CN115744181A - Automatic bottle cap lifting and overturning integrated machine and operation control method - Google Patents
Automatic bottle cap lifting and overturning integrated machine and operation control method Download PDFInfo
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- CN115744181A CN115744181A CN202211391588.9A CN202211391588A CN115744181A CN 115744181 A CN115744181 A CN 115744181A CN 202211391588 A CN202211391588 A CN 202211391588A CN 115744181 A CN115744181 A CN 115744181A
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Abstract
The invention provides an automatic bottle cap lifting and overturning all-in-one machine and an operation control method in the technical field of bottled beverage production, wherein the all-in-one machine comprises a movable rack structure, a lifting and conveying device is hinged to the top of the movable rack structure, and an inclination angle adjusting mechanism is arranged between the lifting and conveying device and the movable rack structure; a box body structure for stacking bottle caps is arranged at the bottom end of the lifting and conveying device; the upper part of the lifting conveying device is provided with a discharging device for discharging the bottle caps; the side edge of the discharging device is butted with a vertical inclined discharging structure; the tail end of the vertical inclined blanking structure is in butt joint with an overturning blanking structure used for overturning the bottle cap, and the tail end of the overturning blanking structure is in butt joint with a flat inclined blanking structure. The invention has the advantages that: the automatic bottle cap overturning and feeding device can be used for automatic lifting and feeding of bottle caps and automatic overturning and face changing of the bottle caps, is convenient for subsequent butt joint with a capping machine or a cap screwing machine, realizes automatic installation of the bottle caps, improves the automatic feeding efficiency of the bottle caps, and enhances the flexibility of the bottle caps in use.
Description
Technical Field
The invention relates to the technical field of bottled beverage production, in particular to an automatic bottle cap lifting and overturning integrated machine and an operation control method.
Background
In the automatic bottled beverage or wine canning production process, a bottle cap automatic feeding machine is needed to be used for automatically feeding bottle caps. And the problem that current automatic feeding machine exists lies in:
firstly, the existing bottle cap feeding machine adopts a fixed structure, so that the bottle cap feeding machine is inconvenient to butt joint with a capping machine in the specific installation and use process of equipment, and is inflexible in installation and arrangement;
second, at present material loading machine at the bottle lid material loading in-process, the promotion material loading that only can realize the bottle lid, the opening of bottle lid this moment is up all the time, can't realize the upset switching-over of bottle lid, this just leads to in the follow-up use, can't directly dock with the closing machine and use, still need realize the bottle lid upset with the help of intermediate part.
For another example, CN 105752656A discloses a bottle cap arranging machine, which adopts a vertical slide way to perform blanking in the blanking process, and the bottle cap is easy to turn over in the blanking process and generally only suitable for blanking of bottle caps with higher height;
CN 207293484U discloses a wine bottle cap feeding machine, which always keeps the vertical conveying state of bottle caps in the feeding process, and adopts a multi-channel conveying structure, so that the problem of material blocking is easily caused in the specific use process;
CN 213802838U discloses a full-automatic filling, filling and capping machine cap feeding system, which needs to adopt a removing mechanism to remove non-opened caps during feeding.
Disclosure of Invention
In order to solve the technical problems, the invention provides an automatic bottle cap lifting and overturning all-in-one machine and an operation control method, the all-in-one machine can be used for automatically lifting and feeding bottle caps, can realize automatic overturning and face changing of the bottle caps, and overturns the bottle caps with upward openings into the bottle caps with downward openings, so that the bottle caps can be conveniently and subsequently butted with a capping machine or a cap screwing machine, the automatic installation of the bottle caps is realized, the automatic feeding efficiency of the bottle caps is improved, and the use flexibility of the bottle caps is enhanced.
In a first aspect, the invention provides an automatic bottle cap lifting and overturning integrated machine which comprises a movable rack structure used for movably supporting the whole equipment, wherein a lifting and conveying device used for lifting bottle caps is hinged to the top of the movable rack structure, and an inclination angle adjusting mechanism used for adjusting the angle of the lifting and conveying device is arranged between the lifting and conveying device and the movable rack structure; a box body structure for stacking bottle caps is arranged at the bottom end of the lifting and conveying device; a discharging device for discharging the bottle caps is arranged at the upper part of the lifting and conveying device; the side edge of the discharging device is butted with a vertical inclined discharging structure; the tail end of the vertical inclined blanking structure is in butt joint with an overturning blanking structure used for overturning the bottle cap, and the tail end of the overturning blanking structure is in butt joint with a flat inclined blanking structure.
Furthermore, the movable rack structure comprises a rack bottom plate, four corners of the bottom of the rack bottom plate are provided with movable casters, and the side edges of the movable casters are provided with screw supporting legs for adjusting the supporting height; and a hinged base for hinging the bottom of the lifting and conveying device is fixed at the top of the bottom plate of the frame.
Furthermore, the lifting and conveying device comprises a conveying rack, the bottom end of the conveying rack is hinged to a hinged base of the movable rack structure, a tail supporting plate is fixed at the bottom end of the conveying rack, a bottom belt pulley is rotatably supported between the tail supporting plates, and a first belt pulley, a second belt pulley and a third belt pulley are rotatably supported on the conveying rack from bottom to top in sequence; the bottom belt pulley, the first belt pulley, the second belt pulley and the third belt pulley are provided with lifting conveying belts in a matching way; the outer wall of the lifting conveying belt is provided with a lifting barrier strip; the main shaft of the third belt pulley is connected with an output shaft of a conveying motor fixed on the outer wall of the conveying rack; two upper end surfaces of the conveying rack are fixed with pinch roller structures used for compressing and lifting the conveying belt at two sides of the second belt pulley.
Furthermore, the box body structure comprises a box body, and the box body is fixed on a conveying rack of the lifting conveying device through a box body skirt; the bottom of box is provided with the arc curb plate, and the bottom of box is bottomless structure and makes the bottle lid that is located the box inside directly contact with promotion conveyor's promotion conveyer belt.
Furthermore, the pinch roller structure comprises a main shaft seat fixed at the top end of the conveying rack, a pinch roller shaft is installed on the main shaft seat, and a pinch roller for compressing and lifting the conveying belt is installed at the other end of the pinch roller shaft.
Furthermore, the inclination angle adjusting mechanism comprises inclined supporting rods which are symmetrically arranged at the top end of a bottom plate of the frame of the movable frame structure, the top ends of the inclined supporting rods are hinged and connected with the middle of the supporting cross rod through telescopic rods, and the supporting cross rod is hinged to the bottom end of a conveying frame of the lifting conveying device through a cross rod hinge seat.
Further, discharging device fixes first mounting bar and the second mounting bar on the transport rack top that promotes conveyor including the symmetry, and the top of first mounting bar and second mounting bar is fixed with the apron, is provided with the discharge gate on the first mounting bar, is provided with the sensor that targets in place that is used for detecting the bottle lid on the inside wall of second mounting bar, and the side of the sensor that targets in place is provided with the blowing nozzle.
Further, the vertical inclined blanking structure comprises a vertical U-shaped box body, and the vertical U-shaped box body is butted with a discharge hole of the discharge device; the vertical U-shaped box body is fixed on the outer wall of a conveying rack of the lifting conveying device through a box body base; the opening side of the vertical U-shaped box body is fixed with a first arc-shaped stop lever through a plurality of groups of first connecting sheets which are symmetrically arranged.
Furthermore, the overturning blanking structure comprises a fixed seat fixed on the outer wall of a conveying rack of the lifting conveying device, a horizontal arm is fixed on the outer wall of the fixed seat, an arc-shaped box body is fixed at the top of the tail end of the horizontal arm, and the top end of the arc-shaped box body is butted with the bottom end of a vertical U-shaped box body of the vertical inclined blanking structure; a second arc-shaped stop lever is fixed at the top opening of the arc-shaped box body through a plurality of groups of second connecting sheets which are symmetrically arranged;
and the top of the tail end of the arc-shaped box body is fixedly provided with a counting sensor through a U-shaped seat.
Further, flat slope blanking structure includes multiunit rectangle framework, and the side blend stop through symmetrical arrangement between the rectangle framework is fixed continuous, is fixed with parallel arrangement's bottom slide bar on the lower part inner wall of rectangle framework, is fixed with parallel arrangement's top slide bar on the upper portion inner wall of rectangle framework, the spout import that bottom slide bar and top slide bar constitute and the export butt joint of arc box body, the spout export is fixed with terminal flat board, terminal dull and stereotyped top is fixed with the top baffle, be fixed with the bottle lid clamp plate on the top baffle.
Further, still include controlling means, controlling means is including fixing electric cabinet and the pneumatic valves on portable rack structure's frame bottom plate top, and the top at the frame bottom plate is fixed through the valves base to pneumatic valves, pneumatic valves's air inlet links to each other with the air supply, and the gas outlet links to each other with discharging device's blowing nozzle, is used for control pneumatic valves's relay passing signal line links to each other with the inside controller output of electric cabinet, and the input passing signal line of controller links to each other with discharging device's the sensor that targets in place, the input of controller is passed signal line and is linked to each other with upset blanking structure's count sensor simultaneously.
In a second aspect, the invention provides an operation control method of an automatic bottle cap lifting and overturning all-in-one machine, which comprises the following steps:
step one, bottle cap feeding:
placing a bottle cap to be loaded inside a box body structure;
step two, automatically lifting the bottle cap:
starting a conveying motor of the lifting conveying device, driving a lifting conveying belt through the conveying motor, and lifting the bottle caps with the openings beyond the outer side through lifting barrier strips on the lifting conveying belt;
step three, in-place automatic discharging of the bottle cap:
when the bottle cap is lifted to the position of the discharge device, an in-place signal is detected by an in-place sensor and transmitted to a controller, a pneumatic valve group is controlled by the controller to be opened, air is further supplied to the air blowing nozzle through the pneumatic valve group, and the air blowing nozzle blows the bottle cap on the lifting conveyer belt to a discharge port;
step four, automatic discharging and turning over of the bottle cap:
the bottle caps at the discharge port automatically fall into a vertical U-shaped box body of a vertical inclined blanking structure, automatically slide to an arc-shaped box body of an overturning blanking structure through the vertical U-shaped box body, and overturn the vertically conveyed bottle caps into horizontal conveying with downward openings through the arc-shaped box body;
step five, automatically counting the bottle caps:
when the bottle caps slide to the tail ends of the arc-shaped box bodies, the counting sensors detect the bottle caps and transmit the number information of the bottle caps to the controller;
step six, horizontally conveying the bottle caps:
the bottle cap sliding from the tail end of the arc-shaped box body automatically enters the chute of the flat inclined blanking structure, and is continuously conveyed through the chute until the bottle cap is conveyed to the tail end flat plate, so that the bottle cap is conveniently butted with a capping machine.
The invention has the advantages that:
1. this an organic whole can be used for the automatic lifting material loading of bottle lid, can realize the automatic upset of bottle lid in addition and trade the face, overturns opening bottle lid up for the opening down to in follow-up and capping machine or spiral cover machine dock, realize the automatic installation of bottle lid, improved the automatic feeding efficiency of bottle lid, strengthened the flexibility of its use.
2. Through foretell portable rack construction can be convenient realize the moving as a whole of whole equipment, and then convenient with gland or spiral cover machine butt joint use, strengthened the flexibility of using. The structure is an independent structure and can be used independently, and functions of the structure are further expanded.
3. The box body structure can be used for storing bottle caps, and the bottle caps can be directly stacked in the box body structure in the feeding process.
4. Through foretell promotion conveyor can realize the automatic lifting of bottle lid, at the promotion in-process, the back of bottle lid will hug closely the promotion conveyer belt, if the opening of bottle lid down, it will drop under self gravity, and then reach the mesh that the screening promoted.
5. Can be used for compressing tightly through foretell pinch roller structure and promote the conveyer belt, and then guarantee to promote the conveyer belt and can fully contact with corresponding belt pulley to improve the stability of carrying. And guaranteed through corresponding pinch roller structure that promote the conveyer belt bottom and be the arc structure to promote the material loading to the bottle lid.
6. Through foretell inclination adjustment mechanism can be convenient adjust the installation angle who promotes conveyor, and then guarantee that the bottle lid can not take place to drop promoting the in-process, can reach the purpose of screening moreover, the opening of synchronous assurance bottle lid up.
7. The overturning blanking structure can realize overturning blanking of the bottle cap, and further change the state of the bottle cap from the state with the opening facing upwards into the state with the opening facing downwards, so that the bottle cap can be conveniently butted with a capping machine or a cap screwing machine subsequently.
Drawings
The invention will be further described with reference to the following examples and figures.
FIG. 1 is a first perspective three-dimensional view of the present invention.
FIG. 2 is a second perspective three-dimensional view of the present invention.
FIG. 3 is a third perspective three-dimensional view of the present invention.
FIG. 4 is a fourth perspective three-dimensional view of the present invention.
FIG. 5 is a fifth perspective three-dimensional view of the present invention.
Fig. 6 is a side view of the present invention.
Fig. 7 is a front view of the present invention.
Fig. 8 isbase:Sub>A viewbase:Sub>A-base:Sub>A of fig. 7 in accordance with the present invention.
In the figure: the device comprises a movable rack structure 1, a box body structure 2, a lifting conveying device 3, an inclination angle adjusting mechanism 4, a pinch roller structure 5, a control device 6, a bottle cap 7, a discharging device 8, a vertical inclined discharging structure 9, an overturning discharging structure 10 and a flat inclined discharging structure 11;
a frame bottom plate 101, a screw supporting leg 102, a hinged base 103 and a movable caster 104;
the box body 201, the arc-shaped side plate 202 and the box body skirt 203;
a bottom belt pulley 301, a tail supporting plate 302, a conveying frame 303, a first belt pulley 304, a lifting conveying belt 305, a lifting barrier 306, a second belt pulley 307, a conveying motor 308 and a third belt pulley 309;
an inclined support rod 401, a telescopic rod 402, a support cross rod 403 and a cross rod hinge seat 404;
a first mounting bar 801, a cover plate 802, a discharge hole 803, a second mounting bar 804, a blowing nozzle 805 and an in-place sensor 806;
a vertical U-shaped box body 901, a box body base 902, a first connecting sheet 903 and a first arc-shaped stop lever 904;
a U-shaped seat 1001, a counting sensor 1002, a fixed seat 1003, a second arc-shaped stop lever 1004, an arc-shaped box body 1005 and a horizontal arm 1006;
Detailed Description
Embodiments of the present invention will be further described with reference to the accompanying drawings.
Example 1:
referring to fig. 1-8, the automatic bottle cap lifting and overturning integrated machine comprises a movable rack structure 1 for movably supporting the whole equipment, a lifting and conveying device 3 for lifting a bottle cap is hinged to the top of the movable rack structure 1, and an inclination angle adjusting mechanism 4 for adjusting the angle of the lifting and conveying device 3 and the movable rack structure 1 is arranged between the lifting and conveying device and the movable rack structure 1; a box body structure 2 for stacking bottle caps is arranged at the bottom end of the lifting and conveying device 3; the upper part of the lifting and conveying device 3 is provided with a discharging device 8 for discharging bottle caps; the side edge of the discharging device 8 is butted with a vertical inclined discharging structure 9; the tail end of the vertical inclined blanking structure 9 is butted with an overturning blanking structure 10 for overturning bottle caps, and the tail end of the overturning blanking structure 10 is butted with a flat inclined blanking structure 11. This an organic whole can be used for the automatic lifting material loading of bottle lid, can realize the automatic upset of bottle lid in addition and trade the face, overturns opening bottle lid up for opening down to in follow-up and capping machine or spiral cover machine dock, realize the automatic installation of bottle lid, improved the automatic feeding efficiency of bottle lid, strengthened the spirit and the nature of its use. In the concrete use, through placing the bottle lid in box structure 2's inside, promote the bottle lid through promoting conveyor 3, promote after the appointed height, carry out the ejection of compact through discharging device 8 to carry out the unloading of inclining with the help of vertical slope blanking structure 9, overturn by upset blanking structure 10 again, after overturning with the help of upset blanking structure 10 in addition, overturn into the opening with the bottle lid downwards, carry out horizontal feed by flat slope blanking structure 11 again.
The movable rack structure 1 comprises a rack bottom plate 101, wherein four corners of the bottom of the rack bottom plate 101 are provided with movable casters 104, and the side edges of the movable casters 104 are provided with screw supporting feet 102 for adjusting the supporting height; the top of the frame bottom plate 101 is fixed with a hinged base 103 for hinging the bottom of the lifting and conveying device 3. Through foretell portable rack construction 1 can be convenient realize the bulk movement of whole equipment, and then convenient and gland or spiral cover machine butt joint use, strengthened the spirit and nature of using. The structure is an independent structure and can be independently used, so that the functions of the structure are further expanded.
The lifting and conveying device 3 comprises a conveying rack 303, the bottom end of the conveying rack 303 is hinged to the hinged base 103 of the movable rack structure 1, a tail supporting plate 302 is fixed at the bottom end of the conveying rack 303, a bottom belt pulley 301 is rotatably supported between the tail supporting plates 302, and a first belt pulley 304, a second belt pulley 307 and a third belt pulley 309 are rotatably supported on the conveying rack 303 from bottom to top; a lifting conveying belt 305 is arranged on the bottom belt pulley 301, the first belt pulley 304, the second belt pulley 307 and the third belt pulley 309 in a matching way; the outer wall of the lifting conveyor belt 305 is provided with a lifting barrier 306; the main shaft of the third belt pulley 309 is connected with the output shaft of a conveying motor 308 fixed on the outer wall of the conveying rack 303; pinch roller structures 5 for pressing and lifting the conveyor belt 305 are fixed on two upper end surfaces of the conveyor frame 303 and positioned on two sides of the second belt pulley 307. Through foretell promotion conveyor 3 can realize the automatic lifting of bottle lid, at the promotion in-process, the back of bottle lid will hug closely and promote conveyer belt 305, if the opening of bottle lid down, it will drop under self gravity, and then reach the mesh that the screening promoted. In the working process, the conveying motor 308 drives the third belt pulley 309, the lifting conveying belt 305 is driven by the third belt pulley 309, and then the bottle caps 7 falling on the upper surface of the lifting conveying belt 305 are lifted and conveyed by the lifting conveying belt 305.
The box body structure 2 comprises a box body 201, and the box body 201 is fixed on a conveying rack 303 of the lifting conveying device 3 through a box body skirt 203; the bottom end of the box 201 is provided with an arc-shaped side plate 202, and the bottom end of the box 201 is of a bottomless structure and enables bottle caps positioned inside the box 201 to be directly contacted with a lifting conveying belt 305 of the lifting conveying device 3. The box body structure 2 can be used for storing bottle caps, and the bottle caps can be directly stacked in the box body structure 2 in the feeding process.
The pinch roller structure 5 comprises a spindle seat 502 fixed at the top end of the conveying frame 303, a pinch roller shaft 503 is installed on the spindle seat 502, and a pinch roller 501 for compressing and lifting the conveying belt 305 is installed at the other end of the pinch roller shaft 503. Can be used for compressing tightly promotion conveyer belt 305 through foretell pinch roller structure 5, and then guarantee to promote conveyer belt 305 and can fully contact with corresponding belt pulley to improve the stability of carrying. And the bottom of the lifting conveyer belt 305 is ensured to be in an arc-shaped structure through the corresponding pinch roller structure 5, so that the bottle caps 7 can be conveniently lifted and fed.
The inclination angle adjusting mechanism 4 comprises inclined supporting rods 401 symmetrically installed at the top end of the frame bottom plate 101 of the movable frame structure 1, the top ends of the inclined supporting rods 401 are hinged to the middle of a supporting cross rod 403 through telescopic rods 402, and the supporting cross rod 403 is hinged to the bottom end of the conveying frame 303 of the lifting conveying device 3 through a cross rod hinge seat 404. Through foretell inclination adjustment mechanism 4 can be convenient adjust the installation angle who promotes conveyor 3, and then guarantee that the bottle lid can not take place to drop in the promotion process, can reach the purpose of screening moreover, the opening of synchronous assurance bottle lid up.
The discharging device 8 comprises a first mounting strip 801 and a second mounting strip 804 which are symmetrically fixed at the top end of a conveying rack 303 of the lifting conveying device 3, a cover plate 802 is fixed at the top ends of the first mounting strip 801 and the second mounting strip 804, a discharging port 803 is formed in the first mounting strip 801, an in-place sensor 806 for detecting the in-place of the bottle cap is arranged on the inner side wall of the second mounting strip 804, and a blowing nozzle 805 is arranged on the side edge of the in-place sensor 806. The above-mentioned discharging device 8 can be used to blow out the caps on the lifting and conveying device 3 from the discharge port 803, and further, the opposite inclined blanking structure 9. In the working process, when the bottle caps 7 are lifted to the position of the discharging device 8, the in-place sensor 806 detects an in-place signal, transmits the in-place signal to the controller, controls the pneumatic valve group 602 to be opened through the controller, supplies air to the air blowing nozzles 805 through the pneumatic valve group 602, and blows the bottle caps 7 on the lifting conveyer belt 305 to the discharging hole 803 through the air blowing nozzles 805.
The vertical inclined blanking structure 9 comprises a vertical U-shaped box body 901, and the vertical U-shaped box body 901 is butted with a discharge hole 803 of the discharge device 8; the vertical U-shaped box 901 is fixed on the outer wall of the conveying rack 303 of the lifting conveying device 3 through a box base 902; a first arc-shaped stop lever 904 is fixed on the opening side of the vertical U-shaped box 901 through a plurality of sets of first connecting plates 903 which are symmetrically arranged. Through the vertical inclined blanking structure 9, vertical blanking conveying of the bottle caps after discharging can be achieved, so that the bottle caps can fall onto the turnover blanking structure 10 conveniently.
The overturning blanking structure 10 comprises a fixed seat 1003 fixed on the outer wall of the conveying rack 303 of the lifting conveying device 3, a horizontal arm 1006 is fixed on the outer wall of the fixed seat 1003, an arc box 1005 is fixed at the top of the tail end of the horizontal arm 1006, and the top end of the arc box 1005 is butted with the bottom end of a vertical U-shaped box 901 of the vertical inclined blanking structure 9; the top opening of the arc-shaped box body 1005 is fixed with a second arc-shaped stop lever 1004 through a plurality of groups of second connecting sheets which are symmetrically arranged. The turnover blanking structure 10 can realize turnover blanking of the bottle cap, so that the bottle cap is changed from a state with an upward opening to a state with a downward opening, and is convenient to be subsequently butted with a capping machine or a cap screwing machine.
The top of the tail end of the arc box body 1005 is fixed with a counting sensor 1002 through a U-shaped seat 1001. The counting sensor 1002 can count, and then the automatic supply of bottle caps is conveniently carried out by matching with a subsequent capping machine or a cap screwing machine.
The flat inclined blanking structure 11 comprises a plurality of groups of rectangular frame bodies 1107, the rectangular frame bodies 1107 are fixedly connected through symmetrically arranged side barrier strips 1101, bottom sliding rods 1103 arranged in parallel are fixed on the inner walls of the lower portions of the rectangular frame bodies 1107, top sliding rods 1102 arranged in parallel are fixed on the inner walls of the upper portions of the rectangular frame bodies 1107, sliding groove inlets formed by the bottom sliding rods 1103 and the top sliding rods 1102 are in butt joint with outlets of the arc box bodies 1005, end flat plates 1104 are fixed on the sliding groove outlets, top baffle plates 1105 are fixed on the tops of the end flat plates 1004, and bottle cap pressing plates 1106 are fixed on the top baffle plates 1105. The flat inclined blanking structure 11 can realize the final horizontal conveying of the bottle caps.
Still include controlling means 6, controlling means 6 is including fixing electric cabinet 603 and pneumatic valve group 602 on portable rack structure 1's frame bottom plate 101 top, and pneumatic valve group 602 passes through valves base 601 to be fixed on frame bottom plate 101's top, the air inlet of pneumatic valve group 602 links to each other with the air supply, and the gas outlet links to each other with discharging device 8's blowing mouth 805, is used for control pneumatic valve group 602's relay passing signal line links to each other with the inside controller output of electric cabinet 603, and the input passing signal line of controller links to each other with discharging device 8's sensor 806 that targets in place, the input of controller is continuous with the count sensor 1002 of upset blanking structure 10 through the signal line simultaneously. The control device 6 described above can control the automatic operation of the entire apparatus.
Example 2:
the operation control method of the automatic bottle cap lifting and overturning integrated machine comprises the following steps:
step one, bottle cap feeding:
placing a bottle cap 7 to be loaded in the box body structure 2;
step two, automatically lifting the bottle cap 7:
starting a conveying motor 308 of the lifting conveying device 3, driving a lifting conveying belt 305 through the conveying motor 308, and lifting the bottle cap 7 with an opening beyond the outside through a lifting barrier 306 on the lifting conveying belt 305;
step three, the bottle cap 7 is automatically discharged in place:
when the bottle caps 7 are lifted to the position of the discharging device 8, the in-place sensor 806 detects an in-place signal, transmits the in-place signal to the controller, controls the pneumatic valve group 602 to open through the controller, further supplies air to the air blowing nozzles 805 through the pneumatic valve group 602, and the air blowing nozzles 805 blow the bottle caps 7 on the lifting conveyer belt 305 to the discharging port 803;
step four, automatic blanking and overturning of the bottle cap 7:
the bottle caps of the discharge port 803 automatically fall into the vertical U-shaped box 901 of the vertical inclined blanking structure 9, automatically slide down to the arc-shaped box 1005 of the turnover blanking structure 10 through the vertical U-shaped box 901, and turn over the bottle caps 7 conveyed vertically into horizontal conveying with downward openings through the arc-shaped box 1005;
step five, automatically counting the bottle caps 7:
when the bottle caps slide down to the tail ends of the arc-shaped box bodies 1005, the counting sensor 1002 detects the bottle caps 7 and transmits the quantity information of the bottle caps 7 to the controller;
step six, horizontally conveying the bottle caps 7:
the bottle caps sliding from the ends of the arc-shaped box body 1005 automatically enter the sliding grooves of the flat inclined blanking structure 11, and the bottle caps 7 are conveyed continuously through the sliding grooves until the bottle caps 7 are conveyed to the end flat plate 1104 so as to be conveniently butted with a capping machine.
In conclusion, the invention has the advantages that:
1. this an organic whole can be used for the automatic lifting material loading of bottle lid, can realize the automatic upset of bottle lid in addition and trade the face, overturns opening bottle lid up for the opening down to in follow-up and capping machine or spiral cover machine dock, realize the automatic installation of bottle lid, improved the automatic feeding efficiency of bottle lid, strengthened the flexibility of its use.
2. Through foretell portable rack construction can be convenient realize the bulk movement of whole equipment, and then convenient with gland or spiral cover machine butt joint use, strengthened the flexibility of using. The structure is an independent structure and can be independently used, so that the functions of the structure are further expanded.
3. The box body structure can be used for storing bottle caps, and the bottle caps can be directly stacked in the box body structure in the feeding process.
4. Through foretell promotion conveyor can realize the automatic lifting of bottle lid, at the promotion in-process, the back of bottle lid will hug closely and promote the conveyer belt, if the opening of bottle lid down, it will drop under self gravity, and then reach the mesh that the screening promoted.
5. Can be used for compressing tightly through foretell pinch roller structure and promote the conveyer belt, and then guarantee to promote the conveyer belt and can fully contact with corresponding belt pulley to improve the stability of carrying. And guaranteed to promote the conveyer belt bottom through corresponding pinch roller structure and be the arc structure to promote the material loading to the bottle lid.
6. Through foretell inclination adjustment mechanism can be convenient adjust the installation angle who promotes conveyor, and then guarantee that the bottle lid can not take place to drop promoting the in-process, can reach the purpose of screening moreover, the opening of synchronous assurance bottle lid up.
7. The overturning blanking structure can realize overturning blanking of the bottle cap, and further change the state of the bottle cap from the state with the opening facing upwards into the state with the opening facing downwards, so that the bottle cap can be conveniently butted with a capping machine or a cap screwing machine subsequently.
While specific embodiments of the invention have been described, it will be understood by those skilled in the art that the specific embodiments described are illustrative only and are not limiting upon the scope of the invention, as equivalent modifications and variations as will be made by those skilled in the art in light of the spirit of the invention are intended to be included within the scope of the appended claims.
Claims (12)
1. Automatic change bottle lid promotion upset all-in-one, its characterized in that: the bottle cap lifting and conveying device comprises a movable rack structure (1) for movably supporting the whole equipment, wherein a lifting and conveying device (3) for lifting a bottle cap is hinged to the top of the movable rack structure (1), and an inclination angle adjusting mechanism (4) for adjusting the angle of the lifting and conveying device (3) and the movable rack structure (1) is arranged between the lifting and conveying device (3) and the movable rack structure; a box body structure (2) for stacking bottle caps is arranged at the bottom end of the lifting and conveying device (3); a discharging device (8) for discharging the bottle caps is arranged at the upper part of the lifting and conveying device (3); the side edge of the discharging device (8) is butted with a vertical inclined blanking structure (9); the tail end of the vertical inclined blanking structure (9) is in butt joint with an overturning blanking structure (10) for overturning the bottle cap, and the tail end of the overturning blanking structure (10) is in butt joint with a flat inclined blanking structure (11).
2. The automated bottle cap lifting and turning all-in-one machine of claim 1, wherein: the movable rack structure (1) comprises a rack bottom plate (101), wherein four corners of the bottom of the rack bottom plate (101) are provided with movable casters (104), and the side edges of the movable casters (104) are provided with screw supporting feet (102) for adjusting the supporting height; and a hinged base (103) for hinging the bottom of the lifting conveying device (3) is fixed at the top of the frame bottom plate (101).
3. The automated bottle cap lifting and turning all-in-one machine of claim 1, wherein: the lifting and conveying device (3) comprises a conveying rack (303), the bottom end of the conveying rack (303) is hinged to a hinged base (103) of the movable rack structure (1), a tail supporting plate (302) is fixed to the bottom end of the conveying rack (303), a bottom belt pulley (301) is rotatably supported between the tail supporting plates (302), and a first belt pulley (304), a second belt pulley (307) and a third belt pulley (309) are rotatably supported by the conveying rack (303) from bottom to top in sequence; a lifting conveying belt (305) is arranged on the bottom belt pulley (301), the first belt pulley (304), the second belt pulley (307) and the third belt pulley (309) in a matched manner; a lifting barrier strip (306) is arranged on the outer wall of the lifting conveyer belt (305); the main shaft of the third belt pulley (309) is connected with the output shaft of a conveying motor (308) fixed on the outer wall of the conveying rack (303); pinch roller structures (5) used for pressing and lifting the conveying belt (305) are fixed on the two upper end surfaces of the conveying rack (303) and positioned on the two sides of the second belt pulley (307).
4. The automated bottle cap lifting and turning all-in-one machine of claim 1, wherein: the box body structure (2) comprises a box body (201), and the box body (201) is fixed on a conveying rack (303) of the lifting conveying device (3) through a box body skirt edge (203); the bottom end of the box body (201) is provided with an arc-shaped side plate (202), the bottom end of the box body (201) is of a bottomless structure, and a bottle cap located inside the box body (201) is directly contacted with a lifting conveying belt (305) of the lifting conveying device (3).
5. The automated bottle cap lifting and turning all-in-one machine of claim 3, wherein: the pinch roller structure (5) comprises a main shaft seat (502) fixed at the top end of the conveying rack (303), a pinch roller shaft (503) is installed on the main shaft seat (502), and a pinch roller (501) pressing and lifting the conveying belt (305) is installed at the other end of the pinch roller shaft (503).
6. The automated bottle cap lifting and turning all-in-one machine of claim 1, wherein: the inclination angle adjusting mechanism (4) comprises inclined supporting rods (401) symmetrically installed at the top end of a rack bottom plate (101) of the movable rack structure (1), the top ends of the inclined supporting rods (401) are hinged and connected with the middle of a supporting cross rod (403) through telescopic rods (402), and the supporting cross rod (403) is hinged to the bottom end of a conveying rack (303) of the lifting conveying device (3) through a cross rod hinge seat (404).
7. The automated bottle cap lifting and turning all-in-one machine of claim 1, wherein: discharging device (8) are fixed including the symmetry at first mounting bar (801) and second mounting bar (804) that promote conveying machine frame (303) top of conveyor (3), the top of first mounting bar (801) and second mounting bar (804) is fixed with apron (802), be provided with discharge gate (803) on first mounting bar (801), be provided with on the inside wall of second mounting bar (804) and be used for detecting the bottle lid sensor (806) that targets in place, and the side of sensor (806) that targets in place is provided with blowing nozzle (805).
8. The automated bottle cap lifting and turning all-in-one machine of claim 3, wherein: the vertical inclined blanking structure (9) comprises a vertical U-shaped box body (901), and the vertical U-shaped box body (901) is butted with a discharge hole (803) of the discharge device (8); the vertical U-shaped box body (901) is fixed on the outer wall of a conveying rack (303) of the lifting conveying device (3) through a box body base (902); a first arc-shaped stop lever (904) is fixed on the opening side of the vertical U-shaped box body (901) through a plurality of groups of first connecting plates (903) which are symmetrically arranged.
9. The automated bottle cap lifting and turning all-in-one machine of claim 8, wherein: the overturning blanking structure (10) comprises a fixed seat (1003) fixed on the outer wall of a conveying rack (303) of the lifting conveying device (3), a horizontal arm (1006) is fixed on the outer wall of the fixed seat (1003), an arc box body (1005) is fixed at the top of the tail end of the horizontal arm (1006), and the top end of the arc box body (1005) is in butt joint with the bottom end of a vertical U-shaped box body (901) of the vertical inclined blanking structure (9); a second arc-shaped stop lever (1004) is fixed at the top opening of the arc-shaped box body (1005) through a plurality of groups of symmetrically arranged second connecting pieces;
and a counting sensor (1002) is fixed at the top of the tail end of the arc box body (1005) through a U-shaped seat (1001).
10. The automated bottle cap lifting and turning all-in-one machine of claim 9, wherein: the flat inclined blanking structure (11) comprises a plurality of groups of rectangular frame bodies (1107), side barrier strips (1101) which are symmetrically arranged are fixedly connected between the rectangular frame bodies (1107), bottom sliding rods (1103) which are arranged in parallel are fixed on the inner wall of the lower portion of the rectangular frame bodies (1107), top sliding rods (1102) which are arranged in parallel are fixed on the inner wall of the upper portion of the rectangular frame bodies (1107), a sliding groove inlet formed by the bottom sliding rods (1103) and the top sliding rods (1102) is in butt joint with an outlet of an arc-shaped box body (1005), a tail end flat plate (1104) is fixed at the sliding groove outlet, a top baffle plate (1105) is fixed at the top of the tail end flat plate (1004), and a bottle cap pressing plate (1106) is fixed on the top baffle plate (1105).
11. The automated bottle cap lifting and turning all-in-one machine of claim 1, wherein: still include controlling means (6), controlling means (6) are including fixing electric cabinet (603) and pneumatic valve group (602) on frame bottom plate (101) top at portable rack construction (1), and pneumatic valve group (602) are fixed on the top of frame bottom plate (101) through valves base (601), the air inlet of pneumatic valve group (602) links to each other with the air supply, and the gas outlet links to each other with blowing nozzle (805) of discharging device (8), is used for control the relay passing signal line of pneumatic valve group (602) links to each other with the inside controller output of electric cabinet (603), and the input passing signal line of controller links to each other with sensor (806) that targets in of discharging device (8), the input of controller links to each other with count sensor (1002) of upset blanking structure (10) through the signal line simultaneously.
12. The operation control method of the automatic bottle cap lifting and overturning integrated machine is characterized by comprising the following steps of: the method requires the use of an all-in-one machine according to any one of claims 1 to 11, comprising the steps of:
step one, bottle cap feeding:
placing a bottle cap (7) to be loaded in the box body structure (2);
step two, automatically lifting the bottle cap (7):
starting a conveying motor (308) of the lifting conveying device (3), driving a lifting conveying belt (305) through the conveying motor (308), and lifting the bottle cap (7) with the opening beyond the outside through a lifting barrier strip (306) on the lifting conveying belt (305);
step three, in-place automatic discharging of the bottle cap (7):
when the bottle caps (7) are lifted to the position of the discharging device (8), the in-place signal is detected by the in-place sensor (806), the in-place signal is transmitted to the controller, the controller controls the pneumatic valve group (602) to be opened, the air blowing nozzle (805) is further supplied with air through the pneumatic valve group (602), and the air blowing nozzle (805) blows the bottle caps (7) on the lifting conveying belt (305) to the discharging hole (803);
step four, automatic blanking and overturning of the bottle cap (7):
the bottle caps of the discharge port (803) automatically fall into a vertical U-shaped box body (901) of the vertical inclined blanking structure (9), automatically slide to an arc-shaped box body (1005) of the turnover blanking structure (10) through the vertical U-shaped box body (901), and turn over the vertically conveyed bottle caps (7) into horizontal conveying with downward openings through the arc-shaped box body (1005);
step five, automatically counting the bottle caps (7):
when the bottle caps slide down to the tail ends of the arc-shaped box bodies (1005), the counting sensor (1002) detects the bottle caps (7) and transmits the quantity information of the bottle caps (7) to the controller;
step six, horizontally conveying the bottle caps (7):
the bottle caps sliding off from the tail ends of the arc-shaped box bodies (1005) automatically enter the sliding grooves of the flat inclined blanking structure (11), and the bottle caps (7) are conveyed continuously through the sliding grooves until the bottle caps (7) are conveyed to the tail end flat plate (1104) so as to be conveniently butted with a capping machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211391588.9A CN115744181A (en) | 2022-11-08 | 2022-11-08 | Automatic bottle cap lifting and overturning integrated machine and operation control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211391588.9A CN115744181A (en) | 2022-11-08 | 2022-11-08 | Automatic bottle cap lifting and overturning integrated machine and operation control method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115744181A true CN115744181A (en) | 2023-03-07 |
Family
ID=85368056
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211391588.9A Pending CN115744181A (en) | 2022-11-08 | 2022-11-08 | Automatic bottle cap lifting and overturning integrated machine and operation control method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115744181A (en) |
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2022
- 2022-11-08 CN CN202211391588.9A patent/CN115744181A/en active Pending
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