、"横向"、"长度"、"宽度"、"厚度"、"上"、"下"、"前"、"后"、"左"、"右"、"竖直"、"水平"、"顶"、"底"、"内"、"外"、"顺时针"、"逆时针"等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", etc. or The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the invention.
实施例1Example 1
参图1至图7所示,本实施例揭示了一种吨袋消尘除磁装置(以下简称“消尘除磁装置”)的一种具体实施方式。Referring to Fig. 1 to Fig. 7, this embodiment discloses a specific implementation of a big bag dust removal and demagnetization device (hereinafter referred to as "dust and demagnetization device").
吨袋消尘除磁装置,参图1至图7所示,包括围绕吨袋旋转设置的龙门式支架1、消尘组件和除磁组件;所述消尘组件2包括若干喷气嘴21,所述除磁组件3包括若干磁块31,所述磁块31为电磁铁;若干所述喷气嘴21设置于所述龙门式支架1的顶部及侧部;若干所述磁块31设置于所述龙门式支架1的顶部及侧部,顶部为第一支架11,侧部为第二支架12或第三支架13,消尘组件2包括第一喷气组件111和第二喷气组件121,除磁组件3包括第一电磁铁112和第二电磁铁131。The dust removal and demagnetization device for the ton bag, as shown in Fig. 1 to Fig. 7, includes a gantry support 1, a dust removal assembly and a demagnetization assembly arranged around the ton bag; the dust removal assembly 2 includes a number of air nozzles 21, the The demagnetization assembly 3 includes several
具体地,参见图1和图2,龙门式支架1的旋转原理如下,在所述龙门式支架1的顶部设置驱动组件9,驱动组件9驱动龙门式支架1旋转,所述驱动组件9包括伺服电机91、驱动轴92及斜齿93,所述伺服电机91通过所述斜齿93驱动所述驱动轴92转动,所述驱动轴92带动所述龙门式支架1旋转,在所述驱动轴92中部设置高压气管94,所述高压气管94和所述驱动轴92之间设置气电滑环941,所述高压气管94为喷气嘴21供气,伺服电机91自带一级减速机构,斜齿93为二级减速机构,通过斜齿93既可以增加输出力,同时斜齿93的传输更加稳定,斜齿93不容易因磨损而出现晃动;压缩气体来自储气罐95,储气罐95预存足量的压缩气体,压缩气体供消尘除磁装置使用,压缩气体通过高压气管94向喷气嘴21供气,因驱动轴92在转动,为防止气路缠绕,在所述高压气管94和所述驱动轴92之间设置气电滑环941,实现在转动情况下向喷气嘴21供气。Specifically, referring to Fig. 1 and Fig. 2, the rotation principle of the gantry-type support 1 is as follows, a drive assembly 9 is arranged on the top of the gantry-type support 1, and the drive assembly 9 drives the gantry-type support 1 to rotate, and the drive assembly 9 includes a
消尘除磁装置的消尘除磁结构原理如下:参见图1至图7,所述龙门式支架1包括第一支架11以及设置于所述第一支架11两端的第二支架12和第三支架13,第一支架11为水平支架,第二支架12和第三支架13均为竖直支架,在第二支架12和第三支架13之间具有足够容纳吨袋的空间;在第一支架11底部两侧分别设置第一喷气组件111和第一电磁铁112,所述第一喷气组件111包括若干喷气嘴21,虽然第一喷气组件111的长度仅占第一支架11长度的一半,但在龙门式支架1旋转过程中,第一喷气组件111仍然能够吹扫吨袋的顶面的全部,同理,虽然第一电磁铁112的长度仅占第一支架11长度的一半,但在龙门式支架1旋转过程中,第一电磁铁112仍然能够吸附吨袋的顶面的全部磁性物质;在所述第二支架12设置第二喷气组件121,所述第二喷气组件121包括若干喷气嘴21,沿所述第二支架12高度方向布满所述喷气嘴21,实现吹扫吨袋的整个侧面,所述第一喷气组件111和所述第二喷气组件121设置于所述龙门式支架1的同一侧;在所述第三支架13设置第二电磁铁131,沿所述第三支架13高度方向布满所述第二电磁铁131,实现吸附吨袋的整个侧面的磁性物质,所述第二电磁铁131与所述第一电磁铁112设置于所述龙门式支架1的同一侧;为防止设置于第二支架12的喷气嘴21直接碰撞到吨袋,也为防止设置于第三支架13的第二电磁铁131直接碰撞到吨袋,在所述第二支架12设置第一弧形挡板122,在所述第三支架13设置第二弧形挡板132,所述第一弧形挡板122和所述第二弧形挡板132的弧面弯曲方向相反,即在龙门式支架1转动过程中,始终是弧面接触吨袋,弧面不会戳破吨袋,且弧形挡板在保护喷气嘴21或第二电磁铁131的同时不影响喷气吹扫或吸附磁性物质。The principle of the dust and magnetism removal structure of the dust and magnetism removal device is as follows: Referring to FIGS.
吨袋示意图见图7所示,填充粉末类或颗粒类物料后的吨袋重量通常在300-1000kg,重量很大,需要清除吨袋表面的灰尘、杂质及磁性物质以保障后续使用吨袋内材料的安全,为提高吨袋表面灰尘、杂质及磁性物质的清洁效率及自动化程度;消尘除磁装置还包括吨袋输送平台4,吨袋输送平台4用于承载并输送吨袋,所述吨袋输送平台4包括若干平行设置的第一驱动辊41及设置于所述第一驱动辊41两端的第一支撑板42和第二支撑板43,第一驱动辊41为主动辊并通过转动驱动吨袋前进,在所述第一支撑板42和第二支撑板43的上方分别设置第一推板421和第二推板431,所述第一推板421由第一气缸422驱动,所述第二推板431由第二气缸432驱动;消尘除磁装置还包括容纳所述龙门式支架1的第一墙体5和第二墙体6,在所述第一墙体5和第二墙体6分别设置光线发射器51及反射镜61,光线发射器51及反射镜61组成一对镜面反射传感器,感应吨袋的到来及离开;为实现吨袋停止于吨袋输送平台4的合适位置,在所述吨袋输送平台4的前端底部设置吨袋阻挡组件7,所述吨袋阻挡组件7包括对称设置的第三支撑板71和第四支撑板72,在所述第三支撑板71和第四支撑板72之间设置气缸73、滑台74及阻挡杆75,所述阻挡杆75顶部设置阻挡轮751,所述气缸73驱动所述滑台74移动并带动所述阻挡杆75移动;在所述第一支撑板42和所述第三支撑板71之间设置第二驱动辊44;在所述第二支撑板43和所述第四支撑板73之间设置第三驱动辊45;为保障在相对密闭的空间进行消尘除磁,在所述第一墙体5、所述第二墙体6的前端和后端分别设置第一卷帘门和第二卷帘门;为便于收集掉落于吨袋输送平台4下方的灰尘,在吨袋输送平台4的底部设置抽拉盒8。The schematic diagram of the big bag is shown in Figure 7. The weight of the big bag filled with powder or granular materials is usually 300-1000kg, which is very heavy. It is necessary to remove the dust, impurities and magnetic substances on the surface of the big bag to ensure the subsequent use of the big bag. For the safety of materials, in order to improve the cleaning efficiency and degree of automation of dust, impurities and magnetic substances on the surface of the ton bag; the dust removal and magnetic removal device also includes a ton bag conveying platform 4, which is used to carry and convey ton bags. The big bag conveying platform 4 includes a number of
消尘除磁装置的工作流程如下:第一卷帘门和第二卷帘门处于打开状态下,图7所述的吨袋被传送于吨袋输送平台4,当吨袋输送平台4触碰到阻挡轮751,第一驱动辊41的驱动电机停止工作,此时,光线发射器51所发生的光线因被吨袋遮挡而感应到吨袋,通过第一气缸422驱动第一推板421,同时通过第二气缸432驱动第二推板431使吨袋居中;居中完成后,第一卷帘门和第二卷帘门落下关闭,第一卷帘门、第二卷帘门、第一墙体5和第二墙体6形成了半封闭空间;启动伺服电机91驱动龙门式支架1,启动喷气嘴21向吨袋表面吹扫,并使电磁铁31通电,喷气嘴21将灰尘、杂质吹扫起来,通过启动位于第一墙体5和第二墙体6两侧的第一吸尘器52和第二吸尘器62,将灰尘、杂质吸走,另外,通过通电的电磁铁31将磁性物质进行吸附,龙门式支架1向同一个方面旋转720°或1440°后停止,同时喷气嘴21停止喷气;吨袋表面吹扫完成后,打开第一卷帘门、第二卷帘门,启动气缸73并驱动滑台74向远离吨袋方向移动,带动阻挡杆75和阻挡轮751向远离吨袋方向移动,当阻挡杆75和阻挡轮751碰到最前端的第一驱动辊411时,阻挡杆75和阻挡轮751转动至最前端的第一驱动辊411下方,使吨袋脱离阻挡;吨袋离开吨袋输送平台4并进入下一个工序;为实现消尘除磁装置的自清洁,吨袋离开后,落下第一卷帘门和第二卷帘门,再次启动喷气嘴21,但此时关闭电磁铁31,使电磁铁31失去磁性,在喷气嘴21的吹扫下,能够将附着在电磁铁31表面的磁性物质进行去除,并通过第一吸尘器52和第二吸尘器62将磁性物质吸走,实现了电磁铁31的自清洁;清洁若干吨袋后,会有一定量的灰尘、杂质落入抽拉盒8内,需要按时进行清理。The working process of the dust removal and demagnetization device is as follows: when the first rolling door and the second rolling door are in the open state, the big bag shown in Figure 7 is transferred to the big bag conveying platform 4, when the big bag conveying platform 4 touches the
需要进一步说明的是,消尘除磁装置在自清洁时,第二喷气组件121和第二电磁铁131分别设置于第二支架12和第三支架13,第二喷气组件121的喷气嘴21对准第二电磁铁131吹扫,便于将附着于第二电磁铁131表面的磁性物质吹扫掉并通过第一吸尘器52和第二吸尘器62将磁性物质吸走。It should be further explained that, when the dust and magnetic removal device is self-cleaning, the second
实施例2Example 2
本实施例提供了一种吨袋物流装置,包括如实施例1所述的吨袋消尘除磁装置,实现了吨袋表面灰尘、杂质及磁性物质的清洁,替代了传统手工清洁,清洁效率大幅提高且清洁更加彻底。This embodiment provides a big bag logistics device, including the big bag dust removal and demagnetization device as described in Example 1, which realizes the cleaning of dust, impurities and magnetic substances on the surface of the big bag, replacing traditional manual cleaning, and the cleaning efficiency Significantly improved and more thorough cleaning.
本实施例所揭示的一种吨袋物流装置与实施例1中具有相同部分的技术方案,请参实施例1所述,在此不再赘述。A big bag logistics device disclosed in this embodiment has the same technical solution as that in Embodiment 1, please refer to the description in Embodiment 1, and details will not be repeated here.
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