CN208263125U - A kind of bottom basin production line - Google Patents
A kind of bottom basin production line Download PDFInfo
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- CN208263125U CN208263125U CN201820407298.1U CN201820407298U CN208263125U CN 208263125 U CN208263125 U CN 208263125U CN 201820407298 U CN201820407298 U CN 201820407298U CN 208263125 U CN208263125 U CN 208263125U
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- incubator
- whitewashing
- output end
- feed supplement
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Abstract
The utility model discloses a kind of bottom basin production lines, the main points of its technical scheme are that including automatic conveyor line, loading and unloading station is equipped on automatic conveyor line, pendulum brickwork position is equipped in the output end of loading and unloading station, output end in pendulum brickwork position is equipped with the first whitewashing station, multiple whitewashing feed supplement stations are successively arranged in the output end of the first whitewashing station, incubator, which is equipped with, in the output end of whitewashing feed supplement station solidifies station, the loading and unloading station is located at the output end that the incubator solidifies station, brick placing machine device people is equipped on pendulum brickwork position, the first Shotcrete Robot is equipped on the first whitewashing station.Brick, whitewashing are put by robot, automatic conveyor line conveys ceramic tile, dries slurry using incubator, can greatly shorten curing time, improve production efficiency, mitigate labor intensity of workers, improves product quality.
Description
[technical field]
The utility model relates to a kind of bottom basin production lines.
[background technique]
For the bottom basin of integral vacuum toilet, especially water proof type bottom basin, existing production technology is all using artificial pendulum
Brick, whitewashing and natural drying.Its disadvantage is as follows:
1. worker's labour demand is big, low efficiency.
2. the requirement of couple operator is very high.
3. manually the speed of pendulum brick is slow and required precision is not achieved in position.
4. can not achieve mass production.
It is immovable 5. product does not solidify.
6. the setting time of product depends on environment temperature, without accurate curing time.
The utility model is namely based on what such case was made.
[utility model content]
The utility model aim is to overcome the deficiencies in the prior art, and production efficiency can be greatly improved, subtract by providing one kind
Light labor intensity of workers, the bottom basin production line for improving product quality.
The utility model is achieved through the following technical solutions:
A kind of bottom basin production line, it is characterised in that: include automatic conveyor line, loading and unloading work is equipped on automatic conveyor line
Position 1 is equipped in the output end of loading and unloading station 1 and puts brickwork position 4, is equipped with the first whitewashing station 5 in the output end for putting brickwork position 4,
Multiple whitewashing feed supplement stations 3 are successively arranged in the output end of the first whitewashing station 5, are equipped in the output end of whitewashing feed supplement station 3
Incubator solidifies station 2, and the loading and unloading station 1 is located at the output end that the incubator solidifies station 2, is equipped on pendulum brickwork position 4
Brick placing machine device people 13 is equipped with the first Shotcrete Robot 25 on the first whitewashing station 5.
Bottom basin production line as described above, it is characterised in that: spray there are two being set in the output end of the first whitewashing station 5
Feed supplement station 3 is starched, each whitewashing feed supplement station 3 includes a whitewashing station and a feed supplement station, two whitewashing feed supplements
Station 3 includes the second whitewashing station 6, the second feed supplement station 7 and third whitewashing station 8, third feed supplement station 9, described second
Station 6 of whitewashing is equipped with the second Shotcrete Robot 26, is equipped with third Shotcrete Robot 27 on third whitewashing station 8.
Bottom basin production line as described above, it is characterised in that: it includes the first connected incubator that the incubator, which solidifies station 2,
Solidify station 10 and the second incubator and solidify station 11, first incubator solidifies the defeated of station 10 and the third feed supplement station 9
Outlet is connected, and the loading and unloading station 1 is located at the output end that the second incubator solidifies station 11.
Bottom basin production line as described above, it is characterised in that: the automatic conveyor line includes driving tooling 18 from the pendulum
Brickwork position 4 is moved to first incubator and solidifies the first straight line transmission device of station 10, driving tooling 18 in first temperature
Case solidifies the second straight line transmission device moved on station 10, driving tooling 18 is moved to from second incubator solidification station 11
The third linear transmission device of the loading and unloading station 1.
Bottom basin production line as described above, it is characterised in that: the automatic conveyor line further includes having driving tooling 18 from institute
Loading and unloading station 1 is stated to be moved to the first transfer device 12 of the first whitewashing station 5, drive tooling 18 from first incubator
Solidify station 10 and is moved to the second transfer device 14 that second incubator solidifies station 11.
Bottom basin production line as described above, it is characterised in that: the first straight line transmission device, second straight line transmission
Device, the third linear transmission device structure are identical, include conveyer frames 16, and multiple driving institutes are equipped on conveyer frames 16
State the chain transminssion mechanism of the movement of tooling 18.
Bottom basin production line as described above, it is characterised in that: first transfer device 12, second transfer device 14
Structure is identical, includes fixed frame 15, is located on fixed frame 15 and can put down relative to the mobile pan carriage 19 of fixed frame 15, driving
The mobile gear and rack teeth mechanism of frame 19 is moved, the chain drive machine for driving the tooling 18 to move also is provided in the pan carriage 19
Structure.
Bottom basin production line as described above, it is characterised in that: the chain transminssion mechanism includes driving motor 28, by driving
The shaft 29 of the driving rotation of motor 28, is respectively equipped with triple speed chain 17 at the both ends of shaft 29, the tooling 18 is placed in institute
It states on triple speed chain 17；The gear and rack teeth mechanism includes the rack gear 20 being located on the fixed frame 15 and is located at the translation
Gear-box 21 on frame 19, is equipped in the gear-box 21 and 20 meshed gears of rack gear.
Bottom basin production line as described above, it is characterised in that: the incubator solidification station 2 is equipped with incubator lid 22, described
Heating device and radiator are equipped in incubator lid 22, the radiator includes multiple exhaust fans 32, is located at incubator lid 22
The air inlet of inner top is equipped with the air inlet pipe 24 for being connected to all air inlets in the top of incubator lid 22, in the incubator lid 22
It is additionally provided with constant temperature controller.
Compared with prior art, the utility model has the following advantages:
1, the utility model replaces manually whitewashing, puts brick and rolling pulp with robot, greatly reduces worker labour, puts brick
Speed is fast and position can reach required precision, without manual handling ceramic tile and tooling, is driven using chain transminssion mechanism,
It reduces manpower, improve production efficiency, transmission mechanism is located on conveyer frames, and the prior art does not use conveyer frames and transfer device
Drive ceramic tile and tooling.
2, the whitewashing of the utility model robot and pendulum brick are controlled by program instruction, are debugged as fully automatic mode, high efficiency,
It is simple to operate, it can be in face of different product requirement.
3, the utility model brick placing machine device people is configured with vision system device, high to the position accuracy of identification of working plate, from
And the precision for putting brick is higher.
4, the utility model complete machine PLC controller centralized automatic control, can long-time failure-free operation, can not add
Large batch of production is realized in the case where personnel.
5, the chain transminssion mechanism on the utility model conveyer frames adds triple speed chain to drive equipped with high-power deceleration motor
It starts building to fill, conveying capacity is big, and stable and reliable operation.
6, the utility model devises the longer incubator of multiple lengths, and temperature high pass exhaust fan drives air flowing to dissipate
Heat, temperature is low then to be heated by heat-generating pipe.Realize product under constant temperature conditions, the time of solidification is more acurrate and rapid.
[Detailed description of the invention]
Fig. 1 is the plan view of the utility model bottom basin production line；
Fig. 2 is the side view that the utility model incubator solidifies station；
Fig. 3 is the enlarged drawing in Fig. 1 at A；
Fig. 4 is the enlarged drawing in Fig. 1 at B；
Fig. 5 is the structure chart of the utility model conveyer frames and transfer device；
Fig. 6 is the perspective view of tooling；
Fig. 7 is the enlarged drawing in Fig. 5 at C.
In figure: 1 is loading and unloading station；2 solidify station for incubator；3 be whitewashing feed supplement station；4 be pendulum brickwork position；5 be
One whitewashing station；6 be the second whitewashing station；7 be the second feed supplement station；8 be third whitewashing station；9 be third feed supplement station；10
Solidify station for the first incubator；11 solidify station for the second incubator；12 be the first transfer device；13 be brick placing machine device people；14 are
Second transfer device；15 be fixed frame；16 be conveyer frames；17 be triple speed chain；18 be tooling；19 be pan carriage；20 be tooth
Item；21 be gear-box；22 be incubator lid；23 be sliding rail；24 be air inlet pipe；25 be the first Shotcrete Robot；26 be the second whitewashing
Robot；27 be third Shotcrete Robot；27 be third Shotcrete Robot；28 be driving motor；29 be shaft；30 be screw；
31 be positioning table；32 be exhaust fan；33 be truck.
[specific embodiment]
The utility model technical characteristic is described in further detail in order to the field technology people with reference to the accompanying drawing
Member it will be appreciated that.
A kind of bottom basin production line includes as shown in Figures 1 to 6 automatic conveyor line, is equipped with up and down on automatic conveyor line
Expect station 1, is equipped in the output end of loading and unloading station 1 and puts brickwork position 4, the output end in pendulum brickwork position 4 is equipped with the first whitewashing work
Position 5 is successively arranged multiple whitewashing feed supplement stations 3 in the output end of the first whitewashing station 5, in the output end of whitewashing feed supplement station 3
Solidify station 2 equipped with incubator, the loading and unloading station 1 is located at the output end that the incubator solidifies station 2, on pendulum brickwork position 4
Equipped with brick placing machine device people 13, the first Shotcrete Robot 25 is equipped on the first whitewashing station 5.On the first whitewashing station 5, the
For one Shotcrete Robot 25 successively toward spraying glue for tile, face glue on the ceramic tile set, first, which whitewashes, does not need rolling pulp on station 5.Pendulum
Brick robot 13 and the first Shotcrete Robot 25 lean on too close, thus can only a robot work at the same time, a machine wherein
Device man-hour, another robot can be self-locking, and two robots is avoided to interfere.
It does not include entity apparatus as shown in Figure 1, what the station represented is one piece of region, whitewashing station 5 can also be with
It puts brickwork position 4 to be overlapped, i.e., brick placing machine device people 13 by Pork-pieces porcelain plate or ceramic tile after putting brickwork position 4 neatly, do not move by tooling 18
Dynamic, then brick placing machine device people 13 is then sprayed one layer of slurry toward the reverse side of the ceramic tile set and is needed due to process requirement in porcelain
The different slurry of several layers is successively sprayed on brick, and is needed upper primary slurry plug side, such as before spraying slurry next time
If what fruit was sprayed is pulp, rolling pulp is also wanted, which is the ring-type integrally recycled, which can be round and smooth ring-type,
Square ring can be formed by following linear transmission device and transfer device, its advantage is that using linear transmission device and
After transfer device, the occupied area that square ring recycles supply line is smaller, and length is shorter.
It sets in the output end of the first whitewashing station 5 there are two feed supplement station 3 of whitewashing, each whitewashing feed supplement station 3 wraps
A whitewashing station and a feed supplement station are included, two whitewashing feed supplement stations 3 successively include the second whitewashing station 6,
Two feed supplement stations 7 and third whitewashing station 8, third feed supplement station 9, are equipped with the second pulp shooting machine on the second whitewashing station 6
Device people 26 is equipped with third Shotcrete Robot 27 on third whitewashing station 8.
Entire automatic conveyor line uses PLC controller centralized automatic control, can long-time failure-free operation, can not add
Large batch of production is realized in the case where adding personnel.
On automatic conveyor line, whitewashing feed supplement station 3 can be set into three or more, the second 26 pairs of Shotcrete Robot pendulum
Second of the whitewashing of good ceramic tile, fills in side and manual rolling pulp by hand on the second feed supplement station 7；Third Shotcrete Robot 27 is to setting
Ceramic tile third time whitewash, the will also fill in side and manual rolling pulp by hand on three feed supplement stations 9；The slurry and third of second of spray
The slurry of secondary spray belongs to pulp, will fill in side and manual rolling pulp by hand after spraying Wangue slurry every time.
It includes that connected the first incubator solidification station 10 and the second incubator solidify station 11 that the incubator, which solidifies station 2,
First incubator solidifies station 10 and is connected with the output end of the third feed supplement station 9, and the loading and unloading station 1 is located at
Two incubators solidify the output end of station 11.
The automatic conveyor line includes that tooling 18 is driven to be moved to the first incubator solidification station from the pendulum brickwork position 4
10 first straight line transmission device drives tooling 18 to solidify the second straight line transmission dress moved on station 10 in first incubator
It sets, tooling 18 is driven to solidify the third linear transmission device that station 11 is moved to the loading and unloading station 1 from second incubator.
The automatic conveyor line further includes having driving tooling 18 to be moved to the first whitewashing work from the loading and unloading station 1
First transfer device 12 of position 5, driving tooling 18 are moved to second incubator from first incubator solidification station 10 and solidify
Second transfer device 14 of station 11.The effect of two transfer devices is so that tooling 18 turns around.
The incubator solidification station 2 is equipped with incubator lid 22, is equipped with heating device and radiator in the incubator lid 22,
The radiator includes multiple exhaust fans 32, the air inlet and air outlet for being located at 22 inner top of incubator lid, in incubator lid 22
Top be equipped with the air inlet pipe 24 for being connected to all air inlets, be additionally provided with constant temperature controller in the incubator lid 22.
Traditional baking and curing slurry uses natural drying, and the time is long and is not fixed, and the application is consolidated using constant temperature oven
Change, the cured time can be accurately calculated, baking oven or incubator are made into the form of assembly line, product is entered from input terminal, out
What is come is exactly the product dried, and greatly shortens the time of baking and curing, is dried also more convenient.
Relative to putting by hand in traditional technology, brick, whitewashing and natural drying, the application are driven using automatic supplyline by hand
It starts building to fill 18 and mold movement thereon, reduces the labor intensity of worker, because multiple productions can be transported on supply line simultaneously
Product to produce in enormous quantities.And because being whitewashed using robot and putting brick, production efficiency is greatly improved, and puts brick
It is also greatly improved with the precision of whitewashing, has also correspondinglyd increase the quality of product, reduce the skill requirement of staff, be company
Save human cost.
The first straight line transmission device, the second straight line transmission device, the third linear transmission device structure phase
Together, include conveyer frames 16, the chain transminssion mechanism that multiple driving toolings 18 move is equipped on conveyer frames 16, that is, is set
There are multiple power, multiple toolings 18 can be transmitted simultaneously, realizes and produce in enormous quantities.
Two first transfer devices 12,14 structure of the second transfer device are identical, include fixed frame 15, are located at
And it can be relative to the mobile pan carriage 19 of fixed frame 15, the gear and rack teeth mechanism of the driving movement of pan carriage 19, in institute on fixed frame 15
State the chain transminssion mechanism for also being provided with driving the tooling 18 to move in pan carriage 19.
The chain transminssion mechanism includes driving motor 28, by the shaft 29 of the driving rotation of driving motor 28, in shaft 29
Both ends be respectively equipped with triple speed chain 17, the tooling 18 is placed on the triple speed chain 17.
Chain transminssion mechanism on linear transmission device comprising driving motor 28 and shaft 29 be located at conveyer frames 16
On.Chain transminssion mechanism in pan carriage 19 comprising driving motor 28 and shaft 29 be located in pan carriage 19, driving electricity
High-power deceleration motor is used between machine 28 and triple speed chain 17, conveying capacity is big, and stable and reliable operation.
The gear and rack teeth mechanism includes the rack gear 20 being located on the fixed frame 15 and is located in the pan carriage 19
Gear-box 21, be equipped in the gear-box 21 with 20 meshed gears of rack gear, be equipped in fixed frame 15 and slided for pan carriage 19
Sliding rail 23.
A kind of production method of bottom basin production line is also claimed in the utility model, comprises the following steps that
A. the tooling 18 is placed on the loading and unloading station 1, and the installation mold in tooling 18；
B. tooling 18 is transported to the pendulum brickwork position 4 by automatic conveyor line, and brick placing machine device people 13 successively grabs from truck 33
It takes muti-piece ceramic tile and is neatly placed in ceramic tile reverse side on mold upward；The front of porcelain plate or ceramic tile is smooth, will by whitewashing
Muti-piece ceramic tile bonds together, and shape by one piece small of ceramic tile with regard to being become as integrally formed after the ceramic tile demoulding of muti-piece bonding
At a bulk of different ceramic tile, it has thus been made into bottom basin, and has been the bottom basin of water proof type GRC material.
Brick placing machine device people 13 automatically grabs the ceramic tile on truck, and first ceramic tile is placed on positioning table, convenient for what will be grabbed
Ceramic tile carries out original point position, uses multiple screws 30 to position as origin to ceramic tile on positioning table 31, then grabs ceramic tile again and put
Set in tooling 18, repeatedly grab, and ceramic tile reverse side put upward it is neat, close, as seen from Figure 3, one block of ceramic tile
It is positioned by more screws 30；
Brick placing machine device people 13 after completing pendulum brick automatically returns to position origin and sends signal, pendulum to Shotcrete Robot 14
Brick robot 13 is self-locking.In addition brick placing machine device people 13 is configured with vision system device, high to the position accuracy of identification of tooling, thus
The precision for putting brick is higher.
C. tooling 18 is transported to the first whitewashing station 5 by first transfer device 12, passes through the first Shotcrete Robot 25
It whitewashes for the first time；
D. first straight line transmission device driving tooling 18 is successively conveyed through multiple whitewashing feed supplement stations 3, in each whitewashing
Then feed supplement station 3 drives tooling 18 to enter the first incubator and solidifies station 10 all by whitewashing, artificial plug side and artificial rolling pulp；
E. second straight line transmission device driving tooling 18 is moved in the first incubator solidification station 10 to dry slurry, through second
The driving of transfer device 14, which is turned back to the second incubator solidification station 11, to be continued to dry slurry；
F. third linear transmission device driving tooling 18 enters 1 discharging of loading and unloading station, and the first transfer device 12 drives work
Fill 18 and mold thereon be moved to pendulum brickwork position 4, reuse.
The installation mold on loading and unloading station 1 of tooling 18, the tooling 18 of the application play the role of support, and mold is by wood
The frame that material material is made into, ceramic tile will not be bonded on timber frame, be equipped with GRC embedded fixing component in the opposite side of mold, convenient
Fast demoulding.Product is unloaded by loop wheel machine, GRC embedded fixing component from mold when discharging, leaves tooling 18 and mould thereon
Tool, tooling 18 and mold thereon most turn back through the driving of the 4th transfer device 12 to feeding station 1 afterwards, reuse, save life
Produce cost.
Embodiment described in the utility model is only the description carried out to preferred embodiments of the present invention, not
Utility model conception and scope is defined, under the premise of not departing from the design concept of the utility model, engineering in this field
The all variations and modifications that technical staff makes the technical solution of the utility model should all fall into the protection model of the utility model
It encloses.
Claims (9)
1. a kind of bottom basin production line, it is characterised in that: include automatic conveyor line, loading and unloading station is equipped on automatic conveyor line
(1), it is equipped in the output end of loading and unloading station (1) and puts brickwork position (4), be equipped with the first whitewashing in the output end for putting brickwork position (4)
Station (5) is successively arranged multiple whitewashing feed supplement stations (3) in the output end of the first whitewashing station (5), in whitewashing feed supplement station
(3) output end is equipped with incubator solidification station (2), and the loading and unloading station (1) is located at the output that the incubator solidifies station (2)
End is equipped with brick placing machine device people (13) on pendulum brickwork position (4), is equipped with the first Shotcrete Robot in the first whitewashing station (5)
(25)。
2. bottom basin production line according to claim 1, it is characterised in that: in the output end of first whitewashing station (5)
If there are two whitewash feed supplement station (3), each whitewashing feed supplement station (3) include a whitewashing station and a feed supplement station, two
A whitewashing feed supplement station (3) include the second whitewashing station (6), the second feed supplement station (7) and third whitewash station (8), the
Three feed supplement stations (9) are equipped with the second Shotcrete Robot (26) in second whitewashing station (6), in third whitewashing work
Position (8) is equipped with third Shotcrete Robot (27).
3. bottom basin production line according to claim 2, it is characterised in that: incubator solidification station (2) includes connected
The first incubator solidification station (10) and the second incubator solidification station (11), first incubator solidification station (10) and described the
The output end of three feed supplement stations (9) is connected, and the loading and unloading station (1) is located at the output end that the second incubator solidifies station (11).
4. bottom basin production line according to claim 3, it is characterised in that: the automatic conveyor line includes driving tooling (18)
First incubator, which is moved to, from pendulum brickwork position (4) solidifies the first straight line transmission device of station (10), driving tooling
(18) solidify the second straight line transmission device moved on station (10), driving tooling (18) from described second in first incubator
Incubator solidifies the third linear transmission device that station (11) is moved to the loading and unloading station (1).
5. bottom basin production line according to claim 4, it is characterised in that: the automatic conveyor line further includes having driving tooling
(18) the first transfer device (12), the driving tooling of first whitewashing station (5) are moved to from the loading and unloading station (1)
(18) solidify station (10) from first incubator and be moved to the second transfer device that second incubator solidifies station (11)
(14)。
6. bottom basin production line according to claim 5, it is characterised in that: the first straight line transmission device, described second
Linear transmission device, the third linear transmission device structure are identical, include conveyer frames (16), set on conveyer frames (16)
There is the chain transminssion mechanism of multiple drivings tooling (18) movement.
7. bottom basin production line according to claim 6, it is characterised in that: first transfer device (12), described second
Transfer device (14) structure is identical, includes fixed frame (15), is located on fixed frame (15) and can move relative to fixed frame (15)
Pan carriage (19), the mobile gear and rack teeth mechanism of driving pan carriage (19), driving institute also is provided on the pan carriage (19)
State the chain transminssion mechanism of tooling (18) movement.
8. bottom basin production line according to claim 7, it is characterised in that: the chain transminssion mechanism includes driving motor
(28), by the shaft (29) of driving motor (28) driving rotation, triple speed chain (17) are respectively equipped at the both ends of shaft (29),
The tooling (18) is placed on the triple speed chain (17)；The gear and rack teeth mechanism includes being located at the fixed frame (15)
On rack gear (20) and the gear-box (21) that is located on the pan carriage (19), be equipped in the gear-box (21) and rack gear (20)
Meshed gears.
9. bottom basin production line according to any one of claims 1 to 8, it is characterised in that: on incubator solidification station (2)
Equipped with incubator lid (22), heating device and radiator are equipped in the incubator lid (22), the radiator includes multiple
Exhaust fan (32), the air inlet for being located at incubator lid (22) inner top are equipped in the top of incubator lid (22) and are connected to all air inlets
Air inlet pipe (24), be additionally provided with constant temperature controller in the incubator lid (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820407298.1U CN208263125U (en) | 2018-03-23 | 2018-03-23 | A kind of bottom basin production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820407298.1U CN208263125U (en) | 2018-03-23 | 2018-03-23 | A kind of bottom basin production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208263125U true CN208263125U (en) | 2018-12-21 |
Family
ID=64674772
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820407298.1U Active CN208263125U (en) | 2018-03-23 | 2018-03-23 | A kind of bottom basin production line |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108297262A (en) * | 2018-03-23 | 2018-07-20 | 莎丽科技股份有限公司 | A kind of bottom basin production line and its production method |
-
2018
- 2018-03-23 CN CN201820407298.1U patent/CN208263125U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108297262A (en) * | 2018-03-23 | 2018-07-20 | 莎丽科技股份有限公司 | A kind of bottom basin production line and its production method |
| CN108297262B (en) * | 2018-03-23 | 2024-04-02 | 莎丽科技股份有限公司 | Bottom basin production line and production method thereof |
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