CN115749380A - Single-layer prefabricated wall plate bearing farm house and manufacturing method thereof - Google Patents
Single-layer prefabricated wall plate bearing farm house and manufacturing method thereof Download PDFInfo
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- CN115749380A CN115749380A CN202211173241.7A CN202211173241A CN115749380A CN 115749380 A CN115749380 A CN 115749380A CN 202211173241 A CN202211173241 A CN 202211173241A CN 115749380 A CN115749380 A CN 115749380A
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Abstract
The invention relates to a single-layer prefabricated wall plate bearing agricultural room, which is fixedly connected with the ground through a basic embedded part and comprises: the light prefabricated wall board is connected with the wall board structure square pipe to form a wall body frame; light steel roof truss and roofing purlin form roof frame after light steel roof truss and roofing purlin are connected, and the triangle roof truss is wholly set to light steel roof truss, and the roofing purlin supports light steel roof truss, and roof frame sets firmly directly over wall body frame. The light prefabricated wall panel and the light steel roof truss composite heat-insulation roof are organically combined, so that the application range of the light prefabricated wall panel is expanded, the light weight of the whole house is realized, the anti-seismic performance and the safety of the building are improved, the quality of the roof is reduced, and the safety and the heat insulation of the whole house are improved.
Description
Technical Field
The invention relates to the field of bearing agricultural houses, in particular to a single-layer prefabricated wallboard bearing agricultural house and a manufacturing method thereof.
Background
At present, the self-building house in rural areas of China is mostly a one-storey and two-storey brick-concrete structure from the comfort and working habits, the wall body is generally brick masonry and concrete block masonry, the comprehensive unit weight of the wall body is 16KN/m < 3 >, the dead weight is large, and the self-building house is extremely unfavorable for earthquake fortification.
Disclosure of Invention
The invention mainly solves the technical problem of providing a single-layer prefabricated wall plate bearing agricultural room and a manufacturing method thereof.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides a prefabricated wallboard bearing agricultural room of individual layer, through basic built-in fitting and ground fixed connection, includes:
the light prefabricated wall board is connected with the wall board structure square pipes to form a wall frame;
light steel roof truss and roofing purlin form roof frame after light steel roof truss and roofing purlin are connected, the whole triangle roof truss that sets into of light steel roof truss to support light steel roof truss through the roofing purlin, and roof frame sets firmly directly over wall body frame.
Preferably, the upper surface of the light roof truss is provided with a composite heat-insulation roof, and the composite heat-insulation roof is formed by combining an European pine board, a heat-insulation board, asphalt waterproof tiles, keels and roof tiles;
wherein, the european pine board passes through self tapping nail fixed connection on the roofing purlin, and heated board and waterproof tile nail of pitch are on the european pine board, and fossil fragments pass through connecting piece fixed connection through connecting piece and heated board and the waterproof tile of pitch simultaneously, and the roofing tile passes through screw and fossil fragments fixed connection.
Preferably, the lightweight prefabricated wall panel comprises standard strip-shaped plates and lightweight concrete poured in the standard strip-shaped plates.
Preferably, light prefabricated wallboard bottom is equipped with first U type channel-section steel, and first U type channel-section steel passes through component and basic built-in fitting fixed connection, and prefabricated wallboard pegs graft in first U type channel-section steel, and through tapping nail from first U type channel-section steel side and light prefabricated wallboard fixed connection.
Preferably, a second U-shaped channel steel is inserted into the top of the light prefabricated wallboard, the second U-shaped channel steel is fixedly connected with the prefabricated wallboard through a self-tapping screw, and the top of the second U-shaped channel steel is fixedly connected with the roof framework.
Preferably, the wall frame is provided with a plurality of door and window openings, and the side of each door and window opening is fixedly provided with a cold-formed U-shaped channel steel.
Preferably, the light steel roof truss comprises: the triangular roof truss is formed by welding a plurality of rectangular pipes, wherein a part of the triangular roof truss is connected with a flexible horizontal round steel two by two, and the bottom of the light steel roof truss is provided with a rigid square pipe tie rod which penetrates through the triangular roof truss.
Preferably, the material processing comprises:
s101: processing the light prefabricated wall board;
the light prefabricated wall board is prefabricated into a standard strip-shaped board, the strip-shaped board is made of a cement-based light material and is generally an autoclaved aerated concrete board or an autoclaved ceramsite board, the standard width is 600mm, the compressive strength of an outer wall is not less than 5Mpa, and the volume weight is 6-8 KN/m & lt 3 >
s102, processing a wallboard structure square pipe;
the polystyrene particle concrete is filled in the cavity of the square tube of the wallboard structure, the volume weight is not more than 3kN/m < 3 >, and the pores caused by filling special bonding mortar are filled.
Preferably, the composite heat-insulating roof laying comprises:
s601, firstly, installing and laying a five-second Oldham plate;
s602, performing blanking cutting according to the typesetting drawing of the European pine board, and installing according to the typesetting drawing;
s603, after the European pine plate is installed, installing battens, and positioning according to the size of the roof tiles;
s604, paving and pasting the roof insulation board after the tile hanging strip is installed, wherein the insulation board is embedded in the space divided by the tile hanging strip;
s605: paving the waterproof breathable film after the heat preservation plate is paved, hanging roof tiles, and finally performing detail processing work on the roof;
wherein, roofing detail treatment work includes: the roof ridge tile, the tee joint, the plug, the roof tile fastener waterproof cap and the cornice edge are installed in a covered mode.
The invention has the beneficial effects that:
the light prefabricated wall panel and the light steel roof truss composite heat-insulation roof are organically combined, the application range of the light prefabricated wall panel is expanded, the light weight of the whole house is realized, the anti-seismic performance and the safety of the building are improved, the quality of the roof is reduced, and the safety and the heat insulation of the whole house are improved.
Drawings
FIG. 1 is a schematic view of the whole structure of a single-layer prefabricated wall panel load-bearing agricultural room of the present invention;
FIG. 2 is a process flow chart of the manufacturing method of the load-bearing agricultural house with the single-layer prefabricated wall panels.
The parts in the drawings are numbered as follows: 1. light prefabricated wall panel 2, wallboard structure square tube 3, light steel roof truss 4, roofing purlin 5, door and window entrance to a cave.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.
Example 1:
as shown in figure 1, a prefabricated wallboard bearing agricultural room of individual layer, through basic built-in fitting and ground fixed connection, includes:
light prefabricated wallboard 1 and wallboard structure side pipe 2, light prefabricated wallboard 1 forms wall body frame through wallboard structure side pipe 2 interconnect.
The light prefabricated wall board 1 comprises a standard strip-shaped board and light concrete poured in the standard strip-shaped board.
The light prefabricated wall panel 1 is prefabricated into a standard strip-shaped plate, the strip-shaped plate is made of a cement-based light material and is generally an autoclaved aerated concrete slab, the standard width is 600mm, the compressive strength of an outer wall is not less than 5Mpa, and the volume weight is 6KN/m < 3 >.
The structural square pipe is arranged between prefabricated plate joints at corners of the wallboard and at the butt joint of the T-shaped pipes, polyphenyl granule concrete is filled in a cavity of the square pipe, the volume weight is not more than 3KN/m & lt 3 & gt, the heat insulation performance is improved, holes brought by bonding mortar are filled, the root of the square pipe is connected with an embedded part iron part, and the top U-shaped groove and the bottom U-shaped groove are in welded connection with the embedded part iron part at corresponding positions.
The wall plate structure square pipe 2 is embedded in a thin-wall square pipe at a corner part.
Fixed roof frame that is equipped with directly over wall body frame, roof frame includes: light steel roof truss 3 is connected with roofing purlin 4, forms roof frame after light steel roof truss 3 is connected with roofing purlin 4, and light steel roof truss 3 is whole to be set to triangular roof truss to support light steel roof truss 3 through roofing purlin 4, wherein, support through a plurality of web members between two light steel roof trusses 3, further improve the supporting effect.
Wherein, light steel roof truss 3 includes: the triangular roof truss that a plurality of rectangular pipe welding formed, wherein part triangular roof truss is connected with a flexible horizontal round steel between two liang, and whether the triangular roof truss sets up flexible horizontal round steel between two liang and mainly sees the distance between the wall body frame both sides wall of bottom, and 3 bottom rigidity side pipe tie rods of light steel roof truss, rigidity side pipe tie rod run through a plurality of triangular roof truss settings.
The bottom of the light prefabricated wall plate 1 is provided with a first U-shaped channel steel, the first U-shaped channel steel is fixedly connected with a basic embedded part through a component, the prefabricated wall plate is inserted into the first U-shaped channel steel, and the prefabricated wall plate is fixedly connected with the light prefabricated wall plate 1 from the side face of the first U-shaped channel steel through a self-tapping nail.
A second U-shaped channel steel is inserted into the top of the light prefabricated wall plate 1, the second U-shaped channel steel is fixedly connected with the prefabricated wall plate through a self-tapping screw, and the top of the second U-shaped channel steel is fixedly connected with a roof framework.
The first U-shaped channel steel is common cold-bending U-shaped channel steel, and the cold-bending U-shaped channel steel is formed by cold machining and profiling a galvanized steel sheet.
The wall frame is provided with a plurality of door and window openings 5, and the side of each door and window opening 5 is fixedly provided with a cold-bending U-shaped channel steel.
The cold-bending U-shaped channel steel is reinforced and formed by cold-processing and profiling a galvanized steel sheet.
The upper surface of the light roof truss is provided with a composite heat-insulation roof, and the composite heat-insulation roof is formed by combining an European pine board, a heat-insulation board, asphalt waterproof tiles, keels and roof tiles;
wherein, the European pine board passes through self tapping nail fixed connection on roofing purlin 4, and heated board and the waterproof tile nail of pitch are on the European pine board, and the fossil fragments pass through connecting piece fixed connection through connecting piece and heated board and the waterproof tile of pitch simultaneously, and the roofing tile passes through screw and fossil fragments fixed connection.
As shown in fig. 1 and 2, a method for manufacturing a single-layer prefabricated wall panel load-bearing agricultural room comprises the following steps:
s1, preprocessing a material;
wherein, the material processing comprises:
s101: processing the light prefabricated wall panel 1;
the light prefabricated wall panel 1 is prefabricated into a standard strip-shaped panel, the strip-shaped panel is made of a cement-based light material and is generally an autoclaved aerated concrete slab, the standard width is 600mm, the compression strength of an outer wall is not less than 5Mpa, and the volume weight is 6KN/m < 3 >;
s102, processing the wallboard structure square pipe 2;
the cavities of the wallboard structure square pipes 2 are filled with polyphenyl granule concrete, the volume weight is not more than 3kN/m < 3 >, and the pores caused by filling special bonding mortar are filled.
S2, driving the processing material to be conveyed to a construction site, and testing before installation;
wherein, the measurement unwrapping wire work of building axis should be carried out before the installation to should pop out door and window entrance to a cave position.
S3, temporarily supporting the light prefabricated wall board 1 in the installation process to form a stable wall board unit;
s4, temporary supports are added to wallboard units which cannot form stability in time, and a starting wallboard is guaranteed to be installed at the junction of the longitudinal wall and the transverse wall in advance;
s5, after the prefabricated wall board is assembled, the prefabricated wall board drives the roof framework to be fixedly arranged right above the wall unit;
and S6, driving the composite heat-insulation roof to be integrally paved and installed on the roof framework.
Wherein, compound heat preservation roofing is laid and is included:
s601, firstly, installing and laying a five-second Oldham plate;
s602, performing blanking cutting according to the typesetting drawing of the European pine board, and installing according to the typesetting drawing;
s603, after the European pine plate is installed, installing battens, and positioning according to the size of the roof tiles;
s604, paving and pasting the roof insulation board after the tile hanging strip is installed, wherein the insulation board is embedded in the space divided by the tile hanging strip;
s605: paving the waterproof breathable film after the heat preservation plate is paved, hanging roof tiles, and finally performing detail processing work on the roof;
wherein, roofing detail treatment work includes: the roof ridge tile, the tee joint, the plug, the roof tile fastener waterproof cap and the cornice edge are installed in a covered mode.
Example 2:
as shown in figure 1, a prefabricated wallboard bearing agricultural room of individual layer, through basic built-in fitting and ground fixed connection, includes:
light prefabricated wallboard 1 and wallboard structure side pipe 2, light prefabricated wallboard 1 forms wall body frame through wallboard structure side pipe 2 interconnect.
The light prefabricated wall panel 1 comprises standard strip-shaped plates and light concrete poured in the standard strip-shaped plates.
The light prefabricated wall board 1 is prefabricated into a standard strip-shaped board, the strip-shaped board is made of a cement-based light material and is generally an autoclaved ceramsite board, the standard width is 600mm, the compression strength of an outer wall is not less than 5Mpa, and the volume weight is 8KN/m & lt 3 & gt.
The square pipe is arranged between prefabricated plate seams at corners of the wallboard and at butt joints of the T-shaped pipes, polyphenyl granule concrete is filled in a cavity of the square pipe, the volume weight is not more than 3KN/m < 3 >, the heat insulation performance is improved, holes brought by bonding mortar filling are formed, the root of the square pipe is connected with an embedded part iron part, and the top U-shaped groove and the bottom U-shaped groove are in welded connection with the embedded part iron part at corresponding positions.
The wall plate structure square pipe 2 is embedded in a thin-wall square pipe at a corner part.
Fixed roof frame that is equipped with directly over wall body frame, roof frame includes: light steel roof truss 3 is connected with roofing purlin 4, forms roof frame after light steel roof truss 3 is connected with roofing purlin 4, and light steel roof truss 3 is whole to be set to triangular roof truss to support light steel roof truss 3 through roofing purlin 4, wherein, support through a plurality of web members between two light steel roof trusses 3, further improve the supporting effect.
Wherein, light steel roof truss 3 includes: the triangular roof truss that a plurality of rectangular pipe welding formed, wherein part triangular roof truss is connected with a flexible horizontal round steel between two liang, and whether the triangular roof truss sets up flexible horizontal round steel between two liang and mainly sees the distance between the wall body frame both sides wall of bottom, and 3 bottom rigidity side pipe tie rods of light steel roof truss, rigidity side pipe tie rod run through a plurality of triangular roof truss settings.
A first U-shaped channel steel is arranged at the bottom of the light prefabricated wall board 1, the first U-shaped channel steel is fixedly connected with a basic embedded part through a component, the prefabricated wall board is inserted into the first U-shaped channel steel in an inserting mode, and the side face of the first U-shaped channel steel is fixedly connected with the light prefabricated wall board 1 through a self-tapping screw.
A second U-shaped channel steel is inserted into the top of the light prefabricated wallboard 1, the second U-shaped channel steel is fixedly connected with the prefabricated wallboard through a self-tapping screw, and the top of the second U-shaped channel steel is fixedly connected with a roof framework.
The first U-shaped channel steel is common cold-bending U-shaped channel steel, and the cold-bending U-shaped channel steel is formed by cold-processing and profiling a galvanized steel sheet.
The wall frame is provided with a plurality of door and window openings 5, and the side of each door and window opening 5 is fixedly provided with a cold-bending U-shaped channel steel.
The cold-bending U-shaped channel steel is reinforced and formed by cold machining and profiling a galvanized steel sheet.
The upper surface of the light roof truss is provided with a composite heat-insulation roof, and the composite heat-insulation roof is formed by combining an Oldham's pine board, a heat-insulation board, asphalt waterproof tiles, keels and roof tiles;
wherein, the European pine board passes through self tapping nail fixed connection on roofing purlin 4, and heated board and the waterproof tile nail of pitch are on the European pine board, and the fossil fragments pass through connecting piece fixed connection through connecting piece and heated board and the waterproof tile of pitch simultaneously, and the roofing tile passes through screw and fossil fragments fixed connection.
As shown in fig. 1 and 2, a method for manufacturing a single-layer prefabricated wall panel load-bearing agricultural room comprises the following steps:
s1, preprocessing a material;
wherein, the material processing comprises:
s101: processing the light prefabricated wall panel 1;
the light prefabricated wall board 1 is prefabricated into a standard strip-shaped board, the strip-shaped board is made of a cement-based light material and is generally an autoclaved ceramsite board, the standard width is 600mm, the compression strength of an outer wall is not less than 5Mpa, and the volume weight is 8KN/m & lt 3 >
s102, processing the wallboard structure square pipe 2;
the cavities of the wallboard structure square pipes 2 are filled with polyphenyl granule concrete, the volume weight is not more than 3kN/m < 3 >, and the pores caused by filling special bonding mortar are filled.
S2, driving the processing material to be conveyed to a construction site, and testing before installation;
wherein, the measurement unwrapping wire work of building axis should be carried out before the installation to should pop out door and window entrance to a cave position.
S3, temporarily supporting the light prefabricated wall board 1 in the installation process to form a stable wall board unit;
s4, temporary supports are added to wallboard units which cannot form stability in time, and a starting wallboard is guaranteed to be installed at the junction of the longitudinal wall and the transverse wall in advance;
s5, after the prefabricated wall board is assembled, the prefabricated wall board drives the roof framework to be fixedly arranged right above the wall unit;
and S6, driving the composite heat-insulation roof to be integrally paved and installed on the roof framework.
Wherein, compound incubation roofing is laid and is included:
s601, firstly, installing and laying a five-second Oukong board;
s602, blanking and cutting are carried out according to the typesetting drawing of the Ouchong board, and installation is carried out according to the typesetting drawing;
s603, after the European pine plate is installed, installing battens, and positioning according to the size of the roof tiles;
s604, paving and pasting the roof insulation board after the tile hanging strip is installed, wherein the insulation board is embedded in the space divided by the tile hanging strip;
s605: paving the waterproof breathable film after paving the heat-insulation board, hanging roof tiles, and finally performing detail treatment on the roof;
wherein, roofing detail processing work includes: roof ridge tiles, a tee joint, a plug, a roof tile fastener waterproof cap and cornice edge wrapping installation.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The utility model provides a prefabricated wallboard bearing agricultural room of individual layer, through basic built-in fitting and ground fixed connection, its characterized in that includes:
the light prefabricated wall board is connected with the wall board structure square pipe to form a wall body frame;
light steel roof truss and roofing purlin form roof frame after light steel roof truss and roofing purlin are connected, the whole triangle roof truss that sets into of light steel roof truss to support light steel roof truss through the roofing purlin, and roof frame sets firmly directly over wall body frame.
2. The single-layer prefabricated wall panel load-bearing agricultural room of claim 1, wherein a composite heat-insulation roof is arranged on the upper surface of the light roof truss and is formed by combining an europa plate, a heat-insulation plate, asphalt waterproof tiles, keels and roof tiles;
wherein, the european pine board passes through self tapping nail fixed connection on the roofing purlin, and heated board and waterproof tile nail of pitch are on the european pine board, and fossil fragments pass through connecting piece fixed connection through connecting piece and heated board and the waterproof tile of pitch simultaneously, and the roofing tile passes through screw and fossil fragments fixed connection.
3. The single-layer prefabricated wall panel load-bearing agricultural room of claim 1, wherein the lightweight prefabricated wall panels comprise standard strip-shaped plates and lightweight concrete poured in the standard strip-shaped plates.
4. The single-layer prefabricated wall panel load-bearing agricultural room of claim 1, wherein a first U-shaped channel is arranged at the bottom of the light prefabricated wall panel, the first U-shaped channel is fixedly connected with a foundation embedded part through a member, the prefabricated wall panel is inserted into the first U-shaped channel, and the prefabricated wall panel is fixedly connected with the light prefabricated wall panel from the side surface of the first U-shaped channel through a self-tapping screw.
5. The single-layer prefabricated wall panel load-bearing agricultural room as claimed in claim 1, wherein a second U-shaped channel is inserted into the top of the lightweight prefabricated wall panel, the second U-shaped channel is fixedly connected with the prefabricated wall panel through a self-tapping screw, and the top of the second U-shaped channel is fixedly connected with the roof frame.
6. The single-layer prefabricated wall panel load-bearing agricultural room of claim 1, wherein the wall frame is provided with a plurality of door and window openings, and cold-formed U-shaped channel steel is fixedly arranged on each side edge of each door and window opening.
7. The single-layer prefabricated wall panel load-bearing agricultural room of claim 1, wherein the light steel roof truss comprises: the triangular roof truss is formed by welding a plurality of rectangular pipes, wherein a part of the triangular roof truss is connected with a flexible horizontal round steel two by two, and the bottom of the light steel roof truss is provided with a rigid square pipe tie rod which penetrates through the triangular roof truss.
8. A manufacturing method for the load-bearing agricultural room with the single-layer prefabricated wall panels as claimed in any one of claims 1 to 7, which is characterized by comprising the following steps:
s1, carrying out and processing on a material;
s2, driving the processing material to be conveyed to a construction site, and testing before installation;
s3, temporarily supporting the light prefabricated wall board in the installation process to form a stable wall board unit;
s4, temporary supports are added to wallboard units which cannot form stability in time, and a starting wallboard is guaranteed to be installed at the junction of the longitudinal wall and the transverse wall in advance;
s5, after the prefabricated wall board is assembled, the prefabricated wall board drives the roof framework to be fixedly arranged right above the wall unit;
and S6, driving the composite heat-insulation roof to be integrally paved and installed on the roof framework.
9. The method for manufacturing a single-layer prefabricated wall panel load-bearing agricultural room as claimed in claim 8, wherein the material processing comprises:
s101: processing the light prefabricated wall board;
the light prefabricated wall board is prefabricated into a standard strip-shaped board, the strip-shaped board is made of a cement-based light material and is generally an autoclaved aerated concrete board or an autoclaved ceramsite board, the standard width is 600mm, the compressive strength of an outer wall is not less than 5Mpa, and the volume weight is 6-8 KN/m & lt 3 >
s102, processing the wallboard structure square pipe;
the cavity of the square tube of the wallboard structure is filled with polyphenyl granule concrete, the volume weight is not more than 3kN/m < 3 >, and the pores caused by filling special bonding mortar are filled.
10. The method for manufacturing a load-bearing agricultural house with single-layer prefabricated wall panels according to claim 9, wherein the laying of the composite heat-insulation roof comprises the following steps:
s601, firstly, installing and laying a five-second Oukong board;
s602, blanking and cutting are carried out according to the typesetting drawing of the Ouchong board, and installation is carried out according to the typesetting drawing;
s603, after the European pine plate is installed, installing battens, and positioning by combining the size of the roof tiles;
s604, paving and pasting the roof insulation board after the tile hanging strip is installed, wherein the insulation board is embedded in the space divided by the tile hanging strip;
s605: paving the waterproof breathable film after the heat preservation plate is paved, hanging roof tiles, and finally performing detail processing work on the roof;
wherein, roofing detail treatment work includes: roof ridge tiles, a tee joint, a plug, a roof tile fastener waterproof cap and cornice edge wrapping installation.
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CN202211173241.7A CN115749380A (en) | 2022-09-26 | 2022-09-26 | Single-layer prefabricated wall plate bearing farm house and manufacturing method thereof |
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CN202211173241.7A CN115749380A (en) | 2022-09-26 | 2022-09-26 | Single-layer prefabricated wall plate bearing farm house and manufacturing method thereof |
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CN202211173241.7A Pending CN115749380A (en) | 2022-09-26 | 2022-09-26 | Single-layer prefabricated wall plate bearing farm house and manufacturing method thereof |
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