CN108576864A - A kind of automatic red bayberry cleaning machine - Google Patents
A kind of automatic red bayberry cleaning machine Download PDFInfo
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- CN108576864A CN108576864A CN201810509569.9A CN201810509569A CN108576864A CN 108576864 A CN108576864 A CN 108576864A CN 201810509569 A CN201810509569 A CN 201810509569A CN 108576864 A CN108576864 A CN 108576864A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2301/00—General aspects of water treatment
- C02F2301/08—Multistage treatments, e.g. repetition of the same process step under different conditions
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Abstract
本发明公开了一种自动杨梅清洗机,属于果蔬加工设备领域,解决了随着设备工作的时间增长,水槽的中杂质将增多,从而导致杨梅的清洗效果变差的问题,其技术方案要点是包括水槽,所述水槽内设有传送带,所述传送带开设有若干通孔,所述水槽底部设有若干通气支管,所述通气支管上开设有若干气孔,所述通气支管连通有气泵,所述水槽上设有溢流管,本发明结构合理,利用气浮原理使杂质浮于水面,然后使杂质顺着水流从溢流孔流出,减缓杨梅清洗机长时间工作而导致清洗效果下降的目的。
The invention discloses an automatic bayberry cleaning machine, which belongs to the field of fruit and vegetable processing equipment and solves the problem that as the working time of the equipment increases, the impurities in the water tank will increase, resulting in poor cleaning effect of the bayberry. The main points of the technical solution are It includes a water tank, a conveyor belt is provided in the water tank, a number of through holes are opened on the conveyor belt, a number of ventilation branch pipes are provided at the bottom of the water tank, a number of air holes are opened on the ventilation branch pipe, and an air pump is connected to the ventilation branch pipe. The water tank is provided with an overflow pipe. The structure of the invention is reasonable, and the principle of air flotation is used to make the impurities float on the water surface, and then let the impurities flow out from the overflow hole along the water flow, so as to slow down the cleaning effect of the bayberry cleaning machine due to long-term work.
Description
技术领域technical field
本发明涉及一种果蔬加工设备,更具体地说,它涉及一种自动杨梅清洗机。The present invention relates to a kind of fruit and vegetable processing equipment, more specifically, it relates to an automatic red bayberry cleaning machine.
背景技术Background technique
在机械化生产杨梅汁时需要对杨梅进行清洗,而传统的手工清洗会导致工作效率低等问题,所以在食品加工厂常用果蔬清洗机对杨梅进行机械化清洗,利用果蔬清洗机提高对杨梅清洗的效率。In the mechanized production of bayberry juice, bayberry needs to be cleaned, and traditional manual cleaning will lead to low work efficiency. Therefore, fruit and vegetable cleaning machines are often used in food processing plants to mechanize bayberry cleaning, and fruit and vegetable cleaning machines are used to improve the cleaning efficiency of bayberry. .
目前,公告号为CN204180889U的中国发明专利公开了一种水洗结合气泡式果蔬清洗机,包括水槽,所述水槽内装有导气管,所述导气管上开设有气泡管孔,所述导向管连接有气泵,所述水槽具有利于渣滓、泥沙沉淀聚集排放的箱体结构及配套的水循环系统,所述水循环系统向水槽一侧喷水喷,所述水循环系统的另一侧设有传送带组件。利用气泡在水中上浮使水翻滚,从而使蔬果与水相对移动速度加快,将果蔬清洗干净,利用水循环系统对蔬果喷水,使蔬果向传送带组件移动,利用传送带组件将瓜果输送出水槽。At present, the Chinese invention patent with the notification number CN204180889U discloses a water-washing combined bubble-type fruit and vegetable cleaning machine, including a water tank, an air guide tube is installed in the water tank, and a bubble tube hole is opened on the air guide tube, and the guide tube is connected with The air pump, the water tank has a box structure that is conducive to the accumulation and discharge of dregs and sediment, and a supporting water circulation system. The water circulation system sprays water to one side of the water tank, and the other side of the water circulation system is equipped with a conveyor belt assembly. The air bubbles are used to float up in the water to make the water roll, so that the relative movement speed of the fruits and vegetables and the water is accelerated, the fruits and vegetables are cleaned, and the water circulation system is used to spray water on the fruits and vegetables, so that the fruits and vegetables move to the conveyor belt assembly, and the fruits and vegetables are transported out of the water tank by the conveyor belt assembly.
但上述技术方案中,将杨梅上清洗下来的杂质会残留在水槽中,无法排除,随着设备工作的时间增长,水槽的中杂质将增多,从而导致杨梅的清洗效果变差。But in above-mentioned technical scheme, the impurity that will be cleaned on the red bayberry can remain in the water tank, can't get rid of, along with the time increase of equipment work, the impurity in the water tank will increase, thereby causes the cleaning effect of red bayberry to deteriorate.
发明内容Contents of the invention
针对现有技术存在的不足,本发明在于提供一种自动杨梅清洗机,利用气浮原理使杂质浮于水面,然后使杂质顺着水流从溢流孔流出,减缓杨梅清洗机长时间工作而导致清洗效果下降的目的。Aiming at the deficiencies in the prior art, the present invention is to provide an automatic bayberry cleaning machine, which uses the principle of air flotation to make impurities float on the water surface, and then makes the impurities flow out from the overflow hole along the water flow, so as to slow down the damage caused by the long-term work of the bayberry cleaning machine. The purpose of cleaning effect decline.
为实现上述目的,本发明提供了如下技术方案:一种自动杨梅清洗机,包括水槽,所述水槽内设有传送带,所述传送带开设有若干通孔,所述水槽底部设有若干通气支管,所述通气支管上开设有若干气孔,所述通气支管连通有气泵,所述水槽上设有溢流管。In order to achieve the above object, the present invention provides the following technical solutions: an automatic red bayberry cleaning machine, including a water tank, a conveyor belt is provided in the water tank, a number of through holes are provided in the conveyor belt, and some ventilation branch pipes are provided at the bottom of the water tank, A plurality of air holes are opened on the ventilation branch pipe, and an air pump is connected to the ventilation branch pipe, and an overflow pipe is provided on the water tank.
通过采用上述技术方案,气泵将空气加压后输送至通气支管中,加压后的空气通过气孔进入水中,空气在水中以气泡的形式上浮,从而使水和杨梅翻滚,加快水和杨梅之间的相互移动的速度,增加水对杨梅的冲刷,进而提高杨梅的清洗效果;并且杨梅的密度比水大,会沉入水底,杨梅上的杂质体积与质量较小,在气泡的作用下浮于水面,杂质会顺着水流从溢流孔流出,从而有效减少水槽中杂质,减缓杨梅清洗机长时间工作而导致清洗效果下降的目的。By adopting the above technical scheme, the air pump pressurizes the air and transports it to the ventilation branch pipe. The pressurized air enters the water through the air hole, and the air floats up in the form of bubbles in the water, so that the water and the bayberry roll, and the gap between the water and the bayberry is accelerated. The speed of mutual movement increases the washing of water on bayberry, thereby improving the cleaning effect of bayberry; and the density of bayberry is higher than that of water, and it will sink to the bottom of the water. The volume and quality of impurities on bayberry are small, and they float on the water surface under the action of air bubbles , The impurities will flow out from the overflow hole along the water flow, thereby effectively reducing the impurities in the sink and slowing down the cleaning effect of the bayberry cleaning machine due to long-term work.
本发明进一步设置为:所述水槽上设有刮渣装置,所述刮渣装置包括导流管、刮渣叶片和第二驱动电机,所述导流管倾斜设置固定连接于水槽上,所述导流管的倾斜下端位于溢流管上方,所述刮渣叶片有多个并且均与导流管转动连接,所述第二驱动电机驱动刮渣叶片转动,所述刮渣叶片呈弧形,当所述刮渣叶片转动时将水槽中的水刮起并且输送至导流管中。The present invention is further set as follows: the slag scraping device is provided on the water tank, the slag scraping device includes a guide pipe, a slag scraping blade and a second drive motor, the guide pipe is arranged obliquely and fixedly connected to the water tank, the The inclined lower end of the draft pipe is located above the overflow pipe. There are multiple slag scraping blades and they are all rotatably connected with the draft pipe. The second drive motor drives the slag scraping blades to rotate, and the slag scraping blades are arc-shaped. When the slag scraping blade rotates, the water in the water tank is scraped up and delivered to the draft pipe.
通过采用上述技术方案,第二驱动电机驱动刮渣叶片转动,刮渣叶片将水槽中的水连同浮与表面的杂质刮起,然后输送至导流管中,水和杂质顺着倾斜的导流管流入溢流管中,从而将杂质排出水槽,进一步减少水槽中杂质。By adopting the above technical solution, the second drive motor drives the slag scraping blade to rotate, and the slag scraping blade scrapes up the water in the water tank together with the impurities floating on the surface, and then transports them to the diversion pipe, and the water and impurities follow the inclined diversion The pipe flows into the overflow pipe, which pushes the impurities out of the sink, further reducing the amount of impurities in the sink.
本发明进一步设置为:所述溢流管远离水槽的一端连接有过滤池,所述过滤池连接有回水管,所述回水管远离过滤池的一端与水槽连通,所述回水管上安装有将过滤池中的水输送至水槽中的水泵,所述过滤池中设有过滤网,所述过滤网将回水管和溢流管隔开。The present invention is further configured as follows: the end of the overflow pipe far away from the water tank is connected to a filter tank, the filter tank is connected to a return pipe, the end of the return water pipe far away from the filter tank is connected to the water tank, and the return pipe is installed with a The water in the filter tank is delivered to the water pump in the water tank, and a filter screen is arranged in the filter tank, and the filter screen separates the return pipe and the overflow pipe.
通过采用上述技术方案,杂质与水顺着溢流管进入过滤池,利用过滤网将水中的杂质过滤出来,利用将干净的水通过水泵输送会水槽中,达到节约用水降低的生产成本的目的。By adopting the above technical scheme, impurities and water enter the filter tank along the overflow pipe, and the impurities in the water are filtered out by the filter screen, and the clean water is transported to the water tank through the water pump, so as to save water and reduce production costs.
本发明进一步设置为:所述过滤网呈框形,所述过滤网勾接于过滤池上,所述回水管连接于过滤池的底部。The present invention is further configured as follows: the filter screen is frame-shaped, the filter screen is hooked to the filter pool, and the return pipe is connected to the bottom of the filter pool.
通过采用上述技术方案,方便拆卸过滤网,当过滤网中的杂质较多时,可以将过滤网拆卸下来将过滤网中的杂质处理了。By adopting the above technical scheme, it is convenient to disassemble the filter screen, and when there are many impurities in the filter screen, the filter screen can be disassembled to deal with the impurities in the filter screen.
本发明进一步设置为:述回水管上连接有滤清器。The present invention is further set as: a filter is connected to the return water pipe.
通过采用上述技术方案,利用滤芯进一步对水进行过滤,进一步减少了水槽中的杂质。By adopting the above technical scheme, the filter element is used to further filter the water, further reducing impurities in the water tank.
本发明进一步设置为:所述传送带包括水平部和倾斜部,所述水平部置于水槽中,所述倾斜部一端位于水槽中,所述倾斜部另一端斜向上延伸出水槽,所述传送带上设有隔板,所述溢流管上端的高度大于水平部上隔板上端的高度。The present invention is further provided that: the conveyor belt includes a horizontal part and an inclined part, the horizontal part is placed in the water tank, one end of the inclined part is located in the water tank, and the other end of the inclined part extends obliquely upwards out of the water tank, and the conveyor belt A baffle is provided, and the height of the upper end of the overflow pipe is greater than the height of the upper end of the baffle on the horizontal part.
杨梅在水槽中受到水浮力的作用,从而导致杨梅施加于传送带上的压力较小,进而使杨梅受到传送带的摩擦力较小,最后导致杨梅在水槽中运动速度缓慢,影响杨梅送出水槽的效率,通过采用上述技术方案,传送带输送杨梅时,利用隔板对杨梅施加横向的推力,加快的杨梅在水槽中运动的速度,从而提高杨梅送出水槽的效率,减少了滞留于水槽中的杨梅。The red bayberry is affected by water buoyancy in the water tank, which causes the red bayberry to exert less pressure on the conveyor belt, which in turn causes the red bayberry to be less frictional on the conveyor belt, and finally causes the bayberry to move slowly in the water tank, which affects the efficiency of the bayberry sent out of the water tank. By adopting the above-mentioned technical scheme, when the conveyor belt transports the red bayberry, the partition plate is used to exert a lateral thrust on the red bayberry to accelerate the movement speed of the red bayberry in the water tank, thereby improving the efficiency of sending the red bayberry out of the water tank, and reducing the bayberry staying in the water tank.
本发明进一步设置为:所述机架上设有水道,所述倾斜部置于水道中,所述水道下端与水槽连通。The present invention is further configured as follows: the frame is provided with a water channel, the inclined part is placed in the water channel, and the lower end of the water channel communicates with the water tank.
杨梅从倾斜部离开水槽上时杨梅上仍残留有水,水将从倾斜部上滴落,影响工作场地的环境,通过采用上述技术方案,利用水道收集杨梅上滴落的水,然后将水输送回水槽中,避免杨梅上滴落的水影响工作场地的环境。When the red bayberry leaves the water tank from the inclined part, there is still water on the red bayberry, and the water will drip from the inclined part, which will affect the environment of the workplace. By adopting the above technical scheme, the water channel is used to collect the water dripping on the red bayberry, and then transport the water Return to the water tank to prevent the water dripping from the bayberry from affecting the environment of the workplace.
本发明进一步设置为:所述水道上设有喷水管,所述喷水管上设有喷嘴,所述喷嘴中喷出的水呈扇形。The present invention is further configured as follows: the water channel is provided with a water spray pipe, the water spray pipe is provided with nozzles, and the water sprayed from the nozzles is fan-shaped.
通过采用上述技术方案,杨梅通过传送带的倾斜部离开水槽,然后利用喷水管对杨梅进行喷淋,对杨梅进行二次清理,提高杨梅清洗机对杨梅的清洗效果。By adopting the above technical scheme, the red bayberry leaves the water tank through the inclined part of the conveyor belt, and then uses the water spray pipe to spray the red bayberry to perform secondary cleaning on the red bayberry, thereby improving the cleaning effect of the red bayberry cleaning machine on the red bayberry.
本发明进一步设置为:所述刮渣装置位于水槽靠近倾斜部的一端,所述回水管连接于水槽远离刮渣结构的一端。The present invention is further provided that: the slag scraping device is located at one end of the water tank close to the inclined part, and the return pipe is connected to the end of the water tank away from the slag scraping structure.
通过采用上述技术方案,水泵将经过过滤的水通过回水管进入水槽,刮渣装置将水和杂质输送进入溢流管从而离开水槽,使水槽中的水向刮渣装置方向流动,从而带动浮于水面上的杂质向刮渣装置移动,提高刮渣装置取出水槽中杂质的效率,进一步减少水槽中杂质。By adopting the above technical solution, the water pump sends the filtered water into the water tank through the return pipe, and the slag scraping device transports the water and impurities into the overflow pipe to leave the water tank, so that the water in the water tank flows in the direction of the slag scraping device, thereby driving the floating Impurities on the water surface move to the slag-scraping device, which improves the efficiency of the slag-scraping device for removing impurities in the water tank, and further reduces impurities in the water tank.
本发明进一步设置为:所述水槽上设有补水管,所述补水管与自来水管道连通。The present invention is further configured as follows: the water tank is provided with a water supply pipe, and the water supply pipe communicates with the running water pipeline.
通过采用上述技术方案,为水槽补水,并且在清洗结束后,利用补水管方便对杨梅清洗机进行清洗。By adopting the above-mentioned technical scheme, water is replenished for the water tank, and after the cleaning is finished, the bayberry cleaning machine is conveniently cleaned by using the water replenishing pipe.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
其一,在水槽底部通过加压后的空气,空气在水中以气泡的形式上浮,杨梅上的杂质体积与质量较小,在气泡的作用下浮于水面,而杨梅的密度比水大,会沉入水底,杂质会在刮渣装置的作用下进入溢流孔流出水槽,从而有效减少水槽中杂质,达到减缓杨梅清洗机长时间工作而导致清洗效果下降的目的。First, pressurized air passes through the bottom of the water tank, and the air floats up in the form of bubbles in the water. The impurities on the red bayberry are small in volume and quality, and float on the water surface under the action of the air bubbles, while the red bayberry is denser than water and will sink. Into the bottom of the water, the impurities will enter the overflow hole and flow out of the water tank under the action of the slag scraping device, thereby effectively reducing the impurities in the water tank, and achieving the purpose of slowing down the cleaning effect of the bayberry cleaning machine due to long-term work.
其二,气泡使水和杨梅翻滚,加快水和杨梅之间的相互移动的速度,增加水对杨梅的冲刷,并且利用喷水管和喷嘴对离开水槽的杨梅进行二次清洗,将杨梅清洗的更加干净,提高杨梅的清洗效果;Second, the air bubbles make the water and the bayberry roll, speed up the mutual movement between the water and the bayberry, increase the washing of the water to the bayberry, and use the water spray pipe and the nozzle to carry out secondary cleaning of the bayberry leaving the sink. Cleaner and improve the cleaning effect of bayberry;
其三,利用过滤池和滤清器对从溢流管中流出的水进行过滤,并且将经过过滤的水重新输送会水槽中,达到节约用水降低的生产成本的目的。Third, the water flowing out of the overflow pipe is filtered by the filter pool and the filter, and the filtered water is re-transported to the water tank, so as to save water and reduce production costs.
附图说明Description of drawings
图1为本实施例的立体图;Fig. 1 is the perspective view of present embodiment;
图2为本实施例用于展示水槽的立体图;Fig. 2 is the perspective view for showing the water tank of this embodiment;
图3为本实施例用于展示传送组件的剖面图;Fig. 3 is a sectional view for showing the conveying assembly in this embodiment;
图4为本实施例用于展示隔板的结构示意图;FIG. 4 is a schematic structural diagram for displaying a partition in this embodiment;
图5为本实施例用于展示喷水组件的结构示意图;Fig. 5 is a schematic structural diagram for showing the water spray assembly in this embodiment;
图6为本实施例用于展示刮渣装置的结构示意图;Fig. 6 is a schematic structural diagram for showing the slag scraping device in this embodiment;
图7为本实施例用于展示导流管的立体图;FIG. 7 is a perspective view of the present embodiment for displaying the draft tube;
图8为本实施例用于展示过滤结构的立体图;Fig. 8 is a perspective view for showing the filtering structure in this embodiment;
图9为本实施例用于展示过滤池的爆炸图。Fig. 9 is an exploded view for showing the filter pool in this embodiment.
附图标记:1、水槽;11、溢流管;111、溢流口;2、传送组件;21、传送带;211、倾斜部;212、水平部;213、通孔;214、隔板;22、挡板;221、侧挡板;222、端面挡板;223、挡片;23、第一驱动电机;24、卸料通道;25、水道;3、喷气组件;31、气泵;32、通气总管;33、通气支管;331、气孔;4、喷水组件;41、供水管;42、喷水管;43、支架;44、补水管;45、喷嘴;5、刮渣装置;51、第二驱动电机;52、刮渣叶片;521、转动轮;53、导流管;531、进水口;6、过滤结构;61、过滤池;611、过滤网;612、挂钩;62、回水管;63、水泵;64、滤清器。Reference signs: 1, water tank; 11, overflow pipe; 111, overflow port; 2, transmission assembly; 21, conveyor belt; 211, inclined part; 212, horizontal part; 213, through hole; 214, partition; 22 , baffle; 221, side baffle; 222, end baffle; 223, baffle; 23, first drive motor; 24, discharge channel; 25, waterway; 3, jet assembly; 31, air pump; 32, ventilation Main pipe; 33. Ventilation branch pipe; 331. Air hole; 4. Water spray assembly; 41. Water supply pipe; 42. Water spray pipe; 43. Support; 44. Water supply pipe; 45. Nozzle; Two drive motors; 52, slag scraping blades; 521, rotating wheels; 53, diversion pipes; 531, water inlets; 6, filter structures; 61, filter pools; 611, filter screens; 612, hooks; 63. Water pump; 64. Filter.
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the drawings of the embodiments of the present invention, the same or similar symbols correspond to the same or similar components; The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific Orientation structure and operation, therefore, the terms describing the positional relationship in the drawings are only for illustrative purposes, and should not be construed as limitations on this patent. Those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations.
一种自动杨梅清洗机,如图1所示,包括水槽1、传送组件2、喷气组件3、喷水组件4、刮渣装置5和过滤结构6。传送组件2一半置于水槽1中,传送组件2的另一半从水槽1中延伸出来,喷气组件3固定连接于水槽1中,喷水组件4固定连接于传送组件2上。清洗时,将杨梅放置于水槽1中,利用喷气组件3向水槽1中喷气,空气在水中以气泡的形式上浮,从而使水和杨梅翻滚,将杨梅清洗干净。清洗完成后的杨梅通过传送组件2离开水槽1,然后喷水组件4对杨梅进行喷水,对杨梅进行二次清洗,将杨梅清洗干净。刮渣装置5将从杨梅上清洗下来的杂质从水槽1中刮出并且输送至过滤结构6中。过滤结构6对水进行过滤后将水输送会水槽1中。An automatic bayberry cleaning machine, as shown in FIG. 1 , includes a water tank 1 , a transmission assembly 2 , an air spray assembly 3 , a water spray assembly 4 , a slag scraping device 5 and a filter structure 6 . Half of the transmission assembly 2 is placed in the water tank 1 , the other half of the transmission assembly 2 extends out of the water tank 1 , the air spray assembly 3 is fixedly connected in the water tank 1 , and the water spray assembly 4 is fixedly connected to the transmission assembly 2 . When cleaning, the red bayberry is placed in the water tank 1, and the air spray assembly 3 is used to spray air into the water tank 1, and the air floats up in the form of bubbles in the water, so that the water and the red bayberry are rolled, and the red bayberry is cleaned. The red bayberry after cleaning leaves the water tank 1 through the transmission assembly 2, and then the water spray assembly 4 sprays the red bayberry, carries out secondary cleaning to the red bayberry, and cleans the red bayberry. The slag scraping device 5 scrapes the impurities washed from the red bayberry from the water tank 1 and transports them to the filter structure 6 . The filter structure 6 filters the water and sends the water to the water tank 1 .
如图1所示,水槽1呈长方形并且其的右端侧壁向右侧倾斜。喷气组件3包括气泵31、通气总管32和通气支管33,其中气泵31的出气口与通气总管32连通,气泵31的进气口与大气连通。通气支管33有五根并且相互平行,五根通气支管33均匀的分布于水槽1的底部。通气支管33上均有开设有多个气孔331,通气支管33的左端穿过水槽1的侧壁延伸至水槽1外侧,通气支管33的左端均与通气总管32连通。清洗杨梅时,启动气泵31,气泵31将空气加压后通过通气总管32输送至通气支管33中,然后从气孔331进入水中,空气在水中以气泡的形式上浮,从而使水和杨梅翻滚,加快水和杨梅之间的相互移动的速度,增加水对杨梅的冲刷,进而提高杨梅的清洗效果。As shown in FIG. 1 , the water tank 1 is rectangular and its right end side wall is inclined to the right. The jet assembly 3 includes an air pump 31 , a main vent pipe 32 and a vent branch pipe 33 , wherein the air outlet of the air pump 31 communicates with the main vent pipe 32 , and the air inlet of the air pump 31 communicates with the atmosphere. There are five ventilation branch pipes 33 parallel to each other, and the five ventilation branch pipes 33 are evenly distributed on the bottom of the tank 1 . A plurality of air holes 331 are provided on the ventilation branch pipe 33, and the left end of the ventilation branch pipe 33 passes through the side wall of the water tank 1 and extends to the outside of the water tank 1, and the left end of the ventilation branch pipe 33 is connected with the main ventilation pipe 32. When cleaning red bayberry, start the air pump 31, and the air pump 31 will pressurize the air and deliver it to the ventilation branch pipe 33 through the ventilation main pipe 32, then enter the water from the air hole 331, and the air will float up in the form of bubbles in the water, so that the water and the red bayberry will roll, and the speed will be accelerated. The speed of mutual movement between water and bayberry increases the washing effect of water on bayberry, thereby improving the cleaning effect of bayberry.
如图3所示,传送组件2包括传送带21、第一驱动电机23和挡板22。挡板22包括位于传送带21两侧的侧挡板221和位于传送带21右端的端面挡板222,端面挡板222固定连接侧挡板221右侧。侧挡板221左上端固定连接有卸料通道24,卸料通道24位于传送带21最左端的位置,卸料通道24的底板呈倾斜设置,卸料通道24的底板远离传送带21的一端为倾斜下端。杨梅通过传送带21输送至卸料通道24内,杨梅顺着倾斜的卸料通道24的底板卸出。第一驱动电机23固定连接于卸料通道24上端,第一驱动电机23通过链传动驱动传送带21转动。传送带21包括水平部212和倾斜部211,其中水平部212置于水槽1中,倾斜部211呈倾斜设置并且右端置于水槽1中,其左端置于卸料通道24中。水平部212的侧挡板221高度大于水槽1的高度,防止杨梅在水浮力的作用翻过侧挡板221进入传送带21下方的位置。倾斜部211的侧挡板221上固定连接有水道25,水道25位于传送带21下方位置,水道25为不锈钢钢板,其靠近侧挡板221的两侧向上弯折并且固定连接侧挡板221上,水道25的上端延伸至卸料通道24中,水道25的下端延伸至水槽1中。杨梅从倾斜部211离开水槽1上时杨梅上仍残留有水,水将从倾斜部211上滴落至水道25上,然后将水顺着水道25流回水槽1中,避免杨梅上滴落的水影响工作场地的环境。As shown in FIG. 3 , the conveying assembly 2 includes a conveying belt 21 , a first driving motor 23 and a baffle 22 . The baffle 22 includes side baffles 221 located on both sides of the conveyor belt 21 and an end baffle 222 located at the right end of the conveyor belt 21 , the end baffle 222 is fixedly connected to the right side of the side baffle 221 . The upper left end of the side baffle plate 221 is fixedly connected with a discharge channel 24. The discharge channel 24 is located at the leftmost position of the conveyor belt 21. The bottom plate of the discharge channel 24 is inclined. . Red bayberry is conveyed in the unloading channel 24 by conveyor belt 21, and the red bayberry is discharged along the bottom plate of the inclined unloading channel 24. The first drive motor 23 is fixedly connected to the upper end of the discharge channel 24, and the first drive motor 23 drives the conveyor belt 21 to rotate through a chain transmission. The conveyor belt 21 includes a horizontal part 212 and an inclined part 211 , wherein the horizontal part 212 is placed in the water tank 1 , the inclined part 211 is arranged obliquely and its right end is placed in the water tank 1 , and its left end is placed in the discharge channel 24 . The height of the side baffle 221 of the horizontal part 212 is greater than the height of the water tank 1, preventing the red bayberry from turning over the side baffle 221 and entering the position below the conveyor belt 21 under the effect of water buoyancy. The side baffle 221 of the inclined part 211 is fixedly connected with a waterway 25, the waterway 25 is located below the conveyor belt 21, the waterway 25 is a stainless steel plate, and its two sides close to the side baffle 221 are bent upward and fixedly connected to the side baffle 221, The upper end of the water channel 25 extends into the discharge channel 24 , and the lower end of the water channel 25 extends into the water tank 1 . When the red bayberry leaves the water tank 1 from the inclined part 211, water still remains on the red bayberry, and the water will drip from the inclined part 211 to the water channel 25, and then the water will flow back in the water tank 1 along the water channel 25, so as to avoid dripping on the red bayberry. Water affects the environment in the workplace.
如图4所示,杨梅在水槽1中受到水浮力的作用,从而导致杨梅施加于传送带21上的压力较小,进而使杨梅受到传送带21的摩擦力较小,最后导致杨梅在水槽1中运动速度缓慢,影响杨梅送出水槽1的效率,为了解决上述问题,在传送带21上螺栓固定连接有多个垂直于传送带21的隔板214,传送带21输送杨梅时,利用隔板214对杨梅施加横向的推力,加快的杨梅在水槽1中运动的速度,从而提高杨梅送出水槽1的效率,减少滞留于水槽1中的杨梅。因为传送带21上设有隔板214,因此端面挡板222传送带21之间留有较大的缝隙,杨梅可能从上述缝隙中掉落至传送带21下方而无法输送出水槽1,为此在端面挡板222的下端螺栓固定连接有挡片223,挡片223为硅胶材质制成,挡片223的下端抵触于传送带21上。利用挡片223遮挡端面挡板222与传送带21之间的缝隙,当隔板214随着传送带21通过缝隙时会推动挡片223,当隔板214通过缝隙后,挡片223自然下垂将缝隙阻挡,防止杨梅从缝隙中掉落至传送带21下方。传送带21上开设有均匀开设有多个通孔213,为了方便喷气组件3喷出的气体通过。As shown in Figure 4, the red bayberry is subjected to the buoyancy of the water in the water tank 1, thereby causing the red bayberry to exert less pressure on the conveyor belt 21, thereby making the red bayberry less frictional force by the conveyor belt 21, and finally causing the red bayberry to move in the water tank 1 The speed is slow, which affects the efficiency of red bayberry sending out of the water tank 1. In order to solve the above problems, a plurality of dividing plates 214 perpendicular to the conveying belt 21 are fixedly connected by bolts on the conveyor belt 21. The thrust speeds up the movement speed of the red bayberry in the water tank 1, thereby improving the efficiency of sending the red bayberry out of the water tank 1 and reducing the bayberry staying in the water tank 1. Because the conveyor belt 21 is provided with a partition 214, so there is a large gap between the end face baffles 222 conveyor belts 21, and the red bayberry may fall from the above gap to the conveyor belt 21 below and cannot be transported out of the water tank 1. The lower end of the plate 222 is fixedly connected with a blocking piece 223 by bolts, the blocking piece 223 is made of silica gel, and the lower end of the blocking piece 223 is in contact with the conveyor belt 21 . Use the baffle 223 to cover the gap between the end baffle 222 and the conveyor belt 21. When the partition 214 passes through the gap with the conveyor belt 21, it will push the baffle 223. When the partition 214 passes through the gap, the baffle 223 will naturally droop to block the gap. , to prevent red bayberry from falling to the conveyor belt 21 below from the gap. A plurality of through holes 213 are uniformly opened on the conveyor belt 21 , for the convenience of the gas ejected from the air injection assembly 3 to pass through.
如图5所示,喷水组件4包括支架43、喷水管42和供水管41。支架43固定连接于侧挡板221上,喷水管42固定连接于支架43上并且其与传送带21输送方向垂直,喷水管42上开设有喷水孔(图中未示出),喷水管42上固定连接有喷嘴45,喷嘴45与喷水孔连通,喷嘴45中喷出的水呈扇形。喷水管42均与供水管41连通,供水管41与自来水管道连通,供水管41上安装有阀门。清洗杨梅时,杨梅通过传送带21离开水槽1,自来水通过喷水管42上的喷嘴45喷至杨梅上,对杨梅进行二次清理,提高杨梅清洗机对杨梅的清洗效果。喷淋的水会顺着水道25流回水槽1中。供水管41上连接有补水管44,补水管44上连接有阀门,补水管44远离供水管41向水槽1方向弯曲。利用补水管44为水槽1补水,并且在清洗结束后,利用补水管44方便了对杨梅清洗机进行清洗。As shown in FIG. 5 , the water spray assembly 4 includes a bracket 43 , a water spray pipe 42 and a water supply pipe 41 . Support 43 is fixedly connected on the side baffle plate 221, and water spray pipe 42 is fixedly connected on the support 43 and it is perpendicular to conveyer belt 21 conveying directions, and water spray pipe 42 is provided with water spray hole (not shown in the figure), spray water A nozzle 45 is fixedly connected to the pipe 42, and the nozzle 45 communicates with the water spray hole, and the water ejected from the nozzle 45 is fan-shaped. The water spray pipes 42 are all communicated with the water supply pipe 41, and the water supply pipe 41 is communicated with the running water pipeline, and the water supply pipe 41 is equipped with a valve. When cleaning red bayberry, red bayberry leaves tank 1 by conveyer belt 21, and tap water is sprayed on the red bayberry by the nozzle 45 on the spray pipe 42, and red bayberry is carried out secondary cleaning, improves the cleaning effect of red bayberry cleaning machine to red bayberry. The sprayed water will flow back in the water tank 1 along the water channel 25 . A water supply pipe 44 is connected to the water supply pipe 41 , and a valve is connected to the water supply pipe 44 . The water supply pipe 44 is bent away from the water supply pipe 41 toward the water tank 1 . Utilize the water supply pipe 44 to replenish water for the water tank 1, and after cleaning, utilize the water supply pipe 44 to make things convenient for the red bayberry cleaning machine to clean.
如图6所示,水槽1侧壁上固定穿设有溢流管11,溢流管11位于水槽1内的一端开设有溢流口111,溢流管11远离溢流口111的一端穿过水槽1侧壁与过滤结构6连通。溢流管11呈倾斜设置,溢流管11靠近溢流口111的一端为倾斜上端,溢流口111呈水平设置并且溢流口111高于隔板214的上端低于侧挡板221的上端,从而使水槽1中水的液面高于隔板214,防止隔板214将浮于水面的杂质连同杨梅一起输送出水槽1。As shown in Figure 6, an overflow pipe 11 is fixedly pierced on the side wall of the water tank 1, and an overflow port 111 is provided at one end of the overflow pipe 11 located in the water tank 1, and an end of the overflow pipe 11 far away from the overflow port 111 passes through The side wall of the tank 1 communicates with the filter structure 6 . The overflow pipe 11 is arranged obliquely, the end of the overflow pipe 11 close to the overflow port 111 is an inclined upper end, the overflow port 111 is arranged horizontally and the upper end of the overflow port 111 is higher than the partition plate 214 and lower than the upper end of the side baffle plate 221 , so that the liquid level of the water in the water tank 1 is higher than the partition 214, preventing the partition 214 from transporting the impurities floating on the water surface out of the water tank 1 together with red bayberry.
如图6所示,刮渣装置5靠近水槽1的右端,刮渣装置5包括所述刮渣装置5包括导流管53、刮渣叶片52和第二驱动电机51。导流管53呈倾斜设置并且其两端焊接于侧挡板221上,导流管53的倾斜下端位于溢流口111上方。导流管53的中间位置开设有进水口531(参见图7),导流管53两端均同轴套设有转动轮521,转动轮521与导流管53呈转动连接。刮渣叶片52两端分别固定连接于转动轮521上,刮渣叶片52有6个并且周向固定连接于转动轮521上。刮渣叶片52的截面呈弧形,当刮渣叶片52以导流管53中心线转动时,刮渣叶片52远离导流管53的一侧将水和杂质刮起,然后顺着刮渣叶片52的转动,刮起的水和杂质顺着刮渣叶片52流动并且从其靠近导流管53的一侧流出并且通过进水口531流入导流管53中,水和杂质顺着倾斜的导流管53进入溢流管11中。As shown in FIG. 6 , the slag scraping device 5 is close to the right end of the water tank 1 , and the slag scraping device 5 includes a draft tube 53 , a slag scraping blade 52 and a second drive motor 51 . The guide pipe 53 is arranged obliquely and its two ends are welded on the side baffle 221 , and the inclined lower end of the guide pipe 53 is located above the overflow port 111 . A water inlet 531 (see FIG. 7 ) is provided in the middle of the draft tube 53 . Both ends of the draft tube 53 are coaxially provided with rotating wheels 521 , and the rotary wheels 521 and the draft tube 53 are rotationally connected. Both ends of the slag scraping blade 52 are fixedly connected to the rotating wheel 521 respectively, and there are 6 slag scraping blades 52 fixedly connected to the rotating wheel 521 in the circumferential direction. The cross-section of the slag scraping blade 52 is arc-shaped. When the slag scraping blade 52 rotates with the center line of the guide pipe 53, the side of the slag scraping blade 52 away from the flow guide pipe 53 will scrape up the water and impurities, and then move along the slag scraping blade. 52, the scraped water and impurities flow along the slag scraping blade 52 and flow out from the side close to the guide pipe 53 and flow into the guide pipe 53 through the water inlet 531, and the water and impurities follow the inclined guide The pipe 53 enters the overflow pipe 11 .
如图8和图9所示,过滤结构6包括过滤池61、回水管62、水泵63。过滤池61呈矩形位于水槽1侧壁上。过滤池61安装有过滤网611,过滤网611呈框形,过滤网611上端固定连接有四个挂钩612,过滤网611放置于过滤池61中时四个挂钩612勾住过滤池61的侧壁上。当过滤网611中的杂质过多时可以将过滤网611拆卸下来,将杂质处理了。溢流管11位于过滤网611的上方。回水管62与过滤池61的底部连通,回水管62另一端与水槽1的左端连通。水和杂质通过溢流管11进入过滤池61中,利用过滤网611将杂质过滤出来,然后将经过过滤的水通过水泵63输送会水槽1中,达到节约用水降低的生产成本的目的。水泵63将经过过滤的水通过回水管62进入水槽1,刮渣装置5将水和杂质输送进入溢流管11从而离开水槽1,使水槽1中的水向刮渣装置5方向流动,从而带动浮于水面上的杂质向刮渣装置5移动,提高刮渣装置5取出水槽1中杂质的效率,进一步减少水槽1中杂质。为了进一步增加过滤效果,在回水管62上串联有滤芯,滤芯位于水泵63和水槽1之间。As shown in FIG. 8 and FIG. 9 , the filter structure 6 includes a filter pool 61 , a return pipe 62 and a water pump 63 . The filter pool 61 is rectangular and located on the side wall of the water tank 1 . The filter pool 61 is equipped with a filter screen 611, the filter screen 611 is frame-shaped, and the upper end of the filter screen 611 is fixedly connected with four hooks 612, and when the filter screen 611 is placed in the filter pool 61, the four hooks 612 hook the side wall of the filter pool 61 superior. When there are too many impurities in the filter screen 611, the filter screen 611 can be disassembled, and the impurities are processed. The overflow pipe 11 is located above the filter screen 611 . The water return pipe 62 communicates with the bottom of the filter tank 61 , and the other end of the water return pipe 62 communicates with the left end of the water tank 1 . Water and impurities enter the filter tank 61 through the overflow pipe 11, and the impurities are filtered out by the filter screen 611, and then the filtered water is delivered to the water tank 1 through the water pump 63, so as to save water and reduce production costs. The water pump 63 sends the filtered water into the water tank 1 through the return pipe 62, and the slag scraping device 5 transports the water and impurities into the overflow pipe 11 to leave the water tank 1, so that the water in the water tank 1 flows in the direction of the slag scraping device 5, thereby driving Impurities floating on the water surface move to the slag scraping device 5 to improve the efficiency of the slag scraping device 5 for removing impurities in the water tank 1 and further reduce impurities in the water tank 1 . In order to further increase the filtering effect, a filter element is connected in series on the return pipe 62 , and the filter element is located between the water pump 63 and the water tank 1 .
具体工作方式:将杨梅放置于水槽1中,启动气泵31,气泵31将空气加压后通过通气总管32输送至通气支管33中,然后从气孔331进入水中从而使水和杨梅翻滚,加快水和杨梅之间的相互移动的速度,将杨梅的冲刷干净。启动第一驱动电机23利用第一驱动电机23驱动传送带21转动,杨梅在传送带21和隔板214的推动下向前移动,并且离开水槽1。杨梅位于传送带21倾斜部211时,自来水通过喷水管42上的喷嘴45喷至杨梅上,对杨梅进行二次清理,提高杨梅清洗机对杨梅的清洗效果。杨梅通过传送带21输送至卸料通道24内,杨梅顺着倾斜的卸料通道24的底板卸出。Specific working method: put the red bayberry in the water tank 1, start the air pump 31, and the air pump 31 will pressurize the air and transport it to the ventilation branch pipe 33 through the ventilation main pipe 32, and then enter the water from the air hole 331 to make the water and the red bayberry roll, so as to speed up the water and The speed at which the bayberries move with each other washes away the bayberries. Start the first driving motor 23 and use the first driving motor 23 to drive the conveyor belt 21 to rotate, and the red bayberry moves forward under the promotion of the conveyor belt 21 and the dividing plate 214 and leaves the water tank 1 . When the red bayberry was positioned at the inclined portion 211 of the conveyor belt 21, tap water was sprayed onto the red bayberry by the nozzle 45 on the water spray pipe 42, and the red bayberry was carried out for secondary cleaning to improve the cleaning effect of the red bayberry washing machine on the red bayberry. Red bayberry is conveyed in the unloading channel 24 by conveyor belt 21, and the red bayberry is discharged along the bottom plate of the inclined unloading channel 24.
第二驱动电机51驱动刮渣叶片52转动,将水和杂质一起刮起通过导流管53输送至溢流管11中。水和杂质进入过滤结构6中,利用过滤网611和滤芯将水中的杂质过滤出来,然后将经过过滤的水通过水泵63输送回水槽1中。The second drive motor 51 drives the slag scraping blade 52 to rotate, scrapes up the water and impurities together and transports them to the overflow pipe 11 through the guide pipe 53 . The water and impurities enter the filter structure 6 , and the impurities in the water are filtered out by the filter screen 611 and the filter element, and then the filtered water is sent back to the water tank 1 by the water pump 63 .
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contribution as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.
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| CN117941846A (en) * | 2024-02-23 | 2024-04-30 | 浙江夏至梅生物科技有限公司 | A cleaning, crushing and screening system and method for processing bayberry wine |
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