CN115714195A - Synchronous stacking equipment of pile modularization - Google Patents
Synchronous stacking equipment of pile modularization Download PDFInfo
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Abstract
Description
技术领域technical field
本发明的实施例涉及一种双极板及膜电极的堆叠设备,特别涉及一种电堆模块化同步堆叠设备。Embodiments of the present invention relate to a stacking device for bipolar plates and membrane electrodes, in particular to a modular synchronous stacking device for electric stacks.
背景技术Background technique
燃料电池电堆主要由双极板及膜电极以串联的形式交错堆叠而成,为保证整个电堆的功率,因此燃料电池电堆一般为多层结构,大功率的电堆一般会包含几百片双极板及膜电极。现如今市场上的燃料电池装堆设备,其堆叠方式一般为堆叠一片双极板在堆叠一片膜电极,装配一个电堆一般需要2个小时以上,随着燃料电池行业的发展,燃料电池电堆的需求量也在不断增大,因此现如今采用单台的装配设备由于其效率较低,已经越来越不能满足批量生产的需要。The fuel cell stack is mainly composed of bipolar plates and membrane electrodes stacked in series. In order to ensure the power of the entire stack, the fuel cell stack is generally a multi-layer structure, and a high-power stack generally contains hundreds of bipolar plates and membrane electrodes. The fuel cell stacking equipment on the market today generally stacks a bipolar plate and a membrane electrode. It usually takes more than 2 hours to assemble a stack. With the development of the fuel cell industry, the fuel cell stack The demand is also increasing, so today's single assembly equipment is increasingly unable to meet the needs of mass production due to its low efficiency.
发明内容Contents of the invention
本发明的实施方式的目的在于提供一种生产效率较高,能够解决单台装堆设备的效率低下问题,本发明中的电堆模块化同步堆叠设备,能够提高电堆的装配效率,提高电堆的产能及降低电堆的生产成本。The purpose of the embodiments of the present invention is to provide a high production efficiency that can solve the problem of low efficiency of a single stacking equipment. The stack modular synchronous stacking equipment in the present invention can improve the assembly efficiency of the stack and improve the efficiency of the stack. The production capacity of the stack and reduce the production cost of the stack.
为了实现上述目的,本发明的实施方式设计了一种电堆模块化同步堆叠设备,包括:In order to achieve the above purpose, an embodiment of the present invention designs a modularized synchronous stacking device for electric stacks, including:
环形同步传送装置,在所述的电堆模块化同步堆叠设备中设置所述的环形同步传送装置;所述的环形同步传送装置呈回转形设置;Ring-shaped synchronous transmission device, the ring-shaped synchronous transmission device is set in the stack modular synchronous stacking equipment; the ring-shaped synchronous transmission device is arranged in a rotary shape;
双极板同步抓取模块,沿着所述的环形同步传送装置的环形两侧设置所述的双极板同步抓取模块;A bipolar plate synchronous grasping module, the bipolar plate synchronous grasping module is arranged along the ring sides of the circular synchronous conveying device;
双极板料仓;在所述的双极板同步抓取模块的一侧,沿着所述的环形同步传送装置的环形两侧设置所述双极板料仓;A bipolar plate silo; on one side of the bipolar plate synchronous grasping module, the bipolar plate silo is arranged along both sides of the annular synchronous conveying device;
膜电极同步抓取模块,在所述的双极板料仓的一侧,沿着所述的环形同步传送装置的环形两侧设置所述膜电极同步抓取模块;Membrane electrode synchronous grasping module, the membrane electrode synchronous grasping module is arranged on one side of the bipolar plate silo along the ring sides of the circular synchronous conveying device;
膜电极料仓,在所述的膜电极同步抓取模块的一侧,沿着所述的环形同步传送装置的环形两侧设置所述膜电极料仓;Membrane electrode silo, on one side of the membrane electrode synchronous grasping module, the membrane electrode silo is arranged along both sides of the annular synchronous conveying device;
在所述的双极板料仓内放置双极板;在所述的膜电极料仓内放置膜电极;placing a bipolar plate in the bipolar plate bin; placing a membrane electrode in the membrane electrode bin;
所述的双极板同步抓取模块抓取所述的双极板后,通过双极板定位装置重新定位后,将所述的双极板放置在所述的环形同步传送装置上的定位安装夹具中;;After the bipolar plate synchronous grasping module grabs the bipolar plate, after being repositioned by the bipolar plate positioning device, the bipolar plate is placed on the circular synchronous conveying device for positioning installation in fixture;
所述的膜电极同步抓取模块抓取所述的膜电极后,通过膜电极定位装置重新定位后,将所述的膜电极放置在所述的环形同步传送装置上的定位安装夹具中所述的双极板的上方进行堆叠;After the membrane electrode synchronous grabbing module grabs the membrane electrode, after repositioning by the membrane electrode positioning device, the membrane electrode is placed on the positioning installation fixture on the circular synchronous conveying device. Stacked on top of the bipolar plate;
堆叠压装模块,在所述的环形同步传送装置的一端设置所述的堆叠压装模块;Stacking and pressing modules, the stacking and pressing modules are arranged at one end of the circular synchronous conveying device;
双极板及膜电极堆叠物料抓取模块,在所述的环形同步传送装置的一端上设置所述的双极板及膜电极堆叠物料抓取模块;所述的双极板及膜电极堆叠物料抓取模块拾取在所述的环形同步传送装置上的定位安装夹具中堆叠后的双极板及膜电极,放置到所述的堆叠压装模块中进行压装。Bipolar plate and membrane electrode stacking material grabbing module, the bipolar plate and membrane electrode stacking material grabbing module is set on one end of the ring-shaped synchronous conveying device; the bipolar plate and membrane electrode stacking material grabbing module The grabbing module picks up the stacked bipolar plates and membrane electrodes in the positioning and installation jig on the circular synchronous conveying device, and places them in the stacking and pressing module for pressing.
进一步,在所述的膜电极料仓和所述的双极板料仓的后侧设置上料小车。Further, a feeding trolley is arranged on the rear side of the membrane electrode storage bin and the bipolar plate storage bin.
进一步,所述的环形同步传送装置,还包括:Further, the circular synchronous transmission device also includes:
环形同步框架,在所述的电堆模块化同步堆叠设备上设置所述的环形同步框架;An annular synchronous frame, the annular synchronous frame is set on the stack modular synchronous stacking device;
环形同步驱动电机,在所述的环形同步框架的下方固定所述的环形同步驱动电机的外壳;An annular synchronous drive motor, fixing the shell of the annular synchronous drive motor under the annular synchronous frame;
环形同步驱动主动轮,在所述的环形同步框架的一侧固定所述的环形同步驱动主动轮;An annular synchronously driving driving wheel, the annular synchronously driving driving wheel is fixed on one side of the annular synchronous frame;
环形同步驱动被动轮,在所述的环形同步框架的另一侧固定所述的环形同步驱动被动轮;ring-shaped synchronously driven driven wheels, and the ring-shaped synchronously driven driven wheels are fixed on the other side of the ring-shaped synchronous frame;
环形同步带,在所述的环形同步驱动主动轮与所述的环形同步驱动被动轮上设置所述的环形同步带;An endless synchronous belt, the endless synchronous belt is arranged on the said annular synchronous driving driving wheel and the said annular synchronous driving driven wheel;
环形导轨,在所述的环形同步框架上方,沿着所述的环形同步框架的形状平行固定所述环形导轨;An annular guide rail, above the annular synchronous frame, parallelly fixes the annular guide rail along the shape of the annular synchronous frame;
环形滑块,在所述的环形导轨上活动连接所述的环形滑块;在所述的环形滑块的侧面通过托盘连接件与所述的环形同步带固定连接,所述的环形同步带带动所述的环形滑块沿着所述的环形导轨环形滑动;The annular slider is movably connected to the annular slider on the annular guide rail; the side of the annular slider is fixedly connected to the annular synchronous belt through a tray connector, and the annular synchronous belt drives The annular slider slides annularly along the annular guide rail;
回转托盘,在所述的环形滑块上固定所述的回转托盘;在所述的回转托盘上固定所述的定位安装夹具。The rotary tray is fixed on the annular slider; the positioning and installation fixture is fixed on the rotary tray.
进一步,所述的双极板同步抓取模块,还包括:Further, the bipolar plate synchronous grasping module also includes:
双极板同步抓取模块底板,在所述的双极板同步抓取模块的底部固定所述双极板同步抓取模块底板;The bottom plate of the bipolar plate synchronous grasping module is fixed at the bottom of the bipolar plate synchronous grasping module;
第一直线电机模块,在所述的双极板同步抓取模块底板的一侧横向固定所述的第一直线电机模块;The first linear motor module, laterally fixing the first linear motor module on one side of the bottom plate of the synchronous grasping module of the bipolar plate;
双极板同步堆叠结构,在所述的第一直线电机模块的一端上活动连接所述的双极板同步堆叠结构;A synchronous stacking structure of bipolar plates, which is movably connected to the synchronous stacking structure of bipolar plates on one end of the first linear motor module;
双极板伺服取料结构,在所述的第一直线电机模块的另一端上活动连接所述的双极板伺服取料结构;A bipolar plate servo retrieving structure is movably connected to the bipolar plate servo retrieving structure on the other end of the first linear motor module;
所述的膜电极同步抓取模块,还包括:The membrane electrode synchronous grasping module also includes:
膜电极同步抓取模块底板,在所述的膜电极同步抓取模块的底部固定所述膜电极同步抓取模块底板;The bottom plate of the membrane electrode synchronous grasping module, the bottom plate of the membrane electrode synchronous grasping module is fixed at the bottom of the membrane electrode synchronous grasping module;
第二直线电机模块,在所述的膜电极同步抓取模块底板的一侧横向固定所述的第二直线电机模块;A second linear motor module, laterally fixing the second linear motor module on one side of the bottom plate of the membrane electrode synchronous grasping module;
膜电极同步堆叠结构,在所述的第二直线电机模块的一端上活动连接所述的膜电极同步堆叠结构;A membrane electrode synchronous stack structure, which is movably connected to the membrane electrode synchronous stack structure on one end of the second linear motor module;
膜电极伺服取料结构,在所述的第二直线电机模块的另一端上活动连接所述的膜电极伺服取料结构。The membrane electrode servo feeding structure is movably connected to the membrane electrode servo feeding structure on the other end of the second linear motor module.
进一步,所述的双极板同步堆叠结构,还包括:Further, the synchronous stacking structure of bipolar plates also includes:
第一直线电机模块活动底座,在所述的第一直线电机模块上设置所述的第一直线电机模块活动底座;The movable base of the first linear motor module, the movable base of the first linear motor module is set on the first linear motor module;
双极板同步抓取支架,在所述的第一直线电机模块活动底座上固定所述双极板同步抓取支架;A bipolar plate synchronous grasping support, fixing the bipolar plate synchronous grasping support on the movable base of the first linear motor module;
双极板同步抓取滑轨,在所述的双极板同步抓取支架上固定所述的双极板同步抓取滑轨;The bipolar plate synchronous grabbing slide rail is fixed on the bipolar plate synchronous grabbing bracket to fix the bipolar plate synchronous grabbing slide rail;
双极板同步抓取滑块,在所述的双极板同步抓取滑轨上活动连接所述的双极板同步抓取滑块;The bipolar plate synchronous grabbing slider is movably connected to the bipolar plate synchronous grabbing slide on the bipolar plate synchronous grabbing slide rail;
双极板堆叠抓手固定板,在所述的双极板同步抓取滑块上固定所述双极板堆叠抓手固定板;The bipolar plate stacking gripper fixing plate is used to fix the bipolar plate stacking gripper fixing plate on the bipolar plate synchronous grabbing slider;
双极板堆叠抓手,在所述的双极板堆叠抓手固定板的一端固定所述的双极板堆叠抓手;A bipolar plate stacking gripper, fixing the bipolar plate stacking gripper at one end of the bipolar plate stacking gripper fixing plate;
双极板堆叠气缸,在所述的第一直线电机模块活动底座上固定所述的双极板堆叠气缸的缸体;所述的双极板堆叠气缸的活塞杆固定在所述的双极板堆叠抓手固定板的一侧。A bipolar plate stack cylinder, the cylinder body of the bipolar plate stack cylinder is fixed on the movable base of the first linear motor module; the piston rod of the bipolar plate stack cylinder is fixed on the bipolar The board stacking gripper secures one side of the board.
所述的双极板伺服取料结构,还包括:The bipolar plate servo retrieving structure also includes:
第二直线电机模块活动底座,在所述的第一直线电机模块上设置所述的第二直线电机模块活动底座;The movable base of the second linear motor module, the movable base of the second linear motor module is set on the first linear motor module;
双极板伺服取料支架,在所述的第二直线电机模块活动底座上固定所述双极板伺服取料支架;A bipolar plate servo retrieving support, fixing the bipolar plate servo retrieving support on the movable base of the second linear motor module;
双极板伺服取料滑轨,在所述的双极板伺服取料支架的一侧固定所述的双极板伺服取料滑轨;The bipolar plate servo retrieving slide rail is fixed on one side of the bipolar plate servo retrieving support;
双极板伺服取料滑块,在所述的双极板伺服取料滑轨上活动连接所述的双极板伺服取料滑块;The bipolar plate servo retrieving slider is movably connected to the bipolar plate servo retrieving slider on the bipolar plate servo retrieving slide rail;
双极板取料伺服电机模块,在所述的双极板伺服取料支架的另一侧固定所述的双极板取料伺服电机模块;A bipolar plate feeding servo motor module, fixing the bipolar plate feeding servo motor module on the other side of the bipolar plate servo feeding bracket;
双极板取料抓手固定板,在所述的双极板伺服取料滑块上固定所述双极板取料抓手固定板;所述的双极板取料伺服电机模块的移动端与所述的双极板取料抓手固定板固定;所述的双极板取料伺服电机模块驱动所述的双极板取料抓手固定板在所述双极板伺服取料滑轨上滑动;The bipolar plate retrieving handle fixing plate is fixed on the bipolar plate servo retrieving slider; the bipolar plate retrieving grab handle fixing plate is fixed; The bipolar plate retrieving handle fixing plate is fixed; the bipolar plate retrieving servo motor module drives the bipolar plate retrieving handle fixing plate to slide on the bipolar plate servo retrieving slide rail;
双极板取料抓手,在所述的双极板取料抓手固定板的一端固定所述的双极板取料抓手。The bipolar plate retrieving handle is fixed at one end of the bipolar plate retrieving handle fixing plate.
进一步,所述的膜电极同步堆叠结构,还包括:Further, the membrane electrode synchronous stack structure also includes:
第三直线电机模块活动底座,在所述的第二直线电机模块上设置所述的第三直线电机模块活动底座;The movable base of the third linear motor module, the movable base of the third linear motor module is set on the second linear motor module;
膜电极同步抓取支架,在所述的第三直线电机模块活动底座上固定所述膜电极同步抓取支架;Membrane electrode synchronous grasping support, fixing the membrane electrode synchronous grasping support on the movable base of the third linear motor module;
膜电极同步抓取滑轨,在所述的膜电极同步抓取支架上固定所述的膜电极同步抓取滑轨;Membrane electrode synchronous grasping slide rail, fixing the membrane electrode synchronous grasping slide rail on the membrane electrode synchronous grasping bracket;
膜电极同步抓取滑块,在所述的膜电极同步抓取滑轨上活动连接所述的膜电极同步抓取滑块;The membrane electrode synchronous grasping slider is movably connected to the membrane electrode synchronous grasping slider on the membrane electrode synchronous grasping slide rail;
膜电极堆叠抓手固定板,在所述的膜电极同步抓取滑块上固定所述膜电极堆叠抓手固定板;a membrane electrode stacking gripper fixing plate, fixing the membrane electrode stacking gripper fixing plate on the membrane electrode synchronous grabbing slider;
膜电极堆叠抓手,在所述的膜电极堆叠抓手固定板的一端固定所述的膜电极堆叠抓手;a membrane electrode stacking gripper, fixing the membrane electrode stacking gripper at one end of the membrane electrode stacking gripper fixing plate;
膜电极堆叠气缸,在所述的第三直线电机模块活动底座上固定所述的膜电极堆叠气缸的缸体;所述的膜电极堆叠气缸的活塞杆固定在所述的膜电极堆叠抓手固定板的一侧。Membrane electrode stack cylinder, the cylinder body of the membrane electrode stack cylinder is fixed on the movable base of the third linear motor module; the piston rod of the membrane electrode stack cylinder is fixed on the membrane electrode stack gripper side of the board.
所述的膜电极伺服取料结构,还包括:The membrane electrode servo feeding structure also includes:
第四直线电机模块活动底座,在所述的第二直线电机模块上设置所述的第四直线电机模块活动底座;The movable base of the fourth linear motor module, the movable base of the fourth linear motor module is set on the second linear motor module;
膜电极伺服取料支架,在所述的第四直线电机模块活动底座上固定所述膜电极伺服取料支架;Membrane electrode servo feeding bracket, fixing the membrane electrode servo feeding bracket on the movable base of the fourth linear motor module;
膜电极伺服取料滑轨,在所述的膜电极伺服取料支架的一侧固定所述的膜电极伺服取料滑轨;Membrane electrode servo feeding slide, fixing the membrane electrode servo feeding slide on one side of the membrane electrode servo feeding support;
膜电极伺服取料滑块,在所述的膜电极伺服取料滑轨上活动连接所述的膜电极伺服取料滑块;The membrane electrode servo feeding slider is movably connected to the membrane electrode servo feeding slider on the membrane electrode servo feeding slide rail;
膜电极取料伺服电机模块,在所述的膜电极伺服取料支架的另一侧固定所述的膜电极取料伺服电机模块;Membrane electrode feeding servo motor module, fixing the membrane electrode feeding servo motor module on the other side of the membrane electrode servo feeding bracket;
膜电极取料抓手固定板,在所述的膜电极伺服取料滑块上固定所述膜电极取料抓手固定板;所述的膜电极取料伺服电机模块的移动端与所述的膜电极取料抓手固定板固定;所述的膜电极取料伺服电机模块驱动所述的膜电极板取料抓手固定板在所述膜电极伺服取料滑轨上滑动;The fixed plate of the membrane electrode feeding gripper is fixed on the membrane electrode servo feeding slider; the moving end of the membrane electrode feeding servo motor module is connected to the The fixed plate of the membrane electrode feeding gripper is fixed; the membrane electrode feeding servo motor module drives the membrane electrode feeding gripper fixing plate to slide on the membrane electrode servo feeding slide rail;
膜电极取料抓手,在所述的膜电极取料抓手固定板的一端固定所述的膜电极取料抓手。Membrane electrode fetching gripper, the membrane electrode fetching gripper is fixed at one end of the membrane electrode fetching gripper fixing plate.
进一步,所述的双极板定位装置,还包括:Further, the described bipolar plate positioning device also includes:
双极板底部平台,在所述的双极板定位装置的底部设置所述的双极板底部平台;The bottom platform of the bipolar plate, the bottom platform of the bipolar plate is set at the bottom of the bipolar plate positioning device;
第一支撑柱,在所述的双极板底部平台的四个角落上固定所述的第一支撑柱的一端;The first support column, fixing one end of the first support column on the four corners of the bottom platform of the bipolar plate;
第一定位平台板,在所述的第一支撑柱的另一端上固定所述的第一定位平台板;The first positioning platform board, the first positioning platform board is fixed on the other end of the first support column;
第一伺服夹紧伺服缸,在所述的双极板底部平台上沿着所述的双极板底部平台的中心轴线固定所述的第一伺服夹紧伺服缸;The first servo clamping servo cylinder is fixed on the bottom platform of the bipolar plate along the central axis of the bottom platform of the bipolar plate;
第一定位块,在所述的第一伺服夹紧伺服缸的移动块上固定所述的第一定位块;所述的第一定位块穿过第一定位平台板;所述的第一定位块设置在双极板定位孔的一侧边缘;所述的第一定位块推动双极板在所述的双极板定位孔中完成定位;The first positioning block, the first positioning block is fixed on the moving block of the first servo clamping servo cylinder; the first positioning block passes through the first positioning platform plate; the first positioning The block is arranged on one side edge of the positioning hole of the bipolar plate; the first positioning block pushes the bipolar plate to complete positioning in the positioning hole of the bipolar plate;
第一支架,在所述的双极板底部平台上沿着所述的双极板底部平台的中心轴线固定所述的第一支架;a first support, fixing the first support on the bottom platform of the bipolar plate along the central axis of the bottom platform of the bipolar plate;
第二伺服夹紧伺服缸,在所述的第一支架上固定所述的第二伺服夹紧伺服缸;所述的第一伺服夹紧伺服缸与所述的第二伺服夹紧伺服缸垂直设置;The second servo clamping servo cylinder, the second servo clamping servo cylinder is fixed on the first bracket; the first servo clamping servo cylinder is perpendicular to the second servo clamping servo cylinder set up;
第三定位块,在所述的第二伺服夹紧伺服缸的移动块上固定所述的第三定位块;所述的第三定位块同样穿过第一定位平台板,所述的第三定位块设置在双极板定位孔的两侧;The third positioning block, the third positioning block is fixed on the moving block of the second servo clamping servo cylinder; the third positioning block also passes through the first positioning platform plate, and the third positioning block The positioning blocks are arranged on both sides of the positioning hole of the bipolar plate;
所述的膜电极定位装置,还包括:The membrane electrode positioning device also includes:
膜电极底部平台,在所述的膜电极定位装置的底部设置所述的膜电极底部平台;Membrane electrode bottom platform, the membrane electrode bottom platform is set at the bottom of the membrane electrode positioning device;
第二支撑柱,在所述的膜电极底部平台的四个角落上固定所述的第二支撑柱的一端;The second support column, fixing one end of the second support column on the four corners of the bottom platform of the membrane electrode;
第二定位平台板,在所述的第二支撑柱的另一端上固定所述的第二定位平台板;The second positioning platform board, the second positioning platform board is fixed on the other end of the second support column;
第三伺服夹紧伺服缸,在所述的膜电极底部平台上沿着所述的膜电极底部平台的中心轴线固定所述的第三伺服夹紧伺服缸;The third servo clamping servo cylinder, fixing the third servo clamping servo cylinder on the bottom platform of the membrane electrode along the central axis of the bottom platform of the membrane electrode;
第二定位块,在所述的第三伺服夹紧伺服缸的移动块上固定所述的第二定位块;所述的第二定位块穿过第二定位平台板;所述的第二定位块设置在双极板定位孔的另一侧边缘;所述的第二定位块推动双极板在所述的定位孔中完成定位;The second positioning block, the second positioning block is fixed on the moving block of the third servo clamping servo cylinder; the second positioning block passes through the second positioning platform plate; the second positioning block The block is arranged on the other edge of the positioning hole of the bipolar plate; the second positioning block pushes the bipolar plate to complete positioning in the positioning hole;
第二支架,在所述的膜电极底部平台上沿着所述的膜电极底部平台的中心轴线固定所述的第二支架;a second support, fixing the second support on the bottom platform of the membrane electrode along the central axis of the bottom platform of the membrane electrode;
第四伺服夹紧伺服缸,在所述的第二支架上固定所述的第四伺服夹紧伺服缸;所述的第三伺服夹紧伺服缸与所述的第四伺服夹紧伺服缸垂直设置;The fourth servo clamping servo cylinder, the fourth servo clamping servo cylinder is fixed on the second bracket; the third servo clamping servo cylinder is perpendicular to the fourth servo clamping servo cylinder set up;
第四定位块,在所述的第四伺服夹紧伺服缸的移动块上固定所述的第四定位块,所述的第四定位块同样穿过第二定位平台板,所述的第四定位块设置在膜电极定位孔的两侧。The fourth positioning block, the fourth positioning block is fixed on the moving block of the fourth servo clamping servo cylinder, the fourth positioning block also passes through the second positioning platform plate, the fourth positioning block The positioning blocks are arranged on both sides of the positioning hole of the membrane electrode.
进一步,所述的双极板料仓,还包括:Further, the bipolar plate silo also includes:
第一底部框架,在所述的双极板料仓的下方设置所述的第一底部框架;The first bottom frame, the first bottom frame is set under the bipolar plate bin;
第一双极板电动滚筒,在所述的第一底部框架上方的一侧设置所述的第一双极板电动滚筒;构成待料位;The first bipolar plate electric drum, the first bipolar plate electric drum is arranged on the side above the first bottom frame; it constitutes the material waiting level;
第二双极板电动滚筒,在所述的第一底部框架上方的一侧设置所述的第二双极板电动滚筒;构成取料位;The second bipolar plate motorized drum is provided with the second bipolar plate motorized drum on one side above the first bottom frame; forming a material taking level;
双极板托盘,在所述的第一双极板电动滚筒上设置所述的双极板托盘;A bipolar plate tray, the bipolar plate tray is set on the first bipolar plate electric drum;
第一推料气缸,在所述的第一底部框架的一侧,在所述的第一双极板电动滚筒和所述第二双极板电动滚筒的后侧,设置所述的第一推料气缸The first pusher cylinder is set on one side of the first bottom frame, on the rear side of the first bipolar plate electric drum and the second bipolar plate electric drum, and sets the first pusher Material cylinder
第一推杆,在所述的第一推料气缸上固定所述的第一推杆,在所述的第一推料气缸推动第一推杆将所述的双极板托盘从所述的第一双极板电动滚筒推到所述的第二双极板电动滚筒;在所述的第一双极板电动滚筒和所述的第二双极板电动滚筒之间活动连接第一导向块;The first push rod, the first push rod is fixed on the first push material cylinder, and the first push rod is pushed by the first push material cylinder to move the bipolar plate tray from the The first bipolar plate electric drum is pushed to the second bipolar electric drum; the first guide block is movably connected between the first bipolar electric drum and the second bipolar electric drum ;
双极板定位杆,在所述的双极板托盘上固定所述的双极板定位杆;在所述的双极板定位杆上套入双极板;Bipolar plate positioning rod, fixing the bipolar plate positioning rod on the bipolar plate tray; inserting the bipolar plate on the bipolar plate positioning rod;
所述的膜电极料仓,还包括:The membrane electrode silo also includes:
第二底部框架,在所述的膜电极料仓的下方设置所述的第二底部框架;a second bottom frame, the second bottom frame is arranged below the membrane electrode silo;
第一膜电极电动滚筒,在所述的第二底部框架上方的一侧设置所述的第一膜电极电动滚筒;构成待料位;The first membrane electrode electric drum, the first membrane electrode electric drum is arranged on the side above the second bottom frame; it constitutes the waiting material level;
第二膜电极电动滚筒,在所述的第二底部框架上方的一侧设置所述的第二膜电极电动滚筒;构成待料位;The second membrane electrode electric drum, the second membrane electrode electric drum is arranged on the side above the second bottom frame; it constitutes the material waiting level;
膜电极托盘,在所述的第一膜电极电动滚筒上设置所述的膜电极托盘;Membrane electrode tray, the membrane electrode tray is set on the first membrane electrode motorized drum;
第二推料气缸,在所述的第二底部框架的一侧,在所述的第一膜电极电动滚筒和所述第二膜电极电动滚筒的后侧,设置所述的第二推料气缸The second material pushing cylinder, on one side of the second bottom frame, on the rear side of the first membrane electrode electric drum and the second membrane electrode electric drum, the second pushing cylinder is set
第二推杆,在所述的第二推料气缸上固定所述的第二推杆,在所述的第二推料气缸推动第二推杆将所述的膜电极托盘从所述的第一膜电极电动滚筒推到所述的第二膜电极电动滚筒;The second push rod, the second push rod is fixed on the second push cylinder, and the second push rod is pushed by the second push cylinder to move the membrane electrode tray from the first A membrane electrode electric drum is pushed to the second membrane electrode electric drum;
膜电极定位杆,在所述的膜电极托盘上固定所述的膜电极定位杆;在所述的膜电极定位杆上套入膜电极。Membrane electrode positioning rod, fixing the membrane electrode positioning rod on the membrane electrode tray; inserting the membrane electrode into the membrane electrode positioning rod.
进一步,所述的双极板及膜电极堆叠物料抓取模块,还包括:Further, the bipolar plate and membrane electrode stack material grasping module also includes:
抓取六轴机器人,在所述的双极板及膜电极堆叠物料抓取模块上设置所述的抓取六轴机器人;grabbing a six-axis robot, setting the grabbing six-axis robot on the bipolar plate and membrane electrode stack material grabbing module;
机器人连接件,在所述的抓取六轴机器人的第六轴上固定所述的机器人连接件;A robot connector, fixing the robot connector on the sixth axis of the grasping six-axis robot;
安装基准板,在所述的机器人连接件的下方固定所述的安装基准板;Installing the reference plate, fixing the installation reference plate below the robot connector;
推出气缸,在所述的安装基准板的两端固定所述的推出气缸的缸体;Push out the cylinder, and fix the cylinder block of the push-out cylinder at the two ends of the installation reference plate;
抓取气缸,在所述推出气缸的活塞轴上固定所述抓取气缸的缸体;Grab the cylinder, and fix the cylinder body of the grab cylinder on the piston shaft of the push-out cylinder;
抓取板,在所述的抓取气缸的活塞杆上固定所述的抓取板;所述的抓取板在所述推出气缸和所述的抓取气缸的作用下抓取堆叠后的双极板及膜电极。The grabbing plate is fixed on the piston rod of the grabbing cylinder; the grabbing plate grabs the stacked double plates and membrane electrodes.
进一步,所述的堆叠压装模块,还包括:Further, the stacked press-fit module also includes:
电堆装配底部支架,在所述的堆叠压装模块的下部设置所述的电堆装配底部支架;The stack assembly bottom bracket, the stack assembly bottom bracket is arranged at the lower part of the stacking press-fit module;
支撑架,在所述的电堆装配底部支架的上方固定所述的支撑架的一端;A support frame, fixing one end of the support frame above the stack assembly bottom bracket;
转盘,在所述的电堆装配底部支架上方,在所述的支撑架内设置所述的转盘;A turntable, above the stack assembly bottom bracket, set the turntable in the support frame;
工装底板,在所述的转盘上对称固定两个所述的工装底板;a tooling base plate, symmetrically fixing two said tooling base plates on said turntable;
电堆定位工装,在所述的工装底板上固定所述的电堆定位工装;A stack positioning tool is fixed on the tool base plate to fix the stack positioning tool;
双极板及膜电极压装夹具,在所述的电堆定位工装内放置所述的双极板及膜电极压装夹具,对堆叠后的双极板及膜电极进行定位;Bipolar plate and membrane electrode press-fitting jig, placing the bipolar plate and membrane electrode press-fitting fixture in the stack positioning tool, and positioning the stacked bipolar plate and membrane electrode;
顶部安装板,在所述的支撑架的另一端上固定所述的顶部安装板;A top mounting plate, fixing the top mounting plate on the other end of the support frame;
伺服压机,在所述的顶部安装板的上方固定所述的伺服压机的一侧;A servo press, fixing one side of the servo press above the top mounting plate;
压头,在所述的伺服压机的驱动部件下方固定所述的压头;所述的压头设置在所述的电堆定位工装的上方;An indenter, fixing the indenter under the driving part of the servo press; the indenter is arranged above the stack positioning tool;
顶部罩壳,在所述的顶部安装板的上方固定所述的顶部罩壳;将所述的伺服压机设置在所述的顶部罩壳内;a top casing, fixing the top casing above the top mounting plate; setting the servo press in the top casing;
人机界面控制器,在所述的支撑架的一侧通过悬臂支架悬挂所述的人机界面控制器。The human-machine interface controller is suspended on one side of the support frame through a cantilever bracket.
进一步,所述的上料小车,还包括:Further, the described feeding trolley also includes:
小车底架,在所述的上料小车的下方设置所述的小车底架;The trolley underframe, the trolley underframe is set under the feeding trolley;
升降支架,在所述的小车底架上活动连接所述的升降支架一侧的支腿;所述的升降支架另一侧的支腿与所述的小车底架活动连接;The lifting bracket is movably connected to the leg on one side of the lifting bracket on the bottom frame of the trolley; the supporting leg on the other side of the lifting bracket is flexibly connected to the bottom frame of the trolley;
升降电机,在所述的升降支架一侧的横档上活动连接所述的升降电机的一端;所述的升降电机的另一端活动连接在所述的升降支架另一侧的支腿上;The lifting motor is movably connected to one end of the lifting motor on the crosspiece on one side of the lifting bracket; the other end of the lifting motor is movably connected to the leg on the other side of the lifting bracket;
上料托盘平台,在所述的升降支架的上方活动连接所述的上料托盘平台;The loading tray platform is movably connected to the loading tray platform above the lifting bracket;
上料托盘,在所述的上料托盘平台上放置所述的上料托盘;A loading tray, placing the loading tray on the loading tray platform;
小车把手,在所述的小车底架上固定所述小车把手的一端。A dolly handle is used to fix one end of the dolly handle on the dolly chassis.
本发明同现有技术相比,本发明中采用了在电堆模块化同步堆叠设备中设置环形同步传送装置;环形同步传送装置呈回转形设置;沿着环形同步传送装置的环形两侧设置双极板同步抓取模块;在双极板同步抓取模块的一侧,沿着环形同步传送装置的环形两侧设置所述双极板料仓;在双极板料仓的一侧,沿着环形同步传送装置的环形两侧设置所述膜电极同步抓取模块;在膜电极同步抓取模块的一侧,沿着环形同步传送装置的环形两侧设置所述膜电极料仓;在双极板料仓内放置双极板;在膜电极料仓内放置膜电极;双极板同步抓取模块抓取双极板后,通过双极板定位装置重新定位后,将双极板放置在环形同步传送装置上的定位安装夹具中;膜电极同步抓取模块抓取膜电极后,通过膜电极定位装置重新定位后,将膜电极放置在环形同步传送装置上的定位安装夹具中双极板的上方进行堆叠;在环形同步传送装置的一端设置堆叠压装模块;在环形同步传送装置的一端上设置双极板及膜电极堆叠物料抓取模块;双极板及膜电极堆叠物料抓取模块拾取在环形同步传送装置上的定位安装夹具中堆叠后的双极板及膜电极,放置到堆叠压装模块中进行压装。通过环形同步传送装置呈回转形设置,在环形同步传送装置上双极板同步抓取模块、双极板料仓、膜电极同步抓取模块、膜电极料仓进行双极和膜电极的回转运输,双极板及膜电极堆叠物料抓取模块进行堆叠后的双极板及膜电极的抓取;最后采用堆叠压装模块进行双极板及膜电极的压装,解决了现有技术中的单台装堆设备的效率低下的问题,本发明中的电堆模块化同步堆叠设备,能够提高电堆的装配效率,提高电堆的产能及降低电堆的生产成本。Compared with the prior art, the present invention adopts an annular synchronous transmission device in the electric stack modular synchronous stacking equipment; the annular synchronous transmission device is set in a rotary shape; The pole plate synchronous grasping module; on one side of the bipolar plate synchronous grasping module, the bipolar plate silo is arranged along the ring sides of the circular synchronous conveying device; on the side of the bipolar plate silo, along the The membrane electrode synchronous grasping module is arranged on both sides of the annular synchronous conveying device; on one side of the membrane electrode synchronous grasping module, the membrane electrode storage bin is arranged along the annular two sides of the annular synchronous conveying device; The bipolar plate is placed in the plate material bin; the membrane electrode is placed in the membrane electrode bin; after the bipolar plate synchronous grabbing module grabs the bipolar plate, it is repositioned by the bipolar plate positioning device, and the bipolar plate is placed in the ring In the positioning and installation fixture on the synchronous transmission device; after the membrane electrode synchronous grasping module grabs the membrane electrode and repositions it through the membrane electrode positioning device, the membrane electrode is placed in the positioning and installation fixture on the circular synchronous transmission device. Stacking at the top; set a stacking and pressing module at one end of the circular synchronous conveying device; set a bipolar plate and membrane electrode stacking material grabbing module at one end of the circular synchronous conveying device; The stacked bipolar plates and membrane electrodes in the positioning and installation fixture on the circular synchronous conveying device are placed in the stacking and pressing module for pressing. The circular synchronous conveying device is arranged in a rotary shape, and the bipolar plate synchronous grabbing module, bipolar plate silo, membrane electrode synchronous grabbing module, and membrane electrode silo are rotated and transported on the annular synchronous conveying device , the bipolar plate and membrane electrode stacking material grabbing module is used to grab the stacked bipolar plate and membrane electrode; finally, the stacking press module is used to press the bipolar plate and membrane electrode, which solves the problem in the prior art For the problem of low efficiency of a single stacking equipment, the stack modular synchronous stacking equipment in the present invention can improve the assembly efficiency of the stack, increase the production capacity of the stack and reduce the production cost of the stack.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的环形同步传送装置的结构示意图;Fig. 2 is the schematic structural view of the circular synchronous transmission device of the present invention;
图3为本发明的双极板同步抓取模块的结构示意图;Fig. 3 is the structural representation of the bipolar plate synchronous grasping module of the present invention;
图4为本发明的双极板料仓结构示意图;Fig. 4 is the structural representation of the bipolar plate bin of the present invention;
图5为本发明的膜电极同步抓取模块的结构示意图;Fig. 5 is a structural schematic diagram of the membrane electrode synchronous grasping module of the present invention;
图6为本发明的双极板定位装置的结构示意图;6 is a schematic structural view of the bipolar plate positioning device of the present invention;
图7为本发明的膜电极定位装置的结构示意图;7 is a schematic structural view of the membrane electrode positioning device of the present invention;
图8为本发明的膜电极料仓结构示意图;Fig. 8 is a schematic structural diagram of the membrane electrode silo of the present invention;
图9为本发明的双极板及膜电极堆叠物料抓取模块的结构示意图;Fig. 9 is a schematic structural view of the bipolar plate and membrane electrode stack material grabbing module of the present invention;
图10为本发明的堆叠压装模块的结构示意图;Fig. 10 is a schematic structural view of the stacking and pressing module of the present invention;
图11为本发明的上料小车的结构示意图。Fig. 11 is a schematic structural view of the feeding trolley of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明的各实施方式进行详细的阐述。然而,本领域的普通技术人员可以理解,在本发明各实施方式中,为了使读者更好地理解本申请而提出了许多技术细节。但是,即使没有这些技术细节和基于以下各实施方式的种种变化和修改,也可以实现本申请各权利要求所要求保护的技术方案。In order to make the object, technical solution and advantages of the present invention clearer, various embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. However, those of ordinary skill in the art can understand that, in each implementation manner of the present invention, many technical details are provided for readers to better understand the present application. However, even without these technical details and various changes and modifications based on the following implementation modes, the technical solution claimed in each claim of the present application can be realized.
本发明的实施方式涉及一种电堆模块化同步堆叠设备,如图1-图10所示,包括:The embodiment of the present invention relates to a modular synchronous stacking device of electric stacks, as shown in Figure 1-Figure 10, including:
在本发明的电堆模块化同步堆叠设备中设置环形同步传送装置;环形同步传送装置100呈回转形设置;环形同步传送装置100的作用主要是将双极板和膜电极进行在回转的过程中完成堆叠;在堆叠后在完成压装,从而实现堆叠、传输过程中效率提高。In the stack modularized synchronous stacking equipment of the present invention, an annular synchronous conveying device is set; the annular synchronous conveying
沿着环形同步传送装置100的环形两侧设置双极板同步抓取模块;双极板同步抓取模块200主要用作双极板的同步抓取及放置;The bipolar plate synchronous grasping module is arranged along the circular sides of the circular synchronous conveying
在双极板同步抓取模块200的一侧,沿着环形同步传送装置100的环形两侧设置双极板料仓300;双极板料仓300用于放置双极板;On one side of the bipolar plate synchronous grasping
在双极板料仓300的一侧,沿着环形同步传送装置100的环形两侧设置膜电极同步抓取模块400;膜电极同步抓取模块400主要用作膜电极的同步抓取及放置。On one side of the
在膜电极同步抓取模块400的一侧,沿着环形同步传送装置100的环形两侧设置膜电极料仓500;膜电极料仓500主要用于放置膜电极。On one side of the membrane electrode synchronous grasping
在双极板料仓300内放置双极板;在膜电极料仓500内放置膜电极;Place a bipolar plate in the
双极板同步抓取模块200抓取双极板后,通过双极板定位装置600重新定位后,将双极板放置在环形同步传送装置100上的定位安装夹具101中;After the bipolar plate synchronous grasping
膜电极同步抓取模块400抓取膜电极后,通过膜电极定位装置700重新定位后,将膜电极放置在环形同步传送装置400上的定位安装夹具101中的双极板的上方进行堆叠;After the membrane electrode synchronous grasping
在环形同步传送装置100的一端设置堆叠压装模块800;堆叠压装模块800将定位后的双极板和膜电极进行压装;A stacking and
在环形同步传送装置100的一端上设置双极板及膜电极堆叠物料抓取模块900;双极板及膜电极堆叠物料抓取模块900拾取在环形同步传送装置100上的定位安装夹具中堆叠后的双极板及膜电极,放置到堆叠压装模块800中进行压装;双极板及膜电极堆叠物料抓取模块900的作用是拾取堆叠后的双极板及膜电极,将其送到堆叠压装模块800进行压装。A bipolar plate and membrane electrode stack
在本发明中,将双极板放置在双极板料仓300的待料位上,通过双极板料仓300从待料位到取料位;然后同时通过双极板同步抓取模块200将双极板放置到双极板定位装置600中进行重新定位后,同时将上一片已经重新定位好的双极板放置在在环形同步传送装置400上的定位安装夹具101中,随后环形同步传送装置400环形运行一个工位,至膜电极工位,在这之前,将膜电极放置在膜电极料仓500的待料位上,通过膜电极料仓500从待料位到取料位,然后同时通过膜电极同步抓取模块400将膜电极放置到膜电极定位装置700中进行重新定位后,同时将上一片已经重新定位好的膜电极放置在环形同步传送装置400上的定位安装夹具101中的双极板的上方进行堆叠;完成一次双极板和膜电极的堆叠,随着环形同步传送装置400环形运转,在经过若干个的双极板料仓300和膜电极料仓500后,就完成若干层双极板和膜电极的堆叠,直至达到所需的堆叠的层数,双极板及膜电极堆叠物料抓取模块900将堆叠后的若干层双极板和膜电极,放置到堆叠压装模块800中进行压装;完成双极板和膜电极的组装。上述的实施例中的电堆模块化同步堆叠设备,能够提高电堆的装配效率,提高电堆的产能及降低电堆的生产成本。解决了现有技术中的的单台装堆设备的效率低下的问题。In the present invention, the bipolar plate is placed on the waiting position of the
在本发明的实施方式中的电堆模块化同步堆叠设备,如图1-图10所示,在膜电极料仓300和双极板料仓500的后侧设置上料小车1000。上料小车1000用于将双极板和膜电极进行上料。In the electric stack modularized synchronous stacking equipment in the embodiment of the present invention, as shown in FIGS. 1-10 , a
在本发明的实施方式中的电堆模块化同步堆叠设备,如图1、图2所示,环形同步传送装置100,还包括:In the embodiment of the present invention, the stack modularized synchronous stacking equipment, as shown in Figure 1 and Figure 2, the ring
在本实施例中的电堆模块化同步堆叠设备上设置环形同步框架33;环形同步框架33主要用于支撑环形同步传送装置100;An annular
在环形同步框架33的下方固定环形同步驱动电机341的外壳;环形同步驱动电机341用于驱动环形同步驱动主动轮34,在环形同步框架100的一侧固定环形同步驱动主动轮34;The shell of ring-shaped
在环形同步框架100的另一侧固定环形同步驱动被动轮31;在环形同步驱动被动轮31与环形同步驱动主动轮34之间安装环形同步带35,在环形同步驱动主动轮34与环形同步驱动被动轮31上设置环形同步带35;On the other side of ring-shaped
在环形同步框架33上方,沿着环形同步框架33的形状平行固定环形导轨30;环形导轨30用于滑动环形滑块301,在环形导轨30上活动连接环形滑块301;在环形滑块301的侧面通过托盘连接件32与环形同步带35固定连接,环形同步带35带动环形滑块301沿着环形导轨30环形滑动;Above the annular
在环形滑块301上固定回转托盘29;在回转托盘29上固定定位安装夹具101,回转托盘29用于固定安装夹具101,安装夹具101用于运输堆叠中的双极板和膜电极。环形同步传送装置100主要用作双极板及膜电机的物料传送。环形同步传送装置100具备10个回转托盘29,回转托盘29通过托盘连接件32与环形同步带35连接,回转托盘29在环形同步带35的带动下进行同步等距输送,环形同步驱动被动轮31与环形同步驱动主动轮34之间安装环形同步带35。The
环形同步驱动主动轮34通过环形同步驱动电机341进行驱动转动,从而带动环形同步带35进行输送。环形同步传送装置100的主体为环形同步框架33。The ring-shaped synchronous
在本发明的实施方式中的电堆模块化同步堆叠设备,如图1、图3、图5所示,双极板同步抓取模块200,还包括:In the electric stack modularized synchronous stacking equipment in the embodiment of the present invention, as shown in Figure 1, Figure 3, Figure 5, the bipolar plate synchronous grasping
在双极板同步抓取模块200的底部固定双极板同步抓取模块底板161;双极板同步抓取模块底板161用于安装第一直线电机模块16,在双极板同步抓取模块底板162的一侧横向固定第一直线电机模块16;Fix the bipolar plate synchronous grab
在第一直线电机模块16的一端上活动连接双极板同步堆叠结构210;双极板同步堆叠结构210主要用于从双极板料仓500上取双极板放到双极板定位装置600中;One end of the first
在第一直线电机模块16的另一端上活动连接双极板伺服取料结构220;双极板伺服取料结构220,主要用于将双极板定位装置600内已经定位好的双极板精确放置到定位安装夹具101中。The other end of the first
膜电极同步抓取模块400,还包括:The membrane electrode synchronous grasping
在膜电极同步抓取模块400的底部固定所述膜电极同步抓取模块底板162;膜电极同步抓取模块底板162用于安装第二直线电机模块163,在膜电极同步抓取模块底板162的一侧横向固定第二直线电机模块163;The membrane electrode synchronous grasping
在第二直线电机模块163的一端上活动连接膜电极同步堆叠结构410;膜电极同步堆叠结构410主要用于从膜电极料仓500上取膜电极放到膜电极定位装置700中;One end of the second
在第二直线电机模块163的另一端上活动连接膜电极伺服取料结构420;膜电极伺服取料结构420主要用于将膜电极定位装置700中已经定位好的膜电极放置在定位安装夹具101中的双极板的上方,进行堆叠。The other end of the second
在本发明的实施方式中的电堆模块化同步堆叠设备,如图1、图3、图5所示,双极板同步堆叠结构210,还包括:In the embodiment of the present invention, the stack modularized synchronous stacking equipment, as shown in Figure 1, Figure 3, and Figure 5, the bipolar plate
在第一直线电机模块16上设置第一直线电机模块活动底座211;第一直线电机模块活动底座211用于安装双极板同步抓取支架212,在第一直线电机模块活动底座211上固定双极板同步抓取支架212;The first linear motor module movable base 211 is set on the first
在双极板同步抓取支架212上固定双极板同步抓取滑轨213;双极板同步抓取滑块214在双极板同步抓取滑轨213上进行滑动;在双极板同步抓取滑轨214上活动连接双极板同步抓取滑块214;Fix the bipolar plate synchronously grabbing slide rail 213 on the bipolar plate synchronously grabbing support 212; Take the sliding
在双极板同步抓取滑块214上固定双极板堆叠抓手固定板215;双极板堆叠抓手固定板215用于固定双极板堆叠抓手17,在双极板堆叠抓手固定板215的一端固定双极板堆叠抓手17;Fix the bipolar plate stacking
在第一直线电机模块活动底座211上固定双极板堆叠气缸18的缸体;双极板堆叠气缸18的活塞杆固定在双极板堆叠抓手固定板25的一侧。双极板堆叠气缸18驱动双极板堆叠抓手17上下移动;The cylinder body of the bipolar
双极板伺服取料结构220,还包括:The bipolar plate
在第一直线电机模块211上设置第二直线电机模块活动底座221;第二直线电机模块活动底座221用于安装双极板伺服取料支架222,在第二直线电机模块活动底座221上固定双极板伺服取料支架222;Set the second linear motor module
在双极板伺服取料支架222的一侧固定双极板伺服取料滑轨223;双极板伺服取料滑块224安装在双极板伺服取料滑轨223上进行滑动,在双极板伺服取料滑轨223上活动连接双极板伺服取料滑块224;On one side of the bipolar plate
在双极板伺服取料支架222的另一侧固定双极板取料伺服电机模块21;Fix the bipolar plate feeding
双极板取料抓手固定板20用于固定双极板取料伺服电机模块21,在双极板伺服取料滑块224上固定双极板取料抓手固定板20;双极板取料伺服电机模块21的移动端与双极板取料抓手固定板20固定;双极板取料伺服电机模块21驱动双极板取料抓手固定板20在双极板伺服取料滑轨223上滑动;The bipolar plate retrieving grip fixed plate 20 is used to fix the bipolar plate retrieving
在双极板取料抓手固定板20的一端固定双极板取料抓手22;双极板取料伺服电机模块21驱动双极板取料抓手22,精确将双极板定位装置600内已经定位好的双极板精确放置到定位安装夹具101中。Fix the bipolar
在本发明的实施方式中的电堆模块化同步堆叠设备,如图1、图3、图5所示,膜电极同步堆叠结构410,还包括:In the embodiment of the present invention, the stack modularized synchronous stacking equipment, as shown in Figure 1, Figure 3, and Figure 5, the membrane electrode
在第二直线电机模块163上设置第三直线电机模块活动底座411;第三直线电机模块活动底座411用于安装膜电极同步抓取支架412,在第三直线电机模块活动底座411上固定膜电极同步抓取支架412;The third linear motor module movable base 411 is set on the second
在膜电极同步抓取支架412上固定膜电极同步抓取滑轨413;膜电极同步抓取滑块414在膜电极同步抓取滑轨413上滑动,The membrane electrode synchronous grasping
在膜电极同步抓取滑轨413上活动连接膜电极同步抓取滑块414;The membrane electrode
在膜电极同步抓取滑块414上固定膜电极堆叠抓手固定板415;膜电极堆叠抓手固定板415用于固定膜电极堆叠抓手417,在膜电极堆叠抓手固定板415的一端固定膜电极堆叠抓手417;Fix the membrane electrode stacking
在第三直线电机模块活动底座411上固定膜电极堆叠气缸418的缸体;膜电极堆叠气缸418的活塞杆固定在膜电极堆叠抓手固定板415的一侧。膜电极堆叠气缸418推动膜电极堆叠抓手固定板415,从而带动膜电极堆叠抓手固定板415移动。The cylinder body of the membrane
膜电极伺服取料结构420,还包括:The membrane electrode
在第二直线电机模块163上设置第四直线电机模块活动底座421;第四直线电机模块活动底座421用于固定膜电极伺服取料支架422,在第四直线电机模块活动底座421上固定膜电极伺服取料支架422;The fourth linear motor module
在膜电极伺服取料支架422的一侧固定膜电极伺服取料滑轨423;Fix the membrane electrode servo
在膜电极伺服取料滑轨423上活动连接膜电极伺服取料滑块424;膜电极伺服取料滑块424在膜电极伺服取料滑轨423上进行滑动;The membrane electrode
在膜电极伺服取料支架422的另一侧固定膜电极取料伺服电机模块425;膜电极取料伺服电机模块425用于精确放置膜电极。On the other side of the membrane electrode
在膜电极伺服取料滑块425上固定膜电极取料抓手固定板426;膜电极取料伺服电机模块425的移动端与膜电极取料抓手固定板426固定;Fix the membrane electrode feeding
膜电极取料伺服电机模块425驱动膜电极板取料抓手固定板426在膜电极伺服取料滑轨425上滑动;膜电极取料抓手固定板426用于固定膜电极取料抓手427,在膜电极取料抓手固定板426的一端固定膜电极取料抓手427。从而达到膜电极取料伺服电机模块425驱动膜电极取料抓手427将膜电极定位装置700中已经定位好的膜电极放置在定位安装夹具101中的双极板的上方,进行堆叠,从而完成膜电极的堆叠。The membrane electrode fetching
在本发明的实施方式中的电堆模块化同步堆叠设备,如图1、图3、图6所示,双极板定位装置600,还包括:In the electric stack modularized synchronous stacking equipment in the embodiment of the present invention, as shown in Figure 1, Figure 3, Figure 6, the bipolar
在双极板定位装置600的底部设置双极板底部平台13;双极板底部平台13用于安装第一支撑柱14,在双极板底部平台13的四个角落上固定第一支撑柱14的一端;The bipolar
在第一支撑柱14的另一端上固定第一定位平台板8;第一定位平台板8上方用于放置双极板。The first positioning platform plate 8 is fixed on the other end of the
在双极板底部平台601上沿着双极板底部平台601的中心轴线固定第一伺服夹紧伺服缸15;第一伺服夹紧伺服缸15实现前后的精确移动;On the
第一定位块9,在第一伺服夹紧伺服缸15的移动块上固定第一定位块9;第一定位块9穿过第一定位平台8;第一定位块8设置在双极板定位孔81的一侧边缘;第一定位块8推动双极板在所述的双极板定位孔81中完成定位;The first positioning block 9 is fixed on the moving block of the first servo clamping servo cylinder 15; the first positioning block 9 passes through the first positioning platform 8; the first positioning block 8 is arranged on the bipolar plate for positioning One side edge of the hole 81; the first positioning block 8 pushes the bipolar plate to complete positioning in the bipolar plate positioning hole 81;
在双极板底部平台13上沿着双极板底部平台13的中心轴线固定第一支架131;第一支架131用于支撑第二伺服夹紧伺服缸12,Fix the first bracket 131 along the central axis of the bipolar
在第一支架131上固定第二伺服夹紧伺服缸12;第一伺服夹紧伺服缸15与第二伺服夹紧伺服缸12垂直设置;第一伺服夹紧伺服缸15与第二伺服夹紧伺服缸12推动双极板在双极板定位孔81中完成定位;这样就能够实现精确定位;Fix the second servo clamping
第三定位块10,在第二伺服夹紧伺服缸12的移动块上固定所述的第三定位块;所述的第三定位块同样穿过第一定位平台板,所述的第三定位块设置在双极板定位孔的两侧;The
膜电极定位装置700,还包括:The membrane
在膜电极定位装置700的底部设置膜电极底部平台713;膜电极底部平台713用于安装第二支撑柱714,The membrane
在膜电极底部平台701的四个角落上固定第二支撑柱714的一端;Fix one end of the
在第二支撑柱714的另一端上固定第二定位平台板708;第二定位平台板708用于固定第三伺服夹紧伺服缸715,Fix the second
在膜电极底部平台713上沿着膜电极底部平台713的中心轴线固定第三伺服夹紧伺服缸715;Fix the third servo clamping
第二定位块709,在第三伺服夹紧伺服缸715的移动块上固定第二定位块709;第二定位块709穿过第二定位平台板708;第二定位块709设置在膜电极定位孔716的另一侧边缘;第二定位块709推动双极板在所述的膜电极定位孔716中完成定位;The
在膜电极底部平台713上沿着膜电极底部平台713的中心轴线固定第二支架717;在第二支架717用于固定第四伺服夹紧伺服缸712,在第二支架717上固定第四伺服夹紧伺服缸712;第三伺服夹紧伺服缸715与第四伺服夹紧伺服缸712垂直设置。第三伺服夹紧伺服缸715与第四伺服夹紧伺服缸712推动膜电极在膜电极定位孔716中完成定位;在第四伺服夹紧伺服缸71的移动块上固定第四定位块710,所述的第四定位块710同样穿过第二定位平台板708,所述的第四定位块710设置在膜电极定位孔716的两侧。On the membrane
在本发明的实施方式中的电堆模块化同步堆叠设备,如图1、图6、图7所示,双极板料仓300,还包括:In the embodiment of the present invention, the stack modularized synchronous stacking equipment, as shown in Fig. 1, Fig. 6 and Fig. 7, the
在双极板料仓300的下方设置第一底部框架6;第一底部框架6用于支撑双极板料仓300;A first bottom frame 6 is provided below the
在第一底部框架6上方的一侧设置第一双极板电动滚筒3;构成待料位;第一双极板电动滚筒3用于输送从上料小车1000的双极板到第一双极板电动滚筒3;The first bipolar plate
在第一底部框架6上方的一侧设置第二双极板电动滚筒301;构成取料位;第二双极板电动滚筒301用于输送双极板,第二双极板电动滚筒301用于输送从取完双极板后的双极板托盘2返回到上料小车1000;A side above the first bottom frame 6 is provided with a second bipolar plate
在第一双极板电动滚筒3上设置所述的双极板托盘2;双极板托盘2用于放置双极板;The bipolar plate tray 2 is set on the first bipolar plate
在第一底部框架6的一侧,在第一双极板电动滚筒3和第二双极板电动滚筒301的后侧,设置第一推料气缸4;第一推料气缸4推动第一推杆302,来移动双极板托盘2,从第一双极板电动滚筒3到第二双极板电动滚筒301;On one side of the first bottom frame 6, at the rear side of the first bipolar plate
在第一推料气缸4上固定第一推杆1,在所述的第一推料气缸4推动第一推杆1将双极板托盘2从所述的第一双极板电动滚筒3推到所述的第二双极板电动滚筒301;在第一双极板电动滚筒3和第二双极板电动滚筒301之间活动连接第一导向块5;第一导向块5防止在所述的第一推料气缸4推动第一推杆1将双极板托盘2从所述的第一双极板电动滚筒3推到所述的第二双极板电动滚筒301时,发生偏差以及防止双极板托盘2从第一双极板电动滚筒3和第二双极板电动滚筒301上掉落。Fix the first push rod 1 on the first push cylinder 4, push the first push rod 1 at the first push cylinder 4 to push the bipolar plate tray 2 from the first bipolar
在双极板托盘2上固定双极板定位杆303;在双极板定位杆303上套入双极板;双极板定位杆303用于定位双极板;Fix the bipolar
膜电极料仓500,还包括:
第二底部框架506,在膜电极料仓500的下方设置第二底部框架506;The second bottom frame 506, the second bottom frame 506 is set under the
在第二底部框架506上方的一侧设置所述的第一膜电极电动滚筒503;构成待料位;第一膜电极电动滚筒503用于输送上料小车1000上的膜电极;The first membrane electrode
在所第二底部框架506上方的一侧设置第二膜电极电动滚筒508;构成待料位;第二膜电极电动滚筒508用于输送取完膜电极的膜电极托盘502;A second membrane electrode
在第一膜电极电动滚筒503上设置膜电极托盘502;膜电极托盘502用于放置膜电极;A membrane electrode tray 502 is set on the first membrane electrode
在第二底部框架506的一侧,在第一膜电极电动滚筒503和第二膜电极电动滚筒508的后侧,设置第二推料气缸504;第二推料气缸504用于将膜电极托盘502从第一膜电极电动滚筒503到第二膜电极电动滚筒508,完成了膜电极的上料和下料。On one side of the second bottom frame 506, at the rear side of the first
第二推杆501,在第二推料气缸504上固定第二推杆501,在第二推料气缸504推动第二推杆501将膜电极托盘502从第一膜电极电动滚筒503推到第二膜电极电动滚筒508;在第一膜电极电动滚筒503和第二膜电极电动滚筒508之间活动连接第二导向块505;The
在膜电极托盘502上固定膜电极定位杆507;在膜电极定位杆507上套入膜电极。膜电极定位杆507用于装入膜电极。The membrane
在本发明的实施方式中的电堆模块化同步堆叠设备,如图1、图9所示,双极板及膜电极堆叠物料抓取模块900,还包括:In the electric stack modular synchronous stacking equipment in the embodiment of the present invention, as shown in Figure 1 and Figure 9, the bipolar plate and membrane electrode stacking
在双极板及膜电极堆叠物料抓取模块900上设置所抓取六轴机器人36;抓取六轴机器人36用于搬运双极板及膜电极堆叠后的物料;The grasping six-
在抓取六轴机器人36的第六轴上固定机器人连接件37;机器人连接件37用于连接安装基准板39,Fix the
在机器人连接件37的下方固定安装基准板39;安装基准板39用于安装推出气缸38和抓取气缸41Below the
在安装基准板39的两端固定推出气缸38的缸体;Fix the cylinder block that releases the
在推出气缸38的活塞轴上固定抓取气缸41的缸体;推出气缸38将抓取气缸41推出,使得抓取气缸41张开;抓取气缸41用于抓取双极板及膜电极堆叠后的物料;The cylinder body of the grasping cylinder 41 is fixed on the piston shaft of the ejecting
抓取板42,在抓取气缸41的活塞杆上固定抓取板42;抓取板42在推出气缸41和抓取气缸41的作用下抓取堆叠后的双极板及膜电极。The grasping
在本发明的实施方式中的电堆模块化同步堆叠设备,如图1、图10所示,堆叠压装模块800,还包括:In the embodiment of the present invention, the stack modularized synchronous stacking equipment, as shown in Figure 1 and Figure 10, the stacking and
在堆叠压装模块800的下部设置电堆装配底部支架50;电堆装配底部支架50用于支撑整个的堆叠压装模块800,使其与环形同步传送装置100的高度一致;The stack
在电堆装配底部支架50的上方固定支撑架46的一端;支撑架46主要起到支撑作用。One end of the supporting
在电堆装配底部支架50上方,在支撑架46内设置转盘49;转盘49主要用于两个电堆定位工装48之间切换位置,转盘49切换在双极板及膜电极堆叠物料抓取模块900将从环形同步传送装置100上的定位安装夹具101中的堆叠后的双极板及膜电极堆叠物料放入电堆定位工装48中,然后旋转后,进行经过伺服压机43进行压装;Above the stack
在转盘49上对称固定两个所述的工装底板53;工装底板53用于放置双极板及膜电极堆叠物料即电堆;The two tooling bottom plates 53 are symmetrically fixed on the
在工装底板53上固定电堆定位工装48;电堆定位工装48用于定位电堆;Fix the electric
双极板及膜电极压装夹具801,在电堆定位工装48内放置双极板及膜电极压装夹具801,对堆叠后的双极板及膜电极进行定位;The bipolar plate and membrane electrode
在支撑架46的另一端上固定顶部安装板45;顶部安装板45用于安装伺服压机43Fix the top mounting plate 45 on the other end of the
在顶部安装板45的上方固定伺服压机43的一侧;伺服压机43用于压制双极板及膜电极堆叠后的物料即电堆。One side of the
压头47,在伺服压机43的驱动部件下方固定压头47;压头47设置在电堆定位工装48的上方;The
在顶部安装板45的上方固定所顶部罩壳44;将伺服压机43设置在顶部罩壳44内;顶部罩壳44主要起到围挡的作用。Fix the top cover 44 above the top mounting plate 45; set the
在支撑架46的一侧通过悬臂支架51悬挂人机界面控制器53。人机界面控制器53用于操作整个电堆模块化同步堆叠设备。A man-machine interface controller 53 is suspended on one side of the
在本发明的实施方式中的电堆模块化同步堆叠设备,如图1、图10所示,上料小车1000,还包括:In the embodiment of the present invention, the electric stack modularized synchronous stacking equipment, as shown in Fig. 1 and Fig. 10 , the
在上料小车1000的下方设置小车底架1001;小车底架1001用于安装脚轮28;Set the trolley underframe 1001 below the
升降支架26,在小车底架1001上活动连接升降支架26一侧的支腿;升降支架26另一侧的支腿与小车底架1001活动连接;Lifting
升降电机27,在升降支架26一侧的横档上活动连接升降电机27的一端;升降电机27的另一端活动连接在升降支架26另一侧的支腿上;The lifting
在升降支架26的上方活动连接上料托盘平台25;上料托盘平台25用于用于放置上料托盘23;The
在上料托盘平台25上放置上料托盘23;上料托盘23用于放置双极板或膜电极;Place a
在小车底架1001上固定小车把手24的一端。小车把手24用于人员推运。One end of the dolly handle 24 is fixed on the dolly chassis 1001. Dolly handle 24 is used for personnel pushing.
在本实施例中的电堆模块化同步堆叠设备,共有8个工位,八个装配工位各动作一次,合计可装配四片双极板及膜电极;同时双极板及膜电极堆叠物料抓取模块900则从上料托盘23上抓取一组物料(四片双极板及四片膜电极)进行一次堆叠。往复以上步骤若干次以后,就能得到电堆。In the stack modular synchronous stacking equipment in this embodiment, there are 8 stations in total, and each of the eight assembly stations operates once, and a total of four bipolar plates and membrane electrodes can be assembled; at the same time, bipolar plates and membrane electrodes are stacked. The grabbing
在本实施例中的电堆模块化同步堆叠设备,人员通过上料小车1000运输装有双极板及膜电极的上料托盘23;将其放置到双极板料仓300和膜电极料仓500完成上料,将双极板放置在双极板料仓300的待料位上,通过双极板料仓300从待料位到取料位;然后同时通过双极板同步抓取模块200将双极板放置到双极板定位装置600中进行重新定位后,同时将上一片已经重新定位好的双极板放置在在环形同步传送装置400上的定位安装夹具101中,随后环形同步传送装置400环形运行一个工位,至膜电极工位,在这之前,将膜电极放置在膜电极料仓500的待料位上,通过膜电极料仓500从待料位到取料位,然后同时通过膜电极同步抓取模块400将膜电极放置到膜电极定位装置700中进行重新定位后,同时将上一片已经重新定位好的膜电极放置在环形同步传送装置400上的定位安装夹具101中的双极板的上方进行堆叠;完成一次双极板和膜电极的堆叠,随着环形同步传送装置400环形运转,在经过若干个的双极板料仓300和膜电极料仓500后,就完成若干层双极板和膜电极的堆叠,直至达到所需的堆叠的层数,双极板及膜电极堆叠物料抓取模块900将堆叠后的若干层双极板和膜电极,放置到堆叠压装模块800中进行压装;完成双极板和膜电极的组装。上述的实施例中的电堆模块化同步堆叠设备,能够提高电堆的装配效率,提高电堆的产能及降低电堆的生产成本。解决了现有技术中的的单台装堆设备的效率低下的问题。In the electric stack modularized synchronous stacking equipment in this embodiment, the personnel transport the
本领域的普通技术人员可以理解,上述各实施方式是实现本发明的具体实施例,而在实际应用中,可以在形式上和细节上对其作各种改变,而不偏离本发明的精神和范围。Those of ordinary skill in the art can understand that the above-mentioned embodiments are specific examples for realizing the present invention, and in practical applications, various changes can be made to it in form and details without departing from the spirit and spirit of the present invention. scope.
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