CN116210749A - A wash line for lean meat piece - Google Patents

Abstract

The invention discloses a cleaning line for lean meat blocks, wherein a cleaning box is arranged on a base, a cleaning transmission unit is arranged in the cleaning box, and the cleaning transmission unit is arranged along the length direction of the cleaning box; a first water outlet is formed in one side of the cleaning box, a circulating backwater filtering unit is arranged right below the first water outlet, and the water outlet end of the circulating backwater filtering unit is positioned right above the cleaning box; the lifting unit is connected with the base and is used for driving the cleaning transmission unit to move up and down; the output end of the cleaning box is provided with a water filtering unit, the water filtering unit is provided with a vibration material layer, and the vibration material layer is provided with a vibration pump; and a lifting machine is arranged at the output end of the water filtering unit. The invention has the advantages of improving the cleaning efficiency, improving the cleaning environment, avoiding the waste of water resources, reducing the labor intensity, along with low manufacturing cost, simple operation, difficult damage and the like.

Description

A wash line for lean meat piece

Technical Field

The invention relates to the field of cured meat food processing, in particular to a cleaning line for lean meat blocks.

Background

In the sausage processing process, the cleaning of lean meat blocks is a necessary procedure, and the current cleaning method mainly uses cold water to clean the lean meat blocks in a basin by manpower, and has the following defects:

1) A plurality of operators are required to clean, so that the labor cost is high, the labor intensity is high, and the cleaning efficiency and the cleaning effect are poor;

2) The large cleaning field is needed, and the cleaned water is directly poured on the ground, so that the environment of a cleaning area is affected, and the cleaned water cannot be recycled, so that the waste of water resources is caused;

3) After the lean meat blocks to be cleaned are conveyed to the cleaning area through the trolley, the lean meat blocks are distributed to all cleaning points in the cleaning area by staff, and after the cleaning is finished, all the cleaning points send the cleaned lean meat blocks back to the processing area, so that the working procedure is very complicated;

4) Because the water, impurities and floating oil of lean meat cannot be effectively and completely discharged because the water, impurities and floating oil are manually placed in the basin for cleaning, the cleaning effect is poor, the taste and the color of sausage products are affected, and meanwhile, the secondary pollution to the lean meat is easily caused by the water, impurities and lard generated during manual cleaning, the cleaning effect is seriously affected, the standard of non-quality requirements is achieved, and meanwhile, the requirement of large-scale standardized production cannot be met.

The person skilled in the art is therefore working to provide a cleaning line for meat pieces which effectively solves the above mentioned technical problems.

Disclosure of Invention

In view of the above-mentioned drawbacks of the prior art, the present invention is to provide a cleaning line for lean meat cubes, which can effectively solve the above-mentioned problems.

In order to achieve the above purpose, the invention provides a cleaning line for lean meat blocks, which comprises a base, wherein a cleaning box is arranged on the base, a cleaning transmission unit is arranged in the cleaning box, and the cleaning transmission unit is arranged along the length direction of the cleaning box; a first water outlet is formed in one side of the cleaning box, a circulating backwater filtering unit is arranged right below the first water outlet, and the water outlet end of the circulating backwater filtering unit is positioned right above the cleaning box;

a plurality of lifting units are arranged above the cleaning box and the cleaning transmission unit, the lifting units are connected with the base, and the lifting units are used for driving the cleaning transmission unit to move up and down;

the output end of the cleaning box is provided with a water filtering unit, the water filtering unit is provided with a vibration material layer, and the vibration material layer is provided with a vibration pump; and a lifting machine is arranged at the output end of the water filtering unit.

Preferably, the cleaning box comprises an integrally formed straight line section and an inclined section with a high front part and a low rear part;

the cleaning and conveying unit comprises two first positioning plates, each first positioning plate is matched with a straight line section of the cleaning box for use, the front end of each first positioning plate is provided with a second positioning plate integrally formed with each first positioning plate, each second positioning plate is obliquely arranged and matched with an inclined section of the cleaning box for use, and each first positioning plate and each second positioning plate are connected through a plurality of positioning rods;

the outer sides of the first positioning plates and the second positioning plates are respectively provided with a fixed seat, first rotary drums are respectively arranged between the fixed seats corresponding to each other, two ends of each first rotary drum are respectively connected with the fixed seats in a rotary mode, a transmission belt is sleeved on each first rotary drum at the same time, and a plurality of first through holes and a plurality of second through holes are formed in the transmission belt; the upper half section of second locating plate passes through the backup pad to be connected, be provided with the motor case in the backup pad, be provided with driving motor in the motor case, driving motor's output rotatable pass in proper order motor case and bearing and be provided with the initiative chain dish, the bearing sets up the upper end of second locating plate, the initiative chain dish passes through drive chain and is connected with driven chain dish, driven chain dish cover is established in the axis of rotation, the rotatable fixing base that passes of axis of rotation with one end of first rotary drum is connected.

Preferably, the conveying belt is provided with a plurality of pushing plates, the pushing plates extend along the width direction of the conveying belt, two adjacent pushing plates are arranged at intervals, and the pushing plates are provided with penetrating openings;

the first rotary cylinder comprises an inner cylinder and an outer cylinder, the central lines of the inner cylinder and the outer cylinder are coincident, the outer wall of the inner cylinder is connected with the inner wall of the outer cylinder through a plurality of connecting blocks, and a plurality of anti-slip protruding edges are arranged on the outer wall of the outer cylinder in a circular array;

the feeding plate is obliquely arranged on the inner wall of the second half section of each first positioning plate, a plurality of positioning adjusting holes are symmetrically formed in each first positioning plate, each positioning column penetrates through the positioning adjusting holes and then penetrates through the two sides of the feeding plate to position the feeding plate, and a plurality of strip-shaped openings are formed in the feeding plate.

Preferably, a plurality of pipelines are arranged in the cleaning box, a plurality of openings are formed along the length direction of each pipeline, each pipeline is simultaneously connected with a bubbling generator through a connecting pipe, the bubbling generators are arranged in an installation box, and the lower ends of two sides of the installation box are respectively connected with two sides of the cleaning box through installation racks;

the middle part of each first locating plate is connected through the barrier plate, the barrier plate is located each pipeline directly over, the transmission band is located between the barrier plate and each pipeline, the both sides of barrier plate all are provided with direction tilting portion, the barrier plate with a plurality of filtration pore has been seted up on the direction tilting portion, the top of barrier plate is provided with the second delivery port of seting up on the first locating plate, the second delivery port with first delivery port cooperation is used, first delivery port department is connected with the output of water conservancy diversion spare, the water conservancy diversion spare slope set up and simultaneously with one side of wasing the case is connected.

Preferably, the circulating backwater filtering unit comprises a collecting box arranged below the output end of the guide piece, the upper half section of the collecting box is provided with a filtering box, the collecting box is connected with the water inlet end of an L-shaped backwater pipe, the water outlet end of the L-shaped backwater pipe is positioned above the cleaning and conveying unit, and a water pump is arranged on the L-shaped backwater pipe.

Preferably, two mutually parallel support rods are arranged in the collecting box, and each support rod is provided with a positioning groove; the edge of the upper end of the filter box is provided with a circle of supporting part, the lower ends of the two sides of the supporting part are provided with arc-shaped grooves matched with the supporting rods, and the arc-shaped grooves are internally provided with protruding blocks matched with the positioning grooves;

the collecting box is provided with a drain pipe, the drain pipe is provided with a valve, the upper half part in the collecting box is provided with a first filter plate, the lower half part in the collecting box is provided with a second filter plate matched with the first filter plate, the first filter plate and the second filter plate are respectively detachable and connected with the collecting box, the inner wall of the collecting box is provided with an opening-up water overflow preventing box, the upper end of the water overflow preventing box is lower than the upper end of the collecting box, the collecting box is provided with a water outlet pipe which is communicated with the water overflow preventing box, the output end of the water outlet pipe is connected with the input end of a hose, and the output end of the hose is arranged at the upper end of the first locating plate.

Preferably, the upper end of the cleaning box is provided with a plurality of guide seats, the outer wall of each guide seat is connected with the outer wall of the cleaning box through a plurality of reinforcing blocks, the inner side of each guide seat is provided with a guide groove, and the upper end of each first positioning plate is detachably provided with a plurality of guide blocks matched with each guide groove;

each first locating plate is provided with a plurality of limit posts with semicircular cross sections, the upper end of the cleaning box is provided with a plurality of limit seats, and each limit seat is provided with an arc limit opening matched with the limit post.

Preferably, the lifting unit comprises a lifting assembly box, a rotating rod is arranged in the lifting assembly box, one end of the rotating rod is rotatably connected with the inner wall of the lifting assembly box, the other end of the rotating rod rotatably penetrates through the lifting assembly box and is connected with the output end of a lifting motor, the lifting motor is connected with a fixed plate through a motor mounting seat, and two sides of the lifting assembly box are respectively connected with the base through the fixed plates;

the lifting assembly box comprises a lifting assembly box body, a lifting unit and a lifting box body, wherein the lifting assembly box body is characterized in that two gears are sleeved on the rotating rod, racks matched with the gears are arranged on the outer sides of the first positioning plates, the upper ends of the racks extend upwards and movably penetrate through the lifting assembly box body, the lower ends of the racks are respectively connected with the first positioning plates and used for driving the first positioning plates to move up and down, the number of the lifting units is two, and the mounting box body is located between two lifting units.

Preferably, a water tank is arranged in the middle of each second positioning plate, two ends of the water tank are respectively connected with each second positioning plate, a water injection connector is arranged at the upper end of the water tank, a plurality of water delivery pipes are arranged below the water tank, two ends of each water delivery pipe are respectively connected with the inner wall of each second positioning plate, a plurality of spray heads are arranged at the lower end of each water delivery pipe, and each water delivery pipe is communicated with the water tank.

Preferably, the vibration material layer is provided with a plurality of drainage holes, the output end of the vibration material layer is provided with a guide plate, four corners of the vibration material layer are connected with the upper ends of the supporting legs through springs, two extension stabilizing columns are arranged in each spring, each extension stabilizing column is respectively connected with the lower end of the vibration material layer and the upper end of the supporting leg, a water receiving disc is arranged below the vibration material layer, and two sides of the water receiving disc are respectively connected with each supporting leg;

the vibration material layer is positioned between the lifting machine and the cleaning box, the lifting machine comprises two mounting plates which are symmetrically arranged, a plurality of second rotating drums which are identical to the first rotating drums in structure are arranged between the mounting plates, two ends of each second rotating drum are respectively connected with the mounting plates in a rotating way, a positioning box is arranged on the outer side of at least one mounting plate, a conveying motor is arranged in the positioning box, and the output end of the conveying motor rotatably penetrates through the positioning box and the mounting plate and is connected with one end of each second rotating drum;

each second rotary drum is connected through a conveyor belt, a plurality of first water filtering openings are formed in the conveyor belt, a plurality of anti-skid plates are arranged on the conveyor belt at intervals, a plurality of second water filtering openings are formed in each anti-skid plate, observation openings are formed in each mounting plate, the lower ends of the mounting plates are connected through guide plates, the conveyor belt is located above the guide plates, and the lower ends of the guide plates are located above the water receiving plates;

the two sides of each mounting plate are respectively provided with a supporting frame, and each supporting frame is detachably connected with each mounting plate through a plurality of fixing pieces.

The beneficial effects of the invention are as follows:

1) The labor cost and the labor intensity of operators are reduced, and the cleaning efficiency and the cleaning effect are improved;

2) The cleaning environment is improved, and the waste of water resources is avoided;

3) The lean meat blocks are not required to be distributed to all cleaning points in the cleaning area by workers, and the lean meat after the cleaning is not required to be conveyed to the processing area (meat mincing process), and the lean meat blocks are directly conveyed into the meat mincing device through the hoister, so that the efficiency is improved, and the labor intensity is reduced;

4) The cleaning quality is effectively improved; meanwhile, the device has the beneficial effects of low manufacturing cost, simplicity in operation, difficulty in damage and the like.

Drawings

Fig. 1 is a first perspective view of the present invention.

Fig. 2 is a second perspective view of the present invention.

Fig. 3 is a schematic view of a partially enlarged structure at a in fig. 2.

Fig. 4 is a schematic view of the structure of the present invention without the water filtering unit, the elevator, and other parts.

Fig. 5 is a schematic view of the structure of the washing tank in the present invention.

Fig. 6 is a schematic view of a structure in which the lifting unit is not provided with the lifting assembly box.

Fig. 7 is a schematic perspective view of the component parts of fig. 4, in which the lifting unit is not provided.

Fig. 8 is a partially enlarged schematic view of the structure at B in fig. 7.

Fig. 9 is a schematic structural view of parts such as a cleaning and transporting unit.

Fig. 10 is a partially enlarged schematic view of the structure at C in fig. 9.

Fig. 11 is a partially enlarged schematic view of the structure at D in fig. 9.

Fig. 12 is a schematic view of the structure of the conveyor belt.

Fig. 13 is a partially enlarged schematic view of the structure at E in fig. 12.

Fig. 14 is a schematic view of the structure of the first drum.

Fig. 15 is a schematic structural view of a blocking plate.

Fig. 16 is a schematic view of the structure of the circulating water filtration unit.

Fig. 17 is a schematic view of the structure of fig. 16 without the filter box and other components.

Fig. 18 is a schematic view of a connection structure of the filter housing and the support portion.

Fig. 19 is a schematic view of the structure of the drainage unit and the elevator.

Fig. 20 is a first perspective view of the hoist.

Fig. 21 is a second perspective view of the hoist.

Fig. 22 is a schematic structural view of components such as the extension stabilizer bar and the support legs.

Detailed Description

The invention is further illustrated by the following examples in conjunction with the accompanying drawings:

in the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are directions or positional relationships based on the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements to be referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "disposed," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.

As shown in fig. 1 to 22, a cleaning line for lean meat blocks comprises a base 1, wherein a cleaning box 2 is arranged on the base 1, a cleaning transmission unit 3 is arranged in the cleaning box 2, and the cleaning transmission unit 3 is arranged along the length direction of the cleaning box 2; a first water outlet 5 is formed in one side of the cleaning tank 2, a circulating backwater filtering unit 6 is arranged right below the first water outlet 5, and the water outlet end of the circulating backwater filtering unit 6 is located right above the cleaning tank 2; in the present invention, in order to further improve the cleaning effect, it is preferable that the water to be added to the cleaning tank 2 is hot water of about 60 degrees, and the lean meat is cleaned by the hot water.

A plurality of lifting units 7 are arranged above the cleaning box 2 and the cleaning transmission unit 3, the lifting units 7 are connected with the base 1, and the lifting units 7 are used for driving the cleaning transmission unit 3 to move up and down;

the output end of the cleaning box 2 is provided with a water filtering unit 8, a vibration material layer 9 is arranged on the water filtering unit 8, and a vibration pump 10 is arranged on the vibration material layer 9; the output of the drainage unit 8 is provided with a lifter 11 (high-level lifter), and the lifter 11 has the following size: 2000 x 1200 x 1100mm (effective width 800 mm).

The cleaning box 2 comprises an integrally formed straight line section 12 and a front high and rear low inclined section 13;

the cleaning and conveying unit 3 comprises two first positioning plates 15, wherein each first positioning plate 15 is matched with the straight line section 12 of the cleaning box 2, the front end of each first positioning plate 15 is provided with a second positioning plate 16 integrally formed with each first positioning plate 15, each second positioning plate 16 is obliquely arranged and matched with the inclined section 13 of the cleaning box 2, and each first positioning plate 15 and each second positioning plate 16 are connected through a plurality of positioning rods 17;

the outer sides of the first positioning plates 15 and the second positioning plates 16 are respectively provided with a fixed seat 18, first rotary drums 19 are respectively arranged between the fixed seats 18 corresponding to each other, two ends of each first rotary drum 19 are respectively and rotatably connected with the fixed seats 18, a transmission belt 20 is sleeved on each first rotary drum 19 at the same time, and a plurality of first through holes 21 and a plurality of second through holes 22 are formed in the transmission belt 20; the upper half section of second locating plate 16 is connected through backup pad 23, be provided with motor case 26 on the backup pad 23, be provided with driving motor in the motor case 26, driving motor's output rotationally passes in proper order motor case 26 and bearing 27 and be provided with initiative chain disk 28, bearing 27 sets up the upper end of second locating plate 16, initiative chain disk 28 passes through drive chain 29 and is connected with driven chain disk 30, driven chain disk 30 cover is established on axis of rotation 31, axis of rotation 31 rotatable pass fixing base 18 with one end of first section of thick bamboo 19 is connected. Preferably, a transmission chain plate is sleeved on each first rotary drum 19, and each transmission chain plate is connected through a chain, so that the stability is effectively improved.

A plurality of pushing plates 32 are arranged on the transmission belt 20, the pushing plates 32 extend along the width direction of the transmission belt 20, two adjacent pushing plates 32 are arranged at intervals, and a through hole 33 is formed in each pushing plate 32;

the first rotary drum 19 comprises an inner drum 35 and an outer drum 36 with central lines coincident, the outer wall of the inner drum 35 is connected with the inner wall of the outer drum 36 through a plurality of connecting blocks 37, and a plurality of anti-slip ribs 38 are arranged on the outer wall of the outer drum 36 in a circular array; in the invention, the first rotary drum 19 is provided with the inner drum 35 and the outer drum 36, and the inner drum 35 and the outer drum 36 are connected through the connecting block 37, so that the whole weight of the first rotary drum 19 is effectively reduced, and the first rotary drum 19 rotates more smoothly.

The inner wall of the second half section of each first positioning plate 15 is obliquely provided with a feeding plate 39, a plurality of positioning adjustment holes 50 are symmetrically formed in each first positioning plate 15, each positioning column 51 passes through the positioning adjustment holes 50 and then passes through two sides of the feeding plate 39 to position the feeding plate 39, and a plurality of strip-shaped openings 52 are formed in the feeding plate 39. When the lean meat pieces to be washed are placed on the washing and transporting unit 3, the lean meat pieces to be washed first fall on the feed plate 39 and then fall on the transporting belt 20. The feeding plate 39 is arranged to be adjustable up and down, so that the distance between the lowest end of the feeding plate 39 and the conveying belt 20 is convenient to adjust, and the effect is that when lean meat pieces after cleaning are conveyed to the position above the vibration material layer 9 through the conveying belt 20, lean meat pieces fall onto the vibration material layer 9 from the conveying belt 20, but when a small number of lean meat pieces cannot fall onto the vibration material layer 9 due to the fact that the lean meat pieces adhere to the conveying belt 20, the lean meat pieces adhering to the conveying belt 20 can enter between the conveying belt 20 and the bottom of the cleaning box 2 along with the rotation of the conveying belt 20, the pushing plate 32 not only can drive the lean meat pieces to the vibration material layer 9, but also can drive the lean meat pieces to the feeding end through the pushing plate 32 after the lean meat pieces enter between the conveying belt 20 and the bottom of the cleaning box 2, and the distance between the lowest end of the feeding plate 39 and the conveying belt 20 is adjusted according to the size of the lean meat pieces to be cleaned (so that the lean meat pieces adhering to the conveying belt 20 can pass through the lean meat pieces to be conveniently) and the feeding plate 20 and the lean meat pieces to enter the cleaning process again after the lean meat pieces adhere to the conveying belt 20 and the conveying plate 39 and the conveying belt 20.

A plurality of pipelines 53 are arranged in the cleaning box 2, a plurality of openings 55 are formed along the length direction of each pipeline 53, each pipeline 53 is simultaneously connected with a bubbling generator through a connecting pipe 56, the bubbling generators are arranged in an installation box 57, and the lower ends of two sides of the installation box 57 are respectively connected with two sides of the cleaning box 2 through installation racks 58; in the invention, the cleaning operation speed is adjustable, and can be set arbitrarily, and the bubbling generator is in the prior art.

The middle part of each first locating plate 15 is connected through a blocking plate 59, the blocking plates 59 are located right above each pipeline 53, the conveying belt 20 is located between the blocking plates 59 and each pipeline 53, guide inclined portions 60 are arranged on two sides of each blocking plate 59, a plurality of filtering holes 61 are formed in each blocking plate 59 and each guide inclined portion 60, a second water outlet 62 formed in each first locating plate 15 is formed in the upper portion of each blocking plate 59, the second water outlet 62 is matched with the first water outlet 5 for use, the first water outlet 5 is connected with the output end of a guide piece 63, and the guide piece 63 is obliquely arranged and is simultaneously connected with one side of the cleaning box 2.

The circulating backwater filtering unit 6 comprises a collecting box 65 arranged below the output end of the guide piece 63, a filtering box 68 is arranged at the upper half section of the collecting box 65, the collecting box 65 is connected with the water inlet end of an L-shaped backwater pipe 69, the water outlet end of the L-shaped backwater pipe 69 is positioned above the cleaning and conveying unit 3, and a water pump is arranged on the L-shaped backwater pipe 69.

Two mutually parallel support rods 66 are arranged in the collecting box 65, and positioning grooves 67 are formed in each support rod 66; a circle of supporting parts 70 are arranged at the edge of the upper end of the filter box 68, arc-shaped grooves 71 matched with the supporting rods 66 are formed in the lower ends of the two sides of the supporting parts 70, and protruding blocks 72 matched with the positioning grooves 67 are arranged in the arc-shaped grooves 71;

the upper part of the collecting box 65 is provided with a drain pipe 73, the drain pipe 73 is provided with a valve, the upper part of the collecting box 65 is provided with a first filter plate 75, the lower part of the collecting box 65 is provided with a second filter plate 76 matched with the first filter plate 75, the first filter plate 75 and the second filter plate 76 are respectively and detachably connected with the collecting box 65, the inner wall of the collecting box 65 is provided with an anti-overflow box 77 with an upward opening, the upper end of the anti-overflow box 77 is lower than the upper end of the collecting box 65, the collecting box 65 is provided with a water outlet pipe 78 penetrating through the anti-overflow box 77, the output end of the water outlet pipe 78 is connected with the input end of a hose, and the output end of the hose is arranged at the upper end of the first positioning plate 15.

Function of the water flood prevention box 77: when the water level in the collecting tank 65 is high, in order to prevent the water for filtration from being removed from the collecting tank 65, thereby providing the water overflowing preventing box 77, when the water level is higher than the water overflowing preventing box 77, the washing water flows into the water overflowing preventing box 77 from the upper end of the water overflowing preventing box 77, and the water flowing into the water overflowing preventing box 77 is discharged through the water outlet pipe 78. The water discharged through the water outlet pipe 78 can be directly put into the washing tank 2 for use, and can be put into other containers for standby when the water in the washing tank 2 is sufficient.

The upper end of the cleaning box 2 is provided with a plurality of guide seats 79, the outer wall of each guide seat 79 is connected with the outer wall of the cleaning box 2 through a plurality of reinforcing blocks 80, the inner side of each guide seat 79 is provided with a guide groove 81, and the upper end of each first positioning plate 15 is detachably provided with a plurality of guide blocks 82 matched with each guide groove 81; the cooperation of guide block 82 and guide slot 81 can effectually improve the stability when lifting washs transmission unit 3.

Each first positioning plate 15 is provided with a plurality of limiting posts 83 with semicircular cross sections, the upper end of the cleaning box 2 is provided with a plurality of limiting seats 85, and each limiting seat 85 is provided with an arc limiting opening 86 matched with the limiting post 83. When the cleaning and conveying unit 3 descends and is positioned in the cleaning box 2, each limiting column 83 is just positioned in the arc limiting opening 86 on each limiting seat 85, and the stability of the cleaning and conveying unit 3 during cleaning is effectively guaranteed.

The lifting unit 7 comprises a lifting assembly box 87, wherein a rotating rod 88 is arranged in the lifting assembly box 87, one end of the rotating rod 88 is rotatably connected with the inner wall of the lifting assembly box 87, the other end of the rotating rod 88 rotatably penetrates through the lifting assembly box 87 and is connected with the output end of a lifting motor 89, the lifting motor 89 is connected with a fixed plate 91 through a motor mounting seat 90, and two sides of the lifting assembly box 87 are respectively connected with the base 1 through the fixed plates 91;

the two gears 92 are sleeved on the rotating rod 88, racks 93 matched with the gears 92 are arranged on the outer sides of the first positioning plates 15, the upper ends of the racks 93 extend upwards and movably penetrate through the lifting assembly box 87, the lower ends of the racks 93 are respectively connected with the first positioning plates 15 and used for driving the first positioning plates 15 to move up and down, the number of the lifting units 7 is two, and the mounting box 57 is located between the two lifting units 7.

The middle part of each second locating plate 16 is provided with a water tank 95, the both ends of water tank 95 are connected with each second locating plate 16 respectively, the upper end of water tank 95 is provided with water injection connector 96, the below of water tank 95 is provided with a plurality of raceway, the both ends of each raceway are connected with the inner wall of each second locating plate 16 respectively, the lower extreme of each raceway is provided with a plurality of shower nozzle, each raceway with water tank 95 intercommunication.

A plurality of drainage holes 97 are formed in the vibration material layer 9, a guide plate 98 is arranged at the output end of the vibration material layer 9, four corners of the vibration material layer 9 are connected with the upper ends of supporting legs 100 through springs 99, two extension stabilizing columns 101 are arranged in each spring 99, each extension stabilizing column 101 is respectively connected with the lower end of the vibration material layer 9 and the upper ends of the supporting legs 100, a water receiving disc 102 is arranged below the vibration material layer 9, and two sides of the water receiving disc 102 are respectively connected with each supporting leg 100;

the vibration material layer 9 is located between the lifting machine 11 and the cleaning box 2, the lifting machine 11 comprises two mounting plates 103 which are symmetrically arranged, a plurality of second rotating drums 105 which are identical to the first rotating drums 19 in structure are arranged between the mounting plates 103, two ends of each second rotating drum 105 are respectively connected with the mounting plates 103 in a rotating way, a positioning box 106 is arranged on the outer side of at least one mounting plate 103, a conveying motor is arranged in the positioning box 106, and the output end of the conveying motor rotatably penetrates through the positioning box 106 and the mounting plates 103 and is connected with one end of the second rotating drum 105;

each second rotary drum 105 is connected through a conveyor belt 107, a plurality of first water filtering openings 108 are formed in the conveyor belt 107, a plurality of anti-skid plates 109 are arranged on the conveyor belt 20 at intervals, a plurality of second water filtering openings 130 are formed in each anti-skid plate 109, observation openings 131 are formed in each mounting plate 103, the lower ends of the mounting plates 103 are connected through guide plates 132, the conveyor belt 20 is positioned above the guide plates 132, and the lower ends of the guide plates 132 are positioned above the water receiving plates 102; the provision of viewing port 131 may facilitate viewing of whether or not there is meat chunk stuck within conveyor 107. The two sides of each mounting plate 103 are respectively provided with a supporting frame 133, and each supporting frame 133 is detachably connected with each mounting plate 103 through a plurality of fixing pieces 135.

Details of the device:

1. the invention is made of stainless steel special for national standard 304 food (except for electric elements);

2. the driving motor is matched with the platform to reach the frequency converter, the speed of the conveyor belt is regulated by frequency conversion, and the accuracy is high;

3) In order to ensure that the inside of the cleaning box 2 is cleaned conveniently, all welding seams of the cleaning box 2 are welded in a double-sided seamless manner, and no sanitary dead angle is left;

4) A first water outlet is arranged above the cleaning box 2, and is matched with a blocking plate to effectively discharge floating foam and other floating attached impurities;

5) In actual use, the four corners of the lower end of the cleaning box 2 are respectively provided with a foot margin (SUS 304 stainless steel in the prior art), and the foot margin is connected with the base 1, so that the height of the foot margin can be adjusted to ensure that the equipment and the ground are kept stable;

6) Preferably, in the invention, the transmission belt is made of national standard SUS304 stainless steel; the pitch is 38.1, the plate thickness is 1.2m, the tandem axle is phi 10m, the chain sheet is 3mm, and the width of the chain plate is 800mm.

The optimal working principle of the invention is as follows:

the cleaning water is added into the cleaning box 2, then the lean meat blocks to be cleaned are placed in the cleaning box 2, the water in the cleaning box 2 is used for cleaning the lean meat blocks to be cleaned, the transmission belt 20 is driven to rotate through the driving motor, the lean meat blocks are driven to move towards the vibration material layer 9 through the transmission belt 20 and fall onto the vibration material layer 9, the vibration material layer 9 is driven to vibrate through the vibration pump 10, water remained on the lean meat blocks can be screened out through the vibration of the vibration material layer 9, meanwhile, along with the vibration of the vibration material layer 9, the lean meat blocks located on the vibration material layer 9 are transmitted to the lifting machine 11, the cleaned lean meat blocks are sent to the next process for processing through the lifting machine 11, and a meat grinder (not shown in the drawing, in the prior art) can be directly arranged below the output end of the lifting machine 11.

In the invention, the water screened by the shaking of the shaking material layer 9 can fall into the water pan 102, and meanwhile, the conveyor belt 107 of the elevator 11 is also provided with a plurality of first water filtering ports 108, so that the washed lean meat blocks are filtered again, and the filtered water falls into the water pan 102 after falling onto the guide plate 132, so that the filtered water is collected by the water pan 102, the environment pollution of the water filtering to a working area is avoided, and meanwhile, the collected water filtering can be recovered in the washing water.

In the present invention, in order to further improve the cleaning effect, preferably, during cleaning, the pipes 53 provided at the bottom of the cleaning tank 2 generate strong bubbles through the bubble generator, the pressure of the bubble generator causes strong stirring motion of the cleaning water, the lean meat block to be cleaned is rolled in the water to clean, the impurities attached to the surface of the lean meat block and the blood in the meat are cleaned, the blocking plates 59 are provided above the pipes 53, the blocking plates 59 play a role in blocking the lean meat block, the impurities attached to the lean meat block and the blood in the meat pass through the blocking plates 59 through the filtering holes 61, then the flushed impurities flow into the filtering tank 68 through the second water outlet 62 and the first water outlet 5 in sequence, the filtered water enters the collecting tank 65, the first filter plate 75 and the second filter plate 76 provided in the collecting tank 65 at high and low can play a role in filtering again, and the water in the collecting tank 65 can also enter the cleaning tank 2 again through the L-shaped water return pipe 69 after filtering. In operation, if there is too much blood in the collection tank 65, the water in the collection tank 65 is not returned to the washing tank 2 for further use, but is directly discharged through the drain pipe 73.

In addition, when lean meat blocks after cleaning enter the inclined section 13 (climbing transmission), a water tank 95 is further arranged on the second positioning plate 16, a plurality of spray heads matched with the water tank 95 are arranged below the water tank 95, the lean meat blocks after cleaning are washed by water sprayed by the spray heads, the cleaning effect is further improved, and the lean meat blocks after spraying and washing by the spray heads fall onto the vibration material layer 9 along with the movement of the conveying belt 20 to be filtered. The invention can effectively and continuously clean sundries, blood and lard in lean meat in a large scale.

In addition, the lifting motor 89 can be used for driving the rotating rod 88, the gear 92 sleeved on the rotating rod 88 can be used for driving the rack 93 to move up and down, and the first positioning plate 15 is driven to move up and down through the up-and-down movement of the rack 93, so that the cleaning and conveying unit 3 can be moved down, the cleaning and conveying unit 3 can be positioned in the cleaning box 2 to clean lean meat blocks when the lean meat blocks need to be cleaned, after the lifting motor 89 is used for driving the cleaning and conveying unit 3 to move up and out of the cleaning box 2, the cleaning box 2 and the cleaning and conveying unit 3 can be conveniently cleaned, and the lean meat blocks remained on the conveying belt 20 can be conveniently cleaned after the cleaning and conveying unit 3 is moved up and out of the cleaning box 2, so that the cleaning and the replacement of various parts of the cleaning and conveying unit are also facilitated.

The foregoing describes in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be made in accordance with the concepts of the invention by one of ordinary skill in the art without undue burden. Therefore, all technical solutions which can be obtained by logic analysis, reasoning or limited experiments based on the prior art by the person skilled in the art according to the inventive concept shall be within the scope of protection defined by the claims.

Claims (10)

1. A cleaning line for lean meat piece, characterized by: the cleaning device comprises a base (1), wherein a cleaning box (2) is arranged on the base (1), a cleaning transmission unit (3) is arranged in the cleaning box (2), and the cleaning transmission unit (3) is arranged along the length direction of the cleaning box (2); a first water outlet (5) is formed in one side of the cleaning box (2), a circulating backwater filtering unit (6) is arranged right below the first water outlet (5), and the water outlet end of the circulating backwater filtering unit (6) is located right above the cleaning box (2);

a plurality of lifting units (7) are arranged above the cleaning box (2) and the cleaning transmission unit (3), the lifting units (7) are connected with the base (1), and the lifting units (7) are used for driving the cleaning transmission unit (3) to move up and down;

the output end of the cleaning box (2) is provided with a water filtering unit (8), the water filtering unit (8) is provided with a vibration material layer (9), and the vibration material layer (9) is provided with a vibration pump (10); the output end of the water filtering unit (8) is provided with a lifting machine (11).

2. The washing line for lean meat pieces as set forth in claim 1, wherein: the cleaning box (2) comprises an integrally formed straight line section (12) and an inclined section (13) with a high front part and a low rear part;

the cleaning and conveying unit (3) comprises two first positioning plates (15), each first positioning plate (15) is matched with a straight line section (12) of the cleaning box (2), the front end of each first positioning plate (15) is provided with a second positioning plate (16) which is integrally formed with each first positioning plate (15), each second positioning plate (16) is obliquely arranged and matched with an inclined section (13) of the cleaning box (2), and each first positioning plate (15) and each second positioning plate (16) are connected through a plurality of positioning rods (17);

the outer sides of the first positioning plates (15) and the second positioning plates (16) are respectively provided with a fixed seat (18), first rotating drums (19) are respectively arranged between the fixed seats (18) corresponding to each other, two ends of each first rotating drum (19) are respectively connected with the fixed seats (18) in a rotating way, a transmission belt (20) is sleeved on each first rotating drum (19) at the same time, and a plurality of first through holes (21) and a plurality of second through holes (22) are formed in the transmission belt (20); the upper half section of second locating plate (16) is connected through backup pad (23), be provided with motor case (26) on backup pad (23), be provided with driving motor in motor case (26), driving motor's output rotationally passes in proper order motor case (26) and backup pad (27) and be provided with initiative sprocket (28), backup pad (27) set up the upper end of second locating plate (16), initiative sprocket (28) are connected with driven sprocket (30) through drive chain (29), driven sprocket (30) cover is established on axis of rotation (31), axis of rotation (31) rotatable pass fixing base (18) with one end of first rotary drum (19) is connected.

3. A cleaning line for lean meat chunk as claimed in claim 2, wherein: a plurality of pushing plates (32) are arranged on the transmission belt (20), the pushing plates (32) extend along the width direction of the transmission belt (20), two adjacent pushing plates (32) are arranged at intervals, and a through hole (33) is formed in each pushing plate (32);

the first rotary drum (19) comprises an inner drum (35) and an outer drum (36) with central lines coincident, the outer wall of the inner drum (35) is connected with the inner wall of the outer drum (36) through a plurality of connecting blocks (37), and a plurality of anti-slip convex edges (38) are arranged on the outer wall of the outer drum (36) in a circular array;

the inner wall of the second half section of each first positioning plate (15) is obliquely provided with a feeding plate (39), a plurality of positioning adjustment holes (50) are symmetrically formed in each first positioning plate (15), each positioning column (51) penetrates through each positioning adjustment hole (50) and then penetrates through two sides of each feeding plate (39) to position the corresponding feeding plate (39), and a plurality of strip-shaped openings (52) are formed in each feeding plate (39).

4. A cleaning line for lean meat pieces as claimed in claim 3, characterized in that: a plurality of pipelines (53) are arranged in the cleaning box (2), a plurality of openings (55) are formed along the length direction of each pipeline (53), each pipeline (53) is simultaneously connected with a bubbling generator through a connecting pipe (56), the bubbling generators are arranged in a mounting box (57), and the lower ends of two sides of the mounting box (57) are respectively connected with two sides of the cleaning box (2) through mounting frames (58);

each first locating plate (15) is connected in the middle of passing through blocking plate (59), blocking plate (59) are located each pipeline (53) directly over, transmission band (20) are located between blocking plate (59) and each pipeline (53), both sides of blocking plate (59) all are provided with direction tilting part (60), blocking plate (59) with a plurality of filtration pore (61) have been seted up on direction tilting part (60), the top of blocking plate (59) is provided with and is seted up second delivery port (62) on first locating plate (15), second delivery port (62) with first delivery port (5) cooperation use, first delivery port (5) department is connected with the output of water conservancy diversion spare (63), water conservancy diversion spare (63) slope setting and simultaneously with one side of wasing case (2) is connected.

5. The washing line for lean meat pieces of claim 4, wherein: the circulating backwater filtering unit (6) comprises a collecting box (65) arranged below the output end of the guide piece (63), a filtering box (68) is arranged on the upper half section of the collecting box (65), the collecting box (65) is connected with the water inlet end of an L-shaped backwater pipe (69), the water outlet end of the L-shaped backwater pipe (69) is positioned above the cleaning and conveying unit (3), and a water pump is arranged on the L-shaped backwater pipe (69).

6. The washing line for lean meat pieces of claim 5, wherein: two mutually parallel support rods (66) are arranged in the collecting box (65), and positioning grooves (67) are formed in each support rod (66); a circle of supporting parts (70) are arranged at the edge of the upper end of the filter box (68), arc-shaped grooves (71) matched with the supporting rods (66) are formed in the lower ends of the two sides of the supporting parts (70), and protruding blocks (72) matched with the positioning grooves (67) are arranged in the arc-shaped grooves (71);

the utility model discloses a water collecting box, including collecting box (65), collecting box (65) and water outlet pipe (78) that are provided with first filter (75) cooperation is used, first filter (75) with second filter (76) detachable respectively with collecting box (65) are connected, collecting box (65) inner wall is provided with ascending anti-overflow box (77) of opening, the upper end of anti-overflow box (77) is less than the upper end of collecting box (65), be provided with on collecting box (65) link up in outlet pipe (78) of anti-overflow box (77), the output of outlet pipe (78) is connected with the input of hose, the output of hose sets up the upper end of first locating plate (15).

7. The washing line for lean meat pieces of claim 6, wherein: the upper end of the cleaning box (2) is provided with a plurality of guide seats (79), the outer wall of each guide seat (79) is connected with the outer wall of the cleaning box (2) through a plurality of reinforcing blocks (80), the inner side of each guide seat (79) is provided with a guide groove (81), and the upper end of each first positioning plate (15) is detachably provided with a plurality of guide blocks (82) matched with the guide grooves (81);

each first locating plate (15) is provided with a plurality of limit posts (83) with semicircular cross sections, the upper end of the cleaning box (2) is provided with a plurality of limit seats (85), and each limit seat (85) is provided with an arc limit opening (86) matched with the limit post (83).

8. A cleaning line for lean meat chunk as claimed in claim 2, wherein: the lifting unit (7) comprises a lifting assembly box (87), a rotating rod (88) is arranged in the lifting assembly box (87), one end of the rotating rod (88) is rotatably connected with the inner wall of the lifting assembly box (87), the other end of the rotating rod (88) rotatably penetrates through the lifting assembly box (87) and is connected with the output end of a lifting motor (89), the lifting motor (89) is connected with a fixed plate (91) through a motor mounting seat (90), and two sides of the lifting assembly box (87) are respectively connected with the base (1) through the fixed plates (91);

the lifting assembly box is characterized in that two gears (92) are sleeved on the rotating rod (88), racks (93) matched with the gears (92) are arranged on the outer sides of the first positioning plates (15), the upper ends of the racks (93) extend upwards and movably penetrate through the lifting assembly box (87), the lower ends of the racks (93) are respectively connected with the first positioning plates (15) and used for driving the first positioning plates (15) to move up and down, the number of the lifting units (7) is two, and the installation box (57) is located between the two lifting units (7).

9. A cleaning line for lean meat chunk as claimed in claim 2, wherein: the middle part of each second locating plate (16) is provided with a water tank (95), the both ends of water tank (95) are connected with each second locating plate (16) respectively, the upper end of water tank (95) is provided with water injection connector (96), the below of water tank (95) is provided with a plurality of raceway, the both ends of each raceway are connected with the inner wall of each second locating plate (16) respectively, the lower extreme of each raceway is provided with a plurality of shower nozzle, each raceway with water tank (95) intercommunication.

10. A cleaning line for lean meat pieces as claimed in claim 3, characterized in that: a plurality of drainage holes (97) are formed in the vibration material layer (9), a guide plate (98) is arranged at the output end of the vibration material layer (9), four corners of the vibration material layer (9) are connected with the upper ends of supporting legs (100) through springs (99), two extension stabilizing columns (101) are arranged in the springs (99), the extension stabilizing columns (101) are respectively connected with the lower end of the vibration material layer (9) and the upper ends of the supporting legs (100), a water receiving disc (102) is arranged below the vibration material layer (9), and two sides of the water receiving disc (102) are respectively connected with the supporting legs (100);

the vibration material layer (9) is positioned between the lifting machine (11) and the cleaning box (2), the lifting machine (11) comprises two mounting plates (103) which are symmetrically arranged, a plurality of second rotating drums (105) which are identical to the first rotating drums (19) in structure are arranged between the mounting plates (103), two ends of each second rotating drum (105) are respectively and rotatably connected with each mounting plate (103), a positioning box (106) is arranged on the outer side of at least one mounting plate (103), a conveying motor is arranged in the positioning box (106), and the output end of the conveying motor rotatably penetrates through the positioning box (106) and the mounting plates (103) and is connected with one end of each second rotating drum (105);

each second rotary drum (105) is connected through a conveying belt (107), a plurality of first water filtering openings (108) are formed in the conveying belt (107), a plurality of anti-skid plates (109) are arranged on the conveying belt (20) at intervals, a plurality of second water filtering openings (130) are formed in each anti-skid plate (109), observation openings (131) are formed in each mounting plate (103), the lower ends of the mounting plates (103) are connected through guide plates (132), the conveying belt (20) is located above the guide plates (132), and the lower ends of the guide plates (132) are located above the water receiving plates (102);

the two sides of each mounting plate (103) are provided with supporting frames (133), and each supporting frame (133) is detachably connected with each mounting plate (103) through a plurality of fixing pieces (135).

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