CN115745422B - Full-automatic curved surface conductive glass production device and process - Google Patents
Full-automatic curved surface conductive glass production device and process Download PDFInfo
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- CN115745422B CN115745422B CN202211373147.6A CN202211373147A CN115745422B CN 115745422 B CN115745422 B CN 115745422B CN 202211373147 A CN202211373147 A CN 202211373147A CN 115745422 B CN115745422 B CN 115745422B
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- cooling
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- 239000011521 glass Substances 0.000 title claims abstract description 141
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000003973 paint Substances 0.000 claims abstract description 44
- 238000004140 cleaning Methods 0.000 claims abstract description 39
- 238000001816 cooling Methods 0.000 claims abstract description 31
- 238000005520 cutting process Methods 0.000 claims abstract description 26
- 238000005507 spraying Methods 0.000 claims abstract description 25
- 238000013003 hot bending Methods 0.000 claims abstract description 23
- 238000001035 drying Methods 0.000 claims abstract description 21
- 239000011248 coating agent Substances 0.000 claims abstract description 19
- 238000000576 coating method Methods 0.000 claims abstract description 19
- 238000007688 edging Methods 0.000 claims abstract description 11
- 238000000227 grinding Methods 0.000 claims abstract description 10
- 238000005452 bending Methods 0.000 claims description 15
- 238000001771 vacuum deposition Methods 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000003647 oxidation Effects 0.000 claims description 3
- 238000007254 oxidation reaction Methods 0.000 claims description 3
- 238000010422 painting Methods 0.000 claims description 3
- 238000006748 scratching Methods 0.000 claims description 3
- 230000002393 scratching effect Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention provides a full-automatic curved surface conductive glass production device and a full-automatic curved surface conductive glass production process, wherein the full-automatic curved surface conductive glass production device comprises a glass cutting machine, an edge grinding machine, a stacking machine, a hot bending tool, a cooling line, a cleaning machine, a coating machine, a paint spraying machine, a drying line and a cooling sheet detecting line which are sequentially connected, wherein two sides of a sheet taking table of the glass cutting machine are respectively provided with a glass stacking frame, and glass is conveyed through a conveying belt in each machine and a robot between the machines. The specific process flow is as follows: cutting glass, edging, pre-cleaning, stacking and storing, hot bending, cooling, post-cleaning, coating, spraying paint, drying after the paint, and cooling and checking the sheet.
Description
Technical Field
The invention belongs to the field of glass processing, and particularly relates to a full-automatic curved surface conductive glass production device and process.
Background
The common glass is an insulating material, and a conductive film (ITO film) is plated on the surface of the common glass to enable the common glass to have conductive performance, so that the conductive glass is formed; the process for processing the curved conductive glass generally comprises cutting, cleaning before glass, hot bending in an oven, cleaning after glass, evaporating for coating, spraying paint, drying, cooling and checking, wherein manual intervention operation is mostly adopted or the process is carried to the next process, a certain labor force is required for the whole production line, the processing efficiency is low, and the individual difference exists in the processing process by manpower, so that the quality of the finished product is low.
Aiming at solving the problem that the quality of products is affected by excessive manpower in a flow production line, the manpower waste of attended personnel is also liberated, and the more advanced full-automatic flow production line is needed to replace.
Disclosure of Invention
The invention provides a full-automatic curved surface conductive glass production device and a full-automatic curved surface conductive glass production process, wherein the full-automatic curved surface conductive glass production device comprises a glass cutting machine, an edge grinding machine, a stacking machine, a hot bending tool, a cooling line, a cleaning machine, a coating machine, a paint spraying machine, a drying line and a cooling inspection line which are sequentially connected, two sides of a glass taking table of the glass cutting machine are respectively provided with a glass stacking frame, and glass is conveyed through a conveyor belt in each machine and a robot between the machines.
The glass cutting machine is used for cutting glass and performing splitting treatment after cutting, the edge grinding machine is used for grinding edges of the split glass, the stacking machine is used for storing the glass to be processed, the conveying pressure of a production line is buffered, and the hot bending tool is provided with a hot bending furnace, a die and a vacuum plastic structure and is used for hot bending the glass to correspond to the shape of the die; the cooling line is provided with a fan and is used for cooling the glass after hot bending, the cleaning machine is provided with a cleaning structure and a drying structure and is used for cleaning and drying the cooled glass, the coating machine is provided with a vacuum coating device and is used for coating the cleaned and dried glass, and the paint spraying machine is provided with a paint spraying automatic mechanical arm and is used for automatically grabbing the coated glass to spray paint; the drying line is provided with a multi-section temperature adjusting structure, and the glass after paint spraying is dried through multi-section temperatures.
The production process of the full-automatic curved surface conductive glass comprises the following specific steps:
s1: cutting glass: two sides of the sheet taking table are respectively provided with a glass stacking frame, when the mechanical arm takes the A frame of glass, the crane carries out glass loading on the empty B frame, when the A frame of glass is taken, the trapezoidal operator is warned to switch the material taking direction, and the loaded B frame is taken; after the glass cutting is completed, automatically transporting the glass to a rear-stage splitting machine for transverse and longitudinal splitting;
S2: edging: the planar glass after automatic splitting is sent to an edge grinding machine through a conveying belt to carry out rough grinding on four edges of the upper surface and the lower surface so as to prevent the edge sealed by the cut glass from scratching a die of a baking and bending furnace;
s3: and (3) pre-cleaning: carrying the glass with the ground edges to a cleaning machine through a four-axis robot, and carrying out primary surface cleaning and drying;
S4: stacking and storing: if the speed of the front cleaning process is higher than the processing speed of the bending furnace, the glass enters a stacking machine for storage, and if the speed of the front cleaning process is not higher than the processing speed of the bending furnace, the glass directly enters a hot bending tool through a conveying belt;
s5: and (3) hot bending: the glass coming out of the stacking mechanism is precisely placed on each mold of a baking and bending furnace through a six-axis robot, and then softened through temperature change of an oven, deformed through dead weight and vacuum plasticity, and molded according to the corresponding mold shape;
S6: and (3) cooling: the glass is baked and bent by the baking and bending furnace, curved glass on the die is taken down and accurately placed on a cooling line by a six-axis robot, and high-temperature glass is cooled by a fan to eliminate residual stress;
S7: post-cleaning: the slightly cooled glass is cleaned by a height-adjustable cleaning machine, and mold dust adhered on the surface of the glass is cleaned for the second time and dried;
s8: coating: the cleaned curved glass is conveyed to the plane of the base station by a six-axis robot and then conveyed to a vacuum coating machine for coating;
s9: and (3) paint spraying: the paint spraying process is finished on the coated curved glass by a paint spraying automatic mechanical arm so as to prevent the oxidation and scratch of the aluminum film layer;
S10: and (5) after painting, drying: the paint layer can be boiled more quickly in the same time by a plurality of sections of temperature change of the paint baking line, and moisture in the water paint is gasified and overflowed, so that the paint is dried to a degree of no sticking to hands and paper.
S11: and (3) cooling the test piece: and carrying the curved glass after the paint is dried to a cooling line through a four-axis robot, and conveying the curved glass until the final manual inspection is finished.
The beneficial effects are that: fully automatic realization is carried out from the beginning to the end of the production line, and the technological parameters of each procedure are controlled by a control system with regulated beats and stability of each equipment, so that the quality and the quantity of products are maximized on the standardized production line.
Drawings
For a clearer description of the technical solutions of the present invention, reference will be made below to the accompanying drawings used in the description of the embodiments or of the prior art, which are to be understood as merely some embodiments of the present invention, from which other drawings can be obtained by a person skilled in the art without the inventive effort.
FIG. 1 is a schematic diagram of a fully automatic curved conductive glass production device according to the present invention;
Reference numerals illustrate: the glass stacking device comprises a glass cutting machine 1, an edging machine 2, a stacking machine 3, a hot bending tool 4, a cooling line 5, a cleaning machine 6, a coating machine 7, a paint spraying machine 8, a drying line 9, a cooling and checking line 10 and a glass stacking frame 1-1.
Detailed Description
The present invention will be described in further detail with reference to fig. 1, so that those skilled in the art can implement the present invention by referring to the description.
Referring to an attached drawing 1 of the specification, the full-automatic curved surface conductive glass production device comprises a glass cutting machine 1, an edging machine 2, a stacking machine 3, a hot bending tool 4, a cooling line 5, a cleaning machine 6, a coating machine 7, a paint spraying machine 8, a drying line 9 and a cooling inspection line 10 which are sequentially connected, wherein two sides of a glass taking table of the glass cutting machine are respectively provided with a glass stacking frame 1-1, glass is conveyed by a conveyor belt in each machine and a robot between the machines, wherein the glass cutting machine 1 is used for cutting glass and splitting after cutting, the edging machine 2 is used for edging split glass, the stacking machine 3 is used for storing glass to be processed, the conveying pressure of the production line is buffered, the hot bending tool 4 is provided with a hot bending furnace, a mold and a vacuum plastic structure, and the glass is thermally bent to correspond to the shape of the mold; the cooling line 5 is provided with a fan and is used for cooling the glass after hot bending, the cleaning machine 6 is provided with a cleaning structure and a drying structure and is used for cleaning and drying the cooled glass, the coating machine 7 is provided with a vacuum coating device and is used for coating the cleaned and dried glass, the paint spraying machine 8 is provided with a paint spraying automatic mechanical arm, and the coated glass is automatically grabbed to be sprayed with paint; the baking line 9 has a multi-stage temperature adjusting structure, and dries the glass after paint spraying by multi-stage temperature.
The production process of the full-automatic curved surface conductive glass comprises the following specific steps:
s1: cutting glass: two sides of the sheet taking table are respectively provided with a glass stacking frame, when the mechanical arm takes the A frame of glass, the crane carries out glass loading on the empty B frame, when the A frame of glass is taken, the trapezoidal operator is warned to switch the material taking direction, and the loaded B frame is taken; after the glass cutting is completed, automatically transporting the glass to a rear-stage splitting machine for transverse and longitudinal splitting;
S2: edging: the planar glass after automatic splitting is sent to an edge grinding machine through a conveying belt to carry out rough grinding on four edges of the upper surface and the lower surface so as to prevent the edge sealed by the cut glass from scratching a die of a baking and bending furnace;
s3: and (3) pre-cleaning: carrying the glass with the ground edges to a cleaning machine through a four-axis robot, and carrying out primary surface cleaning and drying;
S4: stacking and storing: if the speed of the front cleaning process is higher than the processing speed of the bending furnace, the glass enters a stacking machine for storage, and if the speed of the front cleaning process is not higher than the processing speed of the bending furnace, the glass directly enters a hot bending tool through a conveying belt;
s5: and (3) hot bending: the glass coming out of the stacking mechanism is precisely placed on each mold of a baking and bending furnace through a six-axis robot, and then softened through temperature change of an oven, deformed through dead weight and vacuum plasticity, and molded according to the corresponding mold shape;
S6: and (3) cooling: the glass is baked and bent by the baking and bending furnace, curved glass on the die is taken down and accurately placed on a cooling line by a six-axis robot, and high-temperature glass is cooled by a fan to eliminate residual stress;
S7: post-cleaning: the slightly cooled glass is cleaned by a height-adjustable cleaning machine, and mold dust adhered on the surface of the glass is cleaned for the second time and dried;
s8: coating: the cleaned curved glass is conveyed to the plane of the base station by a six-axis robot and then conveyed to a vacuum coating machine for coating;
s9: and (3) paint spraying: the paint spraying process is finished on the coated curved glass by a paint spraying automatic mechanical arm so as to prevent the oxidation and scratch of the aluminum film layer;
S10: and (5) after painting, drying: the paint layer can be boiled more quickly in the same time by a plurality of sections of temperature change of the paint baking line, and moisture in the water paint is gasified and overflowed, so that the paint is dried to a degree of no sticking to hands and paper.
S11: and (3) cooling the test piece: and carrying the curved glass after the paint is dried to a cooling line through a four-axis robot, and conveying the curved glass until the final manual inspection is finished.
Finally, it should be noted that: the above examples are only specific embodiments of the present invention, and are not intended to limit the scope of the present invention, but it should be understood by those skilled in the art that the present invention is not limited thereto, and that the present invention is described in detail with reference to the foregoing examples: any person skilled in the art may modify or easily conceive of the technical solution described in the foregoing embodiments, or perform equivalent substitution of some of the technical features, while remaining within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention, and are intended to be included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (1)
1. The full-automatic curved surface conductive glass production process comprises a glass cutting machine (1), an edging machine (2), a stacking machine (3), a hot bending tool (4), a cooling line (5), a cleaning machine (6), a coating machine (7), a paint spraying machine (8), a drying line (9) and a cooling check line (10), wherein two sides of a glass taking table of the glass cutting machine are respectively provided with a glass stacking frame (1-1), glass is conveyed through a conveyor belt in each machine and a robot between the machines, the glass cutting machine (1) is used for cutting glass and splitting treatment after cutting, the edging machine (2) is used for edging the split glass, the stacking machine (3) is used for storing the glass to be processed, the conveying pressure of the production line is buffered, the hot bending tool (4) is provided with a hot bending furnace, a mold and a vacuum plastic structure, and the glass is thermally bent to correspond to the shape of the mold; the cooling line (5) is provided with a fan and is used for cooling the glass after hot bending, the cleaning machine (6) is provided with a cleaning structure and a drying structure and is used for cleaning and drying the cooled glass, the coating machine (7) is provided with a vacuum coating device and is used for coating the cleaned and dried glass, the paint spraying machine (8) is provided with a paint spraying automatic mechanical arm, and the coated glass is automatically grabbed to be sprayed with paint; the drying line (9) is provided with a multi-stage temperature adjusting structure, and the glass after paint spraying is dried through multi-stage temperatures;
The method is characterized by comprising the following steps of:
s1: cutting glass: two sides of the sheet taking table are respectively provided with a glass stacking frame, when the mechanical arm takes the A frame of glass, the crane carries out glass loading on the empty B frame, when the A frame of glass is taken, the trapezoidal operator is warned to switch the material taking direction, and the loaded B frame is taken; after the glass cutting is completed, automatically transporting the glass to a rear-stage splitting machine for transverse and longitudinal splitting;
S2: edging: the planar glass after automatic splitting is sent to an edge grinding machine through a conveying belt to carry out rough grinding on four edges of the upper surface and the lower surface so as to prevent the edge sealed by the cut glass from scratching a die of a baking and bending furnace;
s3: and (3) pre-cleaning: carrying the glass with the ground edges to a cleaning machine through a four-axis robot, and carrying out primary surface cleaning and drying;
S4: stacking and storing: if the speed of the front cleaning process is higher than the processing speed of the bending furnace, the glass enters a stacking machine for storage, and if the speed of the front cleaning process is not higher than the processing speed of the bending furnace, the glass directly enters a hot bending tool through a conveying belt;
s5: and (3) hot bending: the glass coming out of the stacking mechanism is precisely placed on each mold of a baking and bending furnace through a six-axis robot, and then softened through temperature change of an oven, deformed through dead weight and vacuum plasticity, and molded according to the corresponding mold shape;
S6: and (3) cooling: the glass is baked and bent by the baking and bending furnace, curved glass on the die is taken down and accurately placed on a cooling line by a six-axis robot, and high-temperature glass is cooled by a fan to eliminate residual stress;
S7: post-cleaning: the slightly cooled glass is cleaned by a height-adjustable cleaning machine, and mold dust adhered on the surface of the glass is cleaned for the second time and dried;
s8: coating: the cleaned curved glass is conveyed to the plane of the base station by a six-axis robot and then conveyed to a vacuum coating machine for coating;
s9: and (3) paint spraying: the paint spraying process is finished on the coated curved glass by a paint spraying automatic mechanical arm so as to prevent the oxidation and scratch of the aluminum film layer;
S10: and (5) after painting, drying: the paint layer can be boiled more quickly in the same time by a plurality of sections of temperature changes of the paint baking line, and moisture in the water paint is gasified and overflowed, so that the paint is dried to a degree of no sticking to hands and paper;
S11: and (3) cooling the test piece: and carrying the curved glass after the paint is dried to a cooling line through a four-axis robot, and conveying the curved glass until the final manual inspection is finished.
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CN202211373147.6A CN115745422B (en) | 2022-11-03 | 2022-11-03 | Full-automatic curved surface conductive glass production device and process |
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CN202211373147.6A CN115745422B (en) | 2022-11-03 | 2022-11-03 | Full-automatic curved surface conductive glass production device and process |
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CN115745422A CN115745422A (en) | 2023-03-07 |
CN115745422B true CN115745422B (en) | 2024-05-31 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105819703A (en) * | 2016-03-17 | 2016-08-03 | 江苏新浦电子科技有限公司 | Preparation method of capacitive touch screen electro-conductive glass with shadow eliminating function |
CN111186704A (en) * | 2019-11-25 | 2020-05-22 | 中国建材国际工程集团有限公司 | Deep processing glass production line |
CN113087416A (en) * | 2021-04-16 | 2021-07-09 | 浙江南晶玻璃科技股份有限公司 | Preparation process of digital printing hollow laminated glass |
CN113233742A (en) * | 2021-04-27 | 2021-08-10 | 广东星星精密玻璃科技有限公司 | Combined hot bending process for special-shaped 3D glass |
CN114634300A (en) * | 2020-12-15 | 2022-06-17 | 洛阳维路智能设备有限公司 | Operation method of full-automatic special-shaped glass bidirectional processing production line |
WO2022141807A1 (en) * | 2020-12-29 | 2022-07-07 | 武汉华工激光工程有限责任公司 | Curved-surface thick glass cutting and splitting method and system |
-
2022
- 2022-11-03 CN CN202211373147.6A patent/CN115745422B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105819703A (en) * | 2016-03-17 | 2016-08-03 | 江苏新浦电子科技有限公司 | Preparation method of capacitive touch screen electro-conductive glass with shadow eliminating function |
CN111186704A (en) * | 2019-11-25 | 2020-05-22 | 中国建材国际工程集团有限公司 | Deep processing glass production line |
CN114634300A (en) * | 2020-12-15 | 2022-06-17 | 洛阳维路智能设备有限公司 | Operation method of full-automatic special-shaped glass bidirectional processing production line |
WO2022141807A1 (en) * | 2020-12-29 | 2022-07-07 | 武汉华工激光工程有限责任公司 | Curved-surface thick glass cutting and splitting method and system |
CN113087416A (en) * | 2021-04-16 | 2021-07-09 | 浙江南晶玻璃科技股份有限公司 | Preparation process of digital printing hollow laminated glass |
CN113233742A (en) * | 2021-04-27 | 2021-08-10 | 广东星星精密玻璃科技有限公司 | Combined hot bending process for special-shaped 3D glass |
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