CN116134101A - 涂覆液组合物、带有涂覆膜的基材、隔板、二次电池及电极材料 - Google Patents

涂覆液组合物、带有涂覆膜的基材、隔板、二次电池及电极材料 Download PDF

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CN116134101A
CN116134101A CN202180063297.4A CN202180063297A CN116134101A CN 116134101 A CN116134101 A CN 116134101A CN 202180063297 A CN202180063297 A CN 202180063297A CN 116134101 A CN116134101 A CN 116134101A
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coating liquid
liquid composition
coating
substrate
coating film
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小西淳
菅原笃
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Lesonac Co ltd
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Abstract

本发明的课题是提供对于主要用于包含高分子的涂料、墨液、粘接剂、锂离子电池的正极、负极、隔板等的涂覆液,能够形成表面平滑性优异的耐热变形性高的涂覆膜的组合物。解决手段是一种涂覆液组合物,其特征在于,包含填料、溶剂、分散剂、增稠剂,在涂覆于基材而形成了0.5~20μm的厚度的涂覆膜时,涂覆膜在170℃、15分钟加热前后的收缩率为15.0%以下。

Description

涂覆液组合物、带有涂覆膜的基材、隔板、二次电池及电极材料
技术领域
本发明涉及包含填料、溶剂、分散剂和增稠剂的涂覆液组合物和包含本发明的涂覆液组合物的涂覆膜、带有涂覆膜的基材,涉及对于主要用于包含高分子的涂料、墨液、粘接剂、锂离子二次电池的正极、负极、隔板等的涂覆液,在施加了热时也不易变形的涂覆膜。
背景技术
从环境方面、安全方面的观点、效率性考虑,在全部工业领域广泛使用了:使用了组合物的涂覆、印刷技术。
然而,并未掌握有助于良好地保持了外观的涂覆膜形成的因素。
在专利文献1中,通过使将纤维状纤维素用离子交换水进行稀释而得的悬浮液为特定的TI值,从而提高电池用隔板涂液的分散性和涂覆容易性。然而,包含除纤维状纤维素和离子交换水以外的组合物的状态的TI值没有公开,此外关于有助于耐热性的因素,没有记载和暗示。
在专利文献2中公开了涂覆性优异,可以形成均匀的涂膜的涂液,但为涂液中的水溶性成分的含量为5质量%以下,固体成分多的状态的涂液。
在这些专利文献中,都必定对于耐热性、变形性这样的观点完全没有任何暗示。已知特别是在锂离子二次电池等被搭载于电动汽车等的情况下,如果在万一异常发热时超过涂覆膜所包含的多孔质聚烯烃膜的结晶熔点,则细孔径缩小而不通过锂离子,抑制进一步发热的情况是一般的,但在温度进一步上升了的情况下,在超过了隔板膜熔断而发生破裂的温度即熔化温度的情况下聚烯烃膜缩小,正极与负极短路而成为起火的原因。
现有技术文献
专利文献
专利文献1:国际公开第2018/070473号
专利文献2:日本专利第5829557号公报
发明内容
发明所要解决的课题
虽然在加热时在涂覆膜表面产生的空隙等影响耐热性、变形性,但是为了良好地保持加热时的涂覆膜,使涂覆膜、涂覆液具备何种特征为好完全不清楚。
用于解决课题的手段
在这样的状况下,本发明人等进行了深入研究,结果发现,通过使由涂覆液在规定的条件下形成了涂覆膜时的涂覆膜的收缩率为规定的范围,从而在表面没有空隙等,能够形成表面良好的涂覆膜,可以充分地使用于上述用途,从而完成了本发明。
即,本发明的构成如下所述。
[1]一种涂覆液组合物,其特征在于,包含填料、溶剂、分散剂、增稠剂和粘合剂,在涂覆于基材而形成了0.5~20μm的厚度的涂覆膜时,涂覆膜在170℃、15分钟加热前后的收缩率为15.0%以下。
[2]根据[1]的涂覆液组合物,上述填料的含量为组合物的20质量%以上且70质量%以下。
[3]根据[1]或[2]的涂覆液组合物,上述增稠剂为选自聚N-乙烯基羧酸酰胺以及羧基甲基纤维素及其盐中的至少1种。
[4]根据[3]的涂覆液组合物,上述增稠剂由聚N-乙烯基羧酸酰胺、以及上述羧基甲基纤维素或其盐组成。
[5]根据[3]或[4]的涂覆液组合物,上述聚N-乙烯基羧酸酰胺为聚N-乙烯基乙酰胺。
[6]根据[5]的涂覆液组合物,上述羧基甲基纤维素的盐为钠盐,并且上述聚N-乙烯基乙酰胺与上述羧基甲基纤维素的钠盐的固体成分的质量比(聚N-乙烯基乙酰胺/羧基甲基纤维素的钠盐)为0.0001以上。
[7]根据[1]~[6]的涂覆液组合物,上述溶剂为水。
[8]根据[1]~[7]的涂覆液组合物,上述粘合剂为选自丙烯酸系乳液、苯乙烯-丁二烯聚合物乳液中的乳液。
[9]根据[1]~[8]的涂覆液组合物,粘合剂相对于填料100质量份为1质量份以上且30质量份以下。
[10]一种带有涂覆膜的基材,其包含由[1]~[9]所述的涂覆液组合物形成的涂覆膜和基材。
[11]根据[10]的带有涂覆膜的基材,上述基材为聚烯烃制膜。
[12]根据[11]的带有涂覆膜的基材,上述聚烯烃制膜为选自聚乙烯膜、聚丙烯膜中的至少一种。
[13]根据[12]的带有涂覆膜的基材,其特征在于,上述基材为聚丙烯、聚乙烯、聚丙烯这3层的叠层体。
[14]一种隔板,其由[13]的带有涂覆膜的基材构成。
[15]一种二次电池,其使用了[14]的隔板。
[16]一种电极材料,其在聚丙烯基材表面具备由[1]~[9]的涂覆液组合物形成的涂覆膜。
发明的效果
本发明的涂覆液组合物能够形成外观良好的涂覆膜,耐热变形优异,因此可以作为即使在例如汽车等的高温环境下,也不易变化的电极材料而利用。这样的技术如果用于二次电池、特别是锂离子二次电池等的电极、隔板等的形成用,则可以提高二次电池的发热时的安全性。此外,由于表面平滑,因此可以使相对于容积的填料填充量多,可以薄膜化。此外由于争取隔板与电极的接触面积,叠层变得良好,因此长期耐久性优异。
具体实施方式
以下,对实施本发明的方式进行说明。
[组合物]
本实施方式的涂覆液组合物包含填料、溶剂、分散剂、增稠剂、粘合剂。
这样的涂覆液组合物在涂覆于基材并干燥而形成了0.5~20μm的厚度的涂覆膜时,涂覆膜在170℃、15分钟的条件下的收缩率为15.0%以下。作为基材,没有限制,可举出例如后述聚丙烯制膜等。
涂覆膜在170℃、15分钟的条件下的收缩率为15.0%以下,优选为13.0%以下,更优选为8.0%以下。涂覆膜在170℃、15分钟的条件下的收缩率优选为0.01%以上,更优选为1.5%以上,进一步优选为6.0%以上。收缩率利用实施例记载的方法测定。如果收缩率在该范围,则加热时的耐久性优异,是优选的。
[填料]
填料可以为无机填料也可以为有机填料,但优选氧化铝、勃姆石、滑石、高岭土碳酸钙、磷酸钙、氧化镁、非晶性二氧化硅、结晶性的玻璃填料、二氧化钛、二氧化硅-氧化铝复合氧化物粒子、硫酸钡、氟化钙、氟化锂、沸石、硫化钼、云母等无机填料。其中,更优选氧化铝、勃姆石。氧化铝、勃姆石与制成涂覆膜时的增稠剂、粘合剂的亲和性良好,是优选的。
填料的形状没有特别限制,除了球状、多面体状、板状、鳞片状、柱状、管状以外,还可以为纤维状。
在填料为除球状、正多面体形状以外的情况下,填料的长宽比优选为2以上,更优选为5以上,进一步优选为10以上。如果填料的长宽比为2以上,则通过填料的叠层效果,从而发挥在锂树枝状晶体生长了的情况下不易贯通隔板这样的效果。需要说明的是,填料的长宽比优选为100以下。
期望填料的长径优选在0.1~1000μm,更优选在1~100μm的范围。
期望填料的短径优选在0.01~100μm,更优选在0.1~10μm的范围。
期望填料的体积基准的累积粒度分布中的50%粒径D50优选在0.01~1000μm,更优选在0.1~100μm的范围。
[增稠剂]
增稠剂使用水溶性高分子,优选的增稠剂可举出聚N-乙烯基羧酸酰胺、聚N-乙烯基吡咯烷酮、羧基甲基纤维素的钠盐、聚丙烯酰胺、聚乙烯醇、角叉菜胶、黄原胶、瓜尔胶、果胶等多糖类、羧基甲基纤维素、羟基甲基纤维素、羟基乙基纤维素、甲基乙基羟基纤维素、甲基纤维素、羟基丙基纤维素等纤维素系聚合物、和这些纤维素系聚合物的铵盐以及碱金属盐。
作为构成聚N-乙烯基羧酸酰胺的单体,在具体例中,可举出N-乙烯基甲酰胺、N-乙烯基乙酰胺、N-乙烯基丙酰胺、N-乙烯基苯甲酰胺、N-乙烯基-N-甲基甲酰胺、N-乙烯基-N-乙基甲酰胺、N-乙烯基-N-甲基乙酰胺、N-乙烯基-N-乙基乙酰胺、N-乙烯基吡咯烷酮等。其中,从涂覆性、与包含水的溶剂的亲和性考虑,特别优选N-乙烯基乙酰胺。
聚N-乙烯基羧酸酰胺可以为均聚物也可以为共聚物。在进行共聚的情况下,除N-乙烯基羧酸酰胺以外,还能够将丙烯腈、乙酸乙烯酯、丙烯酸、丙烯酸盐、衣康酸、马来酸、巴豆酸、(甲基)丙烯酸等的盐共聚,但没有特别限定。
增稠剂优选使用聚N-乙烯基乙酰胺、羧基甲基纤维素的钠盐中的至少1种,更优选将聚N-乙烯基乙酰胺、羧基甲基纤维素的钠盐组合。如果使用这样的增稠剂,则能够形成热变形性小的涂覆膜,可以获得涂覆表面外观优异的涂覆膜。
增稠剂的粘度优选为75mPa·s以上,进一步优选为100mPa·s以上。增稠剂的粘度优选为100000mPa·s以下,进一步优选为50000mPa·s以下。如果在该范围,则涂覆易于进行,是优选的。
需要说明的是,关于上述粘度,利用实施例记载的溶液粘度的测定方法测定原有形态(不调整溶液浓度)的粘度。
在使用聚N-乙烯基乙酰胺、羧基甲基纤维素的钠盐的情况下,关于优选的比率,固体成分的质量比(聚N-乙烯基乙酰胺/羧基甲基纤维素的钠盐)优选为0.001以上,更优选为0.01以上,进一步优选为0.1以上。固体成分的质量比(聚N-乙烯基乙酰胺/羧基甲基纤维素的钠盐)优选为10.0以下,更优选为1.0以下。如果在该范围,则涂覆液组合物中的两成分的分散性良好,是优选的。
[粘合剂]
关于粘合剂,将苯乙烯丁二烯树脂、丙烯酸系树脂等分散于水而得的乳液、各种橡胶系的胶乳是适合的,其中优选交联型的丙烯酸系树脂的乳液。丙烯酸系粘合剂可以为均聚物也可以为共聚物,都可以。此外,可以直接使用乳液,也可以固化后使用。
粘合剂相对于填料100质量份优选为1质量份以上,更优选为2质量份以上。粘合剂相对于填料100质量份优选为30质量份以下,更优选为7质量份以下。如果以该范围包含,则可以使填料的分散性高。
[溶剂]
溶剂只要是使上述各成分分散或溶解,并且不反应,就没有特别限制,但鉴于干燥性,使用易挥发性的溶剂。具体而言,使用水、与水具有相容性的极性溶剂,但优选为包含水50质量%以上的物质,更优选为单独的水。水特别优选为离子交换水。作为除水以外的溶剂,可举出甲醇、乙醇、异丙醇等醇。
[分散剂]
在本发明的涂覆液组合物中,可以根据需要包含分散剂。分散剂只要使填料分散于溶剂,就没有特别限定,但优选十二烷基苯磺酸、聚乙烯醇、聚丙烯酰胺、聚甲基丙烯酸、高级醇氧化乙烯加成物、聚丙二醇氧化乙烯加成物、山梨糖醇和失水山梨糖醇的脂肪酸酯。作为盐,没有特别限定,但作为盐,优选不包含金属的铵盐。
分散剂相对于填料100质量份优选为0.1质量份以上,更优选为0.5质量份以上。分散剂相对于填料100质量份优选为2质量份以下,更优选为1.5质量份以下。如果以该范围包含,则可以使填料的分散性高。
[涂覆液组合物的组成和调制方法]
在本实施方式的涂覆液组合物中,关于上述填料,组合物质量的组合物中的填料的质量优选在20~70质量%,更优选在25~60质量%,进一步优选在40~50质量%的范围。通过以这样的量包含填料,从而能够形成由热引起的变形小的涂覆膜。
填料与增稠剂的比以质量比(填料/增稠剂)计优选为0.1~200,更优选为30~150,进一步优选为60~100。如果为该比率,则能够形成具有规定的耐热变形性的涂覆膜。
水等溶剂在组合物中相当于上述成分的残余成分,但通常,相对于溶剂100质量份,优选填料为0.1~200质量份,更优选为40~100质量份。如果在该范围,则获得涂覆液组合物的良好的流动性,涂覆性高,可以提高所得的涂覆膜的平滑性。
关于涂覆液组合物的各成分的混合方法,也没有特别限定,但为了成为更均匀的混合状态,优选至少将粘合剂、增稠剂、分散剂在溶剂中分散后添加、混合填料。此外优选的是,更优选一边将至少使粘合剂、增稠剂、分散剂溶解而得的溶液继续搅拌一边逐次地添加填料进行搅拌混合、均匀化。由此,能够形成理想的混合状态。
此外在其它方案中,也优选在搅拌下在填料和溶剂中加入分散剂,将2次凝集粉碎后,加入粘合剂、增稠剂,抑制再凝集同时将成分均匀混合。
[用途]
本实施方式的涂覆液组合物根据混配的填料的种类,可以用于涂料、墨液、粘接剂、锂离子电池的正极、负极、隔板等的各种涂覆液。
涂覆液组合物可以直接作为涂覆液而使用,但根据需要,可以适当用溶剂等调整浓度、粘度而作为涂覆液使用。
例如,通过将上述涂覆液组合物或涂覆液涂布在基材表面,进行干燥来制造涂覆膜。此外,也可以在基材表面具备由涂覆液组合物形成的涂覆膜(也称为带有涂覆膜的基材)而作为电极材料。
本实施方式的涂覆液组合物由于包含增稠剂,因此可以提供显著地使干燥时间缩短的、涂覆/干燥方法。
涂覆液组合物向基材的涂覆方法没有特别限制,除了喷涂、辊涂、棒涂、凹版涂布、模涂、刮涂、喷墨涂布、刷涂、浸渍涂布等以外,还能够使用卷对卷图案涂布装置而连续式地涂覆。
进一步,在涂覆液组合物中,可以除了上述以外还包含被添加于涂料的公知材料,例如,可以包含触变剂、表面调节剂、消泡剂、流平剂、颜料、染料、粘着成分、粘接成分、增粘剂等。
作为基材,可以没有特别限制地使用膜、无纺织物、多孔体、板状体等。
作为构成基材的材料,可举出乙烯的均聚物或与其它α-烯烃的共聚物、均聚丙烯、丙烯与其它烯烃的共聚物、聚对苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯、聚酰胺醚酮、聚酰亚胺、聚酰胺、聚苯砜、聚苯醚、聚乙烯、聚醚砜、聚醚醚酮、聚苯并咪唑、聚醚酰亚胺、聚酰胺酰亚胺、聚(对亚苯基-2,6-苯并双唑)、氟树脂、环氧树脂等有机树脂材料、铝、铜、银、铁等金属材料、玻璃(氧化硅)、氧化铝、氧化镁、氮化铝、碳化铝、氮化硅、钛酸钡等无机材料。基材可以单独使用1种,也可以组合使用2种以上。
其中,作为基材,优选聚烯烃,更优选为选自聚乙烯、聚丙烯中的至少一种,最优选为按照聚丙烯/聚乙烯/聚丙烯的顺序被叠层了的3层叠层体。如果使用由这样的材料构成的多孔质基材,则可以作为二次电池用隔板等使用。
在多孔质基材为聚烯烃制膜的情况下,可以通过湿式法制造也可以通过干式法制造,没有特别限定。此外在由3层的叠层体构成的多孔质基材的情况下,优选3层都通过干式法制造。具有这样的构成的物质没有卷曲,耐热性、机械强度等好。
需要说明的是,所谓干式法,是在制造时不使用溶剂的干式工艺,可举出例如将熔融了的树脂进行采用T型模的熔融成型、注射成型等。此外,外层和内层可以为干式法,也可以为湿式法,湿式法是在使用添加/混合了添加物的树脂而制成了膜后,将添加物进行溶剂提取的方法。
关于基材的厚度,整体的厚度从与目的对应的机械强度、性能、小型化等方面考虑适当选择,优选为7.0μm以上,上限优选为50μm以下。如果为该范围的厚度,则强度高,也可以使离子传导性高。
此外在多孔质基材的情况下,其透气度优选为80s/100cc以上,上限优选为700s/100cc以下。如果具有该范围的透气度,则不易短路,离子的迁移率也高。
多孔质基材的孔隙率优选为30%以上,上限优选为70%以下。如果为该范围的孔隙率,则机械强度高,也不发生短路,也可以使离子的迁移率高。
多孔质基材的极大孔径优选为0.05μm以上,上限优选为2μm以下,如果在该范围,则在制成隔板时,离子的迁移性高,电阻也大幅地变低。
干燥方法没有特别限制,可举出旋转干燥、真空干燥、暖风干燥、红外线干燥等。干燥时间也没有特别限制。
在构成隔板的情况下,可以通过将上述涂覆液组合物涂布于上述基材表面的方法等来构成。
在构成电极的情况下,可以通过将上述涂覆液组合物与正极活性物质、负极活性物质混合,涂布于上述基材表面、集电体表面的方法,或将混合于正极活性物质或负极活性物质或这两者的物质涂覆于电极箔、或将组合物薄膜化,插入到正极或负极或这两者的集电体表面来构成电池电极。
构成锂离子二次电池的构件可以大致分为正极电极、负极电极、隔板、电解液。正极电极和负极电极各自含有进行将电子送出接收的氧化/还原反应的活性物质。正极电极与负极电极可以以经由电池用隔板而叠层而得的叠层结构的电极组、进一步将其卷绕而得的卷绕结构的电极组的形态使用。
作为正极,只要是一直以来已知的锂离子二次电池所使用的正极,就没有特别限制。正极含有能够吸留释放Li+离子的活性物质。
作为负极,只要是一直以来已知的锂离子二次电池所使用的负极,就没有特别限制。负极含有能够吸留释放Li+离子的活性物质。
正极与负极可以以经由隔板而叠层而得的叠层结构的电极组、进一步将其卷绕而得的卷绕结构的电极组的形态使用。作为电解液,使用将锂盐溶解于有机溶剂而得的溶液。作为锂盐,只要是在溶剂中解离而形成Li+离子,在作为电池被使用的电压范围不发生分解等副反应的物质,就没有特别限制。作为有机溶剂,只要是将锂盐溶解,在作为电池被使用的电压范围不发生分解等副反应的物质,就没有特别限定。
使用本发明的涂覆液组合物而制作的各构件适合被使用于上述电池的各构件。
锂离子电池除了便携电话、笔记本型个人计算机等便携设备、电动汽车、混合式汽车、电动自行车、电动助力自行车、电动工具、剃须刀等各种设备的电源用途等以外,还使用于一直以来已知的各种用途。
实施例
以下,通过实施例说明本发明,但本发明不受这些实施例任何限定。
[使用了的材料]
·填料
氧化铝昭和电工(株)制AL160SG-3D50:0.52μm,长宽比:1.4
鳞片状勃姆石:セラシュール(河合石灰工业(株)制)长宽比:20~40
·粘合剂
丙烯酸系乳液:ポリゾール(注册商标)LB-350(昭和电工(株)制)
·增稠剂
聚-N-乙烯基乙酰胺PNVA(注册商标)-1:GE191-043(昭和电工(株)制),原有形态粘度5000mPa·s,固体成分4质量%
聚-N-乙烯基乙酰胺PNVA(注册商标)-2:GE191-104(昭和电工(株)制),原有形态粘度18000mPa·s,固体成分10质量%
聚-N-乙烯基乙酰胺PNVA(注册商标)-3:GE191-107(昭和电工(株)制),原有形态粘度50mPa·s,固体成分10质量%
聚-N-乙烯基乙酰胺PNVA(注册商标)-4(N-乙烯基乙酰胺与丙烯酸钠的共聚物(共聚比=90:10(摩尔比))):GE167-103(昭和电工(株)制),原有形态粘度5000mPa·s,固体成分10质量%
羧基甲基纤维素CMC-Na:MAC350HC(日本制纸(株)制),固体成分2质量%
聚乙烯吡咯烷酮:PVP K-90(东京化成工业(株)制)
·分散剂
聚丙烯酸铵:アロン(注册商标)A-30SL(东亚合成(株)制)
十二烷基苯磺酸钠:ネオペレックス(注册商标)G-65(花王(株)制)
[实施例1~10、比较例1~7]
在200ml树脂容器中按照离子交换水、分散剂、粘合剂、增稠剂、填料的顺序计量表1记载的规定量,投入到自转公转型混炼机(シンキー社制ARE-250)。盖严,在混合(MIXING)60秒和脱泡(Deforming)60秒的条件下混合而获得了均匀的涂覆液组合物。
需要说明的是,分散剂、粘合剂、增稠剂为固体成分的质量份。
[表1]
Figure BDA0004126732740000121
关于所得的组合物,进行了以下评价。
<涂覆试验方法>
将所得的涂覆液组合物3.5g利用养护带固定于厚度16μm的聚丙烯片,进一步在涂覆机的涂覆台将聚丙烯片利用双面胶带进行固定(15cm×30cm:厚度0.1μm)而载置,使用棒式涂布机(ヨシミツ精機株式会社制宽度:50mm×厚度:5μm)利用自动涂覆机(テスター産業株式会社制Pi-1210)以200mm/秒的速度进行了涂覆。
然后,将涂覆了的聚丙烯片利用暖风干燥器在40℃的温度下干燥1小时,制作出涂覆膜。
<溶液粘度>
将涂覆液组合物的23℃下的粘度利用ブルックフィールド社制DV2T型粘度计转子SC4-28带有水套的少量样品适配器,以50rpm进行了评价。
<TI值>
TI值(触变指数)由以下式子算出。
TI值=0.1/s的低剪切速度下的粘度(Pa·s)÷10000/s的高剪切速度下的粘度(Pa·s)
使用AntonParr制旋转式粘度计(流变仪)测定。具体而言,对于23℃下的粘度,从剪切速度0.1秒-1到10000秒-1,经315秒一边提升速度一边测定,连续地从10000秒-1到0.1秒-1经315秒一边降低速度一边测定。将一边降低剪切速度一边测定时的测定值设为各剪切速度下的粘度,求出表2所示的剪切速度下的粘度的比率。
<涂覆膜厚度>
使用テクロック社制定压厚度测定仪PF-11J,按照JISK6400-1-2004,测定涂覆膜的中心和与中心上下相距10cm的2点共计3点,进行了加权平均。
<涂覆表面外观>
通过以下基准判定实施了涂覆膜的表面外观。
〇:在涂覆表面未确认到空隙。
△:在涂覆表面确认到10个以内空隙
×:在涂覆表面确认到超过10个空隙
<表面粗糙度>
使用滑动式的サートロニックデュオ表面粗糙度计(TAYLOR HOBSON社制),按照JISB0601-2013,对涂覆膜测定中心和与中心上下相距10cm的2点、共计3点的Ra并进行了平均。
<收缩率>
将涂覆膜的涂覆方向设为M方向,将与其垂直的方向设为T方向,以各边与M方向、T方向一致的方式切出了1cm见方的正方形样品后,加入到内温170℃的热空气箱,在大气下加热15分钟,关于M方向(涂覆了的方向)与T方向(相对于涂覆了的方向垂直的方向)各自,将相对于进行热处理前的长度(L),收缩到热处置后的长度(l)的比例以百分率表示。
各方向的收缩率(%)=(L-l)/L×100
将M方向、T方向的收缩率的算术平均设为收缩率。
[表2]
Figure BDA0004126732740000151
超出(over)为测定限度以上
根据表2判断,将规定的温度时间下的收缩率调整为15.0%以下的实施例的涂覆液组合物在涂覆膜的表面未确认到空隙,外观良好。此外实施例的涂覆膜的表面粗糙度Ra为2.41以下,获得了与大部分的比较例相比小的值。

Claims (16)

1.一种涂覆液组合物,其特征在于,包含填料、溶剂、分散剂、增稠剂和粘合剂,
在涂覆于基材而形成了0.5~20μm的厚度的涂覆膜时,涂覆膜在170℃、15分钟加热前后的收缩率为15.0%以下。
2.根据权利要求1所述的涂覆液组合物,所述填料的含量为组合物的20质量%以上且70质量%以下。
3.根据权利要求1或2所述的涂覆液组合物,所述增稠剂为选自聚N-乙烯基羧酸酰胺以及羧基甲基纤维素及其盐中的至少1种。
4.根据权利要求3所述的涂覆液组合物,所述增稠剂由聚N-乙烯基羧酸酰胺、以及所述羧基甲基纤维素或其盐组成。
5.根据权利要求3或4所述的涂覆液组合物,所述聚N-乙烯基羧酸酰胺为聚N-乙烯基乙酰胺。
6.根据权利要求5所述的涂覆液组合物,所述羧基甲基纤维素的盐为钠盐,并且所述聚N-乙烯基乙酰胺与所述羧基甲基纤维素的钠盐的固体成分的质量比即聚N-乙烯基乙酰胺/羧基甲基纤维素的钠盐为0.0001以上。
7.根据权利要求1~6中任一项所述的涂覆液组合物,所述溶剂为水。
8.根据权利要求1~7中任一项所述的涂覆液组合物,所述粘合剂为选自丙烯酸系乳液、苯乙烯-丁二烯聚合物乳液中的乳液。
9.根据权利要求1~8中任一项所述的涂覆液组合物,粘合剂相对于填料100质量份为1质量份以上且30质量份以下。
10.一种带有涂覆膜的基材,其包含由权利要求1~9中任一项所述的涂覆液组合物形成的涂覆膜和基材。
11.根据权利要求10所述的带有涂覆膜的基材,所述基材为聚烯烃制膜。
12.根据权利要求11所述的带有涂覆膜的基材,所述聚烯烃制膜为选自聚乙烯膜、聚丙烯膜中的至少一种。
13.根据权利要求12所述的带有涂覆膜的基材,其特征在于,所述基材为聚丙烯、聚乙烯、聚丙烯这3层的叠层体。
14.一种隔板,其由权利要求13所述的带有涂覆膜的基材构成。
15.一种二次电池,其使用了权利要求14所述的隔板。
16.一种电极材料,其在聚丙烯基材表面具备由权利要求1~9中任一项所述的涂覆液组合物形成的涂覆膜。
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