CN115448029A - Stacker, sorting system and sorting method - Google Patents
Stacker, sorting system and sorting method Download PDFInfo
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- CN115448029A CN115448029A CN202211196978.0A CN202211196978A CN115448029A CN 115448029 A CN115448029 A CN 115448029A CN 202211196978 A CN202211196978 A CN 202211196978A CN 115448029 A CN115448029 A CN 115448029A
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- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000011521 glass Substances 0.000 claims abstract description 107
- 238000001179 sorption measurement Methods 0.000 claims abstract description 84
- 230000005540 biological transmission Effects 0.000 claims description 20
- 238000009434 installation Methods 0.000 claims description 15
- 238000010521 absorption reaction Methods 0.000 claims 3
- 230000003028 elevating effect Effects 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000004140 cleaning Methods 0.000 description 10
- 239000006059 cover glass Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 230000033764 rhythmic process Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 239000005329 float glass Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/068—Stacking or destacking devices; Means for preventing damage to stacked sheets, e.g. spaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/061—Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
- B65G57/04—Stacking of articles by adding to the top of the stack from above by suction or magnetic devices
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Abstract
本申请提供一种堆垛机、分拣系统以及分拣方法,涉及玻璃生产技术领域。其中,堆垛机包括:转向装置、多个升降装置和多个吸附装置,转向装置包括:能够旋转,且旋转轴线沿纵向延伸的安装部;升降装置与安装部连接,且均匀环绕布置于安装部的侧部,升降装置包括:能够相对转向装置沿纵向往复移动的升降部;吸附装置一一对应设置于升降部的底部,吸附装置包括:吸附部,用于吸持待转移玻璃。本申请技术方案可以通过升降装置和吸附装置吸持并升降待转移玻璃,再通过转向装置转动待转移玻璃,对待转移玻璃进行分拣,能够解决现有技术中水平移栽式堆垛机的行程长,分拣速度慢的技术问题。
The application provides a stacker, a sorting system and a sorting method, which relate to the technical field of glass production. Among them, the stacker includes: a steering device, a plurality of lifting devices and a plurality of adsorption devices, the steering device includes: a mounting part that can rotate, and the rotation axis extends longitudinally; the lifting device is connected with the mounting part, and is evenly arranged around the mounting part The lifting device includes: a lifting part that can reciprocate longitudinally relative to the steering device; the adsorption device is arranged one by one on the bottom of the lifting part, and the adsorption device includes: an adsorption part for holding the glass to be transferred. The technical solution of the present application can hold and lift the glass to be transferred through the lifting device and the adsorption device, and then rotate the glass to be transferred through the steering device to sort the glass to be transferred, which can solve the stroke of the horizontal transplanting stacker in the prior art Long, technical problems of slow sorting speed.
Description
技术领域technical field
本申请涉及玻璃生产技术领域,尤其涉及一种堆垛机、分拣系统以及分拣方法。The present application relates to the technical field of glass production, in particular to a stacker, a sorting system and a sorting method.
背景技术Background technique
在超薄盖板玻璃的生产过程中,玻璃从退火窑出来后比较宽,需要进行纵向切割,将其分成3列,然后再横向切割,将玻璃切割成小块后再通过输送辊道进行传输,输送到堆垛机处后,堆垛机再按照检测系统发出的产品品位信号将玻璃从辊道上取出进行分类堆垛。In the production process of ultra-thin cover glass, the glass is relatively wide after it comes out of the annealing furnace, and it needs to be cut longitudinally, divided into 3 columns, and then cut transversely, and the glass is cut into small pieces and then conveyed through the conveyor roller table After being transported to the stacker, the stacker will take out the glass from the roller table for classification and stacking according to the product grade signal sent by the detection system.
目前浮法技术玻璃产线末端将玻璃产品从输送辊道上卸载堆垛的设备有两种:一种是水平移栽式堆垛机,另一种就是用机器人卸载堆垛。At present, there are two types of equipment for unloading and stacking glass products from the conveyor roller table at the end of the float glass production line: one is the horizontal transplanting stacker, and the other is unloading and stacking by robots.
但是,但是使用机器人设备成本较高;而使用水平移栽式堆垛机,需要将堆放盖板玻璃的堆垛板沿水平方向并排设置在输送辊道的一侧,且由于切割成小块的玻璃一般需要分为A、B、C三个等级,这样就需要对应的水平设置三个堆垛板,三个堆垛板成直线依次远离输送辊道设置,而且每个堆垛板之间还要预留安全距离,导致最远的一个堆垛板与输送辊道之间的距离过大,使水平移栽式堆垛机的跨度较大,由于每次堆垛操作需要完成:抓取盖板玻璃、移动到相应工位和放置盖板玻璃三个步骤,堆垛机的跨度大会大幅增加移动相应工位的时间,为了适应堆垛机的工作节拍,需要大幅降低输送辊道的传输速度,导致盖板玻璃的传输和分拣效率下降,直接影响盖板玻璃的生产效率。However, the cost of using robotic equipment is relatively high; while using a horizontal transfer type stacker, the stacking plates for stacking the cover glass need to be arranged side by side in the horizontal direction on one side of the conveyor roller table, and due to the cutting into small pieces Glass generally needs to be divided into three grades: A, B, and C. In this way, three stacking boards need to be installed at corresponding levels. To reserve a safe distance, the distance between the farthest stacking board and the conveyor roller is too large, so that the span of the horizontal transfer stacker is large, because each stacking operation needs to be completed: grab the cover Plate glass, moving to the corresponding station and placing the cover glass in three steps. The span of the stacker will greatly increase the time to move the corresponding station. In order to adapt to the working rhythm of the stacker, the transmission speed of the conveyor roller table needs to be greatly reduced. , leading to a decrease in the transmission and sorting efficiency of the cover glass, which directly affects the production efficiency of the cover glass.
发明内容Contents of the invention
本申请实施例的目的是提供一种堆垛机以及分拣系统,解决分拣系统在吸取地面灰尘时会有大量设备漏水进入分拣系统,导致分拣系统中过滤器的滤芯损坏的技术问题。The purpose of the embodiment of this application is to provide a stacker and a sorting system to solve the technical problem that when the sorting system absorbs ground dust, a large amount of equipment leaks into the sorting system, resulting in damage to the filter element of the filter in the sorting system .
为解决上述技术问题,本申请实施例提供如下技术方案:In order to solve the above technical problems, the embodiments of the present application provide the following technical solutions:
本申请第一方面提供一种堆垛机,包括:转向装置,包括:能够旋转,且旋转轴线沿纵向延伸的安装部;The first aspect of the present application provides a stacker, including: a steering device, including: a mounting part that can rotate and whose rotation axis extends longitudinally;
多个升降装置,与安装部连接,且均匀环绕布置于安装部的侧部,升降装置包括:能够相对转向装置沿纵向往复移动的升降部;和A plurality of lifting devices are connected to the installation part and are evenly arranged around the side of the installation part. The lifting device includes: a lifting part capable of reciprocating longitudinally relative to the steering device; and
多个吸附装置,一一对应设置于升降部的底部,吸附装置包括:吸附部,用于吸持待转移玻璃。A plurality of adsorption devices are arranged one by one on the bottom of the lifting part, and the adsorption device includes: an adsorption part for holding the glass to be transferred.
在本申请的一些变更实施方式中,转向装置还包括:In some modified implementations of the present application, the steering device further includes:
底座,底座包括:支撑板、轴承座和多个支撑脚,支撑板沿水平方向延伸且悬空设置,轴承座设置于支撑板,且轴承座沿纵向向支撑板的上方延伸,支撑脚间隔设置于支撑板的底部或侧部;The base, the base includes: a support plate, a bearing seat and a plurality of support feet, the support plate extends horizontally and is suspended in the air, the bearing seat is arranged on the support plate, and the bearing seat extends longitudinally above the support plate, and the support feet are arranged at intervals the bottom or sides of the support plate;
旋转轴,沿纵向延伸且与转动连接于轴承座中,安装部同轴设置于旋转轴的顶部,且位于轴承座的上方;The rotating shaft extends longitudinally and is connected to the bearing seat for rotation, and the mounting part is coaxially arranged on the top of the rotating shaft and above the bearing seat;
第一驱动结构,与支撑板连接,第一驱动结构包括:第一驱动端和传动机构,第一驱动端位于支撑板的下方,第一驱动端能够相对支撑板旋转,且第一驱动端的转动轴线沿纵向延伸,传动机构分别与旋转轴和第一驱动端连接;The first drive structure is connected with the support plate, the first drive structure includes: a first drive end and a transmission mechanism, the first drive end is located below the support plate, the first drive end can rotate relative to the support plate, and the rotation of the first drive end The axis extends longitudinally, and the transmission mechanism is respectively connected with the rotating shaft and the first driving end;
其中,第一驱动端能够通过传动机构带动旋转轴在轴承座中旋转。Wherein, the first driving end can drive the rotating shaft to rotate in the bearing seat through the transmission mechanism.
在本申请的一些变更实施方式中,传动机构包括:In some modified implementations of the present application, the transmission mechanism includes:
主动齿轮,与第一驱动端同轴连接;和a drive gear coaxially connected to the first drive end; and
从动齿轮,与主动齿轮啮合连接,从动齿轮套接于旋转轴且与旋转轴同轴。The driven gear is meshed with the driving gear, and the driven gear is sleeved on the rotating shaft and coaxial with the rotating shaft.
在本申请的一些变更实施方式中,还包括:In some modified implementations of the present application, it also includes:
至少两个伸缩件,伸缩件位于从动齿轮的下方,且能够沿纵向伸缩。There are at least two telescopic parts, the telescopic parts are located under the driven gear and can be stretched longitudinally.
在本申请的一些变更实施方式中,还包括:In some modified implementations of the present application, it also includes:
数量与伸缩件对应的套筒,套筒的侧部连接有安装杆,安装杆与支撑脚连接,伸缩件一一对应活动插接于套筒。The number of sleeves corresponds to that of the telescopic parts, the side of the sleeves is connected with a mounting rod, the mounting rods are connected with the supporting feet, and the telescopic parts are movably inserted into the sleeves one by one.
在本申请的一些变更实施方式中,升降装置还包括:In some modified implementations of the present application, the lifting device also includes:
数量与升降装置相同的连接臂,连接臂的第一端与安装部连接;和the same number of connecting arms as the lifting device, the first end of the connecting arm is connected to the mounting part; and
第二驱动结构,与连接臂的第二端连接,第二驱动结构具有可相对连接臂升降的第二驱动端,升降部与第二驱动端连接。The second driving structure is connected to the second end of the connecting arm, the second driving structure has a second driving end that can be raised and lowered relative to the connecting arm, and the lifting part is connected to the second driving end.
在本申请的一些变更实施方式中,吸附部包括:In some modified embodiments of the present application, the adsorption unit includes:
吸盘底座,与升降装置连接;和a suction cup base, to which the lifting device is attached; and
多个吸盘,吸盘的底部具有吸附端,且每个吸附端位于同一水平面,吸盘的顶部与吸盘底座连接,且相互间隔布置于吸盘底座。There are a plurality of suction cups, the bottom of the suction cups has suction ends, and each suction end is located on the same horizontal plane, the tops of the suction cups are connected to the suction cup base, and are arranged on the suction cup base at intervals.
在本申请的一些变更实施方式中,吸附部还包括:In some modified embodiments of the present application, the adsorption part also includes:
弹性件,弹性件能够沿纵向弹性伸缩,吸盘通过弹性件与吸盘底座弹性连接。The elastic member is capable of elastic expansion and contraction in the longitudinal direction, and the suction cup is elastically connected to the suction cup base through the elastic member.
在本申请的一些变更实施方式中,吸附装置还包括:In some modified embodiments of the present application, the adsorption device also includes:
数量与吸盘相同的清洁喷头,清洁喷头与吸盘底座连接,且与吸盘一一对应,清洁喷头的喷口朝向对应的吸盘的吸附端,清洁喷头与外部高压气路连通。The same number of cleaning nozzles as the suction cups, the cleaning nozzles are connected to the suction cup base, and correspond to the suction cups one by one, the nozzles of the cleaning nozzles face the adsorption end of the corresponding suction cups, and the cleaning nozzles are connected to the external high-pressure air circuit.
在本申请的一些变更实施方式中,吸附装置还包括:In some modified embodiments of the present application, the adsorption device also includes:
至少两个导向杆,导向杆沿纵向延伸,且相互间隔设置于吸盘底座的顶部,导向杆与升降装置沿纵向活动连接。There are at least two guide rods, the guide rods extend longitudinally and are arranged on the top of the suction cup base at intervals, and the guide rods are flexibly connected with the lifting device along the longitudinal direction.
本申请第二方面提供一种分拣系统,包括:The second aspect of the present application provides a sorting system, including:
输送辊道、多个堆垛板和前诉堆垛机;Conveyor roller table, multiple pallets and forward stacker;
其中,堆垛机位于输送辊道的侧面或输送端,多个堆垛板环绕堆垛机设置,堆垛机能够将输送辊道上的待转移玻璃转移至一个堆垛板上。Wherein, the stacker is located on the side or the delivery end of the conveying roller table, and a plurality of stacking plates are arranged around the stacker, and the stacker can transfer the glass to be transferred on the conveying roller table to a stacking plate.
在本申请的一些变更实施方式中,传送装置,设置于堆垛板的底侧,传送装置能够驱动堆垛板沿水平方向移动。In some modified embodiments of the present application, the conveying device is arranged on the bottom side of the stacking plate, and the conveying device can drive the stacking plate to move in the horizontal direction.
本申请第三方面提供一种分拣方法,包括:The third aspect of the present application provides a sorting method, including:
连续转移待转移玻璃;Continuously transfer the glass to be transferred;
连续吸持待转移玻璃,并转动移走待转移玻璃,再放置于一个堆垛板上。Continuously hold the glass to be transferred, and rotate to remove the glass to be transferred, and then place it on a stacking board.
相较于现有技术,本申请提供的一种堆垛机,通过多个升降装置和吸附装置逐一吸持待转移玻璃,然后通过转向装置转动待转移玻璃,将待转移玻璃放置在围绕堆垛机设置的多个堆垛板中的一个上,对比现有技术中水平移栽式堆垛机,本发明中的第一个吸附装置吸持一块待转移玻璃,然后转向第一个堆垛板的上方时,第二个吸附装置可以紧随其后,移动到输送辊道的上方,抓取第二块待转移玻璃,每个吸附装置都在各个堆垛板的上方转动一圈,将待转移玻璃放置在其中一个堆垛板上之后,回到输送辊道继续吸持并转移待转移玻璃,而且每个吸附装置在转到最后一个堆垛板处之后,可以直接转回到输送辊道的上方,而水平移栽式堆垛机的吸附装置在移动到最后一块堆垛板处之后,需要再一次从每个堆垛板的上方走一遍,才能回到输送辊道的上方,本申请有效的缩短了吸附装置的移动距离,缩短了每一块玻璃的分拣时间,还可以同时分拣多块待转移玻璃,极大的增加了分拣效率,使输送辊道也可以以更快的速度传输待转移玻璃,进而增加了玻璃的生产效率。Compared with the prior art, the stacker provided by this application sucks the glass to be transferred one by one through a plurality of lifting devices and adsorption devices, and then rotates the glass to be transferred through the steering device, and places the glass to be transferred around the stacking On one of the multiple stacking boards set by the machine, compared with the horizontal transplanting stacker in the prior art, the first adsorption device in the present invention holds a piece of glass to be transferred, and then turns to the first stacking board When above, the second adsorption device can follow it, move to the top of the conveying roller table, and grab the second piece of glass to be transferred. Each adsorption device rotates a circle above each stacking plate, After the transfer glass is placed on one of the stacking boards, it returns to the conveying roller table to continue to suck and transfer the glass to be transferred, and each suction device can be directly transferred back to the conveying roller table after being transferred to the last palletizing board However, after the adsorption device of the horizontal transplanting stacker moves to the last stacking board, it needs to go over the top of each stacking board again before returning to the top of the conveying roller table. It effectively shortens the moving distance of the adsorption device, shortens the sorting time of each piece of glass, and can also sort multiple pieces of glass to be transferred at the same time, which greatly increases the sorting efficiency and enables the conveyor roller table to move faster The speed of conveying the glass to be transferred increases the glass production efficiency.
附图说明Description of drawings
通过参考附图阅读下文的详细描述,本申请示例性实施方式的上述以及其他目的、特征和优点将变得易于理解。在附图中,以示例性而非限制性的方式示出了本申请的若干实施方式,相同或对应的标号表示相同或对应的部分,其中:The above and other objects, features and advantages of the exemplary embodiments of the present application will become readily understood by reading the following detailed description with reference to the accompanying drawings. In the accompanying drawings, several embodiments of the present application are shown in an exemplary rather than restrictive manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:
图1是本申请实施例公开的结构示意图;Fig. 1 is a schematic structural diagram disclosed in an embodiment of the present application;
图2是本申请图1中A处的放大结构示意图;Fig. 2 is a schematic diagram of an enlarged structure at A in Fig. 1 of the present application;
图3是本申请实施例公开的另一视角下的结构示意图。Fig. 3 is a schematic structural diagram of another viewing angle disclosed in the embodiment of the present application.
附图标号说明:1、转向装置;11、安装部;12、底座;121、支撑板;122、轴承座;123、支撑脚;13、旋转轴;14、第一驱动结构;141、第一驱动端;142、传动机构;1421、主动齿轮;1422、从动齿轮;15、伸缩件;16、套筒;17、安装杆;2、升降装置;21、升降部;22、连接臂;23、第二驱动结构;3、吸附装置;31、吸附部;311、吸盘底座;312、吸盘;313、弹性件;32、导向杆;4、输送辊道;5、堆垛板;6、传送装置。Description of reference numerals: 1. steering device; 11. installation part; 12. base; 121. support plate; 122. bearing seat; 123. support foot; 13. rotating shaft; 14. first drive structure; Drive end; 142, transmission mechanism; 1421, driving gear; 1422, driven gear; 15, expansion part; 16, sleeve; 17, installation rod; 2, lifting device; 21, lifting part; 22, connecting arm; 23 , the second driving structure; 3, the adsorption device; 31, the adsorption part; 311, the suction cup base; 312, the suction cup; 313, the elastic member; 32, the guide rod; 4, the conveying roller table; device.
具体实施方式detailed description
下面将参照附图更详细地描述本公开的示例性实施方式。虽然附图中显示了本公开的示例性实施方式,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided for more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
需要注意的是,除非另有说明,本申请使用的技术术语或者科学术语应当为本申请所属领域技术人员所理解的通常意义。It should be noted that, unless otherwise specified, technical terms or scientific terms used in this application shall have the usual meanings understood by those skilled in the art to which this application belongs.
实施例一Embodiment one
参考附图1至附图3,本发明的实施例一提出一种堆垛机,该包括:转向装置1,包括:能够旋转,且旋转轴13线沿纵向延伸的安装部11;Referring to accompanying
多个升降装置2,与安装部11连接,且均匀环绕布置于安装部11的侧部,升降装置2包括:能够相对转向装置1沿纵向往复移动的升降部21;和A plurality of lifting
多个吸附装置3,一一对应设置于升降部21的底部,吸附装置3包括:吸附部31,用于吸持待转移玻璃。A plurality of
具体的,转向装置1的具体结构在下文中进行描述,转向装置1包括一个安装部11,安装部11可以为一个沿纵向延伸的圆柱体或多边体,安装部11能够以沿纵向延伸的直线为旋转轴13线进行旋转;升降装置2的数量有多个,多个升降装置2均匀布置在安装部11的侧部,与安装部11固定连接,可以随安装部11进行旋转,升降装置2包括一个升降部21,升降部21可以沿纵向进行上升或者下降;吸附装置3的数量与升降装置2的数量相同,每个吸附装置3对应安装在一个升降部21的底部,吸附装置3可以随升降部21一同上升或者下降,吸附装置3包括一个吸附部31,吸附部31的结构在下文中进行描述,吸附部31可以吸附并把持待转移玻璃,使待转移玻璃可以随升降部21上升、转动和下降,最后在完成待转移玻璃的转移操作后松开待转移玻璃;本申请通过吸附装置3吸持待转移玻璃,然后再通过升降装置2和转向装置1转移待转移玻璃,可以将待转移玻璃抓取并放置在转向装置1转动过程中的任一位置,进而可以将本申请中的堆垛机放置在输送辊道4的一侧或一端,使其中一个吸附装置3可以从输送辊道4上侧吸持待转移玻璃,然后将用于堆放待转移玻璃的堆垛板5环绕堆垛机设置,当转向装置1移动到最后一个堆垛板5之后,可以马上转到输送辊道4上方,对比水平移栽式堆垛机需要将吸附装置3从输送辊道4经过中间的每个堆垛板5移动到最远处的堆垛板5,再从最远处的堆垛板5经过中间的每个堆垛板5回到输送辊道4,本申请中的吸附装置3的行程要远远小于水平移栽式的吸附装置的行程,而且所需的堆垛板5的数量越多越明显,进而可以缩短将一块待转移玻璃移动到相应堆垛板5的时间,而且本申请中设置有多个升降装置2和吸附装置3,在第一个吸附装置3吸持第一块待转移玻璃并旋转到第一个堆垛板5处时,第二个吸附装置3马上可以到输送辊道4吸持第二块待转移玻璃,后边的吸附装置3依次重复上述过程,当第一个吸附装置3再次转回到输送辊道4上方时,已经逐个经过所有堆垛板5,此时的吸附装置3已经清空,可以再次在输送辊道4吸持下一轮的待转移玻璃,使分拣节奏更加紧凑,可以同步提升输送辊道4的传输速度,极大的提升了分拣效率,提高了盖板玻璃的生产效率。Specifically, the specific structure of the
根据上述所列,本发明实施例提出一种堆垛机,通过多个升降装置2和吸附装置3逐一吸持待转移玻璃,然后通过转向装置1转动待转移玻璃,将待转移玻璃放置在围绕堆垛机设置的多个堆垛板5中的一个上,对比现有技术中水平移栽式堆垛机,本发明中的第一个吸附装置3吸持一块待转移玻璃,然后转向第一个堆垛板5的上方时,第二个吸附装置3可以紧随其后,移动到输送辊道4的上方,抓取第二块待转移玻璃,每个吸附装置3都在各个堆垛板5的上方转动一圈,将待转移玻璃放置在其中一个堆垛板5上之后,回到输送辊道4继续吸持并转移待转移玻璃,而且在吸附装置3转到最后一个堆垛板5处之后,可以直接转回到输送辊道4的上方,而水平移栽式堆垛机的吸附装置3在移动到最后一块堆垛板5处之后,需要再一次从每个堆垛板5的上方走一遍,才能回到输送辊道4的上方,本申请有效的缩短了吸附装置3的移动距离,缩短了每一块玻璃的分拣时间,还可以同时分拣多块待转移玻璃,极大的增加了分拣效率,使输送辊道4也可以以更快的速度传输待转移玻璃,进而增加了玻璃的生产效率。According to the above list, the embodiment of the present invention proposes a stacker, which holds the glass to be transferred one by one by a plurality of lifting devices 2 and the adsorption device 3, and then rotates the glass to be transferred by the steering device 1, and places the glass to be transferred on the surrounding On one of the multiple stacking boards 5 provided by the stacker, compared with the horizontal transplanting stacker in the prior art, the first adsorption device 3 in the present invention holds a piece of glass to be transferred, and then turns to the first When the top of the first stacking plate 5, the second adsorption device 3 can follow it, move to the top of the conveying roller table 4, grab the second piece of glass to be transferred, each adsorption device 3 is on each stacking plate 5 rotates one circle above, and after placing the glass to be transferred on one of the stacking plates 5, it returns to the conveying roller table 4 to continue to suck and transfer the glass to be transferred, and the adsorption device 3 turns to the last stacking plate 5 After the place, it can be directly turned back to the top of the conveying roller table 4, and after the suction device 3 of the horizontal transfer type stacker moves to the last stacking plate 5, it needs to be moved from each stacking plate 5 again. Only by going above the top once can we return to the top of the conveying roller table 4. This application effectively shortens the moving distance of the
在一些实施例中,参考附图1至图3,在具体实施中,转向装置1还包括:底座12、旋转轴13和第一驱动结构14;底座12包括:支撑板121、轴承座122和多个支撑脚123,支撑板121沿水平方向延伸且悬空设置,轴承座122设置于支撑板121,且轴承座122沿纵向向支撑板121的上方延伸,支撑脚123间隔设置于支撑板121的底部或侧部;旋转轴13沿纵向延伸且与转动连接于轴承座122中,安装部11同轴设置于旋转轴13的顶部,且位于轴承座122的上方;第一驱动结构14与支撑板121连接,第一驱动结构14包括:第一驱动端141和传动机构142,第一驱动端141位于支撑板121的下方,第一驱动端141能够相对支撑板121旋转,且第一驱动端141的转动轴线沿纵向延伸,传动机构142分别与旋转轴13和第一驱动端141连接;其中,第一驱动端141能够通过传动机构142带动旋转轴13在轴承座122中旋转。In some embodiments, with reference to accompanying drawings 1 to 3, in specific implementation, the steering device 1 further includes: a base 12, a rotating shaft 13 and a first driving structure 14; the base 12 includes: a support plate 121, a bearing seat 122 and A plurality of supporting feet 123, the supporting plate 121 extends in the horizontal direction and is suspended in the air, the bearing seat 122 is arranged on the supporting plate 121, and the bearing seat 122 extends longitudinally above the supporting plate 121, and the supporting feet 123 are arranged at intervals on the supporting plate 121 Bottom or side; the rotating shaft 13 extends longitudinally and is connected to the bearing housing 122 for rotation, and the installation part 11 is coaxially arranged on the top of the rotating shaft 13 and is located above the bearing housing 122; the first driving structure 14 and the support plate 121 connection, the first drive structure 14 includes: a first drive end 141 and a transmission mechanism 142, the first drive end 141 is located below the support plate 121, the first drive end 141 can rotate relative to the support plate 121, and the first drive end 141 The rotation axis of the shaft extends longitudinally, and the transmission mechanism 142 is respectively connected with the rotation shaft 13 and the first driving end 141;
具体的,底座12可以由轴承座122、支撑板121和多个支撑脚123构成,支撑脚123的下端支撑于一承载面,上端与支撑板121固定连接,支撑脚123可以均匀的间隔设置在支撑板121的底部或侧部,使支撑板121可以稳定的悬空设置,且保持水平,轴承座122通过螺栓安装在支撑板121的上表面,且轴承座122向上侧延伸一端距离;旋转轴13沿纵向延伸,且可以在轴承座122中旋转,安装部11设置在旋转轴13的顶端,可以在旋转轴13的带动下进行旋转;第一驱动结构14包括第一驱动端141和传动机构142,第一驱动端141可以但不限为一种驱动电机的输出端,第一驱动端141能够以纵向延伸的轴线进行旋转,传动机构142可以起到传动作用,其具体结构在下文中进行描述,第一驱动端141可以通过传动机构142带动旋转轴13在轴承座122中旋转,使沿纵向延伸的旋转轴13在轴承座122的内部只做旋转运动,不会左右偏移,使安装部11带动升降装置2和吸附装置3转动时更加平稳。Specifically, the
在一些实施例中,参考附图1,在具体实施中,传动机构142包括:主动齿轮1421和从动齿轮1422,主动齿轮1421与第一驱动端141同轴连接;从动齿轮1422与主动齿轮1421啮合连接,从动齿轮1422套接于旋转轴13且与旋转轴13同轴。In some embodiments, referring to accompanying drawing 1, in specific implementation, the
具体的,传动结构由主动齿轮1421和从动齿轮1422构成,主动齿轮1421和从动齿轮1422的转动轴线都沿纵向延伸,且主动齿轮1421与从动齿轮1422相互啮合连接,主动齿轮1421能够在第一驱动端141的驱动下转动,并带动从动齿轮1422转动,从动齿轮1422可以带动旋转轴13进行旋转;通过齿轮结构进行传动,可以将第一驱动端141的转动精确的传递到旋转轴13,使第一驱动端141停止旋转时,旋转轴13也马上停止转动,进而精确的控制升降装置2和吸附装置3,可以在对应的堆垛板5或输送辊道4处停止旋转,精准的吸持或放下待转移玻璃。Specifically, the transmission structure is composed of a
在一些实施例中,参考附图1,在具体实施中,还包括:至少两个伸缩件15,伸缩件15位于从动齿轮1422的下方,且能够沿纵向伸缩。In some embodiments, referring to FIG. 1 , in a specific implementation, it further includes: at least two
具体的,伸缩件15可以但不限为一种气缸驱动的伸缩杆,伸缩件15的顶端由耐磨材料制成,伸缩件15位于从动齿轮1422的下方,且可以间隔设置在从动齿轮1422转动轴线的两侧;在升降装置2和吸附装置3转动至对应的堆垛板5或输送辊道4上方时,伸缩件15可以向上升起,顶在从动齿轮1422的下部,起到刹车的作用,使从动齿轮1422停止转动,避免从动齿轮1422在需要停止旋转时,因惯性继续转动,导致升降装置2和吸附装置3的位置偏移,无法对准对应的堆垛板5或者输送辊道4。Specifically, the
在一些实施例中,参考附图1,在具体实施中,还包括:数量与伸缩件15对应的套筒16,套筒16的侧部连接有安装杆17,安装杆17与支撑脚123连接,伸缩件15一一对应活动插接于套筒16。In some embodiments, with reference to accompanying drawing 1, in specific implementation, also include: the
具体的,套筒16可以但不限为一种空心圆筒,套筒16与伸缩杆一一对应设置,套筒16的内部的通孔形状与伸缩件15适配,使伸缩件15可以在套筒16中进行伸缩,套筒16的侧部通过安装杆17与支撑脚123固定连接;伸缩件15从套筒16中升起再顶在从动齿轮1422的下部,套筒16可以为伸缩件15提供水平方向上的力,使伸缩件15可以保持竖直,避免伸缩件15顶持从动齿轮1422时,在从动齿轮1422的带动下歪斜,影响伸缩件15的刹车效果,甚至使伸缩件15损坏。Specifically, the
在一些实施例中,参考附图1至附图3,在具体实施中,升降装置2还包括:数量与升降装置2相同的连接臂22和第二驱动结构23,连接臂22的第一端与安装部11连接;第二驱动结构23与连接臂22的第二端连接,第二驱动结构23具有可相对连接臂22升降的第二驱动端,升降部21与第二驱动端连接。In some embodiments, with reference to accompanying
具体的,连接臂22可以但不限为一种沿水平方向延伸的型钢,连接臂22的两端分别与安装部11和第二驱动结构23连接,连接臂22的下部可以设置一根加强杆,加强杆倾斜设置,且其两端分别与连接臂22和轴承座122的侧部连接,可以提高连接臂22的强度,第二驱动结构23可以为一种气缸驱动的伸缩结构,可以是一种由电机驱动的丝杠结构,其可以升降的一端为第二驱动端,而升降部21安装在第二驱动端上,可以在第二驱动端的带动下进行升降移动,进而带动吸附装置3上下移动,进而带动吸附装置3吸附的待转移玻璃向上或者向下移动。Specifically, the connecting
在一些实施例中,参考附图1至附图3,在具体实施中,吸附部31包括:吸盘底座311和多个吸盘312,吸盘底座311与升降装置2连接;多个吸盘312,吸盘312的底部具有吸附端,且每个吸附端位于同一水平面,吸盘312的顶部与吸盘底座311连接,且相互间隔布置于吸盘底座311。In some embodiments, referring to accompanying
具体的,吸盘底座311可以但不限为一种水平设置的盘体,吸盘底座311的顶部与升降装置2的升降部21连接,可以随升降部21进行升降,吸盘312可以但不限为一种真空吸盘312,与外部真空管路连通,在吸盘312与待转移玻璃的上表面贴合后,可以通过真空管路使吸盘312内部产生附件,令吸盘312吸住待转移玻璃,需要放下待转移玻璃时,可以通过由电磁阀控制开关的排气口与外部大气连通,去除吸盘312内的负压,将待转移玻璃松开,吸盘312的数量有多个,且间隔布置在吸盘底座311的底部,可以适应不同大小和形状的待转移玻璃,具有较高的适用性,而且可以使待转移玻璃的上表面受力均匀,避免待转移玻璃受力不均而损坏,通过吸盘312吸附待转移玻璃,还可以避免抓持待转移玻璃时划伤待转移玻璃,影响玻璃产品的质量。Specifically, the
在一些实施例中,参考附图1至附图3,在具体实施中,吸附部31还包括:弹性件313,弹性件313能够沿纵向弹性伸缩,吸盘312通过弹性件313与吸盘底座311弹性连接。In some embodiments, referring to accompanying
具体的,弹性件313可以但不限为一种伸缩弹簧,每个吸盘312都通过可以沿纵向伸缩的弹性件313与吸盘底座311连接,当吸盘312接触待转移玻璃的上表面,并继续向下压动时,吸盘312与吸盘底座311之间存在一定的缓冲,使吸盘312接触待转移玻璃的上表面后可以继续向下移动,进而可以与待转移玻璃的上表面完全贴合,而且不会将待转移玻璃对吸盘312产生的向上的作用力直接作用在吸盘底座311上,损伤吸盘底座311或挤压损坏吸盘312。Specifically, the
在一些实施例中,参考附图1至附图3,在具体实施中,吸附装置3还包括:数量与吸盘312相同的清洁喷头,清洁喷头与吸盘底座311连接,且与吸盘312一一对应,清洁喷头的喷口朝向对应的吸盘312的吸附端,清洁喷头与外部高压气路连通。In some embodiments, with reference to accompanying
具体的,清洁喷头的喷口可以喷出高压气体,每个清洁喷头的喷口都朝向对应的吸盘312的吸附端,可以在吸盘312吸附待转移玻璃时,对位于吸盘312的吸附端处的待转移玻璃进行清洁,通过高压气体吹走待转移玻璃上表面的灰尘或颗粒杂质,使吸盘312可以更好的与待转移玻璃贴合,提高吸盘312对待转移玻璃的吸附效果,使吸附装置3更加稳定的吸持待转移玻璃。Specifically, the nozzles of the cleaning nozzles can eject high-pressure gas, and the nozzles of each cleaning nozzle are all towards the adsorption end of the
在一些实施例中,参考附图1至附图3,在具体实施中,吸附装置3还包括:至少两个导向杆32,导向杆32沿纵向延伸,且相互间隔设置于吸盘底座311的顶部,导向杆32与升降装置2沿纵向活动连接。In some embodiments, referring to accompanying
具体的,导向杆32可以但不限为一种圆杆,两个导向杆32可以左右对称的设置在底座12的顶部,当升降装置2带动吸附装置3进行上升或者下降操作时,导向杆32可以起到导向作用,使吸盘底座311可以沿竖直方向上下移动,而不会产生左右偏移,使吸盘底座311一直保持水平,保证吸盘底座311下侧的各个吸盘312的吸附端可以位于同一水平面,在吸附待转移玻璃时可以每个吸盘312都与待转移玻璃接触并吸附,保证吸附装置3的吸附效果。Specifically, the
实施例二Embodiment two
参考附图1至附图3,本发明的实施例二提出一种分拣系统,该包括:输送辊道4、多个堆垛板5和前诉堆垛机;其中,堆垛机位于输送辊道4的侧面或输送端,多个堆垛板5环绕堆垛机设置,堆垛机能够将输送辊道4上的待转移玻璃转移至一个堆垛板5上。With reference to accompanying drawing 1 to accompanying drawing 3, embodiment two of the present invention proposes a kind of sorting system, this comprises: Conveyor roller table 4, a plurality of stacking
具体的,堆垛机的升降装置2和吸附装置3的数量配合堆垛板5的数量设置,具体数量是堆垛板5的数量加一,堆垛板5的位置配合堆垛机设置,环绕在堆垛机的四周,当需要将待转移玻璃分拣为A、B、C三类时,可以设置四个升降装置2和吸附装置3,三个堆垛板5分别对应设置在相邻的三个吸附装置3的正下方,剩余的一个吸附装置3设置在传送辊道的正上方;在进行待转移玻璃的分拣时,堆垛机按照检测系统发出的产品品位信号将玻璃从辊道上取出进行分类堆垛,每从输送辊道4上吸持一块待转移玻璃,便通过转向装置1带着这块待转移玻璃做顺时针旋转,转至对应的堆垛板5时,可以将待转移玻璃放到该堆垛板5上,当经过三块堆垛板5后,会回到输送辊道4的上方,进行下一轮分拣,而且当第一个吸附装置3吸持待转移玻璃,从输送辊道4转向第一块堆垛板5上方时,第二个吸附装置3会移动到输送辊道4的上方,从输送辊道4上吸持待转移玻璃,可以进行连续的吸持分拣,加快待转移玻璃的分拣效率,增加生产效率。Specifically, the quantity of the
在一些实施例中,参考附图3,在具体实施中,还包括:传送装置6,设置于堆垛板5的底侧,传送装置6能够驱动堆垛板5沿水平方向移动。In some embodiments, referring to FIG. 3 , in a specific implementation, it further includes: a conveying
具体的,传送装置6可以由传送轨道和驱动机构构成,驱动机构可以带动位于传送轨道上方的堆垛板5进行水平位移;每个堆垛板5都设置在一个传送装置6上,通过传送装置6可以将完成分拣,且堆积一定数量的玻璃转移到下一个加工工位,不需要再增加人工搬运,节省了人力,便于分拣后的玻璃的转移,增加了工作效率。Concretely, the conveying
实施例三Embodiment Three
参考附图1至附图3,本发明的实施例三提出一种分拣方法,该包括:连续转移待转移玻璃;连续吸持待转移玻璃,并转动移走待转移玻璃,再放置于一个堆垛板5上。Referring to accompanying
具体的,堆垛机的多个吸附装置3按顺时针顺序依次从输送辊道4吸持待转移玻璃,每个吸持待转移玻璃的吸附装置3旋转至对应的堆垛板5上方,并将待转移玻璃放置在堆垛板5上,放下待转移玻璃的吸附装置3继续顺时针旋转,旋转一圈的吸附装置3再次从输送辊道4吸附新的待转移玻璃,可以缩短吸附装置3从最后一个堆垛板5回到输送辊道4的距离,减少吸附装置3的行程,缩短吸附装置3的移动时间,增加分拣效率,而且当第一个吸附装置3从输送辊道4移动到第一个堆垛板5上方后,第二个吸附装置3会移动到输送辊道4的上方,马上可以进行第二块待转移玻璃的分拣操作,使待转移玻璃的分拣操作可以连续作业,极大了提高了分拣效率,增加了玻璃的生产效率。Specifically, the plurality of
需要说明的是,在本说明书的描述中,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制;术语“连接”、“安装”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。It should be noted that in the description of this specification, the orientation or positional relationship indicated by the terms "upper", "lower" and so on is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description. Rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention; the terms "connected", "mounted", "fixed", etc. In a broad sense, for example, "connection" may be a fixed connection, a detachable connection, or an integral connection; it may be a direct connection or an indirect connection through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions of the terms "one embodiment", "some embodiments", "specific embodiments" and the like mean that specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the present invention In at least one embodiment or example of . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field can easily think of changes or replacements within the technical scope disclosed in the present invention, and should cover all Within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims (13)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116495482A (en) * | 2023-04-11 | 2023-07-28 | 江苏爱客思自动化科技有限公司 | Material transportation manipulator |
| CN117465980A (en) * | 2023-11-21 | 2024-01-30 | 龙泉市中泰汽车空调有限公司 | Automobile air conditioner clutch suction piece blanking collection equipment |
| CN118419613A (en) * | 2024-05-30 | 2024-08-02 | 湖北三行科技股份有限公司 | A kind of enamel thin plate palletizer |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116495482A (en) * | 2023-04-11 | 2023-07-28 | 江苏爱客思自动化科技有限公司 | Material transportation manipulator |
| CN116495482B (en) * | 2023-04-11 | 2023-10-20 | 江苏爱客思自动化科技有限公司 | Material transportation manipulator |
| CN117465980A (en) * | 2023-11-21 | 2024-01-30 | 龙泉市中泰汽车空调有限公司 | Automobile air conditioner clutch suction piece blanking collection equipment |
| CN117465980B (en) * | 2023-11-21 | 2024-05-24 | 龙泉市中泰汽车空调有限公司 | Automobile air conditioner clutch suction piece blanking collection equipment |
| CN118419613A (en) * | 2024-05-30 | 2024-08-02 | 湖北三行科技股份有限公司 | A kind of enamel thin plate palletizer |
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