CN116274152A - Ton bag dust removal and magnetic removal device and logistics device - Google Patents

Ton bag dust removal and magnetic removal device and logistics device Download PDF

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Publication number
CN116274152A
CN116274152A CN202310382590.8A CN202310382590A CN116274152A CN 116274152 A CN116274152 A CN 116274152A CN 202310382590 A CN202310382590 A CN 202310382590A CN 116274152 A CN116274152 A CN 116274152A
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China
Prior art keywords
support
big bag
gantry
bracket
air
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CN202310382590.8A
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Chinese (zh)
Inventor
吴华
叶俊
张广博
李毅
何小彪
赵庆辉
瞿鑫
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Suzhou RS Technology Co Ltd
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Suzhou RS Technology Co Ltd
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Priority to CN202310382590.8A priority Critical patent/CN116274152A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Cleaning In General (AREA)

Abstract

The invention aims to disclose a ton bag dust removing and demagnetizing device and a logistics device, which comprise a gantry type bracket, a dust removing assembly and a demagnetizing assembly, wherein the gantry type bracket, the dust removing assembly and the demagnetizing assembly are rotatably arranged around a ton bag; the dust removing assembly comprises a plurality of air nozzles, and the magnetic removing assembly comprises a plurality of magnetic blocks; the air nozzles are arranged at the top and the side parts of the gantry type bracket; the magnetic blocks are arranged at the top and the side parts of the gantry type bracket, the magnetic blocks are electromagnets, the gantry type bracket comprises a first bracket, and a second bracket and a third bracket which are arranged at two ends of the first bracket, compared with the prior art, the gantry type bracket has the following technical effects: the dust removing assembly is used for blowing high-pressure gas out of a plurality of air nozzles to purge dust and impurities on the surface of the ton bag, the dust removing assembly and the magnetic removing assembly are driven to rotate through the gantry type support which is arranged around the rotation of the ton bag, the dust removing assembly is used for blowing the top and the periphery of the ton bag in the rotation, and meanwhile, magnetic substances are adsorbed through the magnetic removing assembly, so that efficient dust removing and magnetic removing are realized.

Description

吨袋消尘除磁装置及物流装置Ton bag dust removal and magnetic removal device and logistics device

技术领域technical field

本发明涉及粉末或颗粒物料技术领域,特别是一种吨袋消尘除磁装置及物流装置。The invention relates to the technical field of powder or granular materials, in particular to a dust and magnetic removal device for a ton bag and a logistics device.

背景技术Background technique

粉末类或颗粒类物料,尤其是具有高流动性的粉末类或颗粒类物料,如磷酸铁锂粉末或颗粒,在生产、周转、检验及物流运输环节,经常会用到吨袋进行包装,填充粉末类或颗粒类物料后的吨袋重量通常在300kg-1000kg,重量很大。装载有粉末类或颗粒类物料的吨袋表面会附着灰尘和杂质,也可能会存在生产设备残留的磁性物质,如铁屑,吨袋表面的灰尘、杂质及磁性物质会影响后续吨袋内物料的使用,需要将吨袋表面的灰尘、杂质及磁性物质清除干净,目前是通过人工擦拭方式进行清除,存在清除不彻底及清除效率低的技术缺陷。Powder or granular materials, especially powder or granular materials with high fluidity, such as lithium iron phosphate powder or granules, are often packaged in ton bags during production, turnover, inspection, and logistics transportation. The weight of the big bag after powder or granular materials is usually 300kg-1000kg, which is very heavy. Dust and impurities will be attached to the surface of the big bag loaded with powder or granular materials, and there may also be magnetic substances left by production equipment, such as iron filings. The dust, impurities and magnetic substances on the surface of the big bag will affect the material in the subsequent big bag. For the use of large bags, it is necessary to remove the dust, impurities and magnetic substances on the surface of the big bag. At present, it is removed by manual wiping, and there are technical defects of incomplete removal and low removal efficiency.

有鉴于此,有必要开发一种吨袋消尘除磁装置及物流装置,以克服上述缺陷。In view of this, it is necessary to develop a large bag dedusting demagnetization device and a logistics device to overcome the above-mentioned defects.

发明内容Contents of the invention

为解决上述技术问题,本发明的目的在于揭示一种吨袋消尘除磁装置及物流装置,通过消尘组件和除磁组件的配合,同时实现吹扫吨袋表面的灰尘和杂质的同时,将磁性物质通过除磁组件吸附,消尘除磁效率高。In order to solve the above-mentioned technical problems, the purpose of the present invention is to disclose a dust removal and demagnetization device for a big bag and a logistics device. Through the cooperation of the dust removal component and the demagnetization component, the dust and impurities on the surface of the big bag can be purged at the same time, The magnetic substance is absorbed by the demagnetization component, and the dust removal and demagnetization efficiency is high.

本发明的第一个发明目的在于开发一种吨袋消尘除磁装置。The first object of the present invention is to develop a dust removal and demagnetization device for a large bag.

本发明的第二个发明目的在于开发一种吨袋物流装置。The second object of the present invention is to develop a big bag logistics device.

为实现上述第一个发明目的,本发明提供了一种吨袋消尘除磁装置,包括围绕吨袋旋转设置的龙门式支架、消尘组件和除磁组件;In order to achieve the above-mentioned first object of the invention, the present invention provides a large-bag dedusting and demagnetization device, which includes a gantry-type bracket, a dust-removing component, and a demagnetizing component that rotates around the big-bag;

所述消尘组件包括若干喷气嘴,所述除磁组件包括若干磁块;The dust removal assembly includes several air nozzles, and the demagnetization assembly includes several magnetic blocks;

若干所述喷气嘴设置于所述龙门式支架的顶部及侧部;Several of the air nozzles are arranged on the top and side of the gantry support;

若干所述磁块设置于所述龙门式支架的顶部及侧部。Several magnetic blocks are arranged on the top and side of the gantry-type support.

优选地,所述磁块为电磁铁。Preferably, the magnetic block is an electromagnet.

优选地,所述龙门式支架包括第一支架以及设置于所述第一支架两端的第二支架和第三支架;Preferably, the gantry support includes a first support and a second support and a third support arranged at both ends of the first support;

在第一支架底部两侧分别设置第一喷气组件和第一电磁铁,所述第一喷气组件包括若干喷气嘴;A first air injection assembly and a first electromagnet are respectively arranged on both sides of the bottom of the first bracket, and the first air injection assembly includes several air injection nozzles;

在所述第二支架设置第二喷气组件,所述第二喷气组件包括若干喷气嘴,所述第一喷气组件和所述第二喷气组件设置于所述龙门式支架的同一侧;A second air injection assembly is arranged on the second support, the second air injection assembly includes several air nozzles, and the first air injection assembly and the second air injection assembly are arranged on the same side of the gantry support;

在所述第三支架设置第二电磁铁,所述第二电磁铁与所述第一电磁铁设置于所述龙门式支架的同一侧。A second electromagnet is arranged on the third bracket, and the second electromagnet is arranged on the same side of the gantry-type bracket as the first electromagnet.

优选地,沿所述第二支架高度方向布满所述喷气嘴,沿所述第三支架高度方向布满所述第二电磁铁;Preferably, the air nozzles are full along the height direction of the second support, and the second electromagnets are full along the height direction of the third support;

在所述第二支架设置第一弧形挡板,在所述第三支架设置第二弧形挡板;A first arc-shaped baffle is set on the second bracket, and a second arc-shaped baffle is set on the third bracket;

所述第一弧形挡板和所述第二弧形挡板的弧面弯曲方向相反。The arc surfaces of the first arc-shaped baffle and the second arc-shaped baffle have opposite bending directions.

优选地,在所述龙门式支架的顶部设置驱动组件;Preferably, a driving assembly is arranged on the top of the gantry support;

所述驱动组件包括伺服电机、驱动轴及斜齿,所述伺服电机通过所述斜齿驱动所述驱动轴转动,所述驱动轴带动所述龙门式支架旋转;The drive assembly includes a servo motor, a drive shaft and a helical gear, the servo motor drives the drive shaft to rotate through the helical gear, and the drive shaft drives the gantry-type bracket to rotate;

在所述驱动轴中部设置高压气管,所述高压气管和所述驱动轴之间设置气电滑环,所述高压气管为喷气嘴供气。A high-pressure air pipe is arranged in the middle of the drive shaft, an air-electric slip ring is arranged between the high-pressure air pipe and the drive shaft, and the high-pressure air pipe supplies air to the air nozzle.

优选地,还包括吨袋输送平台,所述吨袋输送平台包括若干平行设置的第一驱动辊及设置于所述第一驱动辊两端的第一支撑板和第二支撑板,在所述第一支撑板和第二支撑板的上方分别设置第一推板和第二推板,所述第一推板由第一气缸驱动,所述第二推板由第二气缸驱动。Preferably, it also includes a big bag conveying platform, the big bag conveying platform includes a number of first driving rollers arranged in parallel and a first support plate and a second support plate arranged at both ends of the first driving roller, in the first A first push plate and a second push plate are respectively arranged above the first support plate and the second support plate, the first push plate is driven by the first air cylinder, and the second push plate is driven by the second air cylinder.

优选地,还包括容纳所述龙门式支架的第一墙体和第二墙体,在所述第一墙体和第二墙体分别设置光线发射器及反射镜;Preferably, it also includes a first wall and a second wall for accommodating the gantry bracket, and a light emitter and a reflector are respectively arranged on the first wall and the second wall;

在所述吨袋输送平台的前端底部设置吨袋阻挡组件,所述吨袋阻挡组件包括对称设置的第三支撑板和第四支撑板,在所述第三支撑板和第四支撑板之间设置气缸、滑台及阻挡杆,所述阻挡杆顶部设置阻挡轮,所述气缸驱动所述滑台移动并带动所述阻挡杆移动;A big bag blocking assembly is provided at the bottom of the front end of the big bag conveying platform, and the big bag blocking assembly includes a symmetrically arranged third support plate and a fourth support plate, between the third support plate and the fourth support plate A cylinder, a sliding table and a blocking rod are arranged, and a blocking wheel is arranged on the top of the blocking rod, and the cylinder drives the sliding table to move and drives the blocking rod to move;

在所述第一支撑板和所述第三支撑板之间设置第二驱动辊;在所述第二支撑板和所述第四支撑板之间设置第三驱动辊。A second driving roller is arranged between the first supporting plate and the third supporting plate; a third driving roller is arranged between the second supporting plate and the fourth supporting plate.

优选地,在所述第一墙体、所述第二墙体的前端和后端分别设置第一卷帘门和第二卷帘门。Preferably, a first rolling door and a second rolling door are respectively arranged at the front end and the rear end of the first wall and the second wall.

优选地,在吨袋输送平台的底部设置抽拉盒。Preferably, a drawer box is provided at the bottom of the big bag delivery platform.

基于相同的发明原理,为实现上述第二个发明目的,本发明提供一种吨袋物流装置,包括如第一发明创造所述的吨袋消尘除磁装置。Based on the same inventive principle, in order to achieve the above-mentioned second invention objective, the present invention provides a big-bag logistics device, including the big-bag dedusting and demagnetization device as described in the first invention.

与现有技术相比,本发明技术效果如下:Compared with prior art, technical effect of the present invention is as follows:

(1)消尘组件是通过若干喷气嘴喷出高压气体吹扫吨袋表面的灰尘和杂质,通过围绕吨袋旋转设置的龙门式支架驱动消尘组件和除磁组件转动,消尘组件在旋转中吹扫吨袋的顶部及四周,同时将磁性物质通过除磁组件吸附,实现高效消尘除磁。(1) The dust removal component blows the dust and impurities on the surface of the big bag by spraying high-pressure gas through several air nozzles, and drives the dust removal component and the demagnetization component to rotate through the gantry-type bracket set around the big bag rotation, and the dust removal component is rotating The top and surroundings of the big bag are purged in the middle, and the magnetic substance is adsorbed by the demagnetization component at the same time to achieve efficient dust and demagnetization.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative effort.

图1是本发明吨袋消尘除磁装置立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the big bag dust removal and magnetic removal device of the present invention.

图2是本发明驱动组件立体结构示意图。Fig. 2 is a schematic perspective view of the three-dimensional structure of the drive assembly of the present invention.

图3是本发明龙门式支架立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the gantry-type bracket of the present invention.

图4是本发明龙门式支架立体结构示意图。Fig. 4 is a schematic diagram of the three-dimensional structure of the gantry-type bracket of the present invention.

图5是本发明吨袋输送平台及吨袋阻挡组件立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the big bag conveying platform and the big bag blocking assembly of the present invention.

图6是本发明吨袋输送平台及吨袋阻挡组件立体结构示意图。Fig. 6 is a schematic diagram of the three-dimensional structure of the big bag conveying platform and the big bag blocking assembly of the present invention.

图7是本发明吨袋主视结构示意图。Fig. 7 is a schematic diagram of the front structure of the big bag of the present invention.

其中,1、龙门式支架;11、第一支架;111、第一喷气组件;112、第一电磁铁;12、第二支架;121、第二喷气组件;122、第一弧形挡板;13、第三支架;131、第二电磁铁;132、第二弧形挡板;2、消尘组件;21、喷气嘴;3、除磁组件;31、磁块;4、吨袋输送平台;41、第一驱动辊;411、最前端的第一驱动辊;42、第一支撑板;421、第一推板;422、第一气缸;43、第二支撑板;431、第二推板;432、第二气缸;44、第二驱动辊;45、第三驱动辊;5、第一墙体;51、光线发射器;52、第一吸尘器;6、第二墙体;61、反射镜;62、第二吸尘器;7、吨袋阻挡组件;71、第三支撑板;72、第四支撑板;73、气缸;74、滑台;75、阻挡杆;751、阻挡轮;8、抽拉盒;9、驱动组件;91、伺服电机;92、驱动轴;93、斜齿;94、高压气管;941、气电滑环。Wherein, 1. gantry-type support; 11. first support; 111. first air injection assembly; 112. first electromagnet; 12. second support; 121. second air injection assembly; 122. first arc baffle; 13. The third bracket; 131. The second electromagnet; 132. The second arc baffle; 2. Dust removal component; 21. Air nozzle; 3. Demagnetization component; 31. Magnetic block; 4. Big bag conveying platform ; 41, the first drive roller; 411, the first drive roller at the front end; 42, the first support plate; 421, the first push plate; 422, the first cylinder; 43, the second support plate; 431, the second push plate 432, the second cylinder; 44, the second driving roller; 45, the third driving roller; 5, the first wall; 51, light emitter; 52, the first vacuum cleaner; 6, the second wall; 61, Reflector; 62, second vacuum cleaner; 7, ton bag blocking assembly; 71, third support plate; 72, fourth support plate; 73, cylinder; 74, slide table; 75, blocking rod; 751, blocking wheel; 8 , Drawer box; 9, Drive component; 91, Servo motor; 92, Drive shaft; 93, Helical gear; 94, High pressure air pipe;

具体实施方式Detailed ways

下面结合附图所示的各实施方式对本发明进行详细说明,但应当说明的是,这些实施方式并非对本发明的限制,本领域普通技术人员根据这些实施方式所作的功能、方法、或者结构上的等效变换或替代,均属于本发明的保护范围之内。The present invention will be described in detail below in conjunction with the implementations shown in the accompanying drawings, but it should be noted that these implementations are not limitations of the present invention, and those of ordinary skill in the art based on the functions, methods, or structures made by these implementations Equivalent transformations or substitutions all fall within the protection scope of the present invention.

在本发明的描述中,需要理解的是,术语"中心"、"纵向"、"横向"、"长度"、"宽度"、"厚度"、"上"、"下"、"前"、"后"、"左"、"右"、"竖直"、"水平"、"顶"、"底"、"内"、"外"、"顺时针"、"逆时针"等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", etc. or The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the invention.

实施例1Example 1

参图1至图7所示,本实施例揭示了一种吨袋消尘除磁装置(以下简称“消尘除磁装置”)的一种具体实施方式。Referring to Fig. 1 to Fig. 7, this embodiment discloses a specific implementation of a big bag dust removal and demagnetization device (hereinafter referred to as "dust and demagnetization device").

吨袋消尘除磁装置,参图1至图7所示,包括围绕吨袋旋转设置的龙门式支架1、消尘组件和除磁组件;所述消尘组件2包括若干喷气嘴21,所述除磁组件3包括若干磁块31,所述磁块31为电磁铁;若干所述喷气嘴21设置于所述龙门式支架1的顶部及侧部;若干所述磁块31设置于所述龙门式支架1的顶部及侧部,顶部为第一支架11,侧部为第二支架12或第三支架13,消尘组件2包括第一喷气组件111和第二喷气组件121,除磁组件3包括第一电磁铁112和第二电磁铁131。The dust removal and demagnetization device for the ton bag, as shown in Fig. 1 to Fig. 7, includes a gantry support 1, a dust removal assembly and a demagnetization assembly arranged around the ton bag; the dust removal assembly 2 includes a number of air nozzles 21, the The demagnetization assembly 3 includes several magnetic blocks 31, and the magnetic blocks 31 are electromagnets; some of the air nozzles 21 are arranged on the top and side of the gantry support 1; The top and side of the gantry support 1, the top is the first support 11, the side is the second support 12 or the third support 13, the dust removal assembly 2 includes the first air injection assembly 111 and the second air injection assembly 121, and the demagnetization assembly 3 includes a first electromagnet 112 and a second electromagnet 131.

具体地,参见图1和图2,龙门式支架1的旋转原理如下,在所述龙门式支架1的顶部设置驱动组件9,驱动组件9驱动龙门式支架1旋转,所述驱动组件9包括伺服电机91、驱动轴92及斜齿93,所述伺服电机91通过所述斜齿93驱动所述驱动轴92转动,所述驱动轴92带动所述龙门式支架1旋转,在所述驱动轴92中部设置高压气管94,所述高压气管94和所述驱动轴92之间设置气电滑环941,所述高压气管94为喷气嘴21供气,伺服电机91自带一级减速机构,斜齿93为二级减速机构,通过斜齿93既可以增加输出力,同时斜齿93的传输更加稳定,斜齿93不容易因磨损而出现晃动;压缩气体来自储气罐95,储气罐95预存足量的压缩气体,压缩气体供消尘除磁装置使用,压缩气体通过高压气管94向喷气嘴21供气,因驱动轴92在转动,为防止气路缠绕,在所述高压气管94和所述驱动轴92之间设置气电滑环941,实现在转动情况下向喷气嘴21供气。Specifically, referring to Fig. 1 and Fig. 2, the rotation principle of the gantry-type support 1 is as follows, a drive assembly 9 is arranged on the top of the gantry-type support 1, and the drive assembly 9 drives the gantry-type support 1 to rotate, and the drive assembly 9 includes a servo Motor 91, drive shaft 92 and helical gear 93, described servo motor 91 drives described drive shaft 92 to rotate through described helical gear 93, and described drive shaft 92 drives described gantry type support 1 to rotate, and on described drive shaft 92 A high-pressure air pipe 94 is arranged in the middle, and a gas-electric slip ring 941 is arranged between the high-pressure air pipe 94 and the drive shaft 92. The high-pressure air pipe 94 supplies air to the air nozzle 21, and the servo motor 91 has a first-stage reduction mechanism. 93 is a two-stage reduction mechanism, the output force can be increased through the helical teeth 93, and the transmission of the helical teeth 93 is more stable, and the helical teeth 93 are not easy to shake due to wear; the compressed gas comes from the gas storage tank 95, and the gas storage tank 95 is pre-stored A sufficient amount of compressed gas is used for the dedusting and demagnetization device. The compressed gas is supplied to the air nozzle 21 through the high-pressure gas pipe 94. Because the drive shaft 92 is rotating, in order to prevent the gas circuit from being entangled, the high-pressure gas pipe 94 and the An air-electric slip ring 941 is arranged between the drive shafts 92 to realize air supply to the air nozzle 21 under the condition of rotation.

消尘除磁装置的消尘除磁结构原理如下:参见图1至图7,所述龙门式支架1包括第一支架11以及设置于所述第一支架11两端的第二支架12和第三支架13,第一支架11为水平支架,第二支架12和第三支架13均为竖直支架,在第二支架12和第三支架13之间具有足够容纳吨袋的空间;在第一支架11底部两侧分别设置第一喷气组件111和第一电磁铁112,所述第一喷气组件111包括若干喷气嘴21,虽然第一喷气组件111的长度仅占第一支架11长度的一半,但在龙门式支架1旋转过程中,第一喷气组件111仍然能够吹扫吨袋的顶面的全部,同理,虽然第一电磁铁112的长度仅占第一支架11长度的一半,但在龙门式支架1旋转过程中,第一电磁铁112仍然能够吸附吨袋的顶面的全部磁性物质;在所述第二支架12设置第二喷气组件121,所述第二喷气组件121包括若干喷气嘴21,沿所述第二支架12高度方向布满所述喷气嘴21,实现吹扫吨袋的整个侧面,所述第一喷气组件111和所述第二喷气组件121设置于所述龙门式支架1的同一侧;在所述第三支架13设置第二电磁铁131,沿所述第三支架13高度方向布满所述第二电磁铁131,实现吸附吨袋的整个侧面的磁性物质,所述第二电磁铁131与所述第一电磁铁112设置于所述龙门式支架1的同一侧;为防止设置于第二支架12的喷气嘴21直接碰撞到吨袋,也为防止设置于第三支架13的第二电磁铁131直接碰撞到吨袋,在所述第二支架12设置第一弧形挡板122,在所述第三支架13设置第二弧形挡板132,所述第一弧形挡板122和所述第二弧形挡板132的弧面弯曲方向相反,即在龙门式支架1转动过程中,始终是弧面接触吨袋,弧面不会戳破吨袋,且弧形挡板在保护喷气嘴21或第二电磁铁131的同时不影响喷气吹扫或吸附磁性物质。The principle of the dust and magnetism removal structure of the dust and magnetism removal device is as follows: Referring to FIGS. Support 13, the first support 11 is a horizontal support, the second support 12 and the third support 13 are vertical supports, there is enough space to accommodate the large bag between the second support 12 and the third support 13; 11. The first air injection assembly 111 and the first electromagnet 112 are respectively arranged on both sides of the bottom. The first air injection assembly 111 includes several air nozzles 21. Although the length of the first air injection assembly 111 only accounts for half of the length of the first support 11, the During the rotation of the gantry support 1, the first air jet assembly 111 can still blow off the entire top surface of the big bag. Similarly, although the length of the first electromagnet 112 only accounts for half of the length of the first support 11, the gantry During the rotation of the type support 1, the first electromagnet 112 can still absorb all the magnetic substances on the top surface of the big bag; the second air injection assembly 121 is set on the second support 12, and the second air injection assembly 121 includes several air injection nozzles 21. Spread the air nozzles 21 along the height direction of the second support 12 to realize blowing the entire side of the big bag, and the first air injection assembly 111 and the second air injection assembly 121 are arranged on the gantry type support 1 on the same side; the second electromagnet 131 is set on the third bracket 13, and the second electromagnet 131 is covered with the second electromagnet 131 along the height direction of the third bracket 13, so as to realize the magnetic substance adsorbing the entire side of the big bag, so The second electromagnet 131 and the first electromagnet 112 are set on the same side of the gantry support 1; in order to prevent the air nozzle 21 set on the second support 12 from directly colliding with the big bag, and also to prevent the air nozzle 21 set on the second The second electromagnet 131 of the three brackets 13 directly collides with the big bag, and the first arc-shaped baffle 122 is set on the second bracket 12, and the second arc-shaped baffle 132 is set on the third bracket 13. The curved surface of the first arc-shaped baffle 122 is opposite to that of the second arc-shaped baffle 132, that is, during the rotation of the gantry support 1, the arc surface is always in contact with the big bag, and the arc surface will not puncture the big bag. And the arc-shaped baffle protects the air nozzle 21 or the second electromagnet 131 and does not affect the air jet purging or adsorption of magnetic substances.

吨袋示意图见图7所示,填充粉末类或颗粒类物料后的吨袋重量通常在300-1000kg,重量很大,需要清除吨袋表面的灰尘、杂质及磁性物质以保障后续使用吨袋内材料的安全,为提高吨袋表面灰尘、杂质及磁性物质的清洁效率及自动化程度;消尘除磁装置还包括吨袋输送平台4,吨袋输送平台4用于承载并输送吨袋,所述吨袋输送平台4包括若干平行设置的第一驱动辊41及设置于所述第一驱动辊41两端的第一支撑板42和第二支撑板43,第一驱动辊41为主动辊并通过转动驱动吨袋前进,在所述第一支撑板42和第二支撑板43的上方分别设置第一推板421和第二推板431,所述第一推板421由第一气缸422驱动,所述第二推板431由第二气缸432驱动;消尘除磁装置还包括容纳所述龙门式支架1的第一墙体5和第二墙体6,在所述第一墙体5和第二墙体6分别设置光线发射器51及反射镜61,光线发射器51及反射镜61组成一对镜面反射传感器,感应吨袋的到来及离开;为实现吨袋停止于吨袋输送平台4的合适位置,在所述吨袋输送平台4的前端底部设置吨袋阻挡组件7,所述吨袋阻挡组件7包括对称设置的第三支撑板71和第四支撑板72,在所述第三支撑板71和第四支撑板72之间设置气缸73、滑台74及阻挡杆75,所述阻挡杆75顶部设置阻挡轮751,所述气缸73驱动所述滑台74移动并带动所述阻挡杆75移动;在所述第一支撑板42和所述第三支撑板71之间设置第二驱动辊44;在所述第二支撑板43和所述第四支撑板73之间设置第三驱动辊45;为保障在相对密闭的空间进行消尘除磁,在所述第一墙体5、所述第二墙体6的前端和后端分别设置第一卷帘门和第二卷帘门;为便于收集掉落于吨袋输送平台4下方的灰尘,在吨袋输送平台4的底部设置抽拉盒8。The schematic diagram of the big bag is shown in Figure 7. The weight of the big bag filled with powder or granular materials is usually 300-1000kg, which is very heavy. It is necessary to remove the dust, impurities and magnetic substances on the surface of the big bag to ensure the subsequent use of the big bag. For the safety of materials, in order to improve the cleaning efficiency and degree of automation of dust, impurities and magnetic substances on the surface of the ton bag; the dust removal and magnetic removal device also includes a ton bag conveying platform 4, which is used to carry and convey ton bags. The big bag conveying platform 4 includes a number of first drive rollers 41 arranged in parallel and a first support plate 42 and a second support plate 43 arranged at both ends of the first drive roller 41. The first drive roller 41 is a driving roller and rotates To drive the big bag forward, a first push plate 421 and a second push plate 431 are respectively arranged above the first support plate 42 and the second support plate 43, and the first push plate 421 is driven by the first cylinder 422, so The second push plate 431 is driven by the second cylinder 432; the dust removal and magnetic removal device also includes a first wall 5 and a second wall 6 for accommodating the gantry support 1, and the first wall 5 and the second wall The two walls 6 are respectively provided with a light emitter 51 and a reflector 61, and the light emitter 51 and the reflector 61 form a pair of mirror reflection sensors to sense the arrival and departure of the big bag; At a suitable position, a big bag blocking assembly 7 is provided at the bottom of the front end of the big bag conveying platform 4, and the big bag blocking assembly 7 includes a symmetrically arranged third support plate 71 and a fourth support plate 72, on the third support A cylinder 73, a sliding table 74 and a blocking rod 75 are arranged between the plate 71 and the fourth supporting plate 72, and a blocking wheel 751 is arranged on the top of the blocking rod 75, and the cylinder 73 drives the sliding table 74 to move and drives the blocking rod 75 moves; The second drive roller 44 is set between the first support plate 42 and the third support plate 71; The third drive is set between the second support plate 43 and the fourth support plate 73 Roller 45; in order to ensure dust removal and demagnetization in a relatively closed space, a first rolling door and a second rolling door are respectively arranged at the front and rear ends of the first wall 5 and the second wall 6; for the convenience of collecting For the dust falling below the big bag conveying platform 4 , a drawer box 8 is set at the bottom of the big bag conveying platform 4 .

消尘除磁装置的工作流程如下:第一卷帘门和第二卷帘门处于打开状态下,图7所述的吨袋被传送于吨袋输送平台4,当吨袋输送平台4触碰到阻挡轮751,第一驱动辊41的驱动电机停止工作,此时,光线发射器51所发生的光线因被吨袋遮挡而感应到吨袋,通过第一气缸422驱动第一推板421,同时通过第二气缸432驱动第二推板431使吨袋居中;居中完成后,第一卷帘门和第二卷帘门落下关闭,第一卷帘门、第二卷帘门、第一墙体5和第二墙体6形成了半封闭空间;启动伺服电机91驱动龙门式支架1,启动喷气嘴21向吨袋表面吹扫,并使电磁铁31通电,喷气嘴21将灰尘、杂质吹扫起来,通过启动位于第一墙体5和第二墙体6两侧的第一吸尘器52和第二吸尘器62,将灰尘、杂质吸走,另外,通过通电的电磁铁31将磁性物质进行吸附,龙门式支架1向同一个方面旋转720°或1440°后停止,同时喷气嘴21停止喷气;吨袋表面吹扫完成后,打开第一卷帘门、第二卷帘门,启动气缸73并驱动滑台74向远离吨袋方向移动,带动阻挡杆75和阻挡轮751向远离吨袋方向移动,当阻挡杆75和阻挡轮751碰到最前端的第一驱动辊411时,阻挡杆75和阻挡轮751转动至最前端的第一驱动辊411下方,使吨袋脱离阻挡;吨袋离开吨袋输送平台4并进入下一个工序;为实现消尘除磁装置的自清洁,吨袋离开后,落下第一卷帘门和第二卷帘门,再次启动喷气嘴21,但此时关闭电磁铁31,使电磁铁31失去磁性,在喷气嘴21的吹扫下,能够将附着在电磁铁31表面的磁性物质进行去除,并通过第一吸尘器52和第二吸尘器62将磁性物质吸走,实现了电磁铁31的自清洁;清洁若干吨袋后,会有一定量的灰尘、杂质落入抽拉盒8内,需要按时进行清理。The working process of the dust removal and demagnetization device is as follows: when the first rolling door and the second rolling door are in the open state, the big bag shown in Figure 7 is transferred to the big bag conveying platform 4, when the big bag conveying platform 4 touches the blocking wheel 751 , the driving motor of the first driving roller 41 stops working. At this time, the light generated by the light emitter 51 is blocked by the big bag and senses the big bag, and the first push plate 421 is driven by the first cylinder 422. The cylinder 432 drives the second push plate 431 to center the big bag; after the centering is completed, the first rolling door and the second rolling door drop and close, and the first rolling door, the second rolling door, the first wall 5 and the second wall 6 form a semi-closed Space; start the servo motor 91 to drive the gantry support 1, start the air nozzle 21 to purge the surface of the ton bag, and energize the electromagnet 31, the air nozzle 21 will purge the dust and impurities, and start the air nozzle 21 located on the first wall 5 and The first vacuum cleaner 52 and the second vacuum cleaner 62 on both sides of the second wall 6 suck away the dust and impurities. In addition, the electromagnet 31 that is energized absorbs the magnetic material, and the gantry support 1 rotates 720° in the same direction. Or stop after 1440°, and at the same time, the air nozzle 21 stops spraying; after the surface of the big bag is cleaned, open the first rolling door and the second rolling door, start the cylinder 73 and drive the sliding table 74 to move away from the big bag, and drive the blocking rod 75 and The blocking wheel 751 moves away from the direction of the big bag. When the blocking rod 75 and the blocking wheel 751 touch the first driving roller 411 at the front end, the blocking rod 75 and the blocking wheel 751 rotate to the bottom of the first driving roller 411 at the front end, so that The big bag breaks away from the blocking; the big bag leaves the big bag conveying platform 4 and enters the next process; in order to realize the self-cleaning of the dust removal and magnetic removal device, after the big bag leaves, the first rolling door and the second rolling door are dropped, and the air nozzle 21 is started again. But close the electromagnet 31 now, make the electromagnet 31 lose magnetism, under the purge of air nozzle 21, the magnetic substance attached to the surface of electromagnet 31 can be removed, and by the first dust collector 52 and the second dust collector 62 The magnetic substance is sucked away, realizing the self-cleaning of the electromagnet 31; after cleaning several ton bags, a certain amount of dust and impurities will fall into the drawer box 8, which needs to be cleaned up on time.

需要进一步说明的是,消尘除磁装置在自清洁时,第二喷气组件121和第二电磁铁131分别设置于第二支架12和第三支架13,第二喷气组件121的喷气嘴21对准第二电磁铁131吹扫,便于将附着于第二电磁铁131表面的磁性物质吹扫掉并通过第一吸尘器52和第二吸尘器62将磁性物质吸走。It should be further explained that, when the dust and magnetic removal device is self-cleaning, the second air injection assembly 121 and the second electromagnet 131 are respectively arranged on the second support 12 and the third support 13, and the air injection nozzles 21 of the second air injection assembly 121 are paired. The purging of the quasi-second electromagnet 131 is convenient for blowing off the magnetic substance attached to the surface of the second electromagnet 131 and sucking the magnetic substance away by the first vacuum cleaner 52 and the second vacuum cleaner 62 .

实施例2Example 2

本实施例提供了一种吨袋物流装置,包括如实施例1所述的吨袋消尘除磁装置,实现了吨袋表面灰尘、杂质及磁性物质的清洁,替代了传统手工清洁,清洁效率大幅提高且清洁更加彻底。This embodiment provides a big bag logistics device, including the big bag dust removal and demagnetization device as described in Example 1, which realizes the cleaning of dust, impurities and magnetic substances on the surface of the big bag, replacing traditional manual cleaning, and the cleaning efficiency Significantly improved and more thorough cleaning.

本实施例所揭示的一种吨袋物流装置与实施例1中具有相同部分的技术方案,请参实施例1所述,在此不再赘述。A big bag logistics device disclosed in this embodiment has the same technical solution as that in Embodiment 1, please refer to the description in Embodiment 1, and details will not be repeated here.

Claims (10)

1.吨袋消尘除磁装置,其特征在于,包括围绕吨袋旋转设置的龙门式支架、消尘组件和除磁组件;1. The dust removal and demagnetization device for the ton bag is characterized in that it includes a gantry support, a dust removal component, and a demagnetization component that rotate around the ton bag; 所述消尘组件包括若干喷气嘴,所述除磁组件包括若干磁块;The dust removal assembly includes several air nozzles, and the demagnetization assembly includes several magnetic blocks; 若干所述喷气嘴设置于所述龙门式支架的顶部及侧部;Several of the air nozzles are arranged on the top and side of the gantry support; 若干所述磁块设置于所述龙门式支架的顶部及侧部。Several magnetic blocks are arranged on the top and side of the gantry-type support. 2.如权利要求1所述的吨袋消尘除磁装置,其特征在于,所述磁块为电磁铁。2. The big bag dedusting and demagnetizing device according to claim 1, wherein the magnetic block is an electromagnet. 3.如权利要求2所述的吨袋消尘除磁装置,其特征在于,所述龙门式支架包括第一支架以及设置于所述第一支架两端的第二支架和第三支架;3. The dust removal and demagnetization device for large bags as claimed in claim 2, wherein the gantry support includes a first support and a second support and a third support arranged at both ends of the first support; 在第一支架底部两侧分别设置第一喷气组件和第一电磁铁,所述第一喷气组件包括若干喷气嘴;A first air injection assembly and a first electromagnet are respectively arranged on both sides of the bottom of the first bracket, and the first air injection assembly includes several air injection nozzles; 在所述第二支架设置第二喷气组件,所述第二喷气组件包括若干喷气嘴,所述第一喷气组件和所述第二喷气组件设置于所述龙门式支架的同一侧;A second air injection assembly is arranged on the second support, the second air injection assembly includes several air nozzles, and the first air injection assembly and the second air injection assembly are arranged on the same side of the gantry support; 在所述第三支架设置第二电磁铁,所述第二电磁铁与所述第一电磁铁设置于所述龙门式支架的同一侧。A second electromagnet is arranged on the third bracket, and the second electromagnet is arranged on the same side of the gantry-type bracket as the first electromagnet. 4.如权利要求3所述的吨袋消尘除磁装置,其特征在于,沿所述第二支架高度方向布满所述喷气嘴,沿所述第三支架高度方向布满所述第二电磁铁;4. The big bag dedusting and demagnetization device according to claim 3, characterized in that, the air nozzles are covered with the air nozzles along the height direction of the second support, and the second air nozzles are covered with the second support along the height direction of the third support. Electromagnet; 在所述第二支架设置第一弧形挡板,在所述第三支架设置第二弧形挡板;A first arc-shaped baffle is set on the second bracket, and a second arc-shaped baffle is set on the third bracket; 所述第一弧形挡板和所述第二弧形挡板的弧面弯曲方向相反。The arc surfaces of the first arc-shaped baffle and the second arc-shaped baffle have opposite bending directions. 5.如权利要求1-4任一所述的吨袋消尘除磁装置,其特征在于,在所述龙门式支架的顶部设置驱动组件;5. The dust removal and demagnetization device for large bags according to any one of claims 1-4, wherein a driving assembly is arranged on the top of the gantry support; 所述驱动组件包括伺服电机、驱动轴及斜齿,所述伺服电机通过所述斜齿驱动所述驱动轴转动,所述驱动轴带动所述龙门式支架旋转;The drive assembly includes a servo motor, a drive shaft and a helical gear, the servo motor drives the drive shaft to rotate through the helical gear, and the drive shaft drives the gantry-type bracket to rotate; 在所述驱动轴中部设置高压气管,所述高压气管和所述驱动轴之间设置气电滑环,所述高压气管为喷气嘴供气。A high-pressure air pipe is arranged in the middle of the drive shaft, an air-electric slip ring is arranged between the high-pressure air pipe and the drive shaft, and the high-pressure air pipe supplies air to the air nozzle. 6.如权利要求5所述的吨袋消尘除磁装置,其特征在于,还包括吨袋输送平台,所述吨袋输送平台包括若干平行设置的第一驱动辊及设置于所述第一驱动辊两端的第一支撑板和第二支撑板,在所述第一支撑板和第二支撑板的上方分别设置第一推板和第二推板,所述第一推板由第一气缸驱动,所述第二推板由第二气缸驱动。6. The dust removal and demagnetization device for big bags as claimed in claim 5, further comprising a big bag conveying platform, the said big bag conveying platform includes a plurality of first drive rollers arranged in parallel and arranged on the first The first support plate and the second support plate at the two ends of the drive roller are respectively provided with a first push plate and a second push plate above the first support plate and the second support plate, and the first push plate is driven by the first cylinder Driven, the second push plate is driven by the second cylinder. 7.如权利要求6所述的吨袋消尘除磁装置,其特征在于,还包括容纳所述龙门式支架的第一墙体和第二墙体,在所述第一墙体和第二墙体分别设置光线发射器及反射镜;7. The dust removal and demagnetization device for big bags as claimed in claim 6, further comprising a first wall and a second wall for accommodating the gantry support, between the first wall and the second The walls are respectively equipped with light emitters and reflectors; 在所述吨袋输送平台的前端底部设置吨袋阻挡组件,所述吨袋阻挡组件包括对称设置的第三支撑板和第四支撑板,在所述第三支撑板和第四支撑板之间设置气缸、滑台及阻挡杆,所述阻挡杆顶部设置阻挡轮,所述气缸驱动所述滑台移动并带动所述阻挡杆移动;A big bag blocking assembly is provided at the bottom of the front end of the big bag conveying platform, and the big bag blocking assembly includes a symmetrically arranged third support plate and a fourth support plate, between the third support plate and the fourth support plate A cylinder, a sliding table and a blocking rod are arranged, and a blocking wheel is arranged on the top of the blocking rod, and the cylinder drives the sliding table to move and drives the blocking rod to move; 在所述第一支撑板和所述第三支撑板之间设置第二驱动辊;在所述第二支撑板和所述第四支撑板之间设置第三驱动辊。A second driving roller is arranged between the first supporting plate and the third supporting plate; a third driving roller is arranged between the second supporting plate and the fourth supporting plate. 8.如权利要求7所述的吨袋消尘除磁装置,其特征在于,在所述第一墙体、所述第二墙体的前端和后端分别设置第一卷帘门和第二卷帘门。8 . The dust removal and demagnetization device for big bags according to claim 7 , wherein a first rolling door and a second rolling door are respectively arranged at the front end and the rear end of the first wall and the second wall. 9.如权利要求6-8任一所述的吨袋消尘除磁装置,其特征在于,在吨袋输送平台的底部设置抽拉盒。9. The big bag dedusting and demagnetization device according to any one of claims 6-8, characterized in that a drawer box is set at the bottom of the big bag conveying platform. 10.吨袋物流装置,其特征在于,包括如权利要求1-9任一所述的吨袋消尘除磁装置。10. The big bag logistics device, characterized in that it comprises the big bag dedusting and demagnetization device according to any one of claims 1-9.
CN202310382590.8A 2023-04-11 2023-04-11 Ton bag dust removal and magnetic removal device and logistics device Pending CN116274152A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100814492B1 (en) * 2007-06-29 2008-03-18 한국에스엠씨공압(주) Locking device for conveyed goods in conveyor system
CN205995887U (en) * 2016-08-27 2017-03-08 山东新华医疗器械股份有限公司 The main drive of cleaning machine and reagent bottle cleaning device
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