CN116213279A - Magnetic flux automatic detection system - Google Patents

Magnetic flux automatic detection system Download PDF

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Publication number
CN116213279A
CN116213279A CN202211741044.0A CN202211741044A CN116213279A CN 116213279 A CN116213279 A CN 116213279A CN 202211741044 A CN202211741044 A CN 202211741044A CN 116213279 A CN116213279 A CN 116213279A
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CN
China
Prior art keywords
frame
workpiece
guide rail
pushing
station
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Granted
Application number
CN202211741044.0A
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Chinese (zh)
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CN116213279B (en
Inventor
徐锋
徐丹妮
胡利民
朱省甫
夏展鸿
邱钦海
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Dongguan Jiahao Magnetic Products Co ltd
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Dongguan Jiahao Magnetic Products Co ltd
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Priority to CN202211741044.0A priority Critical patent/CN116213279B/en
Publication of CN116213279A publication Critical patent/CN116213279A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The present application relates to the field of magnetic flux detection devices, and in particular to an automatic magnetic flux detection system. The key points of the technical scheme are as follows: the device comprises a frame, a separating mechanism, a conveying mechanism, a separating mechanism and a conveying mechanism, wherein the frame is provided with a transferring station, a defective product placing station and a good product placing station, the separating mechanism is arranged on the frame and used for accommodating a plurality of stacked workpieces and sequentially and independently sending the workpieces to the transferring station of the frame; the detection mechanism is arranged on the frame, is adjacent to the separation mechanism and is used for detecting the performance of the workpiece; and the transfer mechanism is movably arranged on the frame and used for grabbing a workpiece positioned at the transfer station and driving the workpiece to be detected at the detection mechanism, so that the detected workpiece is stacked in the defective product placing station or the good product placing station.

Description

Magnetic flux automatic detection system
Technical Field
The present application relates to the field of magnetic flux detection devices, and in particular to an automatic magnetic flux detection system.
Background
The magnetic product generally needs to undergo the steps of powder preparation, mixing, mould pressing, sintering, slicing, special-shaped processing, electroplating, magnetic punching, quality inspection, packaging and the like in the production process, wherein a quality element has a decisive effect on the quality of the produced magnetic product, and the method has wide popularization and application in the production process of the magnetic product.
At present, in the quality inspection and quality control process of magnetic products, the main function is to detect the magnetic value of the products, for example, the indexes such as coercive force, magnetic flux and magnetic strength are detected, so that the products meet the use requirements. In general, in the performance detection process, a gauss meter or a fluxgraph is required, and the magnetic parts are sequentially placed in the detection area of the detection instrument to obtain corresponding numerical indexes, and then the height of the indexes is judged to screen out qualified magnetic parts.
However, the above detection process usually requires personnel to cooperate with detection, the automation degree is low, the long-time continuous detection requirement of a large number of magnetic parts is difficult to meet, and the detection efficiency of the parts in the related technology has a large room for improvement.
Disclosure of Invention
In order to improve detection efficiency of a workpiece, the application provides an automatic magnetic flux detection system.
The application provides a magnetic flux automatic detection system adopts following technical scheme:
the magnetic flux automatic detection system comprises a rack, a separating mechanism and a magnetic flux automatic detection device, wherein the rack is provided with a transferring station, a defective product placing station and a good product placing station, and the separating mechanism is arranged on the rack and used for accommodating a plurality of stacked workpieces and sequentially and independently sending the workpieces to the transferring station of the rack; the detection mechanism is arranged on the frame, is adjacent to the separation mechanism and is used for detecting the performance of the workpiece; and the transfer mechanism is movably arranged on the frame and used for grabbing a workpiece positioned at the transfer station and driving the workpiece to be detected at the detection mechanism, so that the detected workpiece is stacked in the defective product placing station or the good product placing station.
Through adopting above-mentioned technical scheme, compare and adopt manual place a plurality of finished pieces in proper order in detection mechanism department, separating mechanism realizes independent autosegregation through a plurality of finished pieces that will stack, later under transfer mechanism's transfer effect, realizes sending into the detection voluntarily, carries out actions such as stack voluntarily, and the automation of detection action obtains great promotion, and the automated detection efficiency of finished piece obtains promoting.
Preferably, the separating mechanism comprises a pushing component and a separating piece; the separating piece is provided with a stacking channel and a separating channel, and the separating channel penetrates through two sides of the separating piece; the stacking channel penetrates through the separating piece, one end of the stacking channel is connected with the separating channel, and the stacked piece can be accommodated at the separating channel through the stacking channel; the pushing component is opposite to one end of the separation channel and is used for extending into the separation channel in a reciprocating manner so as to push a workpiece to move from the other end of the separation channel to the transfer station.
Through adopting above-mentioned technical scheme, stack the passageway and play the effect that supplies a plurality of finished pieces of waiting to detect to stack the holding, under pushing away the promotion effect of material subassembly, narrow separation channel can supply a finished piece to pass through, pushes away the material subassembly and finally shifts the finished piece to transfer station department in proper order.
Preferably, the transfer mechanism comprises a displacement part arranged on the frame; the clamping part is arranged at the displacement part and used for clamping the workpiece, and the displacement part is used for driving the clamping part to transversely move and lift.
By adopting the technical scheme, the displacement part provides the freedom of movement for the clamping part, so that the clamping part can execute a series of actions such as picking, placing, transferring and the like, and the automatic transfer of the workpieces is realized.
Preferably, the displacement part comprises a transverse linear module arranged on the frame; and the lifting linear module is arranged on the transverse moving linear module, and the clamping part is arranged at the lifting linear module.
Through adopting above-mentioned technical scheme, sideslip straight line module and lift straight line module all can realize the displacement of higher precision, and the size of finished piece can be less generally, is favorable to promoting finished piece operation precision like this.
Preferably, the clamping part comprises a clamping cylinder, a first clamping block and a second clamping block, the clamping cylinder is arranged on the displacement part, the first clamping block and the second clamping block are respectively arranged on the clamping cylinder, and the first clamping block and the second clamping block are provided with clamping grooves.
Through adopting above-mentioned technical scheme, the centre gripping cylinder can drive first grip block and second grip block to be close to each other or keep away from, and then realizes the centre gripping action, at this in-process, the centre gripping groove plays the effect of holding finished piece to be convenient for carry out the centre gripping to the finished piece, stability when the centre gripping obtains promoting.
Preferably, the feeding mechanism comprises a first feeding guide rail for placing the workpiece; one end of the second feeding guide rail is communicated with the first feeding guide rail, and the other end of the second feeding guide rail is communicated with the separator mechanism; and the pushing assembly is arranged on the frame and positioned above the first feeding guide rail and is used for pushing the workpiece into the second feeding guide rail from the first feeding guide rail in a reciprocating manner so as to enable the workpiece to move into the separating mechanism through the second feeding guide rail.
Through adopting above-mentioned technical scheme, first material loading guide rail can play the effect that is linked together with the external world, can cooperate structure such as assembly line to realize the automatic transshipment of finished piece, and under the drive of propelling movement subassembly and under the direction of second material loading guide rail this moment, realize the automatic material loading action of finished piece, the degree of automation in the testing process obtains further promotion.
Preferably, the pushing assembly comprises a pushing motor arranged on the frame; the swing frame is positioned above the first feeding guide rail, two sides of the swing frame are respectively and eccentrically connected with the frame in a rotating manner, the pushing motor is eccentrically connected with the swing frame, and the pushing motor is used for driving the swing frame to circularly swing; and the pushing clamp arm is arranged at the bottom of the swing frame and used for being in contact with a workpiece positioned on the first feeding guide rail and pushing the workpiece into the second feeding guide rail.
Through adopting above-mentioned technical scheme, promote the motor and can order about swing frame swing, later at swing frame wobbling in-process, drive propelling movement arm lock swing, the propelling movement arm lock promotes the finished piece to remove to realize pushing the finished piece to in the first material loading guide rail from second material loading guide rail, the action is succinct and sustainable.
Preferably, the device further comprises a material taking and stacking mechanism, wherein the material taking and stacking mechanism comprises a three-dimensional displacement assembly and is arranged on the frame; the transmission assemblies are at least two groups and are arranged on the frame and used for sending out the manufactured pieces; and the grabbing component is arranged on the three-dimensional displacement component and is positioned above the defective product placing station and the defective product placing station, the three-dimensional displacement component is used for driving the grabbing component to translate and lift in space, and the grabbing component is used for grabbing a workpiece from the defective product placing station and the defective product placing station to the transmission component.
Through adopting above-mentioned technical scheme, three-dimensional displacement subassembly is through order about grabbing the subassembly and go up and down and translational motion, and then can make snatch the subassembly and snatch the finished piece that is located the work station and place the work station department in good product in a flexible way, can place the finished piece in different transmission assembly departments afterwards, realizes the automatic ejection of compact of finished piece, is favorable to the automatic transfer of finished piece, and the degree of automation of system obtains further promotion.
Preferably, the grabbing component comprises a grabbing motor and is arranged on the three-dimensional displacement component; the rotary table is rotationally arranged at the grabbing three-dimensional displacement assembly, one side surface of the rotary table is provided with a spiral groove and is connected with the grabbing motor, and the grabbing motor is used for driving the rotary table to rotate; and the clamping heads are at least two groups, are slidably arranged on the three-dimensional displacement assembly and are provided with spiral teeth meshed with the spiral grooves.
Through adopting above-mentioned technical scheme, start and snatch the motor, snatch the motor and can drive the carousel rotation, under the intermeshing effect of helicla flute and helical tooth, can drive a plurality of chucks to be close to each other and keep away from to realize the centre gripping action, the action is high-efficient and stable.
Preferably, the transmission assembly comprises a transmission motor arranged on the frame; the driving shaft is rotatably arranged on the frame and is connected with the transmission motor; the driven shaft is rotatably arranged on the frame; and the transmission belt is respectively coated on the driving shaft and the driven shaft.
Through adopting above-mentioned technical scheme, start transmission motor, can drive the driving shaft and rotate, under the cooperation of driven shaft, the conveyer belt realizes rotating, places the finished piece in conveyer belt department this moment, can realize the automatic discharging of finished piece, the swift high efficiency of process.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the separating mechanism is used for carrying out single stripping on a plurality of stacked workpieces, the transferring mechanism is used for independently transferring the workpieces to the detecting mechanism for detection in an automatic translation, lifting and grabbing mode, the detected workpieces are respectively stacked at a defective product placing station or a good product placing station according to the detection result, the detection action is automated, and the detection efficiency is improved;
2. the swinging frame is driven to swing, and in the swinging process of the swinging frame, a workpiece positioned at the first feeding guide rail can be pushed, and the workpiece automatically enters the second feeding guide rail and finally moves to the separating mechanism, so that automatic feeding is realized, and the process is rapid and efficient;
3. the three-dimensional displacement assembly can drive the grabbing assembly to lift and move in a translational mode, and then the grabbing assembly can flexibly grab the workpieces located at the good product placement station and the defective product placement station, and then the workpieces can be placed at different transmission assembly positions, so that automatic discharging of the workpieces is achieved, and automatic transfer of the workpieces is facilitated.
Drawings
Fig. 1 is a schematic diagram of the structure of an automatic magnetic flux detection system in embodiment 1 of the present application.
Fig. 2 is a schematic structural view of a clamping portion in embodiment 1 of the present application.
Fig. 3 is a schematic structural view of an automatic magnetic flux detection system in embodiment 2 of the present application.
Fig. 4 is a schematic structural diagram of a feeding mechanism in embodiment 2 of the present application.
Fig. 5 is a schematic structural view of a material taking stacking mechanism in embodiment 2 of the present application.
Fig. 6 is a schematic view showing the structure of the grasping element in embodiment 2 of the present application.
Fig. 7 is a schematic structural view of the grabbing assembly and the connecting frame in embodiment 2 of the present application.
Reference numerals illustrate:
1. a frame; 11. a transfer station; 12. a defective product placing station; 13. a good product placing station;
2. a separation mechanism; 21. a pushing component; 211. a pushing cylinder; 212. a pushing rod; 22. a separating member; 221. stacking channels; 222. a separation channel;
3. a detection mechanism;
4. a transfer mechanism; 41. a displacement section; 411. a traversing linear module; 412. a lifting straight line module; 42. a clamping part; 421. a clamping cylinder; 422. a first clamping block; 423. a second clamping block; 424. a clamping groove;
5. a feeding mechanism; 51. a first feeding guide rail; 52. a second feeding guide rail; 53. a pushing assembly; 531. pushing a motor; 532. a swing frame; 533. pushing the clamping arm; 534. an eccentric connecting rod;
6. a material taking and stacking mechanism; 61. a three-dimensional displacement assembly; 611. a lifting cylinder; 612. a first linear module; 613. a second linear module; 62. a transmission assembly; 621. a transmission motor; 622. a driving shaft; 623. a driven shaft; 624. a transmission belt; 63. a grabbing component; 631. grabbing a motor; 632. a turntable; 6321. a spiral groove; 633. a chuck; 6331. spiral teeth;
7. and a connecting frame.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-7.
Example 1:
the embodiment of the application discloses an automatic magnetic flux detection system which is mainly used for realizing automatic detection of magnetic flux of magnetic workpieces, and for convenience of description, the magnetic workpieces are hereinafter referred to as workpieces for short.
Referring to fig. 1, the detection system includes a frame 1, a separation mechanism 2, a detection mechanism 3, and a transfer mechanism 4. Wherein the separating mechanism 2, the detecting mechanism 3 and the transferring mechanism 4 are respectively arranged on the frame 1, and the frame 1 plays a role of providing bearing positions for a plurality of mechanisms; specifically, the frame 1 has a platform structure in this embodiment, and the separating mechanism 2, the detecting mechanism 3, and the transferring mechanism 4 are respectively located on the platform.
In general, in the process of detecting a workpiece, the workpiece is subjected to steps of sintering, slicing, electroplating, magnetizing and the like, and at this time, in order to meet the convenience requirements in the storage and transportation processes, a plurality of independent workpieces are stacked into a strip shape usually by means of magnetism of the workpiece; the separating mechanism 2 serves on the one hand to accommodate a number of articles in a stacked arrangement, and on the other hand to individually strip individual articles from a plurality of stacked article strips for subsequent individual inspection.
In particular, the separating mechanism 2 comprises a pushing assembly 21 and a separating member 22. The separating element 22 has a block structure in the present embodiment, and the separating element 22 is fixedly mounted on the platform of the frame 1. The separating member 22 has a stacking passage 221 for passing the work pieces therethrough and a separating passage 222, the separating passage 222 penetrating the separating member 22 in the horizontal direction on opposite sides thereof and being located at the bottom of the separating member 22, and the separating passage 222 has the same height as the thickness of one of the work pieces, whereby it can be explained that one of the work pieces can be accommodated in the separating passage 222 to pass therethrough.
In addition, the stacking channel 221 penetrates the separating member 22 in the vertical direction, and one end of the stacking channel 221 is connected with the separating channel 222, so that a plurality of strip-shaped workpieces can be placed in the stacking channel 221 in a vertical state, and the inner wall of the stacking channel 221 can support the plurality of strip-shaped workpieces so as to reduce the possibility of tilting of the workpieces. At this time, since the stacking channel 221 communicates with the separation channel 222, the stacked articles can be accommodated in the separation channel 222 via the stacking channel 221, and the article located just below is located in the separation channel 222.
Further, the pushing assembly 21 is used to push a piece located in the separation channel 222 to the outside of the separating piece 22, so as to separate the piece, and for convenience of description, a position where the piece stays on the frame 1 after being pushed out is defined as a transfer station 11.
Specifically, the pushing assembly 21 includes a pushing cylinder 211 and a pushing rod 212 in the present embodiment, the pushing cylinder 211 is fixedly installed at the frame 1, and the pushing cylinder 211 faces the separating member 22; meanwhile, one end of the pushing rod 212 is fixedly connected with the pushing cylinder 211, and the other end of the pushing rod 212 faces one end of the separation channel 222, and at this time, the pushing assembly 21 is opposite to one end of the separation channel 222; the pushing cylinder 211 is started, the pushing cylinder 211 can drive the pushing rod 212 to extend into one end of the separation channel 222 in a reciprocating manner, and at this time, the end of the pushing rod 212 can push a workpiece from the other end of the separation channel 222 to the transfer station 11, so that a plurality of workpieces can be peeled off independently.
When the workpiece is independently reserved in the transfer station 11, the workpiece positioned on the transfer station 11 is transferred to the detection mechanism 3 through the transfer mechanism 4, so that automatic detection is realized; it should be noted that, the detecting mechanism 3 may use a gaussian meter, a magnetic flux meter, or other elements or devices, and in other embodiments, if it is desired to detect the remaining properties of the workpiece, the detecting mechanism may be replaced by a corresponding device for detecting a specific value, which is not limited herein. Meanwhile, the detection mechanism 3 is fixedly arranged on the frame 1, and the detection mechanism 3 and the separation mechanism 2 are adjacently arranged, so that the displacement formation of a workpiece is reduced, and the overall detection efficiency is improved.
With continued reference to fig. 1, to effect automated transfer of the parts, a transfer mechanism 4 is movably disposed on the frame 1. Specifically, the transfer mechanism 4 includes a displacement portion 41 and a clamping portion 42, the clamping portion 42 is disposed at the displacement portion 41, the displacement portion 41 is used for driving the clamping portion 42 to move laterally and lift, and the clamping portion 42 is used for grabbing the workpiece, so that the clamping portion 42 obtains a degree of freedom of movement in the three-dimensional space. For ease of description, a space rectangular coordinate system in x, y, and z directions is established, wherein a horizontal direction of a straight line in which the workpiece moves from the separating mechanism 2 to the detecting mechanism 3 is the x direction, and a vertical direction is the z direction.
The displacement portion 41 includes a traversing linear module 411 and a lifting linear module 412, where the traversing linear module 411 and the lifting linear module 412 may be a linear module in the form of a screw rod sliding table, and the linear module is driven to slide reciprocally by the driving sliding table, so as to better output displacement precision and meet the requirement of accurate displacement of the workpiece, where specific structures of the traversing linear module 411 and the lifting linear module 412 are not described herein, and in other embodiments, elements capable of implementing reciprocal movement may be selected, for example, linear module elements with a belt structure or linear module elements with a rack-and-pinion structure may be adopted.
In an actual use state, the traverse linear module 411 is fixedly mounted on the frame 1, and the length direction of the traverse linear module 411 extends along the x-axis direction, which indicates that the sliding table on the traverse linear module 411 can slide reciprocally along the x-axis direction. In addition, the lifting linear module 412 is fixedly installed on the sliding table of the traversing linear module 411, and the sliding table and the lifting movement of the lifting linear module 412 can also realize the translation motion when the lifting linear module 412 is lifted under the driving of the traversing linear module 411. At this time, the clamping portion 42 is disposed at the sliding table of the lifting linear module 412, and under the driving of the sliding table of the lifting linear module 412 and the matching of the sliding table of the traversing linear module 411, the clamping portion 42 can realize the lifting and the translation along the x direction, and the clamping portion 42 obtains the freedom of movement.
Referring to fig. 2, further, the clamping portion 42 is used to clamp the article. To achieve the above function, the clamping portion 42 includes a clamping cylinder 421, a first clamping block 422, and a second clamping block 423, where the clamping cylinder 421 is disposed on the displacement portion 41, and more specifically, the clamping cylinder 421 is fixedly installed at the sliding table of the lifting linear module 412; meanwhile, the clamping cylinder 421 has two output ends that can be close to and far away from each other, and the first clamping block 422 and the second clamping block 423 are respectively installed at the two output ends of the clamping cylinder 421, so that the first clamping block 422 and the second clamping block 423 can be close to and far away from each other to realize the clamping action.
For the stability when promoting clamping part 42 centre gripping finished piece, the centre gripping groove 424 has been seted up respectively to the bottom of first grip block 422 and second grip block 423, and two centre gripping grooves 424 are the symmetry setting to be open structure in one side, the open end of centre gripping groove 424 is used for supplying the finished piece to get into, and at this moment, in the in-process that first grip block 422 and second grip block 423 are close to each other, two centre gripping grooves 424 can splice each other to form the space that supplies the finished piece to hold.
In addition, during the process of clamping the workpiece, the clamping part 42 is driven to move to the transferring station 11, so that the opening of one side of the clamping groove 424 is opposite to the opening of the separation channel 222; at this time, a piece leaving from the separation channel 222 just enters the holding groove 424 from an opening at one side of the holding groove 424, then the first holding block 422 and the second holding block 423 are driven by the holding cylinder 421 to close to each other, so as to clamp the piece, then the transfer mechanism 4 drives the piece to move to the detection mechanism 3 for magnetic flux detection, and finally the pieces are stacked for subsequent collection and classification.
Referring back to fig. 1, in order to facilitate the detection, in this embodiment, the placement position of the detected workpiece is also set along the x-axis direction, and the placement position of the detected workpiece is located at the side of the detection mechanism 3 opposite to the separation mechanism 2, so that the transfer mechanism 4 can execute along the reciprocating track when executing the grabbing action, and the moving path is reasonable.
Meanwhile, for the convenience of screening of good product pieces and defective product pieces, the placement positions of different product pieces on the frame 1 are defined to be respectively provided with a defective product placement station 12 and a good product placement station 13, wherein the defective product placement station 12 is used for placing product pieces with detection values which cannot meet the use requirements, and the good product placement station 13 is used for placing product pieces with qualified detection. It should be noted that the number of the defective product placement stations 12 may be two, and the two defective product placement stations 12 are respectively used for placing the workpieces with higher detection values and lower detection values, so as to realize accurate screening. By stacking the products with different values at different transfer stations 11, accurate screening of the product quality is achieved, and the process is automatic and efficient.
It should be noted that, in the process of performing automatic detection, when the workpieces are stacked, the overall stacking height of the workpieces varies along with the detection action, and to implement the automatic detection process of the workpieces, the workpieces often need to be coordinated according to a corresponding control method.
Firstly, a controller can be additionally arranged in the system, the controller can be a PLC controller, and the controller is respectively and electrically connected with the separating mechanism 2, the detecting mechanism 3, the transferring mechanism 4 and the like. The controller can send a control signal to the separating mechanism 2 on one hand, and the pushing assembly 21 is controlled to start so as to realize the independent stripping action of the workpiece.
The controller then controls the moving position of the transfer mechanism 4 and the clamping action, and firstly adjusts the displacement distance of the clamping part 42 and the period of the clamping action, so that the clamping part 42 can be moved to the transfer station 11 before the manufactured part is separated to the transfer station 11; then, the clamping part 42 clamps the workpiece and drives the workpiece to move into the detection mechanism 3, at this time, the controller sends a control signal to the receiving end of the detection mechanism 3, the detection mechanism 3 detects the workpiece and generates a corresponding detection value, the detection value is fed back to the controller, and the controller reads the detection value of the detection mechanism 3 from the detection mechanism 3 and compares the detection value with a standard value to record the identification times and the detection result.
After analyzing the detection value, the controller then sends a control signal again to control the displacement part 41 to start, and the workpiece can be finally and selectively placed at the good product placing station 13 or the defective product placing station 12 by matching with the clamping part 42.
The implementation principle of the automatic magnetic flux detection system of embodiment 1 of the application is as follows: the separating mechanism 2 can strip a plurality of stacked workpieces and automatically push the workpieces to the transferring station 11; and then the transfer mechanism 4 clamps and drives the workpiece positioned in the transfer station 11 to the detection mechanism 3 for detection, and correspondingly places the workpiece in the good product placing station 13 or the defective product placing station 12 according to the detection result.
Example 2:
referring to fig. 3, the difference between the present embodiment and embodiment 1 is that the system further includes a feeding mechanism 5 and a material taking and stacking mechanism 6, which are used for realizing automatic feeding and discharging of the workpiece, so as to further improve the overall circulation efficiency of the workpiece.
Specifically, referring to fig. 3 and 4, the automatic feeding of the product is mainly achieved by the feeding mechanism 5, and the feeding mechanism 5 includes a first feeding rail 51 and a second feeding rail 52, and in this embodiment, the first feeding rail 51 and the second feeding rail 52 cooperate with each other to achieve guiding of the material into the stacking channel 221 of the separating mechanism 2. The first feeding guide rail 51 is a hard rail in this embodiment, the first feeding guide rail 51 is horizontally disposed, the first feeding guide rail 51 is fixedly mounted on the frame 1, a guide groove is concavely disposed at the top of the first feeding guide rail 51, the guide groove extends along the length direction of the first feeding guide rail 51, the guide grooves are respectively opened at two ends of the first feeding guide rail 51, at this time, an opening at one end of the first feeding guide rail 51 is close to the upper side of the separation channel 222, and a plurality of pieces stacked on each other can be horizontally disposed in the guide groove.
In addition, the second feeding guide rail 52 is in a circular tube structure, the second feeding guide rail 52 may be made of soft or hard materials, which is not limited herein, one end of the second feeding guide rail 52 is fixedly connected with the first feeding guide rail 51, and the inside of the second feeding guide rail 52 is communicated with the opening end of the first feeding guide rail 51. In addition, the other end of the second feeding rail 52 is bent downward, and the other end of the second feeding rail 52 is fixedly connected with the separating member 22, and at this time, the second feeding rail 52 is communicated with the stacking channel 221; if the article located at the first loading rail 51 is pushed to the second loading rail 52, the article may enter the separation channel 222 under the guidance of the second loading rail 52.
Based on this, the feeding mechanism 5 further includes a pushing component 53 for performing a pushing action, where the pushing component 53 is disposed on the frame 1 and located above the first feeding rail 51, and the pushing component 53 continuously pushes the workpiece into the second feeding rail 52 in a reciprocating pushing manner, so that the workpiece moves into the separating mechanism 2 via the second feeding rail 52.
Specifically, the pushing component 53 includes a pushing motor 531, a swinging frame 532, and a pushing clamp arm 533, where the pushing motor 531 is fixedly installed at the rack 1, and an output shaft of the pushing motor 531 is set along the y direction, and the output shaft of the pushing motor 531 can output torque. In addition, the swinging frame 532 is located above the first feeding guide rail 51, the swinging frame 532 is connected to the pushing motor 531, and the torque output by the pushing motor 531 is used for driving the swinging frame 532 to swing so as to push the workpiece to travel.
Specifically, the swing frame 532 has a tripod structure in the present embodiment, the length direction of the swing frame 532 is consistent with the x direction, the top of the swing frame 532 is eccentrically connected with the output shaft of the pushing motor 531, and two opposite sides of the swing frame 532 in the x direction are eccentrically and rotatably connected to the frame 1 respectively, specifically, an eccentric connecting rod 534 can be additionally arranged when eccentric connection is performed; on the one hand, an eccentric connecting rod 534 is located in the pushing motor 531 and the swinging frame 532, one end of the eccentric connecting rod 534 is rotationally connected with the swinging frame 532, meanwhile, the other end of the eccentric connecting rod 534 is fixedly connected with an output shaft of the pushing motor 531, and at the moment, the pushing motor 531 can drive the swinging frame 532 to circularly swing along a vertical plane; on the other hand, the rest of the eccentric connecting rods 534 are between the frame 1 and the swing frame 532, and both ends of the eccentric connecting rods 534 are respectively rotatably connected with the frame 1 and the swing frame 532, at this time, the eccentric connecting rods 534 can play a role of stabilizing the swing frame 532, so that the swing frame 532 is kept in a horizontal state during the swing process.
At this time, the swing frame 532 performs a closed-loop swing motion on a vertical reference plane in the three-dimensional space during the swing process, and when the swing frame 532 moves to the lowest point, a horizontal thrust is generated; meanwhile, the pushing clamp arm 533 is fixedly installed at the bottom of the swinging frame 532, the pushing clamp arm 533 is used for contacting with a workpiece located on the first feeding guide rail 51, the pushing clamp arm 533 moves synchronously along with the moving track of the swinging frame 532, when the swinging frame 532 is just close to the lowest point, the pushing clamp arm 533 contacts with the workpiece, and at the moment, pushing force is applied to the workpiece in the horizontal direction, so that the workpiece is pushed to move from the first feeding guide rail 51 into the second feeding guide rail 52.
Wherein, push arm 533 can be soft material structure, like materials such as silica gel or rubber, so when can making push arm 533 contact the finished piece, closely laminate in the finished piece through deformation space to promote mutual friction between the two, the stability of finished piece propelling movement in-process obtains promoting.
Referring to fig. 5, after the detection operation is completed, the workpiece is usually taken out from the defective product placement station 12 and the defective product placement station 13 manually, but such operation may cause a great limitation on the material discharging efficiency, and it is difficult to implement automatic transfer.
Based on this, the system further comprises a material handling and stacking mechanism 6 for automated blanking of the articles, the material handling and stacking mechanism 6 comprising a three-dimensional displacement assembly 61, a transport assembly 62 and a gripping assembly 63. Wherein, the transmission components 62 are disposed at the frame 1, and at least two groups, in this embodiment, three groups are selected for illustration; the three sets of conveying components 62 are arranged in parallel with each other and adjacent to the good placement station 13 and the defective placement station 12, respectively, and the conveying components 62 are used for conveying the workpieces to the outside of the frame 1.
Specifically, the transfer assembly 62 includes a transfer motor 621, a drive shaft 622, a driven shaft 623, and a transfer belt 624. Wherein, the transmission motor 621 is fixedly installed on the frame 1, the driving shaft 622 is rotatably installed on the frame 1 through a bearing seat, and the driving shaft 622 is fixedly connected with an output shaft of the transmission motor 621 through a coupling. At this time, the transmission motor 621 is started, and the transmission motor 621 drives the driving shaft 622 to rotate. Meanwhile, the driven shaft 623 is also rotatably mounted on the frame 1 through a bearing seat, the driven shaft 623 is closer to the good product placing station 13 than the driving shaft 622, the transmission belt 624 is respectively coated and arranged on the driving shaft 622 and the driven shaft 623, at this time, in the process of rotation of the driving shaft 622, under the cooperation of the driven shaft 623, the transmission belt 624 can be driven to rotate, and a workpiece is placed on the transmission belt 624, so that the transmission belt 624 can be operated.
The articles are transferred onto the conveyor belt 624 by the three-dimensional displacement assembly 61 and the gripping assembly 63 before being sent out to the frame 1. The three-dimensional displacement assembly 61 is located above the defective product placement station 12 and the defective product placement station 13, the grabbing assembly 63 is disposed on the three-dimensional displacement assembly 61, the three-dimensional displacement assembly 61 is used for driving the grabbing assembly 63 to translate and lift in space, the grabbing assembly 63 is provided with a degree of freedom of movement, and the grabbing assembly 63 is used for grabbing the workpiece from the defective product placement station 12 and the defective product placement station 13 to the transmission assembly 62.
Specifically, the three-dimensional displacement assembly 61 includes a lifting cylinder 611, a first linear module 612 and a second linear module 613, the first linear module 612 is fixedly mounted on the frame 1, and a moving direction of the sliding table of the first linear module 612 is consistent with the x direction; meanwhile, the second linear module 613 is fixedly installed at the sliding table of the first linear module 612, and driven by the first linear module 612, the second linear module 613 can be driven to reciprocate along the x direction; in addition, the lifting cylinder 611 is fixedly installed at the sliding table of the second linear module 613, and the telescopic rod of the lifting cylinder 611 is vertically downward and connected with the grabbing assembly 63. At this time, the lifting cylinder 611, the first linear module 612 and the second linear module 613 form an integral structure capable of flexibly moving in the x, y and z directions, which provides a basis for flexible displacement of the gripping module 63.
Referring to fig. 6 and 7, the grasping assembly 63 includes a grasping motor 631, a turntable 632, and a collet 633. Wherein, three-dimensional displacement subassembly 61 still includes link 7, and link 7 fixed mounting is in the telescopic link department of lift cylinder 611, and grabbing subassembly 63 accessible link 7 is connected with lift cylinder 611.
The grabbing motor 631 is fixedly installed on the connecting frame 7, and an output shaft of the grabbing motor 631 is vertically downward. In addition, carousel 632 rotates to set up in snatching three-dimensional displacement subassembly 61 department, and generally, carousel 632 is the disc structure, and carousel 632 accessible bearing rotation is installed in link 7, snatchs the output shaft of motor 631 and carousel 632 looks fixed connection, starts and snatchs motor 631, can drive carousel 632 to realize rotating.
At the same time, a spiral groove 6321 is formed on one side surface of the bottom of the turntable 632, and the spiral groove 6321 spirally extends from the outer side of the turntable 632 to the inner side; in addition, the collet 633 is slidably disposed at the three-dimensional displacement assembly 61, wherein the connecting frame 7 is provided with a chute, the extending direction of the chute is the same as the radius direction of the turntable 632, the collet 633 is slidably mounted in the chute, the collet 633 is integrally connected with a spiral tooth 6331, and the spiral tooth 6331 is meshed with the spiral groove 6321; at this time, during the rotation of the turntable 632, the collet 633 may be moved closer to or farther away from the middle of the turntable 632 than the middle of the turntable 632 due to the engagement of the spiral groove 6321 and the spiral teeth 6331.
At this time, at least two groups of chucks 633 and sliding grooves are disposed at the grabbing component 63, and three groups of chucks 633 are selected as examples in the embodiment, and during the rotation of the turntable 632, the multiple groups of chucks 633 can approach each other to clamp the periphery of the workpiece, so as to complete the clamping action.
The implementation principle of the embodiment 2 is as follows: driven by the pushing component 53, the workpiece can automatically move from the first feeding guide rail 51 to the second feeding guide rail 52, and then enter the separation channel 222 through the second feeding guide rail 52, so that automation and feeding are realized;
in addition, the three-dimensional displacement assembly 61 can provide a degree of freedom of movement for the grabbing assembly 63, so that the grabbing assembly 63 can transfer the workpieces at the defective product placement station 12 and the defective product placement station 13 to the transmission assembly 62, and automatic discharging is achieved.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.

Claims (10)

1. An automatic magnetic flux detection system comprising a frame (1), characterized in that: the machine frame (1) is provided with a transferring station (11), a defective product placing station (12) and a defective product placing station (13), and further comprises
The separating mechanism (2) is arranged on the frame (1) and used for accommodating a plurality of parts which are arranged in a stacked manner and sequentially and independently sending the parts to the transferring station (11);
the detection mechanism (3) is arranged on the frame (1) and is adjacent to the separation mechanism (2) for detecting the performance of the workpiece;
and the transfer mechanism (4) is movably arranged on the frame (1) and is used for grabbing a workpiece positioned at the transfer station (11) and driving the workpiece to be detected at the detection mechanism (3), so that the detected workpiece is stacked in the defective product placing station (12) or the defective product placing station (13).
2. An automatic magnetic flux detection system according to claim 1, wherein: the separating mechanism (2) comprises a pushing component (21) and a separating piece (22);
the separating piece (22) is provided with a stacking channel (221) and a separating channel (222), and the separating channel (222) penetrates through two sides of the separating piece (22); a stacking channel (221) penetrates through the separating piece (22) and one end of the stacking channel is connected with the separating channel (222), and a piece which is arranged in a stacking way can be accommodated at the separating channel (222) through the stacking channel (221);
the pushing component (21) is opposite to one end of the separation channel (222) and is used for extending into the separation channel (222) in a reciprocating mode so as to push a workpiece to move from the other end of the separation channel (222) to the transferring station (11).
3. An automatic magnetic flux detection system according to claim 1, wherein: the transfer mechanism (4) comprises
A displacement part (41) arranged on the frame (1);
and the clamping part (42) is arranged at the displacement part (41), the clamping part (42) is used for clamping a workpiece, and the displacement part (41) is used for driving the clamping part (42) to transversely move and lift.
4. A magnetic flux automatic detection system according to claim 3, wherein: the displacement portion (41) includes
A traversing linear module (411) arranged on the frame (1);
and a lifting straight line module (412) arranged on the transverse moving straight line module (411), wherein the clamping part (42) is arranged at the lifting straight line module (412).
5. A magnetic flux automatic detection system according to claim 3, wherein: clamping part (42) are including centre gripping cylinder (421), first grip block (422) and second grip block (423), centre gripping cylinder (421) set up in displacement portion (41), first grip block (422) with second grip block (423) set up respectively on centre gripping cylinder (421), first grip block (422) with have grip groove (424) on second grip block (423).
6. An automatic magnetic flux detection system according to claim 1, wherein: still include feed mechanism (5), feed mechanism (5) include
The first feeding guide rail (51) is used for placing a workpiece;
one end of the second feeding guide rail (52) is communicated with the first feeding guide rail (51), and the other end of the second feeding guide rail is communicated with the separating mechanism (2);
and the pushing assembly (53) is arranged on the frame (1) and above the first feeding guide rail (51) and is used for pushing the workpiece to the second feeding guide rail (52) from the first feeding guide rail (51) in a reciprocating manner so as to enable the workpiece to move into the separating mechanism (2) through the second feeding guide rail (52).
7. The automatic magnetic flux detection system of claim 6, wherein: the pushing assembly (53) comprises
A pushing motor (531) arranged on the frame (1);
the swinging frame (532) is positioned above the first feeding guide rail (51), two sides of the swinging frame (532) are respectively and eccentrically connected with the frame (1) in a rotating manner, the pushing motor (531) is eccentrically connected with the swinging frame (532), and the pushing motor (531) is used for driving the swinging frame (532) to circularly swing;
and a pushing clamp arm (533) arranged at the bottom of the swing frame (532) and used for contacting with a workpiece positioned in the first feeding guide rail (51) and pushing the workpiece into the second feeding guide rail (52).
8. An automatic magnetic flux detection system according to claim 1, wherein: the device also comprises a material taking and stacking mechanism (6), wherein the material taking and stacking mechanism (6) comprises
A three-dimensional displacement assembly (61) arranged on the frame (1);
the transmission assemblies (62) are at least two groups and are arranged on the frame (1) and used for sending out the manufactured pieces;
and the grabbing component (63) is arranged on the three-dimensional displacement component (61) and is positioned above the defective product placing station (12) and the defective product placing station (13), the three-dimensional displacement component (61) is used for driving the grabbing component (63) to translate and lift in space, and the grabbing component (63) is used for grabbing a workpiece from the defective product placing station (12) and the defective product placing station (13) to the transmission component (62).
9. The automatic magnetic flux detection system of claim 8, wherein: the gripping assembly (63) comprises
A gripping motor (631) provided to the three-dimensional displacement assembly (61);
the rotary table (632) is rotationally arranged at the grabbing three-dimensional displacement assembly (61), one side surface of the rotary table (632) is provided with a spiral groove (6321) and is connected with the grabbing motor (631), and the grabbing motor (631) is used for driving the rotary table (632) to rotate;
and at least two groups of chucks (633) slidably disposed on the three-dimensional displacement assembly (61) and having helical teeth (6331) engaged with the helical grooves (6321).
10. The automatic magnetic flux detection system of claim 8, wherein: the transmission assembly (62) comprises
A transmission motor (621) arranged on the frame (1);
the driving shaft (622) is rotatably arranged on the frame (1) and is connected with the transmission motor (621);
a driven shaft (623) rotatably provided to the frame (1);
and a transmission belt (624) that is respectively wrapped around the driving shaft (622) and the driven shaft (623).
CN202211741044.0A 2022-12-30 2022-12-30 Magnetic flux automatic detection system Active CN116213279B (en)

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