CN217602256U - Assembly type L-shaped composite wallboard self-tapping nail cluster and post-cast strip combined connection structure - Google Patents
Assembly type L-shaped composite wallboard self-tapping nail cluster and post-cast strip combined connection structure Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种装配式L形复合墙板自攻钉集块与后浇条带组合连接构造,属于装配式混凝土建筑结构工程技术领域。The utility model relates to a combined connection structure of an assembled L-shaped composite wallboard self-tapping nail block and a post-casting strip, belonging to the technical field of assembled concrete building structure engineering.
背景技术Background technique
超低能耗房屋的技术研发,国内外工程界一致十分关注。然而目前村镇低多层超低能耗房屋的建造技术,特别是装配式建造技术十分欠缺。The technology research and development of ultra-low energy consumption houses has drawn great attention from the engineering community at home and abroad. However, at present, the construction technology of low-storey and ultra-low energy consumption houses in villages and towns, especially the prefabricated construction technology, is very lacking.
技术瓶颈问题:(1)装配式复合墙结构位于建筑角部的L形墙体装配复杂,角部L形墙体受弯、剪、扭地震作用,需要设置角部构造柱,一形复合墙体装配方法无法解决L复合墙板由于几何形状和受力需求带来的技术难题。(2)传统剪力墙配筋构造的分布间距大、钢筋直径大,若采用钢筋搭接锚固技术则后浇带截面高度尺寸大、现浇量大,难以满足内外叶单排钢筋网混凝土薄板夹芯聚苯板墙板装配要求的后浇混凝土截面高度不宜大于180mm的要求;(3)传统剪力墙套筒连接钢筋的技术,根本不适用内外叶单排钢筋网混凝土薄板夹芯聚苯板墙板的装配,因内外叶薄墙板厚度仅为40mm-60mm;(4)传统剪力墙钢板螺栓连接的技术,不适用内外叶单排钢筋网混凝土薄板夹芯聚苯板墙板的装配,因为内外叶墙板中间夹着聚苯板且考虑热桥问题聚苯板不允许打孔穿螺栓,这样采用传统钢板螺栓连接技术难以分别将内外叶混凝土薄墙板装配;(5)自攻钉的价格比螺栓价格低得多,薄壁轻钢龙骨结构的薄壁轻钢龙骨之间的连接采用自攻钉连接,自攻钉先后穿透连接的两个轻钢龙骨,轻钢龙骨之间传力通过与自攻钉的咬合实现、没有挤压摩擦力;然而,内外叶单排钢筋网混凝土薄板夹芯聚苯板墙板的装配,属于钢筋混凝土墙板装配,同时需要摩擦力和咬合力,显见目前的自攻钉直接连接轻钢龙骨的技术难以满足复合墙板的内外叶混凝土薄墙板的装配及其传力需求;(6)传统剪力墙现浇带装配,由于混凝土现浇量较大、混凝土胀模力较大,需要增设临时施工支架将模板定位,费用较高且灵活度较差,不适用内外叶单排钢筋网混凝土薄板夹芯聚苯板墙板的混凝土后浇带施工Technical bottlenecks: (1) The assembly of the L-shaped wall at the corner of the building is complicated. The L-shaped wall at the corner is subjected to bending, shearing and torsional earthquakes, so it is necessary to set up corner structural columns and one-shaped composite wall. The body assembly method cannot solve the technical problems caused by the geometry and force requirements of L composite wall panels. (2) The traditional shear wall reinforcement structure has large distribution spacing and large steel bar diameter. If the steel bar lap anchoring technology is used, the post-cast belt section height and size are large, and the cast-in-place amount is large, which is difficult to meet the needs of the inner and outer leaf single-row reinforced mesh concrete sheets. The height of the post-cast concrete section required for the assembly of the sandwich polystyrene panel wall panel should not be greater than the requirement of 180mm; (3) the traditional shear wall sleeve connection technology is not suitable for the inner and outer leaf single-row reinforced mesh concrete sheet sandwich polyphenylene The thickness of the inner and outer leaf thin wall panels is only 40mm-60mm; (4) the traditional shear wall steel plate bolt connection technology is not suitable for the inner and outer leaf single-row reinforced mesh concrete thin plate sandwich polystyrene panel wall panels. Assembly, because the polystyrene board is sandwiched between the inner and outer leaf wall panels and considering the thermal bridge problem, the polystyrene board is not allowed to punch through bolts, so it is difficult to assemble the inner and outer leaf concrete thin wall panels separately by using the traditional steel plate bolt connection technology; The price of tapping screws is much lower than that of bolts. The connection between the thin-walled light steel keels of the thin-walled light steel keel structure is connected by self-tapping screws. The force transmission between the two is realized by the engagement with the self-tapping screw, and there is no extrusion friction; however, the assembly of the inner and outer leaf single-row reinforced mesh concrete sheet sandwich polystyrene panel wall panels belongs to the assembly of reinforced concrete wall panels, and requires friction force at the same time. and occlusal force, it is obvious that the current technology of directly connecting light steel keels with self-tapping screws is difficult to meet the assembly and force transmission requirements of the inner and outer leaf concrete thin wall panels of composite wall panels; (6) traditional shear wall cast-in-place belt assembly, due to The amount of concrete poured in place is large and the expansion force of the concrete is large. It is necessary to add temporary construction brackets to locate the formwork, which is expensive and has poor flexibility. Concrete post pouring belt construction
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种装配式L形复合墙板自攻钉集块与后浇条带组合连接构造,克服传统技术中现浇量大、费用大且灵活度较差的问题。The technical problem to be solved by the utility model is to provide an assembled L-shaped composite wallboard self-tapping nail block and post-casting strip combined connection structure, which overcomes the traditional technology of large in-situ casting, high cost and poor flexibility. question.
为解决上述技术问题,本实用新型所采取的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is:
一种装配式L形复合墙板自攻钉集块与后浇条带组合连接构造,包括L形上复合墙板、L形下复合墙板、外叶混凝土板、内叶混凝土板、保温板、内叶混凝土板钢筋网、外叶混凝土板钢筋网、拉结钢筋、连接板加强钢筋、弯折钢筋、上传力一形钢板、下传力一形钢板、上传力L形钢板、下传力L形钢板、一形连接钢板、L形连接钢板、自攻钉、后浇条带、一形凹槽、L形凹槽、L形暗柱钢筋笼、L形暗柱、木块;An assembled L-shaped composite wall panel self-tapping nail block and post-casting strip combined connection structure, including an L-shaped upper composite wall panel, an L-shaped lower composite wall panel, an outer leaf concrete slab, an inner leaf concrete slab, and a thermal insulation board , Inner leaf concrete slab reinforcement mesh, outer leaf concrete slab reinforcement mesh, tie reinforcement, connecting plate reinforcement reinforcement, bending reinforcement, upper force one-shaped steel plate, lower force one-shaped steel plate, upper force L-shaped steel plate, downward force L-shaped steel plate, one-shaped connecting steel plate, L-shaped connecting steel plate, self-tapping nail, post-casting strip, one-shaped groove, L-shaped groove, L-shaped hidden column reinforcement cage, L-shaped hidden column, wood block;
所述内叶混凝土板钢筋网、所述外叶混凝土板钢筋网以及所述保温板通过所述拉结钢筋进行连接,浇筑复合墙板外叶混凝土板与墙板内叶混凝土板后形成L形上复合墙板、L形下复合墙板;The reinforcement mesh of the inner leaf concrete slab, the reinforcement mesh of the outer leaf concrete slab and the insulation board are connected by the tie steel bars, and the outer leaf concrete slab of the composite wall panel and the inner leaf concrete slab of the wall panel are formed to form an L shape after pouring the composite wall panel. Upper composite wallboard, L-shaped lower composite wallboard;
所述上传力一形钢板及下传力一形钢板与复合墙板内外叶钢筋网竖向分布钢筋焊接,并与连接板加强钢筋以及弯折钢筋焊接,便于自攻钉穿透一形传力钢板的木块与上传力一形钢板及下传力一形钢板通过玻璃胶或结构胶黏结;上传力一形钢板及下传力一形钢板通过一形连接钢板采用自攻钉连接形成一形自攻钉集块混凝土薄墙板的内藏钢构;The upper force-shaped steel plate and the downward force-transmitting one-shape steel plate are welded with the vertical distribution steel bars of the inner and outer leaf reinforcement meshes of the composite wall panel, and are welded with the reinforcing steel bars of the connecting plate and the bending steel bars, so as to facilitate the penetration of the self-tapping nails in the shape of force transmission. The wood block of the steel plate is bonded with the upper-force-shaped steel plate and the lower-force-shaped steel plate through glass glue or structural adhesive; the upper-force-shaped steel plate and the lower-force-shaped steel plate are connected by a single-shaped connecting steel plate with self-tapping screws to form a single-shaped steel plate. The built-in steel structure of self-tapping nail aggregate concrete thin wall panel;
上传力L形钢板及下传力L形钢板与墙板外叶钢筋网角部钢筋网焊接,L形钢板与连接板加强钢筋以及弯折钢筋焊接,便于自攻钉穿透L形传力钢板的木块与上传力L形钢板及下传力L形钢板通过玻璃胶或结构胶黏结;上传力L形钢板及下传力L形钢板通过L形连接钢板采用自攻钉连接上传力L形钢板及下传力L形钢板通过L形连接钢板采用自攻钉连接,形成L形自攻钉集块混凝土薄墙板的内藏钢构;The L-shaped steel plate of the upper force and the L-shaped steel plate of the lower force are welded to the steel mesh at the corner of the outer leaf of the wall panel, and the L-shaped steel plate is welded to the reinforcing steel bar of the connecting plate and the bending steel bar, which is convenient for the self-tapping nail to penetrate the L-shaped force transmission steel plate. The upper and lower L-shaped steel blocks are bonded to the upper L-shaped steel plate and the lower L-shaped steel plate by glass glue or structural glue; The steel plate and the lower transmission L-shaped steel plate are connected by self-tapping screws through the L-shaped connecting steel plate, forming the built-in steel structure of the L-shaped self-tapping screw aggregate concrete thin wall panel;
后浇条带设置在装配式上下复合墙体内外叶混凝土薄板后浇混凝土连接构造的中部位置;The post-cast strip is arranged in the middle of the post-cast concrete connection structure of the inner and outer leaf concrete sheets of the prefabricated upper and lower composite walls;
混凝土薄墙板在L形上传力钢板、下传力钢板区域的面层预留有L形连接钢板可以放入的L形凹槽;混凝土薄墙板在上传力钢板、下传力钢板区域的面层预留有一形连接钢板放入的一形凹槽;L形暗柱钢筋笼置入预留的L形暗柱的位置后浇筑细石混凝土形成的L形暗柱。The surface layer of the L-shaped upper-strength steel plate and the lower-strength steel plate of the concrete thin wall panel is reserved with an L-shaped groove into which the L-shaped connecting steel plate can be placed; The surface layer is reserved with a groove in which the connecting steel plate is placed; the L-shaped dark column reinforcement cage is placed in the reserved L-shaped dark column position, and then the L-shaped dark column formed by pouring fine stone concrete is poured.
优选地,所述保温板采用聚苯乙烯挤塑板或聚苯乙烯泡沫塑料板或酚醛泡沫复合板制成,在所述保温板的表面带有燕尾槽,内外叶混凝土板通过燕尾槽与所述保温板充分咬合。Preferably, the thermal insulation board is made of polystyrene extruded plastic board, polystyrene foam plastic board or phenolic foam composite board, and the surface of the thermal insulation board is provided with dovetail grooves, and the inner and outer leaf concrete boards are connected with all the outer and inner leaves through the dovetail grooves. The insulation board is fully engaged.
优选地,所述拉结钢筋为单侧带135°弯钩的钢筋,所述拉结钢筋带有弯钩的一端与内叶钢筋网的水平、竖向钢筋节点进行拉结并绑扎或焊接,另一端穿透复合墙板保温板与外叶钢筋网节点进行焊接。Preferably, the tie bar is a steel bar with a 135° hook on one side, and one end of the tie bar with a hook is tied and bound or welded with the horizontal and vertical steel nodes of the inner leaf reinforcement mesh, The other end is welded through the composite wallboard insulation board and the outer leaf reinforcement mesh node.
优选地,所述连接板加强钢筋是复合墙板内外叶混凝土薄板钢筋网的水平分布钢筋,其与所述一形上传力平钢板、所述一形下传力平钢板以及所述L形上传力钢板、所述L形下传力钢板焊接连接。Preferably, the reinforcing steel bars of the connecting plate are horizontally distributed steel bars of the inner and outer leaf concrete thin-plate reinforcement meshes of the composite wall panel, which are connected with the upper flat steel plate with a vertical force, the flat steel plate with a downward force transfer and the L-shaped upward force flat steel plate. The force steel plate and the L-shaped lower force transmission steel plate are welded and connected.
优选地,所述弯折钢筋的直径与钢筋网钢筋的直径相等,所述弯折钢筋两端的弯头分别焊接在相邻的传力钢板上。Preferably, the diameter of the bending steel bar is equal to the diameter of the steel mesh steel bar, and the elbows at both ends of the bending steel bar are respectively welded to adjacent force transmission steel plates.
优选地,所述一形上传力平钢板、所述一形下传力平钢板分别预制在上墙板的底部和下墙板的顶部,所述L形上传力钢板、所述下传力钢板分别在工厂预制在上墙板的底部和下墙板的顶部。Preferably, the one-shaped upper force transmission flat steel plate and the one-shaped lower force transmission flat steel plate are prefabricated on the bottom of the upper wall plate and the top of the lower wall plate, respectively, and the L-shaped upper force transmission steel plate and the lower force transmission steel plate are respectively prefabricated. Factory prefabricated at the bottom of the upper panel and the top of the lower panel, respectively.
采用上述技术方案所产生的有益效果在于:The beneficial effects produced by the above technical solutions are:
(1)自攻钉集块解决了五大技术难题:1)复合墙板角部L形双肢墙板装配构造复杂、复合剪力墙结构角部抗剪、抗扭性能差的难题;2)L形复合墙板内外叶混凝土薄板细而密钢筋网集成连接的难题;3)上、下复合墙板装配过程中需要留有后浇条带高度的临时支墩问题;4)钢板螺栓连接混凝土薄墙板,存在的混凝土薄板与夹芯聚苯板界面为连接施工盲区的问题;5)复合墙板采用钢板螺杆通透连接存在的热桥问题。(1) The self-tapping screw block solves five major technical problems: 1) The assembly structure of the L-shaped double-leg wall panel at the corner of the composite wall panel is complex, and the shear and torsional performance of the corner of the composite shear wall structure is poor; 2) The problem of integrated connection between the inner and outer leaf concrete sheets of the L-shaped composite wall panel is the thin and dense steel mesh; 3) The problem of temporary buttresses with the height of the post-cast strip during the assembly process of the upper and lower composite wall panels; 4) The steel plate bolts connect the concrete For thin wall panels, the existing interface between the concrete thin plate and the sandwich polystyrene panel is the problem of the blind area of connection construction; 5) The thermal bridge problem exists in the transparent connection of composite wall panels with steel plates and screws.
(2)后浇条带解决了三大技术难题:一是,克服了传统剪力墙钢筋搭接后浇带现浇量大的弊端,由于复合墙板内外叶混凝土薄墙板细而密钢筋网搭接连接尺寸小,对于钢筋网钢筋采用的高强钢筋直径仅4mm,搭接锚固长度仅120mm即可满足30d(d为钢筋直径)的规范要求,其内外叶混凝土墙板混凝土现浇条带截面尺寸仅为40mm×120mm,混凝土浇筑量小;而传统剪力墙厚度一般不小于160mm,对于直径12mm的钢筋,锚固长度需360mm才可满足30d(d为钢筋直径)的规范要求,后浇带截面尺寸为160mm×360mm,为复合墙内外叶混凝土墙板现浇条带截面面积之和的6倍,混凝土浇筑量大。二是,采用内外叶混凝土薄墙板采用细而密的钢筋网,解决了传统剪力墙分布钢筋直径较粗、钢筋间距较大、钢筋套筒连接造价高且不适于薄墙板连接的技术难题。三是,上下复合墙板混凝土薄板现浇连接接缝密实、传力连续,解决了高效受力与防止雨水渗漏的问题。(2) The post-casting strip solves three major technical problems: First, it overcomes the disadvantages of the large amount of cast-in-place after the traditional shear wall steel bar overlap. The size of the mesh lap connection is small. The diameter of the high-strength steel bar used for the steel mesh reinforcement is only 4mm, and the lap anchorage length is only 120mm, which can meet the specification requirements of 30d (d is the diameter of the steel bar). The section size is only 40mm×120mm, and the amount of concrete pouring is small; while the thickness of the traditional shear wall is generally not less than 160mm, for the steel bar with a diameter of 12mm, the anchorage length needs to be 360mm to meet the specification requirements of 30d (d is the diameter of the steel bar). The size of the strip section is 160mm × 360mm, which is 6 times the sum of the cross-sectional area of the cast-in-place strip of the concrete wall panels of the inner and outer leaves of the composite wall, and the amount of concrete pouring is large. Second, the use of inner and outer leaf concrete thin wall panels adopts fine and dense steel mesh, which solves the traditional shear wall distribution technology with thicker steel bars, larger steel bar spacing, high cost of steel sleeve connection and unsuitable for thin wall panel connection. problem. The third is that the cast-in-place connection joints of the upper and lower composite wall panels are compact and the force transmission is continuous, which solves the problems of efficient force bearing and prevention of rainwater leakage.
(3)L形构造柱的优势:有效提高了装配式低多层建筑的整体性,增强了建筑角部承重、抗剪、抗弯、抗扭能力,显著增强了结构抗地震倒塌的能力。(3) Advantages of L-shaped structural columns: It effectively improves the integrity of prefabricated low-rise buildings, enhances the load-bearing, shear, bending and torsion resistance of the corners of the building, and significantly enhances the ability of the structure to resist earthquake collapse.
(4)组合连接构造的优势:将L形复合墙板两个墙肢端部及内叶混凝土薄板靠近L形暗柱位置的各自一形自攻钉集块、角部L形自攻钉集块钢-混凝土组合节点连接构造,与L形暗柱及两个墙肢后浇混凝土条带混凝土节点连接构造有机结合,构成了协同抵抗地震双向剪力、扭矩、弯矩的组合连接构造,兼具自攻钉集块连接、后浇条带连接、构造柱连接组合的优势。在施工阶段,自攻钉集块钢构解决了上下复合墙板装配过程需要留有后浇条带高度的临时支墩问题;在使用阶段,后浇带连续传力、自攻钉集块集中传力、构造柱强化角部传力的优势集成,具有协同高效受力的显著优势。(4) Advantages of the combined connection structure: the end of the two walls of the L-shaped composite wall panel and the concrete sheet of the inner leaf are close to the L-shaped hidden column. The block steel-concrete composite node connection structure is organically combined with the L-shaped concealed column and the post-cast concrete strip concrete node connection structure of the two wall piers to form a composite connection structure that cooperates to resist the two-way shear, torque and bending moment of the earthquake. It has the advantages of self-tapping screw block connection, post-casting strip connection and structural column connection combination. In the construction stage, the self-tapping screw block steel structure solves the problem of temporary buttresses that need to leave the height of the post-cast strip during the assembly process of the upper and lower composite wall panels. The integration of the advantages of force transmission and structural columns to strengthen the corner force transmission has the significant advantage of synergistic and efficient force bearing.
附图说明Description of drawings
图1是整体结构示意图;Fig. 1 is the overall structure schematic diagram;
图2是装配式L形复合墙构造示意图;Figure 2 is a schematic diagram of the structure of an assembled L-shaped composite wall;
图3是装配式L形复合墙钢筋及钢件示意图;Figure 3 is a schematic diagram of an assembled L-shaped composite wall reinforcement and steel parts;
图4是墙板连接节点构造示意图;Figure 4 is a schematic diagram of the structure of the connection node of the wall panel;
图5是L形暗柱构造示意图;Figure 5 is a schematic diagram of the L-shaped dark column structure;
图6是一形自攻钉集块钢构示意图;Fig. 6 is the schematic diagram of one-shaped self-tapping screw aggregate block steel structure;
图7是L形自攻钉集块钢构示意图;Fig. 7 is the schematic diagram of L-shaped self-tapping screw aggregate block steel structure;
图8是墙体跨中自攻钉集块节点形成过程示意图;Figure 8 is a schematic diagram of the formation process of the self-tapping screw aggregate node in the middle of the wall;
图9是墙体角部自攻钉集块节点形成过程示意图;Fig. 9 is a schematic diagram of the formation process of self-tapping screw aggregate nodes at the corner of the wall;
图10是L形复合剪力墙板制作过程示意图;Figure 10 is a schematic diagram of the manufacturing process of L-shaped composite shear wall panels;
图中:1、L形上复合墙板;2、L形下复合墙板;3、内叶混凝土板;4、外叶混凝土板;5、保温板;6、内叶混凝土板钢筋网;7、外叶混凝土板钢筋网;8、拉结钢筋;9、连接板加强钢筋;10、弯折钢筋;11、上传力一形钢板;12、下传力一形钢板;13、上传力L形钢板;14、下传力L形钢板;15、一形连接钢板;16、L形连接钢板;17、自攻钉;18、后浇条带;19、一形凹槽;20、L形凹槽;21、L形暗柱钢筋笼;22、L形暗柱;23、木块。In the figure: 1. L-shaped upper composite wallboard; 2. L-shaped lower composite wallboard; 3. Concrete slab of inner leaf; 4. Concrete slab of outer leaf; 5. Insulation board; 6. Reinforced mesh of concrete slab of inner leaf; 7 , Reinforcement mesh of outer leaf concrete slab; 8. Tensioning steel bar; 9. Reinforcing steel bar for connecting plate; 10. Bending steel bar; 11. One-shaped steel plate for uploading force; Steel plate; 14. L-shaped steel plate for lower transmission force; 15. One-shaped connecting steel plate; 16. L-shaped connecting steel plate; 17. Self-tapping screw; 18. Post-casting strip; 19. One-shaped groove; 20. L-shaped concave Slot; 21, L-shaped dark column reinforcement cage; 22, L-shaped dark column; 23, wood block.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
如图1-10所示,其装配式L形复合墙板自攻钉集块与后浇条带组合连接构造,由一形自攻钉集块、L形自攻钉集块、后浇混凝土条带、L形混凝土暗柱组合而成的空间受力连接区域,具有抵抗地震弯矩、剪力、扭矩的作用。As shown in Figure 1-10, its assembled L-shaped composite wallboard self-tapping nail block and post-casting strip combined connection structure, which consists of one-shaped self-tapping nail block, L-shaped self-tapping nail block, and post-cast concrete. The space force connection area formed by the combination of strips and L-shaped concrete columns has the effect of resisting seismic bending moment, shear force and torque.
一形自攻钉集块,它为上、下L形复合墙板两个墙肢内外叶单排钢筋网混凝土薄板端部,以及角部内叶单排钢筋网混凝土薄板靠近L形暗柱的位置,采用自攻钉组及其一形连接钢板连接的内藏钢构的混凝土薄墙板区块。一形自攻钉集块的形成:上、下墙板中部钢筋网焊接上、下传力钢板,制作连接上、下传力钢板的带自攻钉穿透孔的一形连接钢板,将多个自攻钉穿过一形连接钢板后自攻连接上、下传力钢板,将传力钢板凹进墙板的部分采用砂浆抹平,上、下传力钢板区域外廓混凝土薄板厚度的内藏钢构的混凝土薄墙板区块称为一形自攻钉集块。One-shaped self-tapping screw block, which is the end of the single-row reinforced mesh concrete sheet of the inner and outer leaves of the upper and lower L-shaped composite wall panels, and the position of the single-row reinforced mesh concrete sheet of the inner leaf at the corner near the L-shaped hidden column , a concrete thin wall panel block with a built-in steel structure connected by a self-tapping screw group and its one-shaped connecting steel plate. Formation of one-shaped self-tapping screw block: welding the upper and lower force-transmitting steel plates to the steel mesh in the middle of the upper and lower wall panels, and making a one-shaped connecting steel plate with self-tapping screw penetration holes connecting the upper and lower force-transmitting steel plates. Each self-tapping screw passes through the one-shaped connecting steel plate and then self-tapping to connect the upper and lower force-transmission steel plates. The concrete thin wall panel block of Tibetan steel structure is called a one-shaped self-tapping nail block.
L形自攻钉集块,它为上、下L形复合墙板两个墙肢外叶单排钢筋网混凝土薄板交汇的角部,采用自攻钉组及其L形连接钢板连接的内藏钢构的L形混凝土薄墙板区块。L形自攻钉集块的形成:上、下复合墙板角部外叶钢筋网焊接L形上、下传力钢板,制作带自攻钉穿透孔的L形连接钢板,将多个自攻钉自由穿过L形连接钢板后自攻连接L形上、下传力钢板,将L形传力钢板凹进墙板的L形凹槽用砂浆抹平,L形上、下传力钢板区域外廓混凝土薄板厚度的内藏钢构的L形混凝土薄墙板区块称为L形自攻钉集块。L-shaped self-tapping screw block, which is the corner of the intersection of the upper and lower L-shaped composite wall panels with single-row reinforced mesh concrete sheets on the outer leaves of the two wall piers. Steel-framed L-shaped concrete siding block. Formation of L-shaped self-tapping screw aggregate blocks: Weld L-shaped upper and lower force transmission steel plates with steel mesh on the outer leaf at the corners of the upper and lower composite wall panels, and make L-shaped connecting steel plates with penetration holes for self-tapping screws. The tapping screw freely passes through the L-shaped connecting steel plate and then self-tapping to connect the L-shaped upper and lower force-transmitting steel plates. The L-shaped force-transmitting steel plate is recessed into the L-shaped groove of the wall panel and smoothed with mortar. The L-shaped upper and lower force-transmitting steel plates The L-shaped concrete thin-wall panel block with built-in steel structure with the thickness of the outer concrete sheet is called the L-shaped self-tapping screw block.
后浇混凝土条带,它由上、下L形复合墙板两墙肢内外叶混凝土薄板留有的钢筋网在后浇水平条带区域搭接并浇筑细石混凝土后形成的混凝土薄墙板条带。Post-cast concrete strip, which is a concrete thin wall strip formed by lap jointing and pouring fine stone concrete in the post-pouring horizontal strip area by the steel mesh left by the upper and lower L-shaped composite wall panels on the two wall legs and the inner and outer leaf concrete sheets. bring.
L形暗柱,它由置于L形复合墙板角部的工厂预制的L形钢筋笼,现浇细石混凝土形成的钢筋混凝土构造柱,现浇的L形构造柱与复合墙板的内叶混凝土板表面平齐并连成一体、协同受力,有效提高了装配式复合墙板结构角部墙体的整体性。L-shaped hidden column, which consists of a factory-prefabricated L-shaped reinforced cage placed at the corner of the L-shaped composite wall panel, a reinforced concrete structural column formed by cast-in-place fine stone concrete, a cast-in-place L-shaped structural column and the inner wall of the composite wall panel. The surfaces of the leaf concrete slabs are flush and connected into a whole, and the force is cooperatively applied, which effectively improves the integrity of the corner walls of the prefabricated composite wall panel structure.
组合连接构造,是指L形复合墙板两个墙肢端部及内叶混凝土薄板靠近L形暗柱位置的各自一形自攻钉集块、角部L形自攻钉集块钢-混凝土组合节点连接构造,与L形暗柱及两个墙肢后浇混凝土条带混凝土节点连接构造,构成的协同抵抗地震双向剪力、扭矩、弯矩构造的组合。The combined connection structure refers to the respective one-shaped self-tapping screw blocks and L-shaped self-tapping screw blocks at the corners of the L-shaped composite wall panel at the ends of the two wall limbs and the inner leaf concrete sheet near the L-shaped hidden column. Steel-concrete The combined node connection structure is connected with the L-shaped concealed column and the post-cast concrete strip concrete node connection structure of the two wall piers to form a combination of the two-way shear, torque and bending moment structures that synergistically resist earthquakes.
L形上复合墙板1与L形下复合墙板2:内叶混凝土板钢筋网6、外叶混凝土板钢筋网7以及保温板5通过拉结钢筋8进行连接,浇筑复合墙板外叶混凝土板3与墙板内叶混凝土板4后形成L形上复合墙板1、L形下复合墙板2。The L-shaped upper
L形复合墙板两个墙肢端部及靠近L形暗柱位置的各一形自攻钉集块混凝土薄墙板的内藏钢构:上传力一形钢板11及下传力一形钢板12与复合墙板内外叶钢筋网竖向分布钢筋焊接,并与连接板加强钢筋9以及弯折钢筋10焊接,便于自攻钉穿透一形传力钢板的木块23与上传力一形钢板及下传力一形钢板通过玻璃胶或结构胶黏结。上传力一形钢板11及下传力一形钢板12通过一形连接钢板15采用自攻钉17连接,形成一形自攻钉集块混凝土薄墙板的内藏钢构。The built-in steel structure of the two wall ends of the L-shaped composite wall panel and the one-shaped self-tapping screw aggregate concrete thin wall panels near the L-shaped hidden column position: the upper force one-
复合墙板角部L形自攻钉集块混凝土薄墙板的内藏钢构:上传力L形钢板13及下传力L形钢板14与墙板外叶钢筋网角部钢筋网焊接,L形钢板与连接板加强钢筋9以及弯折钢筋10焊接,便于自攻钉穿透L形传力钢板的木块23与上传力L形钢板及下传力L形钢板通过玻璃胶或结构胶黏结。上传力L形钢板13及下传力L形钢板14通过L形连接钢板16采用自攻钉17连接,形成L形自攻钉集块混凝土薄墙板的内藏钢构。The built-in steel structure of the L-shaped self-tapping nail aggregated concrete thin wall panel at the corner of the composite wall panel: the L-shaped
一形自攻钉集块、L形自攻钉集块、后浇条带、L构造柱组合连接:凹进墙板的放置自攻钉集块一形连接钢板的凹槽19、L形连接钢板的凹槽20用砂浆抹平、后浇条带18浇筑细石混凝土并养护、置入L形暗柱钢筋笼后支护轻钢模板并浇筑暗柱细石混凝土,形成L形复合墙板自攻钉集块与后浇条带组合连接构造。One-shaped self-tapping screw block, L-shaped self-tapping screw block, post-cast strip, L-shaped structural column combined connection: place self-tapping screw block in the recessed wall panel, one-shaped connection to the
L形上复合墙板1与L形下复合墙板2:是一种装配式夹芯保温混凝土复合剪力墙板,由内叶混凝土板4与内叶板钢筋网6构成的单排配筋混凝土内叶板,以及外叶混凝土板3与外叶板钢筋网7构成的单排配筋混凝土外叶板,并与保温板5通过拉结钢筋8形成的复合保温墙板。L-shaped upper
外叶混凝土板3与内叶混凝土板4:是指预制L形夹芯保温混凝土复合墙板的室外混凝土板、室内混凝土板。混凝土板采用5mm~10mm细石混凝土浇筑,混凝土强度等级为C30~C40。混凝土内叶与混凝土外叶通过拉结钢筋8相连。The outer leaf
保温板5:可采用聚苯乙烯挤塑板XPS、聚苯乙烯泡沫塑料板EPS或酚醛泡沫复合板PUR等。所采用的保温板材相关性能应满足国家规范要求。保温板5表面带有燕尾槽,内外叶混凝土可以通过燕尾槽与保温板充分咬合,增强连接界面的抗剪和抗剥离的能力。Insulation board 5: polystyrene extruded board XPS, polystyrene foam board EPS or phenolic foam composite board PUR can be used. The relevant performance of the thermal insulation board used shall meet the requirements of national regulations. The surface of the
内叶混凝土板钢筋网6、外叶混凝土板钢筋网7:为装配式L形复合墙板的内、外叶混凝土薄板配置钢筋网,L形钢筋网由水平分布钢筋与竖向分布钢筋构成,可采用绑扎或焊接的方式制备钢筋网。Inner leaf concrete
拉结钢筋8:它为带单侧弯折135°弯钩的拉结钢筋。拉结钢筋8带有弯钩一端与内叶钢筋网的水平、竖向钢筋节点进行拉结并绑扎或焊接,另一端穿透复合墙板保温板5与外叶钢筋网节点进行焊接。Tie bar 8: It is a tie bar with 135° hooks bent on one side. One end of the
连接板加强钢筋9:它是复合墙板内外叶混凝土薄板钢筋网的水平分布钢筋,其与一形上传力平钢板11、一形下传力平钢板12以及L形上传力钢板13、L形下传力钢板14焊接。Connecting plate reinforcing steel bar 9: It is the horizontal distribution steel bar of the inner and outer leaf concrete thin-plate reinforcement mesh of the composite wall panel. The lower force
弯折钢筋10:它是一形上传力钢板11、一形下传力钢板12以及L形上传力钢板13、L形下传力钢板14高度中部处附加的加强钢筋,弯折钢筋10与钢筋网钢筋等直径,两端弯折20mm的钢筋,两端弯头分别焊接在相邻的传力钢板上。Bending steel bar 10: it is an additional reinforcing steel bar at the middle of the height of a shape upload
一形上传力平钢板11、下传力平钢板12:当钢筋网竖向钢筋分布间距为100mm时,一形上传力钢板11、下传力钢板12为长220mm、宽40mm、厚度不小于3mm的钢板。上传力平钢板11、下传力平钢板12分别在工厂预制在上墙板的底部和下墙板的顶部。混凝土薄墙板在上传力钢板11、下传力钢板12区域的面层应预留一形连接钢板15放入的凹槽,将一形连接钢板15放入预留凹槽并采用自攻钉17将其与上传力平钢板11、下传力平钢板12自攻连接。A flat upper
L形上传力钢板13、下传力钢板14,当钢筋网竖向钢筋分布间距为100mm时,上传力L形钢板13、下传力L形钢板14是等肢L形钢板,其肢长220mm、肢宽40mm、厚度不小于3mm。L形上传力钢板13、下传力钢板14分别在工厂预制在上墙板的底部和下墙板的顶部。混凝土薄墙板在L形上传力钢板13、下传力钢板14区域的面层应预留L形连接钢板16可以放入的凹槽20,将L形连接钢板16放入预留凹槽20并采用自攻钉将其与上传力钢板13、下传力钢板14自攻连接。The L-shaped upper force
一形连接钢板15:采用长150mm、宽80mm、厚度不小于3mm的矩形钢板;一形连接钢板15上端与一形上传力钢板11搭接40mm后自攻钉连接,一形连接钢板15下端与一形传力钢板12搭接40mm工厂焊接或现场自攻钉连接。一形连接钢板15穿过自攻钉的位置需要打孔,自攻钉钻入传力钢板后,连接钢板与传力钢板具有挤压力、钢板间的摩擦力和钢板与自攻钉的咬合力双重传力优势。One-shaped connecting steel plate 15: a rectangular steel plate with a length of 150 mm, a width of 80 mm, and a thickness of not less than 3 mm; the upper end of the one-shaped connecting
L形连接钢板16:采用直角等肢L形钢板,其肢长150mm、肢宽80mm、厚度不小于3mm;L形连接钢板16上端与L形上传力钢板13搭接40mm后自攻钉连接,L形连接钢板16下端与L形下传力钢板14搭接40mm工厂焊接或现场自攻钉连接;L形连接钢板16穿过自攻钉的位置需要打孔,自攻钉钻入传力钢板后,连接钢板与传力钢板具有挤压力、角钢间的摩擦力和钢板与自攻钉的咬合力双重传力优势。L-shaped connecting steel plate 16: A right-angle equal-leg L-shaped steel plate is used, and its leg length is 150 mm, its leg width is 80 mm, and its thickness is not less than 3 mm; The lower end of the L-shaped connecting
自攻钉17:可选用ST 6.3型六角尾钻自攻钉,自攻钉总长度为20mm,螺纹通长,自攻钉间距一般为25mm-50mm。Self-tapping screw 17: ST 6.3 type hexagonal tail drill self-tapping screw can be selected. The total length of the self-tapping screw is 20mm, the thread is full length, and the distance between the self-tapping screws is generally 25mm-50mm.
后浇条带18:它是装配式上下复合墙体内外叶混凝土薄板后浇混凝土连接构造的条带,其条带高度为120mm~180mm。后浇条带18位置的上、下复合墙板内外叶混凝土薄板的钢筋网在此处搭接,灌注细石混凝土后形成混凝土水平条带。Post-casting strip 18: It is a strip of post-cast concrete connection structure of the inner and outer leaf concrete sheets of the prefabricated upper and lower composite walls, and the height of the strip is 120mm to 180mm. The steel mesh of the upper and lower composite wall panels at the position of the
填平一形凹槽19的高性能砂浆,为强度不低于M15的高强砂浆。The high-performance mortar that fills the one-shaped
填平L形凹槽20的高性能砂浆,为强度不低于M15的高强砂浆。The high-performance mortar that fills the L-shaped
L形构造暗柱钢筋21:是置于复合墙板内角部的内叶混凝土板4与保温板5间的L形钢筋笼,当上、下复合墙板的自攻钉集块钢构现场连接完成后,即可将预制钢筋笼21置入预留的L形暗柱位置。L-shaped structural dark column reinforcement 21: It is an L-shaped reinforcement cage placed between the inner leaf
构造暗柱22:是将预制钢筋笼21置入预留的L形暗柱位置后浇筑细石混凝土形成的混凝土构造柱。Structural dark column 22: It is a concrete structural column formed by placing the
木块23:是用玻璃胶等粘结剂粘贴到一形及L形上、下传力钢板背面的木块,其厚度为10mm,主要功能是便于自攻钉钻入传力钢板。Wooden block 23: It is a wooden block that is pasted to the back of the upper and lower force-transmitting steel plates with glass glue and other adhesives, and its thickness is 10mm.
本连接构造的作法是:(1)首先根据建筑设计以及相关规划确定建筑结构布置,确定装配式L形夹芯保温混凝土复合剪力墙板的布置位置与具体尺寸。根据设计的墙体截面尺寸与材料强度对墙体进行受力验算,完成墙体设计后,对墙体连接节点构造进行设计。根据L形复合墙板及其装配连接节点的设计方案,绘制详细的结构构造图纸,进行预制复合墙板制作、运输和现场装配。The method of this connection structure is as follows: (1) First, determine the layout of the building structure according to the architectural design and related planning, and determine the layout position and specific size of the assembled L-shaped sandwich thermal insulation concrete composite shear wall panels. According to the designed wall section size and material strength, the force of the wall is checked. After the wall design is completed, the structure of the wall connection nodes is designed. According to the design scheme of L-shaped composite wall panel and its assembly connection nodes, draw detailed structural structural drawings, and carry out prefabricated composite wall panel production, transportation and on-site assembly.
(2)装配式L形复合墙板自攻钉集块与后浇条带组合连接构造施工过程如下:1)预制L形带有一形及L形上、下传力钢板的上、下混凝土薄板夹芯聚苯墙板;2)将L形上、下复合墙板的内外叶混凝土薄板自攻钉集块支墩涂抹玻璃胶,并将上复合墙板置于下复合墙板之上;3)分别将一形及L形连接钢板嵌入相应的凹槽,采用自攻钉自由穿过传力钢板上的孔后自攻连接一形及L形上、下传力钢板;4)将连接钢板的凹槽用高性能砂浆抹平;5)将后浇条带用细石混凝土浇筑并养护;6)将L形暗柱钢筋笼置入复合墙体L形暗柱位置,浇筑L形暗柱细石混凝土并养护;7)粉刷防水涂料装饰墙板。(2) The construction process of the combined connection structure of the self-tapping nail block and the post-casting strip of the assembled L-shaped composite wallboard is as follows: 1) Prefabricated L-shaped upper and lower concrete sheets with one-shaped and L-shaped upper and lower force-transmitting steel plates Sandwich polystyrene wallboard; 2) Apply glass glue to the inner and outer leaves of the L-shaped upper and lower composite wallboards with self-tapping nail agglomeration buttresses, and place the upper composite wallboard on the lower composite wallboard; 3 ) Insert the one-shaped and L-shaped connecting steel plates into the corresponding grooves, and use self-tapping screws to freely pass through the holes on the force-transmitting steel plates to connect the first- and L-shaped upper and lower force-transmitting steel plates; 4) Connect the connecting steel plates The grooves are smoothed with high-performance mortar; 5) The post-casting strip is poured and maintained with fine stone concrete; 6) The L-shaped hidden column reinforcement cage is placed in the L-shaped hidden column position of the composite wall, and the L-shaped hidden column is poured Fine stone concrete and maintenance; 7) stucco waterproof paint to decorate the wall panels.
以上,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Equivalent replacement or modification of the technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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CN114592741B (en) * | 2022-03-19 | 2024-03-22 | 北京工业大学 | A combined connection structure and method of self-tapping nail blocks and post-cast strips for assembled L-shaped composite wall panels |
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