CN208070698U - A kind of transmitting device of bottom basin production line - Google Patents
A kind of transmitting device of bottom basin production line Download PDFInfo
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- CN208070698U CN208070698U CN201820407255.3U CN201820407255U CN208070698U CN 208070698 U CN208070698 U CN 208070698U CN 201820407255 U CN201820407255 U CN 201820407255U CN 208070698 U CN208070698 U CN 208070698U
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- transmission mechanism
- fixed frame
- transfer carriage
- production line
- tooling
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Abstract
The utility model discloses a kind of transmitting devices of bottom basin production line, the main points of its technical scheme are that including fixed frame and conveyer frames, the first transmission mechanism for being equipped with transfer carriage on fixed frame, driving transfer carriage movement, it is equipped with tooling on transfer carriage, tooling is transported to the second transmission mechanism of conveyer frames, the third transmission mechanism for driving tooling movement is equipped on the conveyer frames.The second transmission mechanism of the utility model and third transmission mechanism add triple speed chain drive equipped with high-power deceleration motor, and conveying capacity is big, stable and reliable operation, first transmission mechanism uses rack pinion, transmission is accurate, and conveying capacity is big, can fully achieve automation transmission.
Description
【Technical field】
The utility model is related to a kind of transmitting devices of bottom basin production line.
【Background technology】
For the water proof type GRC bottom basins of integral vacuum toilet, existing production technology is all using artificial pendulum brick, whitewashing, rolling
Slurry, needs to cure after repeatedly whitewashing, and because the processes such as pendulum brick, whitewashing, rolling pulp are all to carry out at the construction field (site), it is each
The transport of brick, to put all be manually inefficiency.
The utility model is namely based on what such case was made.
【Utility model content】
The utility model aim is to overcome the deficiencies in the prior art, provides a kind of bottom that can greatly improve production efficiency
The transmitting device of basin production line.
The utility model is achieved through the following technical solutions：
A kind of transmitting device of bottom basin production line, it is characterised in that：Include fixed frame and conveyer frames, is set on fixed frame
The first transmission mechanism for having transfer carriage 14, transfer carriage 14 being driven to move is equipped with tooling 27 on transfer carriage 14, transports tooling 27
To the second transmission mechanism of conveyer frames, the third transmission mechanism for driving tooling 27 to move is equipped on the conveyer frames.
The transmitting device of bottom basin production line as described above, it is characterised in that：First transmission mechanism passes for rack-and-pinion
Motivation structure, second transmission mechanism and the third transmission mechanism are chain-drive mechanism.
The transmitting device of bottom basin production line as described above, it is characterised in that：Second transmission mechanism includes to be located at institute
State the first driving wheel 3 and the chain 35 on transfer carriage 14.
The transmitting device of bottom basin production line as described above, it is characterised in that：The first driving electricity is equipped on the fixed frame
Machine 4 and shaft 5 are fixed with the second driving wheel 6 on 4 output shaft of the first driving motor, third driving wheel are fixed in shaft 5
7, second driving wheel 6 is connected with the third driving wheel 7 by chain, and first driving wheel 3 is fixed on the shaft 5
Both ends.
The transmitting device of bottom basin production line as described above, it is characterised in that：First transmission mechanism is described including being located at
The second driving motor 15 on transfer carriage 14, the gear driven by the second driving motor 15, the rack being located on the fixed frame
16, the rack 16 coordinates with the gear, and the gear is located in gear-box 20, and the gear-box 20 is fixed on transfer carriage 14
On.
The transmitting device of bottom basin production line as described above, it is characterised in that：Sliding rail 17 is equipped on the fixed frame, in institute
The bottom for stating transfer carriage 14 is equipped with multiple pulleys that can be walked in sliding rail 17.
Compared with prior art, the utility model has the following advantages：
1, the utility model replaces manually whitewashing, puts brick and rolling pulp with robot, greatly reduces worker labour, puts brick
Speed is fast, positioned by origin after, the position that robot crawl brick is put can reach required precision.
2, the whitewashing of the utility model robot and pendulum brick are controlled by program instruction, are debugged as fully automatic mode, high efficiency,
It is simple to operate, different product requirement can be faced.
3, the utility model brick placing machine device people is configured with vision system device, high to the position accuracy of identification of working plate, from
And put the precision higher of brick.
4, the utility model complete machine PLC controller centralized automatic control, can long-time failure-free operation, can not add
Large batch of production is realized in the case of personnel.
5, the second transmission mechanism of the utility model and third transmission mechanism add triple speed chain equipped with high-power deceleration motor
Driving, conveying capacity is big, stable and reliable operation, and the first transmission mechanism uses rack pinion, and transmission is accurate, conveying capacity
Greatly, automation transmission can be fully achieved.
【Description of the drawings】
Fig. 1 is the plan view of the utility model bottom basin production line；
Fig. 2 is the structure chart of the utility model the second fixed frame and the first conveyer frames；
Fig. 3 is the stereogram of the utility model tooling；
Fig. 4 is the exploded view of the utility model incubator wire body, wherein one section of incubator is moved to top；
Fig. 5 is the enlarged drawing at A in Fig. 2；
Fig. 6 is the enlarged drawing at B in Fig. 4.
In figure：1 is incubator；101 be the first incubator；102 be the second incubator；2 be incubator frame；3 be the first driving wheel；4 are
First driving motor；5 be shaft；6 be the second driving wheel；7 be third driving wheel；8 be supporting support；9 be connecting bracket；10 are
Radiator fan；11 be thermovent；12 be observation window；13 be the first fixed frame；14 be transfer carriage；15 be the second driving motor；16
For rack；17 be sliding rail；18 be guardrail；19 be heat-dissipating pipe；20 be gear-box；21 be the second fixed frame；22 be the first conveyer frames；
23 be third fixed frame；24 be the second conveyer frames；25 be the 4th fixed frame；26 be third conveyer frames；27 be tooling；28 be the 4th
Conveyer frames；29 be brick placing machine device people；30 be Shotcrete Robot；31 be roller；32 be to send pulp grinder；33 be truck；34 be positioning table；
35 be chain.
【Specific implementation mode】
The utility model technical characteristic is described in further detail in order to the field technology people below in conjunction with the accompanying drawings
Member understands.
Bottom basin production line is first introduced, which is water proof type GRC bottom basins, and bottom basin production line is circular form production line, including
There are outer circulation and interior cycle, the technique of outer circulation includes to prepare mold, pendulum brick, whitewashing, plug side, rolling pulp, solidification etc., because wanting
Repeatedly whitewashing will fill in side and rolling pulp after whitewashing every time, therefore interior cycle is for whitewashing, filling in side, rolling pulp technique, in repeatedly
After cycle, resolidification discharging.
The concrete structure of bottom basin production line is as shown in Figure 1, the systemic circulation of the production line includes successively from origin-to-destination
Second fixed frame 21, the first conveyer frames 22, third fixed frame 23, the second conveyer frames 24, the 4th fixed frame 25, the first incubator 101,
Then first fixed frame 13, the second incubator 102, third conveyer frames 26 are recycled to the second fixed frame 21 again.It is set on the outside of production line
There is guardrail 18.
The origin-to-destination of partial circulating respectively includes third fixed frame 23, the second conveyer frames 24, the 4th fixed frame the 25, the 4th
Then conveyer frames 28 are recycled to third fixed frame 23 again.
Therefore the conveyer frames of production line include the first conveyer frames 22, the second conveyer frames 24 and third conveyer frames 26, each biography
Send frame structure identical, only length may be different.
Fixed frame includes the first fixed frame 13, the second fixed frame 21, third fixed frame 23 and the 4th fixed frame 25, each solid
It is also identical to determine frame structure, only length may be different.
One is respectively equipped on first fixed frame 13, the second fixed frame 21, third fixed frame 23 and the 4th fixed frame 25 to turn
Frame 14 is transported, fixed frame is equipped with the rack and pinion drive mechanism for driving transfer carriage 14 to move, and the effect of transfer carriage 14 is transhipment work
27 are filled, tooling 27 neatly, is closely placed in mold for placing mold, by polylith ceramic tile, transfer carriage 14 and each transmission
The chain-drive mechanism for driving tooling 27 to move is designed on frame, the product of final molding is the water proof type bottom for integral vacuum toilet
Basin, mold and ceramic tile are not drawn in figure, are not necessarily ceramic tile certainly, and the brick of other materials is equally applicable, mold by
Timber makes, and after slurry curing, mold can be automatically separated with ceramic tile.
The production method of the upper water proof type GRC bottom basin production lines, including have the following steps：
A. the second fixed frame 21 is equipped with transfer carriage 14, is placed with tooling 27 on transfer carriage 14, transfer carriage 14 passes through gear teeth
Strip transmission mechanism moves on the second fixed frame 21 toward the direction of the first conveyer frames 22, and then transfer carriage 14 passes through chain-drive mechanism
Tooling 27 thereon is transported on the first conveyer frames 22；
B. worker puts mold well in the tooling 27 of the first conveyer frames 22, and tooling 27 is further through the chain on the first conveyer frames 22
Transmission mechanism is sent to third fixed frame 23；
C. tooling 27 is transported to the second conveyer frames 24 by the transfer carriage 14 in third fixed frame 23 again；
D. on the second conveyer frames 24, tooling 27 reaches setting position, travel switch can be triggered, before tooling 27 is automatically stopped
Row, into pendulum bricked state, brick placing machine device people 29 captures the ceramic tile on truck 33 automatically, and first ceramic tile is placed on positioning table 34,
Ceramic tile convenient for that will capture carries out original point position, then captures and is placed on mold again, repeatedly captures, and put neat, tight
It is close；Brick placing machine device people 29 automatically returns to position origin and sends signal, brick placing machine device people to Shotcrete Robot 30 after completing pendulum brick
29 self-lockings position ceramic tile using multiple screws on positioning table 34, in this, as coordinate origin；
E. Shotcrete Robot 30 act, start for the first time whitewash, spray last layer glue for tile, then Shotcrete Robot 30 from
Lock, Shotcrete Robot 30 cannot be worked at the same time with brick placing machine device people 29, be avoided interference with, and difference can be replaced on Shotcrete Robot 30
Nozzle, to spray different slurries；
F. tooling 27 is transferred into the 4th fixed frame 25, and the 4th biography is transported to by the transfer carriage 14 on the 4th fixed frame 25
Frame 28 is sent, on the 4th conveyer frames 28, side is filled in by hand, then by the way that by 31 rolling pulp of motor-driven roller, which is driven
Dynamic to move forward and backward up and down, so-called plug side is referred to the paste compaction in gap between ceramic tile and mold, so-called rolling
Slurry, refers to integrally being compacted flatten by the slurry that spray gun sprays；
G. tooling 27 is sent to third fixed frame 23, twice repeatedly step C, D, E, F, carries out second of whitewashing and third
Secondary whitewashing, second of spray is cement mortar, and third time spray is glass fibre mixed slurry；
H. 27 priority of tooling finished of whitewashing enters the solidification of the first incubator 101, the transhipment of the first fixed frame 13, the second incubator
102, after baking and curing, on third conveyer frames 26, mold and its ceramic tile set above sling discharging by loop wheel machine, and tooling 27 is again
It is transferred into cycle operation on the second fixed frame 21.
The reason for needing interior cycle multiple：Because Shotcrete Robot 30 need it is external send pulp grinder 32 to provide slurry, slurry is put
The set the time the long more influence product quality, while connection send slurry pipe that brick placing machine device people 29 can be interfered to work, and working efficiency is low, because
This whitewashing need to be segmented progress.The number of whitewashing is set according to product requirement, is also not necessarily interior cycle three times, i.e. circulating ring
Number can be added and subtracted according to product requirement.
GRC waterproof bottom basins are produced using the production line, production efficiency greatly improves, may be implemented to produce in enormous quantities.
The transmitting device of the bottom basin production line is described below, includes fixed frame and conveyer frames, is equipped with and turns on fixed frame
The first transmission mechanism transported frame 14, transfer carriage 14 is driven to move is equipped with tooling 27 on transfer carriage 14, tooling 27 is transported to biography
The second transmission mechanism for sending frame is equipped with the third transmission mechanism for driving tooling 27 to move on the conveyer frames.
The transmitting device of bottom basin production line as described above, first transmission mechanism is rack and pinion drive mechanism, described
Second transmission mechanism and the third transmission mechanism are chain-drive mechanism.
Second transmission mechanism includes the first driving wheel 3 being located on the transfer carriage 14 and chain 35.
It is equipped with the first driving motor 4 and shaft 5 on the fixed frame, is fixed on 4 output shaft of the first driving motor
Second driving wheel 6, is fixed with third driving wheel 7 in shaft 5, and second driving wheel 6 and the third driving wheel 7 pass through chain
Item connects, and first driving wheel 3 is fixed on the both ends of the shaft 5, as shown in Figure 2 and Figure 5.
As shown in figure 5, first transmission mechanism includes the second driving motor 15 being located on the transfer carriage 14, by
The gear of two driving motors 15 drive, the rack 16 being located on the fixed frame, the rack 16 coordinates with the gear, described
Gear is located in gear-box 20, and the gear-box 20 is fixed on transfer carriage 14.Sliding rail 17 is equipped on the fixed frame, in institute
The bottom for stating transfer carriage 14 is equipped with multiple pulleys that can be walked in sliding rail 17.
As shown in Fig. 2, the incubator wire body of the production line includes the discontinuous incubator 1 of multistage, discontinuous incubator 1 herein
It refers to not being connected between each section of incubator, the present embodiment includes totally two sections of the first incubator 101 and the second incubator 102, and length is not
Deng being equipped with incubator frame 2 in the lower section of incubator 1, the first fixed frame 13 is located between each section of incubator 1.It can be simultaneously in incubator wire body
Transmit multiple toolings 27, without etc. transmit another tooling 27, the company of may be implemented again after ceramic tile slurry curing in toolings 27
Continuous production.
A kind of embodiment of the third transmission mechanism is chain-drive mechanism, includes the be located on the incubator frame 2
One driving wheel 3 and chain.
It also is provided with the third transmission mechanism of transmission ceramic tile on incubator frame 2, i.e., is equipped with the first driving on the incubator frame 2
Motor 4 and shaft 5 are fixed with the second driving wheel 6 on 4 output shaft of the first driving motor, and third transmission is fixed in shaft 5
Wheel 7, second driving wheel 6 is connected with the third driving wheel 7 by chain, and first driving wheel 3 is fixed on described turn
The both ends of axis 5.
Multiple first driving motors 4 are equipped on the incubator frame 2 can if that is, one section of incubator is longer
To use multistage chain-driving.
It is equipped with the supporting supports 8 of multiple supports incubator 1 on the incubator frame 2, multiple in each section of incubator 1
Support holder 8 top is connected and fixed by connecting bracket 9, and multiple heating tubes are equipped in connecting bracket 9, multiple are blown extraneous air
Enter the radiator fan 10 in incubator 1, multiple thermovents 11 are equipped in 1 inner top of incubator, it is all to be equipped with connection in the top of incubator 1
The heat-dissipating pipe 19 of the thermovent 11 of incubator 1 coordinates control by heating and radiating so that the temperature in incubator can keep permanent
Temperature.
Multiple openable observation windows 12 are equipped in the side wall of the incubator 1, are opened by hinge.
Ceramic tile is transported to the entrance of another section of incubator 1 by transfer carriage 14 from the outlet of one section of incubator 1, or is passed from one
Frame is sent to be transported to another conveyer frames.So transfer carriage is flushed with the height of conveyer frames.Automation transmission can be fully achieved.
The utility model is described in detail above in association with attached drawing embodiment, those skilled in the art can root
Many variations example is made to the utility model according to above description.Thus, certain details in embodiment should not be constituted to this practicality
Novel restriction, the utility model will be using the ranges that the appended claims define as the scope of protection of the utility model.
Claims (6)
1. a kind of transmitting device of bottom basin production line, it is characterised in that：Include fixed frame and conveyer frames, is equipped on fixed frame
Transfer carriage (14), the first transmission mechanism for driving transfer carriage (14) to move are equipped with tooling (27), by tooling on transfer carriage (14)
(27) it is transported to the second transmission mechanism of conveyer frames, the third driver for driving tooling (27) to move is equipped on the conveyer frames
Structure.
2. the transmitting device of bottom basin production line according to claim 1, it is characterised in that：First transmission mechanism is gear
Rack gear, second transmission mechanism and the third transmission mechanism are chain-drive mechanism.
3. the transmitting device of bottom basin production line according to claim 2, it is characterised in that：Second transmission mechanism includes
The first driving wheel (3) and chain (35) being located on the transfer carriage (14).
4. the transmitting device of bottom basin production line according to claim 3, it is characterised in that：First is equipped on the fixed frame
Driving motor (4) and shaft (5) are fixed with the second driving wheel (6), in shaft (5) on the first driving motor (4) output shaft
It is fixed with third driving wheel (7), second driving wheel (6) is connected with the third driving wheel (7) by chain, and described first
Driving wheel (3) is fixed on the both ends of the shaft (5).
5. according to the transmitting device of any one of Claims 1-4 bottom basin production line, it is characterised in that：First transmission
Mechanism includes the second driving motor (15) being located on the transfer carriage (14), is driven by the second driving motor (15) gear,
The rack (16) being located on the fixed frame, the rack (16) coordinate with the gear, and the gear is located at gear-box (20)
Interior, the gear-box (20) is fixed on transfer carriage (14).
6. the transmitting device of bottom basin production line according to claim 5, it is characterised in that：Sliding rail is equipped on the fixed frame
(17), multiple pulleys that can be walked in sliding rail (17) are equipped in the bottom of the transfer carriage (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820407255.3U CN208070698U (en) | 2018-03-23 | 2018-03-23 | A kind of transmitting device of bottom basin production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820407255.3U CN208070698U (en) | 2018-03-23 | 2018-03-23 | A kind of transmitting device of bottom basin production line |
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| Publication Number | Publication Date |
|---|---|
| CN208070698U true CN208070698U (en) | 2018-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820407255.3U Active CN208070698U (en) | 2018-03-23 | 2018-03-23 | A kind of transmitting device of bottom basin production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125671A (en) * | 2019-03-27 | 2019-08-16 | 中山市新和电子设备制造有限公司 | A kind of chassis automatic production line |
-
2018
- 2018-03-23 CN CN201820407255.3U patent/CN208070698U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125671A (en) * | 2019-03-27 | 2019-08-16 | 中山市新和电子设备制造有限公司 | A kind of chassis automatic production line |
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