CN105275089B - A kind of complete prefabricated cold formed steel house modular unit and assembly connection method - Google Patents
A kind of complete prefabricated cold formed steel house modular unit and assembly connection method Download PDFInfo
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Abstract
本发明公开了一种全预制冷成型钢房屋模块化单元及装配连接方法,包括拼合异形柱单元、墙体单元和连接墙板单元,所述拼合异形柱单元与墙体单元装配连接,所述拼合异形柱单元与墙体单元连接处通过连接墙板单元装配式连接。本发明具有施工操作简便,工业化程度高,现场施工量少等优点,可实现房屋结构快速全预制装配式施工,适用于冷成型钢房屋的结构施工。
The invention discloses a modular unit of a fully pre-cooled and formed steel house and an assembly and connection method, which includes assembling a special-shaped column unit, a wall unit and a connecting wall panel unit, the assembling and connection of the combined special-shaped column unit and the wall unit, the The connection between the spliced special-shaped column unit and the wall unit is assembled by connecting the wall panel unit. The invention has the advantages of simple and convenient construction operation, high degree of industrialization, less on-site construction, etc., can realize rapid and fully prefabricated construction of house structures, and is suitable for structural construction of cold-formed steel houses.
Description
技术领域technical field
本发明涉及一种装配式建筑结构,具体涉及一种全预制装配式冷成型钢房屋结构,属于土木工程技术领域。The invention relates to an assembled building structure, in particular to a fully prefabricated assembled cold-formed steel house structure, which belongs to the technical field of civil engineering.
背景技术Background technique
目前,我国正处于高速城镇化和工业化发展阶段,自然资源需求量大,给自然环境造成巨大压力,亟需发展绿色节能型建筑结构,该主题已列入我国中长期发展规划重点发展领域。此外,随着我国教育水平与生活水平的提高,劳动力结构发生较大转变,现场施工工人成本高,预制装配式建筑结构可以有效的降低施工成本,减少现场施工量,大幅提高建造效率,契合节能环保的发展主题。因此,大力发展绿色环保、施工便捷、性能良好的预制装配式建筑结构符合我国国情需求,对促进我国可持续发展具有重要意义,同时加快我国建筑工业化进程。At present, my country is in the stage of rapid urbanization and industrialization. The demand for natural resources is huge, which puts huge pressure on the natural environment. It is urgent to develop green and energy-saving building structures. This theme has been included in the key development areas of my country's medium and long-term development plans. In addition, with the improvement of my country's education level and living standards, the labor force structure has undergone major changes, and the cost of on-site construction workers is high. Prefabricated building structures can effectively reduce construction costs, reduce on-site construction volume, and greatly improve construction efficiency. The theme of environmental development. Therefore, vigorously developing prefabricated building structures with green environmental protection, convenient construction, and good performance meets the needs of my country's national conditions, and is of great significance to promoting my country's sustainable development, while accelerating the process of my country's construction industrialization.
冷成型钢房屋结构也称冷弯薄壁型钢房屋结构,具有自重轻、材料利用率高、建造安装速度快、材料环保可重复利用、抗震性能好等优点,在国外已经有大量的应用,我国近些年来建成了大批冷成型钢房屋,但大多为3层以下住宅结构。鉴于冷成型钢房屋的优越性能和业主对房屋的使用需求,冷成型钢房屋结构逐步由传统住宅结构向包括居住、办公、展览、休闲娱乐等多功能房屋结构进行转换,也逐步由低层向多层发展。Cold-formed steel house structure is also called cold-formed thin-walled steel house structure. It has the advantages of light weight, high material utilization rate, fast construction and installation speed, environmentally friendly and reusable materials, and good seismic performance. It has been widely used abroad. In my country In recent years, a large number of cold-formed steel houses have been built, but most of them are residential structures with less than 3 floors. In view of the superior performance of cold-formed steel houses and the needs of the owners for the use of houses, the structure of cold-formed steel houses has gradually changed from traditional residential structures to multi-functional housing structures including residence, office, exhibition, leisure and entertainment, and has also gradually changed from low-rise to multi-functional. layer development.
现有技术中的冷成型钢房屋结构一般将冷成型钢立柱以400mm或600mm等间距布置,并与冷成型钢导轨通过自攻螺钉连接形成骨架,然后在骨架的两侧通过自攻螺钉以一定间距安装墙板(石膏板、玻镁板、OSB板等),也可以在空腔处填充隔热保温材料。即现有技术中的冷成型钢房屋竖向承重体系包含冷成型钢骨架安装、墙板安装等步骤,钢骨架和墙板安装过程中,每根钢龙骨和每块墙板板材搬运、定位和安装均需要人力操作,施工过程中每块墙体涉及到几百颗螺钉的安装,施工工序过于繁琐。现有技术中,边立柱大多采用冷成型钢拼合构件,或采用拼合矩形钢管柱并灌入混凝土或水泥砂浆。当房屋层数较高、跨度较大时,仅用冷成型钢拼合构件不能满足承载力需求。对于拼合矩形钢管柱,当进行多方向墙体安装时,需在钢管柱侧加设C型或U型构件。但该方法不仅对钢管柱有较大程度的削弱,加设构件与钢管柱变形不协调会导致荷载不均匀分布,一些墙体缺少混凝土对螺钉的约束,导致其承载力削弱,且具有施工构造复杂等缺点。此外,矩形钢管柱一般采用现场灌浆,湿作业也会对墙板有所削弱,且施工过程繁琐复杂,大大减缓墙体结构施工进度。为解决上述问题,设计一种全预制冷成型钢房屋模块化单元及装配连接方法已成为亟待解决的技术问题。拼合异形柱单元可以在保证结构性能前提下满足结构多方向墙体的布置,拼合异形柱单元和墙体单元进行工厂预制可以简化现场施工工序,各单元可以进行模数化批量生产,实现冷成型钢房屋结构的全预制装配的需求。In the cold-formed steel house structure in the prior art, the cold-formed steel columns are generally arranged at equal intervals of 400mm or 600mm, and are connected with the cold-formed steel guide rails by self-tapping screws to form a skeleton, and then on both sides of the skeleton by self-tapping screws to a certain Install wallboards (gypsum boards, glass magnesium boards, OSB boards, etc.) at intervals, and also fill the cavity with thermal insulation materials. That is, the vertical load-bearing system of cold-formed steel houses in the prior art includes steps such as installation of cold-formed steel skeletons and installation of wall panels. The installation requires manpower. During the construction process, each wall involves the installation of hundreds of screws, and the construction process is too cumbersome. In the prior art, most of the side columns are cold-formed steel composite components, or composite rectangular steel pipe columns are used and poured into concrete or cement mortar. When the number of floors of the building is high and the span is large, cold-formed steel composite components alone cannot meet the bearing capacity requirements. For split rectangular steel pipe columns, when installing multi-directional walls, it is necessary to add C-shaped or U-shaped members on the side of the steel pipe column. However, this method not only weakens the steel pipe column to a large extent, but the inconsistency between the addition of components and the deformation of the steel pipe column will lead to uneven distribution of loads, and some walls lack concrete constraints on the screws, resulting in weakened bearing capacity. Complicated and other disadvantages. In addition, rectangular steel pipe columns generally use on-site grouting, and wet work will also weaken the wall panels, and the construction process is cumbersome and complicated, which greatly slows down the construction progress of the wall structure. In order to solve the above problems, it has become a technical problem to be solved urgently to design a modular unit of a fully pre-cold formed steel house and an assembly connection method. Combining special-shaped column units can meet the layout of structural multi-directional walls under the premise of ensuring structural performance. Combining special-shaped column units and wall units for factory prefabrication can simplify the on-site construction process. Each unit can be modularized and mass-produced to achieve cold forming The demand for full prefabricated assembly of steel house structures.
发明内容Contents of the invention
发明目的:为了克服现有技术中存在的不足,本发明提供一种全预制冷成型钢房屋模块化单元及装配连接方法,具有施工操作简便,工业化程度高,现场施工量少等优点,可实现房屋结构快速全预制装配式施工,适用于冷成型钢房屋的结构施工。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a modular unit of a fully pre-cooled formed steel house and an assembly and connection method, which has the advantages of simple construction and operation, a high degree of industrialization, and less on-site construction. The fast and fully prefabricated construction of the house structure is suitable for the structural construction of cold-formed steel houses.
技术方案:为实现上述目的,本发明采用的技术方案为:Technical scheme: in order to achieve the above object, the technical scheme adopted in the present invention is:
一种全预制冷成型钢房屋模块化单元,包括拼合异形柱单元、墙体单元和连接墙板单元,所述拼合异形柱单元与墙体单元装配连接,所述拼合异形柱单元与墙体单元连接处通过连接墙板单元装配式连接。A modular unit of a fully pre-cold formed steel house, comprising a combined special-shaped column unit, a wall unit and a connecting wall panel unit, the combined special-shaped column unit and the wall unit are assembled and connected, and the combined special-shaped column unit and the wall unit The joints are assembled by connecting wall panel units.
进一步的,所述拼合异形柱单元包括拼合异形中柱单元、拼合异形边柱单元和拼合异形角柱单元,所述拼合异形中柱单元、拼合异形边柱单元和拼合异形角柱单元两两之间通过墙体单元装配式连接。Further, the combined special-shaped column unit includes a combined special-shaped central column unit, a combined special-shaped side column unit and a combined special-shaped corner column unit, and the combined special-shaped central column unit, combined special-shaped side column unit and combined special-shaped corner column unit pass Prefabricated connection of wall units.
进一步的,所述拼合异形中柱单元包括两个相对设置的第一U型截面构件、两个相对设置的第一帽型截面构件、中柱连接导轨、第一中立柱和若干墙板,所述第一U型截面构件与第一帽型截面构件两两连接成截面密封结构,形成拼合异形中柱骨架,所述拼合异形中柱骨架内灌入填充物,所述拼合异形中柱骨架底部交错设置两个相互垂直的中柱连接导轨,所述每个中柱连接导轨的端部分别设置与中柱连接导轨垂直的第一中立柱,形成拼合异形中柱单元骨架,所述拼合异形中柱单元骨架通过若干墙板连接拼合异形中柱骨架、中柱连接导轨和第一中立柱形成拼合异形中柱单元。Further, the combined special-shaped central column unit includes two first U-shaped cross-sectional members oppositely arranged, two first hat-shaped cross-sectional members oppositely arranged, central pillar connecting guide rails, first central pillars and several wall panels, so The first U-shaped cross-section member and the first hat-shaped cross-section member are connected in pairs to form a cross-sectional sealing structure to form a split special-shaped central column skeleton, and fillers are poured into the split special-shaped central pillar skeleton, and the bottom of the split special-shaped central pillar skeleton Two mutually perpendicular center column connecting guide rails are arranged staggeredly, and the end of each center column connecting guide rail is respectively provided with a first center column perpendicular to the center column connecting guide rails to form the skeleton of the combined special-shaped center column unit. The frame of the column unit is connected by several wall panels to form the frame of the special-shaped central column, the connecting guide rail of the central column and the first central column to form a combined special-shaped central column unit.
进一步的,所述拼合异形边柱单元包括相对设置的第一C型截面构件和第二帽型截面构件、边柱连接导轨、第二中立柱和若干墙板,所述C型截面构件11与第二帽型截面构件连接成截面密封结构,形成拼合异形边柱骨架,所述拼合异形边柱骨架内灌入填充物,所述拼合异形边柱骨架底部交错设置两个相互垂直的边柱连接导轨,所述每个边柱连接导轨的端部分别设置与边柱连接导轨垂直的第二中立柱,形成拼合异形边柱单元骨架,所述拼合异形边柱单元骨架通过若干墙板连接拼合异形边柱骨架、边柱连接导轨和第二中立柱形成拼合异形边柱单元。Further, the split special-shaped side column unit includes a first C-shaped cross-section member and a second hat-shaped cross-section member oppositely arranged, a side post connecting guide rail, a second central column and several wall panels, and the C-shaped cross-section member 11 and The second hat-shaped cross-section members are connected to form a cross-section sealing structure to form a split special-shaped side column skeleton, filling is poured into the split special-shaped side column skeleton, and two mutually perpendicular side columns are arranged staggeredly at the bottom of the split special-shaped side column skeleton Guide rails, the end of each side column connecting guide rail is respectively provided with a second central column perpendicular to the side column connecting guide rail to form a unit skeleton of a combined special-shaped side column, and the unit skeleton of the combined special-shaped side column is connected by several wall panels The frame of the side column, the connecting guide rail of the side column and the second central column form a combined special-shaped side column unit.
进一步的,所述拼合异形角柱单元包括第二C型截面构件、角钢截面构件、角柱连接导轨、第三中立柱和若干墙板,所述第二C型截面构件沿腹板中性轴冷弯90°形成截面为角部凹陷的矩形结构,所述矩形结构的角部凹陷处与角钢截面构件连接,形成拼合异形角柱骨架,所述拼合异形角柱骨架内灌入填充物,所述拼合异形角柱骨架底部交错设置两个相互垂直的角柱连接导轨,所述每个角柱连接导轨的端部分别设置与角柱连接导轨垂直的第三中立柱,形成拼合异形角柱单元骨架,所述拼合异形角柱单元骨架通过若干墙板连接拼合异形角柱骨架、柱连接导轨和第三中立柱形成拼合异形角柱单元。Further, the combined special-shaped corner column unit includes a second C-shaped section member, an angle steel section member, a corner column connecting guide rail, a third central column and several wall panels, and the second C-shaped section member is cold-formed along the neutral axis of the web 90° forms a rectangular structure with a concave corner section. The corner depressions of the rectangular structure are connected with angle steel section members to form a combined special-shaped corner column skeleton. Fillers are poured into the combined special-shaped corner column skeleton, and the combined special-shaped corner column Two mutually perpendicular corner post connecting guide rails are arranged staggeredly at the bottom of the skeleton, and the end of each corner post connecting guide rail is respectively provided with a third central column perpendicular to the corner post connecting guide rails to form a combined special-shaped corner post unit skeleton, and the combined special-shaped corner post unit skeleton A combined special-shaped corner column unit is formed by connecting and assembling the frame of the special-shaped corner column, the column connecting guide rail and the third central column through a plurality of wall panels.
所述的填充物为混凝土或水泥砂浆,保证各组件间连接性能。The filler is concrete or cement mortar to ensure the connection performance between components.
进一步的,所述墙体单元包括连接导轨、第四中立柱和墙板,所述第四中立柱与连接导轨垂直设置形成墙体单元骨架,所述墙板设置在墙体单元骨架的两侧面。Further, the wall unit includes a connecting guide rail, a fourth central column and a wall panel, the fourth central column and the connecting guide rail are vertically arranged to form a wall unit skeleton, and the wall panels are arranged on both sides of the wall unit skeleton .
进一步的,所述第一U型截面构件、第一帽型截面构件、第一C型截面构件、第二帽型截面构件、第二C型截面构件和第四中立柱上设有吊装加劲件。Further, the first U-shaped section member, the first hat-shaped section member, the first C-shaped section member, the second hat-shaped section member, the second C-shaped section member and the fourth center column are provided with lifting stiffeners .
进一步的,所述第一U型截面构件、第一帽型截面构件、第一C型截面构件、第二帽型截面构件和第二C型截面构件上设有吊装加劲件。吊装加劲件的具体位置可以根据水电管道布设和现场吊装需要进行选择。Further, the first U-shaped cross-sectional member, the first hat-shaped cross-sectional member, the first C-shaped cross-sectional member, the second hat-shaped cross-sectional member and the second C-shaped cross-sectional member are provided with lifting stiffeners. The specific location of hoisting stiffeners can be selected according to the layout of hydropower pipelines and the needs of on-site hoisting.
进一步的,所述中柱连接导轨、边柱连接导轨和角柱连接导轨的腹板上设置有若干预留孔洞。所述若干预留孔洞中可架设水电管道,并可以为各拼合异形柱单元及墙体单元的吊装绳索提供通道。Further, several reserved holes are provided on the webs of the central column connecting guide rail, the side column connecting guide rail and the corner post connecting guide rail. Water and electricity pipelines can be erected in the reserved holes, and passages can be provided for hoisting ropes of each assembled special-shaped column unit and wall unit.
进一步的,所述中柱连接导轨与拼合异形中柱骨架重叠处的中柱连接导轨上设有中柱连接导轨预留洞;所述边柱连接导轨与拼合异形边柱骨架重叠处的边柱连接导轨上设有边柱连接导轨预留洞;所述角柱连接导轨与拼合异形角柱骨架重叠处的角柱连接导轨上设有角柱连接导轨预留洞。设置的中柱连接导轨预留洞、边柱连接导轨预留洞和角柱连接导轨预留洞保证拼合异形柱单元沿竖向贯通。Further, there is a reserved hole for the center column connecting guide rail at the overlapping position of the central column connecting guide rail and the spliced special-shaped central column skeleton; The connecting guide rail is provided with a reserved hole for the side post connecting guide rail; the corner post connecting guide rail where the corner post connecting guide rail overlaps with the spliced special-shaped corner post skeleton is provided with a reserved hole for the corner post connecting guide rail. The reserved holes for connecting the guide rails of the central column, the reserved holes for the connecting guide rails of the side columns and the reserved holes for the connecting guide rails of the corner columns ensure that the spliced special-shaped column units are vertically connected.
一种全预制冷成型钢房屋模块化单元的装配连接方法,步骤如下:A method for assembling and connecting modular units of fully pre-cold-formed steel houses, the steps are as follows:
第一步:将各拼合异形柱单元和墙体单元进行工厂预制,吊装至房屋结构指定位置,并定位连接;Step 1: Factory prefabricate each assembled special-shaped column unit and wall unit, hoist it to the designated position of the house structure, and position and connect;
第二步:将各拼合异形柱单元与墙体单元之间通过导轨连接件进行连接;Step 2: Connect the assembled special-shaped column units and wall units through guide rail connectors;
第三步:将所述拼合异形柱单元与墙体单元连接处通过连接墙板单元装配式连接。Step 3: Assembling the connection between the combined special-shaped column unit and the wall unit through connecting the wall panel unit.
有益效果:本发明优点如下:Beneficial effect: the present invention has the following advantages:
(1)本发明冷成型钢模块化房屋结构分成拼合异形柱单元、墙体单元、连接墙板单元和连接件四部分组成,所有单元均可在工厂预制,直接运输到施工现场,由小型起重设备进行各单元的吊装,减少现场施工工作量,工业化程度高,各单元可设定尺寸模数进行工厂批量生产。(1) The cold-formed steel modular house structure of the present invention is divided into four parts: a combined special-shaped column unit, a wall unit, a connecting wall panel unit and a connector. All units can be prefabricated in the factory and directly transported to the construction site. Heavy equipment is used to hoist each unit, reducing the workload of on-site construction, and the degree of industrialization is high. The size and modulus of each unit can be set for factory mass production.
(2)本发明的冷成型钢模块化房屋结构可实现完全装配式施工,各单元间连接施工工序简便,各单元所用墙体可在工厂进行裁剪安装,大幅简化现有施工工序,现场仅需进行各单元定位和局部少量自攻螺钉连接施工。施工过程无湿作业,所有单元工厂预制、安装可以保证拼合异形钢管柱内混凝土或水泥砂浆的密实程度,也能保证各组件间连接性能。(2) The cold-formed steel modular house structure of the present invention can realize fully assembled construction, and the construction process of connecting each unit is simple, and the walls used by each unit can be cut and installed in the factory, which greatly simplifies the existing construction process. Carry out the positioning of each unit and the connection construction of a small number of local self-tapping screws. There is no wet operation during the construction process, and all units are prefabricated and installed in the factory to ensure the compactness of the concrete or cement mortar in the split special-shaped steel pipe column, and also to ensure the connection performance between components.
(3)本发明所采用拼合异形柱单元,可以通过冷成型钢基本构件拼接而成,安装简便。根据房屋结构的建筑、使用要求,可以进行不同组合设置成拼合异形中柱、边柱和角柱,其每个方向的两侧均可通过自攻螺钉覆墙板,并可以在钢管内灌入混凝土或水泥砂浆。所灌入混凝土或水泥砂浆可以有效约束自攻螺钉,提高自攻螺钉连接性能,提高拼合钢管柱的抗压、抗弯承载力,并具有与墙体良好的协同工作能力,并施工便捷。(3) The spliced special-shaped column unit used in the present invention can be spliced by cold-formed steel basic components, and is easy to install. According to the construction and use requirements of the house structure, different combinations can be set up to form a flattened special-shaped central column, side column and corner column. Both sides of each direction can be covered with wall panels by self-tapping screws, and concrete can be poured into the steel pipe. or cement mortar. The poured concrete or cement mortar can effectively restrain the self-tapping screws, improve the connection performance of the self-tapping screws, improve the compressive and flexural bearing capacity of the split steel pipe column, and have good cooperating ability with the wall, and the construction is convenient.
除了上面所述的本发明解决的技术问题、构成技术方案的技术特征以及由这些技术方案的技术特征所带来的优点外,本发明的全预制装配式冷成型钢房屋模块化单元及施工连接方法所能解决的其他技术问题、技术方案中包含的其他技术特征以及这些技术特征带来的优点,将结合附图做出进一步详细的说明。In addition to the above-mentioned technical problems solved by the present invention, the technical features constituting the technical solutions, and the advantages brought by the technical features of these technical solutions, the fully prefabricated cold-formed steel house modular unit and construction connection of the present invention Other technical problems that can be solved by the method, other technical features contained in the technical solution, and the advantages brought by these technical features will be further described in detail with reference to the accompanying drawings.
附图说明Description of drawings
图1是本发明全预制装配式冷成型钢房屋结构部分现场装配示意图;Fig. 1 is the on-site assembly schematic diagram of the fully prefabricated assembled cold-formed steel house structure part of the present invention;
图2是本发明全预制装配式冷成型钢房屋模块化单元在房屋结构中现场装配连接的平面示意图;Fig. 2 is a schematic plan view of the on-site assembly and connection of the fully prefabricated cold-formed steel house modular unit in the house structure of the present invention;
图3是图2中冷成型钢拼合异形钢管中柱单元示意图;Fig. 3 is a schematic diagram of the central column unit of cold-formed steel spliced special-shaped steel pipes in Fig. 2;
图4是图2中冷成型钢拼合异形钢管边柱单元示意图;Fig. 4 is a schematic diagram of the cold-formed steel split special-shaped steel pipe side column unit in Fig. 2;
图5是图2中冷成型钢拼合异形钢管角柱单元示意图;Fig. 5 is a schematic diagram of the cold-formed steel joint special-shaped steel pipe corner column unit in Fig. 2;
图6是图2中冷成型钢墙体单元示意图;Fig. 6 is a schematic diagram of the cold-formed steel wall unit in Fig. 2;
图7是图3中1-1处的剖视及其工厂装配过程示意图;Fig. 7 is a sectional view at 1-1 in Fig. 3 and a schematic diagram of its factory assembly process;
图8是图4中2-2处的剖视及其工厂装配过程示意图;Fig. 8 is a sectional view at 2-2 in Fig. 4 and a schematic diagram of its factory assembly process;
图9是图5中3-3处的剖视及其工厂装配过程示意图;Fig. 9 is a sectional view at 3-3 in Fig. 5 and a schematic diagram of its factory assembly process;
图10是图7和图8所用冷成型钢帽型截面构件示意图;Fig. 10 is a schematic diagram of the cold-formed steel cap-shaped section member used in Fig. 7 and Fig. 8;
图11是图8所用冷成型钢C型截面构件示意图;Fig. 11 is a schematic diagram of the cold-formed steel C-section member used in Fig. 8;
图12是图7所用冷成型钢U型截面构件示意图;Fig. 12 is a schematic diagram of the cold-formed steel U-shaped section member used in Fig. 7;
图13是图9用于角柱的进行冷弯处理所采用C型截面构件示意图;Fig. 13 is a schematic diagram of a C-shaped section member used in the cold bending treatment of the corner column in Fig. 9;
图14是图6所用冷成型钢C型截面构件示意图;Fig. 14 is a schematic diagram of the cold-formed steel C-section member used in Fig. 6;
图15是图3所示中柱连接导轨示意图;Fig. 15 is a schematic diagram of the connecting guide rail of the center column shown in Fig. 3;
图16是图4所示边柱柱连接导轨示意图;Fig. 16 is a schematic diagram of the side column column connecting guide rail shown in Fig. 4;
图17是图5所示角柱连接导轨示意图。Fig. 17 is a schematic diagram of the corner post connecting guide rail shown in Fig. 5 .
具体实施方式detailed description
下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1-17所示为一种全预制冷成型钢房屋模块化单元,包括拼合异形柱单元、墙体单元4和连接墙板单元5,所述拼合异形柱单元与墙体单元4装配连接,所述拼合异形柱单元与墙体单元4连接处通过连接墙板单元5装配式连接。As shown in Figure 1-17, it is a modular unit of a fully pre-cold-formed steel house, including a combined special-shaped column unit, a wall unit 4 and a connecting wall panel unit 5, and the combined special-shaped column unit and the wall unit 4 are assembled and connected , the connection between the spliced special-shaped column unit and the wall unit 4 is assembled through the connecting wall panel unit 5 .
其中,所述拼合异形柱单元包括拼合异形中柱单元1、拼合异形边柱单元2和拼合异形角柱单元3,所述拼合异形中柱单元1、拼合异形边柱单元2和拼合异形角柱单元3两两之间通过墙体单元4装配式连接。为了保证各拼合异形柱单元在运输、吊装过程中的安全性,其每个方向外伸墙体的宽度不宜过大,应不大于600mm。Wherein, the combined special-shaped column unit includes a combined special-shaped central column unit 1, a combined special-shaped side column unit 2 and a combined special-shaped corner column unit 3, and the combined special-shaped central column unit 1, combined special-shaped side column unit 2 and combined special-shaped corner column unit 3 The wall units 4 are assembled between the two. In order to ensure the safety of each split special-shaped column unit during transportation and hoisting, the width of the overhanging wall in each direction should not be too large, and should not be greater than 600mm.
下面具体阐述介绍拼合异形中柱单元1、拼合异形边柱单元2、拼合异形角柱单元3以及墙体单元4的在本发明中的结构设计。The structural design in the present invention of the special-shaped middle column unit 1, the special-shaped side column unit 2, the special-shaped corner column unit 3 and the wall unit 4 is specifically described below.
所述拼合异形中柱单元1包括两个相对设置的第一U型截面构件13、两个相对设置的第一帽型截面构件12、中柱连接导轨16、第一中立柱61和若干墙板7,所述第一U型截面构件13与第一帽型截面构件12两两连接成截面密封结构,形成拼合异形中柱骨架,所述拼合异形中柱骨架内灌入填充物8,所述的填充物8为混凝土或水泥砂浆,所述拼合异形中柱骨架底部交错设置两个相互垂直的中柱连接导轨16,所述每个中柱连接导轨16的端部分别设置与中柱连接导轨16垂直的第一中立柱61,形成拼合异形中柱单元骨架,所述拼合异形中柱单元骨架通过若干墙板7连接拼合异形中柱骨架、中柱连接导轨16和第一中立柱61形成拼合异形中柱单元1。The combined special-shaped central column unit 1 includes two opposite first U-shaped cross-section members 13, two opposite first hat-shaped cross-sectional members 12, central pillar connecting guide rails 16, first central pillar 61 and several wall panels 7. The first U-shaped cross-section member 13 and the first hat-shaped cross-section member 12 are connected in pairs to form a cross-sectional sealing structure to form a split special-shaped center column skeleton, and the filler 8 is poured into the split special-shaped center pillar skeleton, and the The filler 8 is concrete or cement mortar. Two mutually perpendicular center column connecting guide rails 16 are arranged staggeredly at the bottom of the split special-shaped center column skeleton, and the ends of each center column connecting guide rail 16 are respectively provided with the center column connecting guide rails. 16 vertical first center pillars 61 to form the unit skeleton of the spliced special-shaped center pillar, and the skeleton of the spliced special-shaped center pillar is connected by several wall panels 7 to join together the frame of the special-shaped center pillar, the center pillar connecting guide rail 16 and the first center pillar 61 to form a spliced Shaped central column unit 1.
所述拼合异形边柱单元2包括相对设置的第一C型截面构件11和第二帽型截面构件121、边柱连接导轨17、第二中立柱62和若干墙板7,所述C型截面构件11与第二帽型截面构件121连接成截面密封结构,形成拼合异形边柱骨架,所述拼合异形边柱骨架内灌入填充物8,所述的填充物8为混凝土或水泥砂浆,所述拼合异形边柱骨架底部交错设置两个相互垂直的边柱连接导轨17,所述每个边柱连接导轨17的端部分别设置与边柱连接导轨17垂直的第二中立柱62,形成拼合异形边柱单元骨架,所述拼合异形边柱单元骨架通过若干墙板7连接拼合异形边柱骨架、边柱连接导轨17和第二中立柱62形成拼合异形边柱单元2。The combined special-shaped side column unit 2 includes a first C-shaped section member 11 and a second hat-shaped section member 121 oppositely arranged, side column connecting guide rails 17, a second central column 62 and several wall panels 7. The C-shaped section The member 11 is connected with the second hat-shaped cross-section member 121 to form a cross-section sealing structure to form a split special-shaped side column skeleton, and the filler 8 is poured into the split special-shaped side column skeleton, and the filler 8 is concrete or cement mortar. The bottom of the combined special-shaped side column skeleton is staggered with two side column connecting guide rails 17 perpendicular to each other, and the end of each side column connecting guide rail 17 is respectively provided with a second neutral column 62 perpendicular to the side column connecting guide rail 17 to form a split The skeleton of the special-shaped side column unit, the skeleton of the combined special-shaped side column unit is formed by connecting the skeleton of the special-shaped side column by several wall panels 7, the side column connecting guide rail 17 and the second central column 62 to form the combined special-shaped side column unit 2.
所述拼合异形角柱单元3包括第二C型截面构件10、角钢截面构件14、角柱连接导轨18、第三中立柱63和若干墙板7,所述第二C型截面构件10沿腹板中性轴冷弯90°形成截面为角部凹陷的矩形结构,所述矩形结构的角部凹陷处与角钢截面构件14连接,形成拼合异形角柱骨架,所述拼合异形角柱骨架内灌入填充物8,所述的填充物为混凝土或水泥砂浆,所述拼合异形角柱骨架底部交错设置两个相互垂直的角柱连接导轨18,所述每个角柱连接导轨18的端部分别设置与角柱连接导轨18垂直的第三中立柱63,形成拼合异形角柱单元骨架,所述拼合异形角柱单元骨架通过若干墙板7连接拼合异形角柱骨架、柱连接导轨18和第三中立柱63形成拼合异形角柱单元3。The combined special-shaped corner column unit 3 includes a second C-shaped section member 10, an angle steel section member 14, a corner column connecting guide rail 18, a third central column 63 and several wall panels 7, and the second C-shaped section member 10 is arranged along the center of the web. The sexual axis is cold-bent to 90° to form a rectangular structure whose cross-section is a concave corner. The corner depression of the rectangular structure is connected with the angle steel section member 14 to form a joint special-shaped corner column skeleton, and the filler 8 is poured into the joint special-shaped corner column skeleton. , the filler is concrete or cement mortar, two mutually perpendicular corner post connecting guide rails 18 are interlaced at the bottom of the combined special-shaped corner post skeleton, and the ends of each corner post connecting guide rail 18 are respectively arranged perpendicular to the corner post connecting guide rails 18 The third center column 63 forms a joint special-shaped corner column unit skeleton, and the special-shaped corner column unit skeleton is connected by some wallboards 7 to form a joint special-shaped corner column skeleton, column connecting guide rail 18 and the third center column 63 to form a joint special-shaped corner column unit 3.
上述灌入的混凝土强度标号不低于C25,灌入的水泥砂浆强度标号不低于M10,且为保证灌入混凝土或水泥砂浆的可操作性,其中第一U型截面构件13、第一帽型截面构件12、第一C型截面构件11、第二帽型截面构件121和第二C型截面构件10的截面高度不小于50mm。The strength label of the above-mentioned poured concrete is not lower than C25, and the strength label of the poured cement mortar is not lower than M10, and in order to ensure the operability of poured concrete or cement mortar, the first U-shaped cross-section member 13, the first cap The section heights of the shape-shaped section member 12 , the first C-shaped section member 11 , the second hat-shaped section member 121 and the second C-shaped section member 10 are not less than 50 mm.
所述墙体单元4包括连接导轨19、第四中立柱64和墙板7,所述第四中立柱64与连接导轨19垂直设置形成墙体单元骨架,所述墙板7设置在墙体单元骨架的两侧面。所述墙体单元4通过第四中立柱64分成一定间距的节段,各节段间距宽度采用400mm或600mm的固定模数。为了保证墙体单元4在运输、吊装过程的安全性,墙体单元4不可过宽,各墙体单元4的节段数一般取为2-8个,通过宽度模数和节段数个数适应房屋结构不同跨度和开间需求。The wall unit 4 includes a connecting guide rail 19, a fourth central column 64 and a wall panel 7, the fourth central column 64 is vertically arranged with the connecting guide rail 19 to form a wall unit skeleton, and the wall panel 7 is arranged on the wall unit sides of the skeleton. The wall unit 4 is divided into segments with a certain interval by the fourth central column 64, and the interval width of each segment adopts a fixed modulus of 400 mm or 600 mm. In order to ensure the safety of the wall unit 4 during transportation and hoisting, the wall unit 4 should not be too wide. The number of segments of each wall unit 4 is generally 2-8, and the width modulus and the number of segments are adapted to the housing. Structures vary in span and bay requirements.
所述第一U型截面构件13、第一帽型截面构件12、第一C型截面构件11、第二帽型截面构件121和第二C型截面构件10上设有吊装加劲件20。在形成拼合异形柱单元所用第一U型截面构件13、第一帽型截面构件12和第一C型截面构件11的顶部腹板位置处设置1个吊装加劲件20,用于角柱的进行冷弯处理的第二C型截面构件10翼缘两侧各设置1个吊装加劲件20,墙体单元4部分C型第四中立柱64腹板处设置1个吊装加劲件20,具体位置可以根据水电管道布设和现场吊装需要进行选择。吊装加劲件20长度100mm-300mm,与构件通过自攻螺钉相连。设置位置离各拼合异形柱单元顶部200mm-500mm。在吊装加劲件腹板处进行开设吊装预留孔21,预留孔半径10mm-50mm,并在洞口进行钝化处理,为吊装绳索提供支承。The first U-shaped section member 13 , the first hat-shaped section member 12 , the first C-shaped section member 11 , the second hat-shaped section member 121 and the second C-shaped section member 10 are provided with lifting stiffeners 20 . A hoisting stiffener 20 is set at the top web position of the first U-shaped section member 13, the first hat-shaped section member 12 and the first C-shaped section member 11 used to form the split special-shaped column unit, for cooling of the corner column One hoisting stiffener 20 is arranged on both sides of the flange of the second C-shaped cross-section member 10 that is bent, and one hoisting stiffener 20 is arranged at the web of the C-shaped fourth central column 64 in part 4 of the wall unit. The specific position can be determined according to Water and electricity pipeline layout and on-site hoisting need to be selected. The hoisting stiffener 20 has a length of 100mm-300mm and is connected with the component through self-tapping screws. The setting position is 200mm-500mm away from the top of each split special-shaped column unit. Set up a hoisting reserved hole 21 at the web of the hoisting stiffener, the radius of the reserved hole is 10mm-50mm, and passivate the hole to provide support for the hoisting rope.
所述中柱连接导轨16、边柱连接导轨17和角柱连接导轨18的腹板上设置有若干预留孔洞22。预留孔洞22可架设水电管道,并可以为拼合异形柱单元及墙体单元4的吊装绳索提供通道。预留孔洞22半径10mm-100mm,洞口进行钝化处理。Several reserved holes 22 are arranged on the webs of the central column connecting guide rail 16 , the side column connecting guide rail 17 and the corner post connecting guide rail 18 . The reserved holes 22 can be used for erecting water and electricity pipelines, and can provide passages for hoisting ropes for assembling the special-shaped column unit and the wall unit 4 . A hole 22 with a radius of 10mm-100mm is reserved, and the opening of the hole is passivated.
所述中柱连接导轨16、边柱连接导轨17、角柱连接导轨18,均采用U型截面构件。所有连接导轨截面尺寸一致。所述中柱连接导轨16与拼合异形中柱骨架重叠处的中柱连接导轨16上设有中柱连接导轨预留洞23;所述边柱连接导轨17与拼合异形边柱骨架重叠处的边柱连接导轨17上设有边柱连接导轨预留洞24;所述角柱连接导轨18与拼合异形角柱骨架重叠处的角柱连接导轨18上设有角柱连接导轨预留洞25。这样的设计保证拼合异形柱单元沿竖向贯通,翼缘交接处,对其中一个U型截面构件的翼缘进行直角弯折,并通过自攻螺钉与另一个U型截面构件相连。直角弯折长度不小于50mm,连接至少用两个自攻螺钉。The connecting guide rail 16 of the central column, the connecting guide rail 17 of the side column, and the connecting guide rail 18 of the corner column all adopt U-shaped cross-sectional members. All connecting rails have the same section size. The central column connecting guide rail 16 at the overlapping place of the central column connecting guide rail 16 and the spliced special-shaped central column framework is provided with a reserved hole 23 for the central column connecting guide rail; The column connecting guide rail 17 is provided with a reserved hole 24 for the side column connecting guide rail; the corner post connecting guide rail 18 where the corner post connecting guide rail 18 overlaps with the spliced special-shaped corner post skeleton is provided with a reserved hole 25 for the corner post connecting guide rail. This design ensures that the combined special-shaped column unit runs through vertically, and at the junction of the flanges, the flange of one of the U-shaped section members is bent at right angles, and connected to the other U-shaped section member by self-tapping screws. The length of right-angle bending is not less than 50mm, and at least two self-tapping screws are used for connection.
一种全预制冷成型钢房屋模块化单元的装配连接方法,步骤如下:A method for assembling and connecting modular units of fully pre-cold-formed steel houses, the steps are as follows:
第一步:将各拼合异形柱单元和墙体单元4进行工厂预制,吊装至房屋结构指定位置,并定位连接;具体的,所有拼合异形柱单元和墙体单元4在工厂预制并运输到现场,对房屋各单元的放置位置进行定位,采用小型起重机械(0.5t-1t)现场对各单元吊装到指定位置,并完成上下层间的竖向连接。Step 1: Factory prefabricate each assembled special-shaped column unit and wall unit 4, hoist it to the designated position of the house structure, and locate and connect; specifically, all assembled special-shaped column units and wall units 4 are prefabricated in the factory and transported to the site , to locate the placement position of each unit of the house, use a small lifting machine (0.5t-1t) to hoist each unit to the designated position on site, and complete the vertical connection between the upper and lower floors.
第二步:将各拼合异形柱单元与墙体单元4之间通过导轨连接件9进行连接,形成房屋结构;具体的,将导轨连接件9置于各拼合异形柱单元的连接导轨与各墙体单元4的连接导轨端部接长位置,并保证导轨连接件9的腹板分别与各拼合异形柱单元的连接导轨和墙体单元4的连接导轨腹板贴紧,同时采用自攻螺钉对各拼合异形柱单元和墙体单元4进行连接,所述自攻螺钉每侧不小于4个,其间距取值为100mm-600mm。其中各墙板7与拼合异形柱单元连接处的螺钉间距不小于300mm,采取现场施工部位的螺钉间距不小于300mm。所述导轨连接件9均为U型截面构件,其截面高度相比各拼合异形柱单元的连接导轨和墙体单元4的连接导轨要小2mm,导轨连接件9长为200mm-500mm。Step 2: Connect each assembled special-shaped column unit and wall unit 4 through guide rail connectors 9 to form a house structure; specifically, place guide rail connectors 9 on the connection guide rails of each assembled special-shaped column unit and each wall The end of the connecting guide rail of the body unit 4 is connected to the lengthened position, and the webs of the guide rail connectors 9 are respectively closely attached to the connecting guide rails of the joint special-shaped column units and the webs of the connecting guide rails of the wall unit 4. At the same time, self-tapping screws are used to fix the Each spliced special-shaped column unit is connected with the wall unit 4, and the self-tapping screws are not less than 4 on each side, and the distance between them is 100mm-600mm. The screw spacing between each wall panel 7 and the joint special-shaped column unit is not less than 300mm, and the screw spacing at the site construction site is not less than 300mm. The guide rail connectors 9 are all U-shaped cross-section members, and their cross-sectional height is 2mm smaller than the connecting guide rails of the combined special-shaped column units and the connecting guide rails of the wall unit 4, and the guide rail connectors 9 are 200mm-500mm long.
第三步:将所述拼合异形柱单元与墙体单元4连接处通过连接墙板单元5装配式连接。所述连接墙板单元5在工厂进行裁剪,运输至现场通过自攻螺钉连接到各拼合异形柱单元与墙体单元4拼接处。The third step: connecting the joint of the combined special-shaped column unit and the wall unit 4 through the connecting wall panel unit 5 in an assembled manner. The connecting wall panel unit 5 is cut in the factory, transported to the site and connected to the splicing part of each spliced special-shaped column unit and the wall unit 4 by self-tapping screws.
作为优选,所述墙板7厚度为3mm-15mm石膏板或玻镁板,根据房屋的使用要求,可以选择单层或者双层墙板。连接墙体单元4的墙板板材与各拼合异形柱单元、墙体单元4的墙板板材选用一致,保证墙面的平整性。各拼合异形柱单元、墙体单元4和连接墙体单元5的空腔内,均可填充预制保温材料,并优选为轻质发泡水泥。As a preference, the thickness of the wallboard 7 is 3mm-15mm gypsum board or glass magnesium board, and single-layer or double-layer wallboard can be selected according to the use requirements of the house. The wall boards connecting the wall unit 4 are selected in accordance with the wall boards of the assembled special-shaped column units and the wall unit 4 to ensure the smoothness of the wall surface. The cavities of each combined special-shaped column unit, wall unit 4 and connecting wall unit 5 can be filled with prefabricated thermal insulation material, preferably lightweight foamed cement.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also possible. It should be regarded as the protection scope of the present invention.
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CN111305559B (en) * | 2020-03-31 | 2024-12-31 | 中南大学 | A spliced special-shaped cold-formed steel-reinforced concrete column module for a steel structure building |
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