CN116158456A - Using method of lean meat block cleaning device - Google Patents

Abstract

The invention discloses a use method of a lean meat block cleaning device, which comprises the steps of adding cleaning water into a cleaning box, and then placing lean meat blocks into the cleaning box; the method comprises the steps of cleaning lean meat blocks through water in a cleaning box, driving a transmission belt of a cleaning transmission unit to rotate through a driving motor, driving the lean meat blocks to move towards a vibration material layer through the transmission belt and fall onto a water filtering unit to filter water, driving the vibration material layer to vibrate through a vibration pump on the water filtering unit, screening out water remained on the lean meat blocks through vibration of the vibration material layer, simultaneously conveying the lean meat blocks located on the vibration material layer to a lifting machine along with vibration of the vibration material layer, and conveying the cleaned lean meat blocks to a next working procedure for processing through the lifting machine; the invention has the advantages of improving the cleaning efficiency, improving the cleaning environment, avoiding the waste of water resources, reducing the labor intensity, along with low manufacturing cost, simple operation, difficult damage and the like.

Description

Using method of lean meat block cleaning device

Technical Field

The invention relates to the field of cured meat food processing, in particular to a use method of a lean meat block cleaning device.

Background

In the sausage processing process, the cleaning of lean meat blocks is an essential process, and the current cleaning method comprises the following steps:

1. conveying lean meat cubes to be cleaned to a lean meat cube cleaning area through a trolley;

2. an operator places lean meat blocks to be cleaned in a cleaning basin, and then the cleaning basin is cleaned after cold water is injected into the cleaning basin;

3. placing the lean meat blocks after the cleaning in an empty basin beside the lean meat blocks, and waiting for conveying personnel to convey the lean meat blocks to a processing area.

The above cleaning method has the following drawbacks:

1) A plurality of operators are required to clean, so that the labor cost is high, the labor intensity is high, and the cleaning efficiency and the cleaning effect are poor;

2) The large cleaning field is needed, and the cleaned water is directly poured on the ground, so that the environment of a cleaning area is affected, and the cleaned water cannot be recycled, so that the waste of water resources is caused;

3) After the lean meat blocks to be cleaned are conveyed to the cleaning area through the trolley, the lean meat blocks are distributed to all cleaning points in the cleaning area by staff, and after the cleaning is finished, all the cleaning points send the cleaned lean meat blocks back to the processing area, so that the working procedure is very complicated;

4) Because the water, impurities and floating oil of lean meat cannot be effectively and completely discharged because the water, impurities and floating oil are manually placed in the basin for cleaning, the cleaning effect is poor, the taste and the color of sausage products are affected, and meanwhile, the secondary pollution to the lean meat is easily caused by the water, impurities and lard generated during manual cleaning, the cleaning effect is seriously affected, the standard of non-quality requirements is achieved, and meanwhile, the requirement of large-scale standardized production cannot be met.

Therefore, the person skilled in the art is dedicated to providing a method for using the lean meat chunk cleaning device, which can effectively solve the technical problems.

Disclosure of Invention

In view of the above-mentioned drawbacks of the prior art, the present invention is to provide a method for using a lean meat chunk cleaning device, which can effectively solve the above-mentioned problems.

In order to achieve the above purpose, the present invention provides a method for using a lean meat chunk cleaning device, wherein the lean meat chunk cleaning device is used for cleaning lean meat chunks, and the specific cleaning steps are as follows:

s1) adding cleaning water into a cleaning box, and then placing lean meat blocks into the cleaning box;

s2) cleaning the lean meat blocks through water in the cleaning box, simultaneously driving a transmission belt of the cleaning transmission unit to rotate through a driving motor, driving the lean meat blocks to move towards a vibration material layer through the transmission belt and fall onto a water filtering unit for water filtering,

S3) driving the vibration material layer to vibrate by a vibration pump on the water filtering unit, screening out water remained on the lean meat blocks by vibration of the vibration material layer, simultaneously conveying the lean meat blocks on the vibration material layer to a lifter along with vibration of the vibration material layer, and conveying the cleaned lean meat blocks to a next process for processing by the lifter;

the lean meat block cleaning device comprises a base, wherein a cleaning box is arranged on the base, a cleaning transmission unit is arranged in the cleaning box, and the cleaning transmission unit is arranged along the length direction of the cleaning box;

the output end of the cleaning box is provided with a water filtering unit, the water filtering unit is provided with a vibration material layer, and the vibration material layer is provided with a vibration pump; and a lifting machine is arranged at the output end of the water filtering unit.

Preferably, the cleaning box comprises an integrally formed straight line section and an inclined section with a high front part and a low rear part;

the cleaning and conveying unit comprises two first positioning plates, each first positioning plate is matched with a straight line section of the cleaning box for use, the front end of each first positioning plate is provided with a second positioning plate integrally formed with each first positioning plate, each second positioning plate is obliquely arranged and matched with an inclined section of the cleaning box for use, and each first positioning plate and each second positioning plate are connected through a plurality of positioning rods;

The outer sides of the first positioning plates and the second positioning plates are respectively provided with a fixed seat, first rotary drums are respectively arranged between the fixed seats corresponding to each other, two ends of each first rotary drum are respectively connected with the fixed seats in a rotary mode, a transmission belt is sleeved on each first rotary drum at the same time, and a plurality of first through holes and a plurality of second through holes are formed in the transmission belt; the upper half section of second locating plate passes through the backup pad to be connected, be provided with the motor case in the backup pad, be provided with driving motor in the motor case, driving motor's output rotatable pass in proper order motor case and bearing and be provided with the initiative chain dish, the bearing sets up the upper end of second locating plate, the initiative chain dish passes through drive chain and is connected with driven chain dish, driven chain dish cover is established in the axis of rotation, the rotatable fixing base that passes of axis of rotation with one end of first rotary drum is connected.

Preferably, the conveying belt is provided with a plurality of pushing plates, the pushing plates extend along the width direction of the conveying belt, two adjacent pushing plates are arranged at intervals, and the pushing plates are provided with penetrating openings;

The first rotary cylinder comprises an inner cylinder and an outer cylinder, the central lines of the inner cylinder and the outer cylinder are coincident, the outer wall of the inner cylinder is connected with the inner wall of the outer cylinder through a plurality of connecting blocks, and a plurality of anti-slip protruding edges are arranged on the outer wall of the outer cylinder in a circular array;

the feeding plate is obliquely arranged on the inner wall of the second half section of each first positioning plate, a plurality of positioning adjusting holes are symmetrically formed in each first positioning plate, each positioning column penetrates through the positioning adjusting holes and then penetrates through the two sides of the feeding plate to position the feeding plate, and a plurality of strip-shaped openings are formed in the feeding plate.

Preferably, a plurality of pipelines are arranged in the cleaning box, a plurality of openings are formed along the length direction of each pipeline, each pipeline is simultaneously connected with a bubbling generator through a connecting pipe, the bubbling generators are arranged in an installation box, and the lower ends of two sides of the installation box are respectively connected with two sides of the cleaning box through installation racks;

the middle parts of the first positioning plates are connected through blocking plates, the blocking plates are located right above the pipelines, the conveying belt is located between the blocking plates and the pipelines, guide inclined parts are arranged on two sides of each blocking plate, a plurality of filtering holes are formed in each blocking plate and each guide inclined part, a second water outlet formed in the first positioning plate is formed above each blocking plate, the second water outlet is matched with the first water outlet for use, the first water outlet is connected with the output end of a flow guide piece, and the flow guide piece is obliquely arranged and is simultaneously connected with one side of the cleaning box;

When the lean meat block is cleaned through water in the cleaning box, air bubbles are generated by the pipeline through the bubbling generator, the pressure of the bubbling generator enables the cleaning water to generate stirring motion, the lean meat block in cleaning is enabled to roll in the water to clean, sundries attached to the surface of the lean meat block and blood in meat are cleaned, the blocking plate is arranged above each pipeline, the blocking plate plays a blocking role on the lean meat block, sundries attached to the lean meat block and blood in the meat pass through the blocking plate through the filtering holes, a first water outlet is formed in one side of the cleaning box, and then the flushed sundries can be discharged through the second water outlet and the first water outlet in sequence.

Preferably, a circulating backwater filtering unit is arranged right below the first water outlet, and the water outlet end of the circulating backwater filtering unit is positioned right above the cleaning box;

the circulating backwater filtering unit comprises a collecting box arranged below the output end of the guide piece, the upper half section of the collecting box is provided with a filtering box, the collecting box is connected with the water inlet end of an L-shaped backwater pipe, the water outlet end of the L-shaped backwater pipe is positioned above the cleaning and conveying unit, and a water pump is arranged on the L-shaped backwater pipe;

Two mutually parallel support rods are arranged in the collecting box, and positioning grooves are formed in each support rod; the edge of the upper end of the filter box is provided with a circle of supporting part, the lower ends of the two sides of the supporting part are provided with arc-shaped grooves matched with the supporting rods, and the arc-shaped grooves are internally provided with protruding blocks matched with the positioning grooves;

the water collecting box is provided with a water draining pipe, a valve is arranged on the water draining pipe, a first filter plate is arranged at the upper part in the collecting box, a second filter plate matched with the first filter plate is arranged at the lower part in the collecting box, the first filter plate and the second filter plate are respectively and detachably connected with the collecting box, the inner wall of the collecting box is provided with an anti-overflow box with an upward opening, the upper end of the anti-overflow box is lower than the upper end of the collecting box, a water outlet pipe penetrating through the anti-overflow box is arranged on the collecting box, the output end of the water outlet pipe is connected with the input end of a hose, and the output end of the hose is arranged at the upper end of the first positioning plate;

the impurity that is washed can flow to the rose box through second delivery port and first delivery port in proper order, filters impurity through the rose box, and the water that has filtered gets into the collecting box, high setting in the collecting box first filter with the second filter can play the filtration again, and the water that the filtration is located the collecting box still accessible L shape wet return enters into the washing case again and uses. In operation, if there is too much blood in the collection tank, the water in the collection tank is not returned to the washing tank for further use, but is directly discharged through the drain pipe.

Preferably, the upper end of the cleaning box is provided with a plurality of guide seats, the outer wall of each guide seat is connected with the outer wall of the cleaning box through a plurality of reinforcing blocks, the inner side of each guide seat is provided with a guide groove, and the upper end of each first positioning plate is detachably provided with a plurality of guide blocks matched with each guide groove;

each first locating plate is provided with a plurality of limit posts with semicircular cross sections, the upper end of the cleaning box is provided with a plurality of limit seats, and each limit seat is provided with an arc limit opening matched with the limit post.

Preferably, a plurality of lifting units are arranged above the cleaning box and the cleaning transmission unit, each lifting unit comprises a lifting assembly box, a rotating rod is arranged in each lifting assembly box, one end of each rotating rod is rotatably connected with the inner wall of each lifting assembly box, the other end of each rotating rod rotatably penetrates through each lifting assembly box and is connected with the output end of a lifting motor, each lifting motor is connected with a fixed plate through a motor mounting seat, and two sides of each lifting assembly box are respectively connected with the base through each fixed plate; the two gears are sleeved on the rotating rod, racks matched with the gears are arranged on the outer sides of the first locating plates, the upper ends of the racks extend upwards and movably penetrate through the lifting assembly box, the lower ends of the racks are respectively connected with the first locating plates and used for driving the first locating plates to move up and down, the number of the lifting units is two, and the installation box is positioned between the two lifting units;

The lifting motor drives the rotating rod, the gear on the rotating rod is sleeved to drive the rack to move up and down, the first locating plate is driven to move up and down through the up-and-down movement of the rack, so that the cleaning transmission unit moves up and down, when lean meat blocks need to be cleaned, the cleaning transmission unit can move down, the cleaning transmission unit is positioned in the cleaning box to clean the lean meat blocks, after the lifting motor drives the cleaning transmission unit to move up and out of the cleaning box, the cleaning box and the cleaning transmission unit can be conveniently cleaned, and after the cleaning transmission unit moves up and out of the cleaning box, lean meat blocks remained on the conveying belt can be cleaned.

Preferably, a water tank is arranged in the middle of each second positioning plate, two ends of the water tank are respectively connected with each second positioning plate, a water injection connector is arranged at the upper end of the water tank, a plurality of water delivery pipes are arranged below the water tank, two ends of each water delivery pipe are respectively connected with the inner wall of each second positioning plate, a plurality of spray heads are arranged at the lower end of each water delivery pipe, and each water delivery pipe is communicated with the water tank;

washing the washed meat blocks by water sprayed by each spray head, and enabling the lean meat blocks sprayed and washed by the spray heads to fall onto the vibration material layer along with the movement of the conveying belt for water filtering.

Preferably, the vibration material layer is provided with a plurality of drainage holes, the output end of the vibration material layer is provided with a guide plate, four corners of the vibration material layer are connected with the upper ends of the supporting legs through springs, two extension stabilizing columns are arranged in each spring, each extension stabilizing column is respectively connected with the lower end of the vibration material layer and the upper end of the supporting leg, a water receiving disc is arranged below the vibration material layer, and two sides of the water receiving disc are respectively connected with each supporting leg; the vibration material layer is positioned between the lifting machine and the cleaning box.

Preferably, the elevator comprises two mounting plates which are symmetrically arranged, a plurality of second rotating drums which are the same as the first rotating drums in structure are arranged between the mounting plates, two ends of each second rotating drum are respectively connected with the mounting plates in a rotating way, a positioning box is arranged on the outer side of at least one mounting plate, a conveying motor is arranged in the positioning box, and the output end of the conveying motor rotatably penetrates through the positioning box and the mounting plates and is connected with one end of each second rotating drum;

each second rotary drum is connected through a conveyor belt, a plurality of first water filtering openings are formed in the conveyor belt, a plurality of anti-skid plates are arranged on the conveyor belt at intervals, a plurality of second water filtering openings are formed in each anti-skid plate, observation openings are formed in each mounting plate, the lower ends of the mounting plates are connected through guide plates, the conveyor belt is located above the guide plates, and the lower ends of the guide plates are located above the water receiving plates;

The two sides of each mounting plate are respectively provided with a supporting frame, and each supporting frame is detachably connected with each mounting plate through a plurality of fixing pieces.

The beneficial effects of the invention are as follows:

1) The labor cost and the labor intensity of operators are reduced, and the cleaning efficiency and the cleaning effect are improved;

2) The cleaning environment is improved, and the waste of water resources is avoided;

3) The lean meat blocks are not required to be distributed to all cleaning points in the cleaning area by workers, and the lean meat after the cleaning is not required to be conveyed to the processing area (meat mincing process), and the lean meat blocks are directly conveyed into the meat mincing device through the hoister, so that the efficiency is improved, and the labor intensity is reduced;

4) The cleaning quality is effectively improved; meanwhile, the device has the beneficial effects of low manufacturing cost, simplicity in operation, difficulty in damage and the like.

Drawings

Fig. 1 is a first perspective view of the present invention.

Fig. 2 is a second perspective view of the present invention.

Fig. 3 is a schematic view of a partially enlarged structure at a in fig. 2.

Fig. 4 is a schematic view of the structure of the present invention without the water filtering unit, the elevator, and other parts.

Fig. 5 is a schematic view of the structure of the washing tank in the present invention.

Fig. 6 is a schematic view of a structure in which the lifting unit is not provided with the lifting assembly box.

Fig. 7 is a schematic perspective view of the component parts of fig. 4, in which the lifting unit is not provided.

Fig. 8 is a partially enlarged schematic view of the structure at B in fig. 7.

Fig. 9 is a schematic structural view of parts such as a cleaning and transporting unit.

Fig. 10 is a partially enlarged schematic view of the structure at C in fig. 9.

Fig. 11 is a partially enlarged schematic view of the structure at D in fig. 9.

Fig. 12 is a schematic view of the structure of the conveyor belt.

Fig. 13 is a partially enlarged schematic view of the structure at E in fig. 12.

Fig. 14 is a schematic view of the structure of the first drum.

Fig. 15 is a schematic structural view of a blocking plate.

Fig. 16 is a schematic view of the structure of the circulating water filtration unit.

Fig. 17 is a schematic view of the structure of fig. 16 without the filter box and other components.

Fig. 18 is a schematic view of a connection structure of the filter housing and the support portion.

Fig. 19 is a schematic view of the structure of the drainage unit and the elevator.

Fig. 20 is a first perspective view of the hoist.

Fig. 21 is a second perspective view of the hoist.

Fig. 22 is a schematic structural view of components such as the extension stabilizer bar and the support legs.

Detailed Description

The invention is further illustrated by the following examples in conjunction with the accompanying drawings:

in the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are directions or positional relationships based on the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements to be referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "disposed," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.

As shown in fig. 1 to 22, a method for using a lean meat chunk cleaning device, wherein lean meat chunks are cleaned by the lean meat chunk cleaning device, and the specific cleaning steps are as follows:

s1) adding cleaning water into a cleaning box 2, and then placing lean meat blocks into the cleaning box 2; in this embodiment, in order to further improve the cleaning effect, it is preferable that the water to be added to the cleaning tank 2 is hot water of about 60 degrees, and the lean meat is cleaned by the hot water.

S2) cleaning the lean meat blocks through water in the cleaning box 2, simultaneously driving the transmission belt 20 of the cleaning transmission unit 3 to rotate through the driving motor, driving the lean meat blocks to move towards the vibration material layer 9 through the transmission belt 20 and fall onto the water filtering unit 8 for water filtering,

S3) driving the vibration material layer 9 to vibrate through the vibration pump 10 on the water filtering unit 8, screening out water remained on the lean meat blocks through the vibration of the vibration material layer 9, simultaneously conveying the lean meat blocks on the vibration material layer 9 to the lifter 11 along with the vibration of the vibration material layer 9, and conveying the cleaned lean meat blocks to a next process for processing through the lifter 11;

the lean meat block cleaning device comprises a base 1, wherein a cleaning box 2 is arranged on the base 1, a cleaning transmission unit 3 is arranged in the cleaning box 2, and the cleaning transmission unit 3 is arranged along the length direction of the cleaning box 2;

the output end of the cleaning box 2 is provided with a water filtering unit 8, a vibration material layer 9 is arranged on the water filtering unit 8, and a vibration pump 10 is arranged on the vibration material layer 9; the output end of the water filtering unit 8 is provided with a lifting machine 11. Elevator 11 size: 2000 x 1200 x 1100mm (effective width 800 mm).

The cleaning box 2 comprises an integrally formed straight line section 12 and a front high and rear low inclined section 13;

the cleaning and conveying unit 3 comprises two first positioning plates 15, wherein each first positioning plate 15 is matched with the straight line section 12 of the cleaning box 2, the front end of each first positioning plate 15 is provided with a second positioning plate 16 integrally formed with each first positioning plate 15, each second positioning plate 16 is obliquely arranged and matched with the inclined section 13 of the cleaning box 2, and each first positioning plate 15 and each second positioning plate 16 are connected through a plurality of positioning rods 17;

The outer sides of the first positioning plates 15 and the second positioning plates 16 are respectively provided with a fixed seat 18, first rotary drums 19 are respectively arranged between the fixed seats 18 corresponding to each other, two ends of each first rotary drum 19 are respectively and rotatably connected with the fixed seats 18, a transmission belt 20 is sleeved on each first rotary drum 19 at the same time, and a plurality of first through holes 21 and a plurality of second through holes 22 are formed in the transmission belt 20; the upper half section of second locating plate 16 is connected through backup pad 23, be provided with motor case 26 on the backup pad 23, be provided with driving motor in the motor case 26, driving motor's output rotationally passes in proper order motor case 26 and bearing 27 and be provided with initiative chain disk 28, bearing 27 sets up the upper end of second locating plate 16, initiative chain disk 28 passes through drive chain 29 and is connected with driven chain disk 30, driven chain disk 30 cover is established on axis of rotation 31, axis of rotation 31 rotatable pass fixing base 18 with one end of first section of thick bamboo 19 is connected.

A plurality of pushing plates 32 are arranged on the transmission belt 20, the pushing plates 32 extend along the width direction of the transmission belt 20, two adjacent pushing plates 32 are arranged at intervals, and a through hole 33 is formed in each pushing plate 32;

The first rotary drum 19 comprises an inner drum 35 and an outer drum 36 with central lines coincident, the outer wall of the inner drum 35 is connected with the inner wall of the outer drum 36 through a plurality of connecting blocks 37, and a plurality of anti-slip ribs 38 are arranged on the outer wall of the outer drum 36 in a circular array; in the invention, the first rotary drum 19 is provided with the inner drum 35 and the outer drum 36, and the inner drum 35 and the outer drum 36 are connected through the connecting block 37, so that the whole weight of the first rotary drum 19 is effectively reduced, and the first rotary drum 19 rotates more smoothly.

The inner wall of the second half section of each first positioning plate 15 is obliquely provided with a feeding plate 39, a plurality of positioning adjustment holes 50 are symmetrically formed in each first positioning plate 15, each positioning column 51 passes through the positioning adjustment holes 50 and then passes through two sides of the feeding plate 39 to position the feeding plate 39, and a plurality of strip-shaped openings 52 are formed in the feeding plate 39. When the lean meat pieces to be washed are placed on the washing and transporting unit 3, the lean meat pieces to be washed first fall on the feed plate 39 and then fall on the transporting belt 20.

The feeding plate 39 is arranged to be adjustable up and down, so that the distance between the lowest end of the feeding plate 39 and the conveying belt 20 is convenient to adjust, and the effect is that when lean meat pieces after cleaning are conveyed to the position above the vibration material layer 9 through the conveying belt 20, lean meat pieces fall onto the vibration material layer 9 from the conveying belt 20, but when a small number of lean meat pieces cannot fall onto the vibration material layer 9 due to the fact that the lean meat pieces adhere to the conveying belt 20, the lean meat pieces adhering to the conveying belt 20 can enter between the conveying belt 20 and the bottom of the cleaning box 2 along with the rotation of the conveying belt 20, the pushing plate 32 not only can drive the lean meat pieces to the vibration material layer 9, but also can drive the lean meat pieces to the feeding end through the pushing plate 32 after the lean meat pieces enter between the conveying belt 20 and the bottom of the cleaning box 2, and the distance between the lowest end of the feeding plate 39 and the conveying belt 20 is adjusted according to the size of the lean meat pieces to be cleaned (so that the lean meat pieces adhering to the conveying belt 20 can pass through the lean meat pieces to be conveniently) and the feeding plate 20 and the lean meat pieces to enter the cleaning process again after the lean meat pieces adhere to the conveying belt 20 and the conveying plate 39 and the conveying belt 20.

A plurality of pipelines 53 are arranged in the cleaning box 2, a plurality of openings 55 are formed along the length direction of each pipeline 53, each pipeline 53 is simultaneously connected with a bubbling generator through a connecting pipe 56, the bubbling generators are arranged in an installation box 57, and the lower ends of two sides of the installation box 57 are respectively connected with two sides of the cleaning box 2 through installation racks 58; in the invention, the cleaning operation speed is adjustable, and can be set arbitrarily, and the bubbling generator is in the prior art.

The middle part of each first locating plate 15 is connected through a blocking plate 59, the blocking plates 59 are located right above each pipeline 53, the conveying belt 20 is located between the blocking plates 59 and each pipeline 53, guide inclined portions 60 are arranged on two sides of each blocking plate 59, a plurality of filtering holes 61 are formed in each blocking plate 59 and each guide inclined portion 60, a second water outlet 62 formed in each first locating plate 15 is formed in the upper portion of each blocking plate 59, the second water outlet 62 is matched with the first water outlet 5 for use, the first water outlet 5 is connected with the output end of a guide piece 63, and the guide piece 63 is obliquely arranged and is simultaneously connected with one side of the cleaning box 2.

When the lean meat block is cleaned by water in the cleaning box 2, the pipeline 53 generates bubbles by the bubble generator, the pressure of the bubble generator enables the cleaning water to generate stirring motion, the lean meat block in cleaning rolls in the water to clean sundries attached to the surface of the lean meat block and blood in meat, the blocking plate 59 is arranged above each pipeline 53, the blocking plate 59 plays a blocking role on the lean meat block, the sundries attached to the lean meat block and the blood in the meat pass through the blocking plate 59 by the filtering holes 61, a first water outlet 5 is arranged on one side of the cleaning box 2, and then the flushed sundries are discharged through the second water outlet 62 and the first water outlet 5 in sequence.

A circulating backwater filtering unit 6 is arranged right below the first water outlet 5, and the water outlet end of the circulating backwater filtering unit 6 is positioned right above the cleaning box 2;

the circulating backwater filtering unit 6 comprises a collecting box 65 arranged below the output end of the guide piece 63, a filtering box 68 is arranged at the upper half section of the collecting box 65, the collecting box 65 is connected with the water inlet end of an L-shaped backwater pipe 69, the water outlet end of the L-shaped backwater pipe 69 is positioned above the cleaning and conveying unit 3, and a water pump is arranged on the L-shaped backwater pipe 69;

Two mutually parallel support rods 66 are arranged in the collecting box 65, and positioning grooves 67 are formed in each support rod 66; a circle of supporting parts 70 are arranged at the edge of the upper end of the filter box 68, arc-shaped grooves 71 matched with the supporting rods 66 are formed in the lower ends of the two sides of the supporting parts 70, and protruding blocks 72 matched with the positioning grooves 67 are arranged in the arc-shaped grooves 71;

the collecting box 65 is provided with a drain pipe 73, a valve is arranged on the drain pipe 73, a first filter plate 75 is arranged at the upper half part in the collecting box 65, a second filter plate 76 matched with the first filter plate 75 is arranged at the lower half part in the collecting box 65, the first filter plate 75 and the second filter plate 76 are respectively and detachably connected with the collecting box 65, the inner wall of the collecting box 65 is provided with an anti-overflow box 77 with an upward opening, the upper end of the anti-overflow box 77 is lower than the upper end of the collecting box 65, a water outlet pipe 78 penetrating through the anti-overflow box 77 is arranged on the collecting box 65, the output end of the water outlet pipe 78 is connected with the input end of a hose, and the output end of the hose is arranged at the upper end of the first positioning plate 15;

function of the water flood prevention box 77: when the water level in the collecting tank 65 is high, in order to prevent the water for filtration from being removed from the collecting tank 65, thereby providing the water overflowing preventing box 77, when the water level is higher than the water overflowing preventing box 77, the washing water flows into the water overflowing preventing box 77 from the upper end of the water overflowing preventing box 77, and the water flowing into the water overflowing preventing box 77 is discharged through the water outlet pipe 78. The water discharged through the water outlet pipe 78 can be directly put into the washing tank 2 for use, and can be put into other containers for standby when the water in the washing tank 2 is sufficient.

The washed sundries are discharged to the filter box 68 through the second water outlet 62 and the first water outlet 5 in sequence, the impurities are filtered through the filter box 68, the filtered water enters the collecting box 65, the first filter plate 75 and the second filter plate 76 which are arranged in the collecting box 65 in a height manner can play a role in filtering again, and the filtered water positioned in the collecting box 65 can also enter the cleaning box 2 again through the L-shaped water return pipe 69 for use. In operation, if there is too much blood in the collection tank 65, the water in the collection tank 65 is not returned to the washing tank 2 for further use, but is directly discharged through the drain pipe 73.

The upper end of the cleaning box 2 is provided with a plurality of guide seats 79, the outer wall of each guide seat 79 is connected with the outer wall of the cleaning box 2 through a plurality of reinforcing blocks 80, the inner side of each guide seat 79 is provided with a guide groove 81, and the upper end of each first positioning plate 15 is detachably provided with a plurality of guide blocks 82 matched with each guide groove 81; the cooperation of guide block 82 and guide slot 81 can effectually improve the stability when lifting washs transmission unit 3.

Each first positioning plate 15 is provided with a plurality of limiting posts 83 with semicircular cross sections, the upper end of the cleaning box 2 is provided with a plurality of limiting seats 85, and each limiting seat 85 is provided with an arc limiting opening 86 matched with the limiting post 83. When the cleaning and conveying unit 3 descends and is positioned in the cleaning box 2, each limiting column 83 is just positioned in the arc limiting opening 86 on each limiting seat 85, and the stability of the cleaning and conveying unit 3 during cleaning is effectively guaranteed.

A plurality of lifting units 7 are arranged above the cleaning box 2 and the cleaning transmission unit 3, each lifting unit 7 comprises a lifting assembly box 87, a rotating rod 88 is arranged in each lifting assembly box 87, one end of each rotating rod 88 is rotatably connected with the inner wall of each lifting assembly box 87, the other end of each rotating rod 88 rotatably penetrates through each lifting assembly box 87 and is connected with the output end of each lifting motor 89, each lifting motor 89 is connected with a fixed plate 91 through a motor mounting seat 90, and two sides of each lifting assembly box 87 are respectively connected with the base 1 through each fixed plate 91; the two gears 92 are sleeved on the rotating rod 88, racks 93 matched with the gears 92 are arranged on the outer sides of the first positioning plates 15, the upper ends of the racks 93 extend upwards and movably penetrate through the lifting assembly box 87, the lower ends of the racks 93 are respectively connected with the first positioning plates 15 and are used for driving the first positioning plates 15 to move up and down, the number of the lifting units 7 is two, and the mounting box 57 is positioned between the two lifting units 7;

the lifting motor 89 drives the rotating rod 88, the gear 92 sleeved on the rotating rod 88 drives the rack 93 to move up and down, the first locating plate 15 is driven to move up and down through the up-and-down movement of the rack 93, so that the cleaning and conveying unit 3 moves down, when lean meat blocks need to be cleaned, the cleaning and conveying unit 3 can be moved down, the cleaning and conveying unit 3 is positioned in the cleaning box 2 to clean the lean meat blocks, after the lifting motor 89 drives the cleaning and conveying unit 3 to move up out of the cleaning box 2, the cleaning box 2 and the cleaning and conveying unit 3 can be conveniently cleaned, and after the cleaning and conveying unit 3 is moved up out of the cleaning box 2, lean meat blocks remained on the conveying belt 20 can be cleaned.

The middle part of each second positioning plate 16 is provided with a water tank 95, two ends of the water tank 95 are respectively connected with each second positioning plate 16, the upper end of the water tank 95 is provided with a water injection connector 96, a plurality of water delivery pipes are arranged below the water tank 95, two ends of each water delivery pipe are respectively connected with the inner wall of each second positioning plate 16, the lower end of each water delivery pipe is provided with a plurality of spray heads, and each water delivery pipe is communicated with the water tank 95;

the meat blocks after the cleaning are washed by the water sprayed by the spray heads, impurities and floating oil are prevented from remaining on the lean meat blocks, and the lean meat blocks after the washing are sprayed by the spray heads and fall onto the vibration material layer 9 along with the movement of the conveying belt 20 for water filtering.

A plurality of drainage holes 97 are formed in the vibration material layer 9, a guide plate 98 is arranged at the output end of the vibration material layer 9, four corners of the vibration material layer 9 are connected with the upper ends of supporting legs 100 through springs 99, two extension stabilizing columns 101 are arranged in each spring 99, each extension stabilizing column 101 is respectively connected with the lower end of the vibration material layer 9 and the upper ends of the supporting legs 100, a water receiving disc 102 is arranged below the vibration material layer 9, and two sides of the water receiving disc 102 are respectively connected with each supporting leg 100; the vibration bed 9 is located between the hoist 11 and the purge bin 2. The elevator 11 comprises two mounting plates 103 which are symmetrically arranged, a plurality of second rotating drums 105 which have the same structure as the first rotating drums 19 are arranged between the mounting plates 103, two ends of each second rotating drum 105 are respectively and rotatably connected with the mounting plates 103, a positioning box 106 is arranged on the outer side of at least one mounting plate 103, a conveying motor is arranged in the positioning box 106, and the output end of the conveying motor rotatably penetrates through the positioning box 106 and the mounting plate 103 and is connected with one end of the second rotating drum 105;

Each second rotary drum 105 is connected through a conveying belt 107, a plurality of first water filtering openings 108 are formed in the conveying belt 107, a plurality of anti-skid plates 109 are arranged on the conveying belt 20 at intervals, a plurality of second water filtering openings 130 are formed in each anti-skid plate 109, an observation opening 131 is formed in each mounting plate 103, the arrangement of the observation openings 131 can facilitate checking whether transmitted meat is blocked or not, the lower ends of the mounting plates 103 are connected through guide plates 132, the conveying belt 20 is positioned above the guide plates 132, and the lower ends of the guide plates 132 are positioned above the water receiving plates 102;

the two sides of each mounting plate 103 are respectively provided with a supporting frame 133, and each supporting frame 133 is detachably connected with each mounting plate 103 through a plurality of fixing pieces 135.

The foregoing describes in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be made in accordance with the concepts of the invention by one of ordinary skill in the art without undue burden. Therefore, all technical solutions which can be obtained by logic analysis, reasoning or limited experiments based on the prior art by the person skilled in the art according to the inventive concept shall be within the scope of protection defined by the claims.

Claims (10)

1. The application method of the lean meat block cleaning device is characterized in that the lean meat block is cleaned by the lean meat block cleaning device, and the specific cleaning steps are as follows:

s1) adding cleaning water into a cleaning box (2), and then placing lean meat blocks into the cleaning box (2);

s2) cleaning the lean meat blocks through water in the cleaning box (2), simultaneously driving a transmission belt (20) of the cleaning transmission unit (3) to rotate through a driving motor, driving the lean meat blocks to move towards a vibration material layer (9) through the transmission belt (20) and fall onto a water filtering unit (8) for water filtering,

s3) driving the vibration material layer (9) to vibrate by a vibration pump (10) on the water filtering unit (8), screening out water remained on the lean meat blocks by the vibration of the vibration material layer (9), simultaneously transmitting the lean meat blocks on the vibration material layer (9) to the lifter (11) along with the vibration of the vibration material layer (9), and conveying the cleaned lean meat blocks to a next process for processing by the lifter (11);

the lean meat block cleaning device comprises a base (1), wherein a cleaning box (2) is arranged on the base (1), a cleaning transmission unit (3) is arranged in the cleaning box (2), and the cleaning transmission unit (3) is arranged along the length direction of the cleaning box (2);

the output end of the cleaning box (2) is provided with a water filtering unit (8), the water filtering unit (8) is provided with a vibration material layer (9), and the vibration material layer (9) is provided with a vibration pump (10); the output end of the water filtering unit (8) is provided with a lifting machine (11).

2. Use of the lean meat chunk cleaning device according to claim 1, characterized in that the cleaning box (2) comprises an integrally formed straight section (12) and a front high and rear low inclined section (13);

the cleaning and conveying unit (3) comprises two first positioning plates (15), each first positioning plate (15) is matched with a straight line section (12) of the cleaning box (2), the front end of each first positioning plate (15) is provided with a second positioning plate (16) which is integrally formed with each first positioning plate (15), each second positioning plate (16) is obliquely arranged and matched with an inclined section (13) of the cleaning box (2), and each first positioning plate (15) and each second positioning plate (16) are connected through a plurality of positioning rods (17);

the outer sides of the first positioning plates (15) and the second positioning plates (16) are respectively provided with a fixed seat (18), first rotating drums (19) are respectively arranged between the fixed seats (18) corresponding to each other, two ends of each first rotating drum (19) are respectively connected with the fixed seats (18) in a rotating way, a transmission belt (20) is sleeved on each first rotating drum (19) at the same time, and a plurality of first through holes (21) and a plurality of second through holes (22) are formed in the transmission belt (20); the upper half section of second locating plate (16) is connected through backup pad (23), be provided with motor case (26) on backup pad (23), be provided with driving motor in motor case (26), driving motor's output rotationally passes in proper order motor case (26) and backup pad (27) and be provided with initiative sprocket (28), backup pad (27) set up the upper end of second locating plate (16), initiative sprocket (28) are connected with driven sprocket (30) through drive chain (29), driven sprocket (30) cover is established on axis of rotation (31), axis of rotation (31) rotatable pass fixing base (18) with one end of first rotary drum (19) is connected.

3. A cleaning line for lean meat chunk as claimed in claim 2, wherein: a plurality of pushing plates (32) are arranged on the transmission belt (20), the pushing plates (32) extend along the width direction of the transmission belt (20), two adjacent pushing plates (32) are arranged at intervals, and a through hole (33) is formed in each pushing plate (32);

the first rotary drum (19) comprises an inner drum (35) and an outer drum (36) with central lines coincident, the outer wall of the inner drum (35) is connected with the inner wall of the outer drum (36) through a plurality of connecting blocks (37), and a plurality of anti-slip convex edges (38) are arranged on the outer wall of the outer drum (36) in a circular array;

the inner wall of the second half section of each first positioning plate (15) is obliquely provided with a feeding plate (39), a plurality of positioning adjustment holes (50) are symmetrically formed in each first positioning plate (15), each positioning column (51) penetrates through each positioning adjustment hole (50) and then penetrates through two sides of each feeding plate (39) to position the corresponding feeding plate (39), and a plurality of strip-shaped openings (52) are formed in each feeding plate (39).

4. The use method of the lean meat chunk cleaning device according to claim 2, characterized in that a plurality of pipelines (53) are arranged in the cleaning box (2), a plurality of openings (55) are formed along the length direction of each pipeline (53), each pipeline (53) is simultaneously connected with a bubbling generator through a connecting pipe (56), the bubbling generators are arranged in a mounting box (57), and the lower ends of two sides of the mounting box (57) are respectively connected with two sides of the cleaning box (2) through mounting frames (58);

The middle parts of the first positioning plates (15) are connected through blocking plates (59), the blocking plates (59) are located right above the pipelines (53), the conveying belt (20) is located between the blocking plates (59) and the pipelines (53), guide inclined parts (60) are arranged on two sides of each blocking plate (59), a plurality of filtering holes (61) are formed in each blocking plate (59) and each guide inclined part (60), a second water outlet (62) formed in the first positioning plate (15) is formed in the upper part of each blocking plate (59), the second water outlet (62) is matched with the first water outlet (5) for use, the first water outlet (5) is connected with the output end of a flow guide piece (63), and the flow guide piece (63) is obliquely arranged and is simultaneously connected with one side of the cleaning box (2);

when the lean meat block is cleaned through water in the cleaning box (2), the pipeline (53) generates bubbles through the bubbling generator, the pressure of the bubbling generator enables cleaning water to generate stirring motion, the lean meat block in cleaning rolls in the water to clean, sundries attached to the surface of the lean meat block and blood in meat are cleaned, the blocking plate (59) is arranged above each pipeline (53), the blocking plate (59) plays a blocking role on the lean meat block, sundries attached to the lean meat block and blood in meat pass through the blocking plate (59) through the filtering holes (61), a first water outlet (5) is formed in one side of the cleaning box (2), and then the flushed sundries can sequentially pass through the second water outlet (62) and the first water outlet (5) to be discharged.

5. The use method of the lean meat chunk cleaning device according to claim 4, wherein a circulating backwater filtering unit (6) is arranged right below the first water outlet (5), and the water outlet end of the circulating backwater filtering unit (6) is positioned right above the cleaning box (2);

the circulating backwater filtering unit (6) comprises a collecting box (65) arranged below the output end of the guide piece (63), a filtering box (68) is arranged at the upper half section of the collecting box (65), the collecting box (65) is connected with the water inlet end of an L-shaped backwater pipe (69), the water outlet end of the L-shaped backwater pipe (69) is positioned above the cleaning and conveying unit (3), and a water pump is arranged on the L-shaped backwater pipe (69);

two mutually parallel support rods (66) are arranged in the collecting box (65), and positioning grooves (67) are formed in each support rod (66); a circle of supporting parts (70) are arranged at the edge of the upper end of the filter box (68), arc-shaped grooves (71) matched with the supporting rods (66) are formed in the lower ends of the two sides of the supporting parts (70), and protruding blocks (72) matched with the positioning grooves (67) are arranged in the arc-shaped grooves (71);

the water collecting device is characterized in that a water draining pipe (73) is arranged on the collecting box (65), a valve is arranged on the water draining pipe (73), a first filter plate (75) is arranged at the upper part in the collecting box (65), a second filter plate (76) matched with the first filter plate (75) for use is arranged at the lower part in the collecting box (65), the first filter plate (75) and the second filter plate (76) are respectively and detachably connected with the collecting box (65), an anti-overflow box (77) with an upward opening is arranged on the inner wall of the collecting box (65), the upper end of the anti-overflow box (77) is lower than the upper end of the collecting box (65), a water outlet pipe (78) penetrating through the anti-overflow box (77) is arranged on the collecting box (65), the output end of the water outlet pipe (78) is connected with the input end of a hose, and the output end of the hose is arranged at the upper end of the first positioning plate (15);

The debris that is washed can flow to rose box (68) through second delivery port (62) and first delivery port (5) in proper order, filters impurity through rose box (68), and the water that has filtered gets into collecting box (65), and the height setting is in first filter (75) in collecting box (65) with second filter (76) can play the filtration again, and the filtration is accomplished and is located the water of collecting box (65) and still accessible L shape wet return (69) reentrant washs case (2) and use. In operation, if there is too much blood in the collection tank (65), the water in the collection tank (65) is not returned to the washing tank (2) for further use, but is directly discharged through the drain pipe (73).

6. The use method of the lean meat chunk cleaning device according to claim 2, characterized in that a plurality of guide seats (79) are arranged at the upper end of the cleaning box (2), the outer wall of each guide seat (79) is connected with the outer wall of the cleaning box (2) through a plurality of reinforcing blocks (80), guide grooves (81) are formed in the inner side of each guide seat (79), and a plurality of guide blocks (82) matched with the guide grooves (81) are detachably arranged at the upper end of each first positioning plate (15);

each first locating plate (15) is provided with a plurality of limit posts (83) with semicircular cross sections, the upper end of the cleaning box (2) is provided with a plurality of limit seats (85), and each limit seat (85) is provided with an arc limit opening (86) matched with the limit post (83).

7. The use method of the lean meat chunk cleaning device according to any one of claims 1 to 6, characterized in that a plurality of lifting units (7) are arranged above the cleaning box (2) and the cleaning transmission unit (3), each lifting unit (7) comprises a lifting assembly box (87), a rotating rod (88) is arranged in each lifting assembly box (87), one end of each rotating rod (88) is rotatably connected with the inner wall of each lifting assembly box (87), the other end of each rotating rod (88) rotatably penetrates through each lifting assembly box (87) and is connected with the output end of a lifting motor (89), each lifting motor (89) is connected with a fixed plate (91) through a motor mounting seat (90), and two sides of each lifting assembly box (87) are respectively connected with the base (1) through each fixed plate (91); two gears (92) are sleeved on the rotating rod (88), racks (93) matched with the gears (92) are arranged on the outer sides of the first positioning plates (15), the upper ends of the racks (93) extend upwards and movably penetrate through the lifting assembly box (87), the lower ends of the racks (93) are respectively connected with the first positioning plates (15) and used for driving the first positioning plates (15) to move up and down, the number of the lifting units (7) is two, and the installation box (57) is positioned between the two lifting units (7);

The lifting motor (89) is used for driving the rotating rod (88), the gear (92) sleeved on the rotating rod (88) is used for driving the rack (93) to move up and down, the first positioning plate (15) is driven to move up and down through the up-and-down movement of the rack (93), so that the cleaning and conveying unit (3) moves up and down, when lean meat blocks need to be cleaned, the cleaning and conveying unit (3) can move down, the cleaning and conveying unit (3) is located in the cleaning box (2), and after the lifting motor (89) is used for driving the cleaning and conveying unit (3) to move up and out of the cleaning box (2), the cleaning and conveying unit (3) can be conveniently cleaned, and lean meat blocks remained on the conveying belt (20) can be cleaned after the cleaning and conveying unit (3) moves up and out of the cleaning and conveying box (2).

8. The use method of the lean meat chunk cleaning device according to claim 2, wherein a water tank (95) is arranged in the middle of each second positioning plate (16), two ends of the water tank (95) are respectively connected with each second positioning plate (16), a water injection connector (96) is arranged at the upper end of the water tank (95), a plurality of water delivery pipes are arranged below the water tank (95), two ends of each water delivery pipe are respectively connected with the inner wall of each second positioning plate (16), a plurality of spray heads are arranged at the lower end of each water delivery pipe, and each water delivery pipe is communicated with the water tank (95);

The washed meat blocks are washed by water sprayed by the spray heads, and the lean meat blocks sprayed and washed by the spray heads fall onto the vibration material layer (9) along with the movement of the conveying belt (20) to be filtered.

9. The use method of the lean meat chunk cleaning device according to claim 2, characterized in that a plurality of water filtering holes (97) are formed in the vibration material layer (9), guide plates (98) are arranged at the output end of the vibration material layer (9), four corners of the vibration material layer (9) are connected with the upper ends of supporting legs (100) through springs (99), two extension stabilizing columns (101) are arranged in each spring (99), each extension stabilizing column (101) is connected with the lower end of the vibration material layer (9) and the upper end of the supporting leg (100) respectively, a water receiving disc (102) is arranged below the vibration material layer (9), and two sides of the water receiving disc (102) are connected with each supporting leg (100) respectively; the vibration material layer (9) is positioned between the lifting machine (11) and the cleaning box (2).

10. The use method of the lean meat chunk cleaning device according to claim 9, wherein the lifting machine (11) comprises two mounting plates (103) which are symmetrically arranged, a plurality of second rotating drums (105) which are the same as the first rotating drums (19) in structure are arranged between the mounting plates (103), two ends of each second rotating drum (105) are respectively and rotatably connected with the mounting plates (103), a positioning box (106) is arranged on the outer side of at least one mounting plate (103), a conveying motor is arranged in the positioning box (106), and the output end of the conveying motor rotatably penetrates through the positioning box (106) and the mounting plates (103) and is connected with one end of each second rotating drum (105);

Each second rotary drum (105) is connected through a conveying belt (107), a plurality of first water filtering openings (108) are formed in the conveying belt (107), a plurality of anti-skid plates (109) are arranged on the conveying belt (20) at intervals, a plurality of second water filtering openings (130) are formed in each anti-skid plate (109), observation openings (131) are formed in each mounting plate (103), the lower ends of the mounting plates (103) are connected through guide plates (132), the conveying belt (20) is located above the guide plates (132), and the lower ends of the guide plates (132) are located above the water receiving plates (102);

the two sides of each mounting plate (103) are provided with supporting frames (133), and each supporting frame (133) is detachably connected with each mounting plate (103) through a plurality of fixing pieces (135).

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