CN115664337B - Pouring and packaging integrated machine - Google Patents
Pouring and packaging integrated machine Download PDFInfo
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- CN115664337B CN115664337B CN202211387395.6A CN202211387395A CN115664337B CN 115664337 B CN115664337 B CN 115664337B CN 202211387395 A CN202211387395 A CN 202211387395A CN 115664337 B CN115664337 B CN 115664337B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention belongs to the technical field of junction boxes for solar power generation assemblies, and particularly relates to a pouring and packaging integrated machine. According to the invention, through the matching of the two glue filling assemblies, the crimping assembly, the detection assembly, the solder paste dispensing assembly and the tin sheet pasting assembly, the assembly of the junction box and the glue filling can be sequentially carried out, the processing time is greatly shortened, excessive manual participation is not needed in the whole process, and the intelligent degree is higher; two graphite dish storage components can carry out orderly stacking to the graphite sheet that holds the part to and stack the induction to empty graphite sheet, compare in traditional artifical retrieving graphite dish one by one, this device has not only practiced thrift the time, has reduced artificial output simultaneously.
Description
Technical Field
The invention relates to the technical field of junction boxes for solar power generation assemblies, in particular to a pouring and packaging integrated machine.
Background
The junction box for the solar power generation assembly is an important component installed in the solar power generation assembly and has the functions of providing bypass protection for the battery pieces in the assembly and transmitting the power generated by the assembly outwards. The solar power generation system is characterized in that a plurality of power generation assemblies are connected in series and parallel through a junction box output cable and a connector in the assemblies to realize high-power generation, and power is provided for a user or grid-connected power supply through power storage or inversion.
The solar junction box is characterized in that a plurality of wire holders are arranged in the box body of the solar junction box, the wire holders are mutually connected in series through a plurality of diodes, in general, pins of the diodes are contacted with the wire holders through copper sheets and clamped through the elastic force of a stainless steel elastic sheet, the pins are basically in line contact with the copper sheets, in order to improve the radiating effect and the overall strength, an integral glue filling mode is generally adopted, the assembly glue filling of the solar junction box cannot be carried out by existing production equipment, the whole process is very complicated, and in the traditional processing, the graphite plates for containing internal parts are manually and gradually introduced, so that time is wasted, and meanwhile, labor is wasted.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a pouring and packaging integrated machine.
In order to achieve the above purpose, the present invention adopts the following technical scheme: pouring encapsulation all-in-one, including two encapsulating subassembly, crimping subassembly, detection subassembly, some tin cream subassembly, tin piece subassembly and two graphite dish storage module, the crimping subassembly is located between two graphite dish storage module, and two graphite dish storage module are located between detection subassembly and one of them encapsulating subassembly, and another encapsulating subassembly is located between detection subassembly and the some tin cream subassembly, the tin piece subassembly is located one side that the some tin cream subassembly kept away from the encapsulating subassembly, clamping mechanism that is the rectangle and distributes is all installed on encapsulating subassembly, crimping subassembly, detection subassembly, some tin cream subassembly and the tin piece subassembly.
Preferably, the glue filling assembly comprises a rack I, two guide rails I and two transverse module I are fixedly arranged at the top of the rack I, the two guide rails I are located between the two transverse module I, a double-speed chain I is rotatably arranged in the two guide rails I, the same longitudinal module I is fixedly arranged on a sliding table of the two transverse module I, a vertical module I is fixedly arranged on the sliding table of the longitudinal module I, a glue dispensing head is fixedly arranged on the sliding table of the vertical module I, the same glue groove is fixedly arranged at the top of the two guide rails I, a top plate I is arranged between the two guide rails I in a lifting sliding manner, a telescopic cylinder I is fixedly arranged at the bottom of the rack I, an output rod of the telescopic cylinder I penetrates through the rack I and is in sliding connection with the rack I, and the output rod of the telescopic cylinder I is fixedly connected with the bottom of the top plate I.
Preferably, the crimping subassembly includes rack two, the top fixed mounting of rack two has two guide rails two, and two guide rails two are interior all to rotate and to be installed doubly fast chain two, and the slidable mounting of over-and-under type has roof two between two guide rails two, the bottom fixed mounting of rack two has flexible jar two, the output rod of flexible jar two runs through rack two and with rack two sliding connection, and the output rod of flexible jar two and roof two bottom fixed connection, and corresponding four clamping mechanism respectively fixed mounting is in the both sides of two guide rails two.
Preferably, the top fixed mounting of rack two has two guide rails three, rotates the installation by four doubly fast chain three that are the rectangle and distribute between two guide rails three, and the slidable mounting of lift between two guide rails three has roof three, four doubly fast chain three all run through roof three and with roof three sliding connection, the bottom fixed mounting of rack two has flexible jar three, the output pole of flexible jar three runs through rack two and with rack two sliding connection, and the output pole of flexible jar three and roof three bottom fixed connection, and corresponding four clamping mechanism respectively fixed mounting is in the both sides of two guide rails three, the top fixed mounting of rack two has two horizontal module two, and fixed mounting has same rectangle frame on the slip table of two horizontal module two, the top fixed mounting of rectangle frame has two to indulge module two and two rectangle frame vertical distributions, fixed mounting has same mounting panel one on the slip table of two indulge module two, the top fixed mounting has a plurality of flexible jar four that are linear distribution, the output pole of four is connected with the mounting panel one and the mounting panel is installed in the slip table of one, the mounting panel is installed in the bottom fixed mounting panel is installed in the same place to the flexible piece.
Preferably, the graphite disc storage assembly comprises a rack six, two guide rails seven and two guide rails eight are fixedly arranged at the top of the rack six, a double-speed chain seven is rotatably arranged in the two guide rails seven, a double-speed chain eight is rotatably arranged in the two guide rails eight, a frame is fixedly arranged at the top of the two guide rails eight, clamping arms are slidably arranged at one sides of the two frames, which are far away from each other, both ends of the clamping arms penetrate through the frame and are fixedly provided with clamping blocks, a telescopic cylinder nine is fixedly arranged at one sides of the two frames, the output ends of the two telescopic cylinders nine are respectively fixedly connected with the corresponding clamping arms, a lifting top plate seven is slidably arranged between the two guide rails eight, a telescopic cylinder ten is fixedly arranged at the bottom of the rack six, an output rod of the telescopic cylinder ten penetrates through the rack six and is slidably connected with the bottom of the top plate seven.
Preferably, the detection assembly comprises a third bench, two transverse modules and two guide rails IV are fixedly arranged at the top of the third bench, corresponding four clamping mechanisms are respectively located at two sides of the two guide rails IV, the two guide rails IV are located between the two transverse modules III, the same longitudinal module III is fixedly arranged on a sliding table of the two guide rails IV, a vertical module II is fixedly arranged on the sliding table of the longitudinal module III, a plurality of detection probes are fixedly arranged on the sliding table of the vertical module II, a speed-doubling chain IV is rotatably arranged in the two guide rails IV, a top plate IV is arranged between the two guide rails IV in a lifting sliding mode, a telescopic cylinder V is fixedly arranged at the bottom of the third bench, an output rod of the telescopic cylinder V penetrates through the third bench and is in sliding connection with the third bench, and the output rod of the third bench is fixedly connected with the bottom of the top plate IV.
Preferably, the solder paste dispensing component comprises a rack IV, two guide rails V and two transverse modules V are fixedly arranged at the top of the rack IV, corresponding four clamping mechanisms are respectively located at two sides of the two guide rails V, the two guide rails V are located between the two transverse modules V, the same longitudinal module IV is fixedly arranged on a sliding table of the two transverse modules IV, a vertical module III is fixedly arranged on the sliding table of the longitudinal module IV, a plurality of syringes which are linearly distributed are fixedly arranged on the sliding table of the vertical module III, a double-speed chain V is rotatably arranged in the two guide rails V, a top plate V is arranged between the two guide rails V in a lifting type sliding manner, a telescopic cylinder V is fixedly arranged at the bottom of the rack IV, an output rod of the telescopic cylinder V penetrates through the rack IV and is in sliding connection with the rack V, and the output rod of the telescopic cylinder V is fixedly connected with the bottom of the top plate V.
Preferably, the tin sheet pasting component comprises a rack five, two guide rails six and two transverse modules five are fixedly arranged at the top of the rack five, the two guide rails six are located between the two transverse modules five, four corresponding clamping mechanisms are fixedly arranged on two sides of the two guide rails six respectively, the same longitudinal module five is fixedly arranged on the sliding table of the two transverse modules five, a plurality of telescopic cylinders eight which are linearly distributed are fixedly arranged on the sliding table of the longitudinal module five, tin sheet suction nozzles are fixedly arranged on the sliding table of the telescopic cylinders eight, double-speed chains six are rotatably arranged in the two guide rails six, a top plate six is arranged between the two guide rails six in a lifting type sliding manner, the same tin sheet disc is fixedly arranged at the top of the two guide rails six, a telescopic cylinder seven is fixedly arranged at the bottom of the rack five, the output shaft of the telescopic cylinder seven penetrates through the five and is fixedly connected with the bottom of the rack six in a sliding manner.
Preferably, the clamping mechanism comprises a fixed box, an L-shaped plate is slidably mounted at the top of the fixed box, the bottom end of the L-shaped plate penetrates through the fixed box and extends into the fixed box, and the same spring is fixedly mounted on the bottom of the L-shaped plate and the inner wall of the bottom of the fixed box.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the matching of the two glue filling assemblies, the crimping assembly, the detection assembly, the solder paste dispensing assembly and the tin sheet pasting assembly, the assembly of the junction box and the glue filling can be sequentially carried out, the processing time is greatly shortened, excessive manual participation is not needed in the whole process, and the intelligent degree is higher;
2. according to the invention, the two graphite disc storage assemblies can orderly stack graphite plates for containing parts and stack and generalize empty graphite plates, and compared with the traditional method for manually recycling graphite discs one by one, the device not only saves time, but also reduces manual output.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a pouring and packaging integrated machine according to the present invention;
fig. 2 is a schematic diagram of the overall structure of the pouring and packaging integrated machine according to the present invention;
fig. 3 is a schematic diagram of a part of a glue pouring assembly in a pouring and packaging integrated machine according to the present invention;
fig. 4 is a schematic diagram of a part of a glue pouring assembly in the pouring and packaging integrated machine according to the second embodiment of the present invention;
fig. 5 is a schematic view of a part of structures of a press-connection assembly and two graphite disc storage assemblies in a pouring and packaging integrated machine according to the present invention;
FIG. 6 is a schematic diagram of a portion of a press-connection assembly of a pouring and packaging integrated machine according to the present invention;
fig. 7 is a schematic diagram of a part of a press-connection assembly in a pouring and packaging integrated machine according to the second embodiment of the present invention;
fig. 8 is a schematic diagram of a part of a press-connection assembly in a pouring and packaging integrated machine according to the present invention;
fig. 9 is a schematic diagram of a part of a press-connection assembly in a pouring and packaging integrated machine according to the present invention;
FIG. 10 is a schematic view of a portion of a graphite tray storage assembly of a pouring and packaging integrated machine according to the present invention;
FIG. 11 is a schematic diagram of a part of a graphite plate storage assembly of a pouring and packaging integrated machine according to the second embodiment of the present invention;
FIG. 12 is a schematic diagram of a portion of a detecting assembly of a pouring and packaging integrated machine according to the present invention;
fig. 13 is a schematic diagram of a part of a detecting assembly in the pouring and packaging integrated machine according to the present invention;
fig. 14 is a schematic diagram of a part of a solder paste component in a pouring and packaging integrated machine according to the present invention;
fig. 15 is a schematic diagram of a part of a solder paste component in the pouring and packaging integrated machine according to the second embodiment of the present invention;
fig. 16 is a schematic view of a part of a tin plate assembly in a pouring and packaging integrated machine according to the present invention;
fig. 17 is a schematic diagram of a part of a tin plate assembly in the pouring and packaging integrated machine according to the present invention;
fig. 18 is a schematic structural view of a clamping mechanism in the pouring and packaging integrated machine according to the present invention.
In the figure: 1. a glue filling assembly; 11. a first bench; 12. a first guide rail; 13. a transverse module I; 14. a first longitudinal module; 15. a first vertical module; 16. dispensing heads; 17. a telescopic cylinder I; 18. a first top plate; 19. a first double-speed chain; 110. a glue groove; 2. a crimping assembly; 21. a second rack; 22. a second guide rail; 23. a second double-speed chain; 24. a second top plate; 25. a telescopic cylinder II; 26. a guide rail III; 27. a speed multiplication chain III; 28. a top plate III; 29. a telescopic cylinder III; 210. a transverse module II; 211. a rectangular frame; 212. a second longitudinal module; 213. a first mounting plate; 214. a telescopic cylinder IV; 215. a mounting block; 216. a suction cup; 3. a detection assembly; 31. a third rack; 32. a transverse module III; 33. a longitudinal module III; 34. a second vertical module; 35. detecting a probe; 36. a guide rail IV; 37. a speed multiplication chain IV; 38. a top plate IV; 39. a telescopic cylinder V; 4. a spot solder paste assembly; 41. a bench IV; 42. a guide rail V; 43. a speed multiplication chain five; 44. a top plate V; 45. a telescopic cylinder six; 46. a transverse module IV; 47. a longitudinal module IV; 48. a vertical module III; 49. a needle cylinder; 5. a tin plate assembly; 51. a fifth rack; 52. a guide rail six; 53. a double speed chain six; 54. a top plate six; 55. a telescopic cylinder seven; 56. a transverse module five; 57. a vertical module group V; 58. a telescopic cylinder eight; 59. a tin sheet suction nozzle; 510. a tin plate; 6. a graphite disc storage assembly; 61. a rack six; 62. a guide rail seven; 63. a speed multiplication chain seven; 64. a guide rail eight; 65. a frame; 66. a clamp arm; 661. clamping blocks; 67. a telescopic cylinder nine; 68. a double speed chain eight; 69. a top plate seven; 610. a telescopic cylinder ten; 7. a clamping mechanism; 71. a fixed box; 72. an L-shaped plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 18, the present invention provides a technical solution: the pouring packaging integrated machine comprises two glue pouring assemblies 1, a crimping assembly 2, a detection assembly 3, a tin paste dispensing assembly 4, a tin paste sheet assembly 5 and two graphite disc storage assemblies 6, wherein the crimping assembly 2 is positioned between the two graphite disc storage assemblies 6, the two graphite disc storage assemblies 6 are positioned between the detection assembly 3 and one of the glue pouring assemblies 1, the other glue pouring assembly 1 is positioned between the detection assembly 3 and the tin paste dispensing assembly 4, the tin paste sheet assembly 5 is positioned on one side, away from the glue pouring assembly 1, of the tin paste dispensing assembly 4, and clamping mechanisms 7 which are rectangular in distribution are arranged on the glue pouring assembly 1, the crimping assembly 2, the detection assembly 3, the tin paste dispensing assembly 4 and the tin paste sheet assembly 5.
The glue-pouring assembly 1 comprises a first rack 11, two first guide rails 12 and two first transverse modules 13 are fixedly arranged at the top of the first rack 11, the first guide rails 12 are positioned between the first transverse modules 13, a double-speed chain first 19 is rotatably arranged in the first guide rails 12, the same longitudinal module first 14 is fixedly arranged on a sliding table of the first transverse modules 13, a vertical module first 15 is fixedly arranged on a sliding table of the longitudinal module first 14, a glue-dispensing head 16 is fixedly arranged on a sliding table of the vertical module first 15, the same glue groove 110 is fixedly arranged at the top of the first guide rails 12, a top plate first 18 is arranged between the first guide rails 12 in a lifting sliding manner, a telescopic cylinder first 17 is fixedly arranged at the bottom of the first rack 11, an output rod of the telescopic cylinder first 17 penetrates through the first rack 11 and is in sliding connection with the first rack 11, and an output rod of the telescopic cylinder first 17 is fixedly connected with the bottom of the top plate first 18.
The crimping subassembly 2 includes rack two 21, the top fixed mounting of rack two 21 has two guide rails two 22, all rotates in two guide rails two 22 and installs doubly fast chain two 23, elevating sliding mounting has roof two 24 between two guide rails two 22, the bottom fixed mounting of rack two 21 has flexible jar two 25, the output pole of flexible jar two 25 runs through rack two 21 and with rack two 21 sliding connection, and the output pole of flexible jar two 25 and roof two 24 bottom fixed connection, corresponding four clamping mechanism 7 respectively fixed mounting are in the both sides of two guide rails two 22.
The top of the second rack 21 is fixedly provided with two guide rails three 26, four double-speed chains three 27 which are in rectangular distribution are rotatably arranged between the two guide rails three 26, a top plate three 28 is fixedly arranged on a sliding table of the second rack 21, four double-speed chains three 27 penetrate through the top plate three 28 and are in sliding connection with the top plate three 28, the bottom of the second rack 21 is fixedly provided with a telescopic cylinder three 29, an output rod of the telescopic cylinder three 29 penetrates through the second rack 21 and is in sliding connection with the second rack 21, the output rod of the telescopic cylinder three 29 is fixedly connected with the bottom of the top plate three 28, four clamping mechanisms 7 are respectively and fixedly arranged on two sides of the two guide rails three 26, two transverse modules two 210 are fixedly arranged on a sliding table of the second rack 21, the same rectangular frame 211 is fixedly arranged on the top of the rectangular frame 211, two longitudinal modules two 212 are vertically distributed with the two rectangular frames, the same mounting plate 213 is fixedly arranged on the sliding table of the second longitudinal module 212, the top of the first longitudinal module 212 is fixedly provided with a plurality of linear blocks 214 which are fixedly arranged, the four linear blocks 214 are fixedly arranged on the top of the first clamping mechanism 213 and the bottom of the first mounting plate 213 are fixedly arranged on the first mounting plate 213, the first mounting plate 213 is fixedly arranged on the bottom of the first linear blocks 213, and the first mounting plate 213 is fixedly arranged on the sliding plate 213.
The graphite disc storage assembly 6 comprises a six rack 61, two guide rails seven 62 and two guide rails eight 64 are fixedly arranged at the top of the six rack 61, a double-speed chain seven 63 is rotatably arranged in the two guide rails seven 62, a double-speed chain eight 68 is rotatably arranged in the two guide rails eight 64, a frame 65 is fixedly arranged at the top of the two guide rails eight 64, clamping arms 66 are slidably arranged at one sides, far away from each other, of the two frames 65, two ends of the clamping arms 66 penetrate through the frame 65 and are fixedly provided with clamping blocks 661, a nine telescopic cylinder 67 is fixedly arranged at one sides, far away from each other, of the two frames 65, the output ends of the two nine telescopic cylinders 67 are fixedly connected with the corresponding clamping arms 66 respectively, a lifting top plate seven 69 is slidably arranged between the two guide rails eight 64, a ten telescopic cylinder 610 is fixedly arranged at the bottom of the six rack 61, an output rod of the ten telescopic cylinder 610 penetrates through the six rack 61 and is slidably connected with the six rack 61, and the output rod of the six rack 61 is fixedly connected with the bottom of the top plate seven 69.
The detection assembly 3 comprises a third bench 31, two transverse modules 32 and two guide rails four 36 are fixedly arranged at the top of the third bench 31, the corresponding four clamping mechanisms 7 are respectively located on two sides of the two guide rails four 36, the two guide rails four 36 are located between the two transverse modules three 32, the same longitudinal module three 33 is fixedly arranged on a sliding table of the two guide rails four 36, a vertical module two 34 is fixedly arranged on a sliding table of the longitudinal module three 33, a plurality of detection probes 35 are fixedly arranged on a sliding table of the vertical module two 34, a double-speed chain four 37 is rotatably arranged in the two guide rails four 36, a top plate four 38 is arranged between the two guide rails four 36 in a lifting sliding manner, a telescopic cylinder five 39 is fixedly arranged at the bottom of the third bench 31, an output rod of the telescopic cylinder five 39 penetrates through the third bench 31 and is in sliding connection with the third bench 31, and an output rod of the third bench 31 is fixedly connected with the bottom of the top plate four 38.
The solder paste pointing assembly 4 comprises a rack four 41, two guide rails five 42 and two transverse modules four 46 are fixedly arranged at the top of the rack four 41, the corresponding four clamping mechanisms 7 are respectively located on two sides of the two guide rails five 42, the two guide rails five 42 are located between the two transverse modules four 46, the same longitudinal module four 47 is fixedly arranged on a sliding table of the two transverse modules four 46, a vertical module three 48 is fixedly arranged on a sliding table of the longitudinal module four 47, a plurality of syringes 49 which are linearly distributed are fixedly arranged on a sliding table of the vertical module three 48, a double-speed chain five 43 is rotatably arranged in the two guide rails five 42, a top plate five 44 is arranged between the two guide rails five 42 in a lifting type sliding manner, a telescopic cylinder six 45 is fixedly arranged at the bottom of the rack four 41, an output rod of the telescopic cylinder six 45 penetrates through the rack four 41 and is in sliding connection with the rack four 41, and an output rod of the telescopic cylinder six 45 is fixedly connected with the bottom of the top plate five 44.
The tin sheet pasting component 5 comprises a rack five 51, two guide rails six 52 and two transverse module five 56 are fixedly arranged at the top of the rack five 51, the two guide rails six 52 are located between the two transverse module five 56, four corresponding clamping mechanisms 7 are fixedly arranged on two sides of the two guide rails six 52 respectively, one longitudinal module five 57 is fixedly arranged on a sliding table of the two transverse module five 56, a plurality of telescopic cylinders eight 58 which are linearly distributed are fixedly arranged on the sliding table of the longitudinal module five 57, tin sheet suction nozzles 59 are fixedly arranged on the sliding table of the telescopic cylinders eight 58, double-speed chains six 53 are rotatably arranged in the two guide rails six 52, a top plate six 54 is arranged between the two guide rails six 52 in a lifting sliding mode, the top of the two guide rails six 52 is fixedly provided with the same tin sheet disc 510, a telescopic cylinder seven 55 is fixedly arranged at the bottom of the rack five 51, an output shaft of the telescopic cylinder seven 55 penetrates through the rack five 51 and is in sliding connection with the rack five 51, and the output shaft of the telescopic cylinder seven 55 is fixedly connected with the bottom of the top plate six 54.
The clamping mechanism 7 comprises a fixed box 71, an L-shaped plate 72 is slidably arranged at the top of the fixed box 71, the bottom end of the L-shaped plate 72 penetrates through the fixed box 71 and extends into the fixed box 71, and the same spring is fixedly arranged on the bottom of the L-shaped plate 72 and the inner wall of the bottom of the fixed box 71.
In this embodiment: s1, further, firstly inserting a tray into two guide rails I12 of the rightmost glue pouring assembly 1, then conveying the tray to the position right above a top plate I18 through a double-speed chain I19 rolling in the guide rails I12, then stretching and pushing the top plate I18 to move upwards against the tray by a telescopic cylinder I17, upwards moving the upwards moving tray against L-shaped plates 72 on four clamping mechanisms 7, then stopping lifting the telescopic cylinder I17, pulling down springs in the four clamping mechanisms 7, downwards pressing the tray on the top plate I18 by the four L-shaped plates 72, thereby finishing the fixation of the tray, and then matching the two transverse modules I13, the longitudinal modules I14 and the vertical modules I15, so that the glue dispensing head 16 can move forwards, backwards, leftwards and rightwards and upwards and downwards, and the glue dispensing head 16 can draw glue in a glue groove 110 and drop the glue into a wiring box shell in a corresponding placing groove in the tray;
s2, further, after a part of glue is dripped into a junction box shell in the tray, shortening a telescopic cylinder I17 to drive a top plate I18 and the tray to move downwards, without the downward pressing of four L-shaped plates 72, the tray is positioned in two guide rails I12 again, then the tray can be conveyed into two adjacent guide rails seven 62 through the rolling conveying of two double-speed chains I19, then the tray is conveyed into two guide rails III 26 through the rolling conveying of two double-speed chains seven 63, then the tray is conveyed through two double-speed chains III 27, the tray is positioned right above the top plate III 28, then the stretching of the telescopic cylinder III 29 is controlled, the top plate III 28 is pushed upwards against the tray, the corresponding four L-shaped plates 72 are pushed upwards while the tray moves upwards, then the stretching of the telescopic cylinder III 29 is stopped, and under the action of four springs, the four L-shaped plates 72 are pressed downwards on the top plate III 28, so that the fixing of the tray is completed;
s3, stacking a plurality of graphite plates between a plurality of frames 65 in the graphite disc storage assembly 6 between the glue filling assembly 1 and the crimping assembly 2, placing parts arranged in a matrix on the graphite plates, then controlling two telescopic cylinders nine 67 in the graphite disc storage assembly 6 between the glue filling assembly 1 and the crimping assembly 2 to stretch, moving the graphite plates originally stacked between the two frames 65 downwards, enabling the lowest graphite plate to fall on a top plate seven 69, then controlling the two telescopic cylinders nine 67 to shrink, enabling the two clamping arms 66 to be close to each other and clamp the graphite plates of the last second layer, then controlling the telescopic cylinders ten 610 to shorten, enabling the top plate seven 69 to move downwards and enabling the tray to fall on the top of two double-speed chains eight 68 between the two guide rails eight 64, then enabling the graphite plates to be conveyed between the two guide rails two 22 through rolling conveying of the two double-speed chains eight 68, the graphite plate can be conveyed to the position right above the top plate II 24 through rolling conveying of the two double-speed chains II 23, the top plate II 24 is enabled to move upwards against the graphite plate through controlling the expansion cylinder II 25 to stretch, the graphite plate is enabled to move upwards against the four L-shaped plates 72 through the graphite plate, the four L-shaped plates 72 are enabled to press down the graphite plate to be fixed on the top plate II 24 under the tensile force of the four springs, the two horizontal modules II 210 are enabled to move left and right with the two vertical modules II 212, the two vertical modules II 212 are enabled to drive the expansion cylinder IV 214 to move back and forth, the expansion cylinder IV 214 is enabled to move up and down with the sucker 216, the sucker 216 can grab parts placed on the top graphite plate II 24, the parts are enabled to be transferred into a junction box shell with glue on the top tray of the top plate III 28, and the glue can submerge the parts;
s4, after the parts on the graphite plates at the top of the top plate II 24 are completely taken out, controlling the telescopic cylinder II 25 to shrink, enabling the graphite plates above the top plate II 24 to move downwards and enable the graphite plates above the top plate II to fall on the two double-speed chains II 23, then rolling and conveying the two double-speed chains II 23, enabling the empty graphite plates to be conveyed between the two guide rails eight 64 in the graphite disc storage assembly 6 between the crimping assembly 2 and the detecting assembly 3, rolling and conveying the two double-speed chains eight 68, enabling the empty graphite plates to be conveyed to the position right above the top plate seven 69, enabling the stretched telescopic cylinder II 610 to stretch, enabling the graphite plates which are placed in the top plate seven 69 to prop up and move upwards through the top plate seven 69, simultaneously controlling the two telescopic cylinders nine 67 to stretch, enabling the two clamping arms 66 to be far away from each other, not being fixed by four clamping blocks 661, enabling the empty graphite plates between the two frames 65 to fall on the empty graphite plates at the top of the top plate seven 69, afterwards controlling the telescopic cylinder II 610 to stretch again, enabling the empty graphite plates which are stacked together to move upwards through the rolling and conveying of the two double-speed chains eight 68, enabling the empty graphite plates to move upwards to be controlled to be completely upwards and enabling the two clamping blocks 67 to move towards the bottom of the empty graphite plates to be closest to each other, and enabling the two clamping plates to be stacked up and the bottom to be convenient to be tightly retracted;
s5, for the parts with glue immersed in the bottom of the tray in the step S3, firstly controlling shrinkage of a telescopic cylinder III 29 to enable a top plate III 28 to move downwards with the tray, enabling the tray to fall on the top of four double-speed chains III 27, then conveying the tray to the two guide rails IV 36 of the detection assembly 3 through conveying the corresponding two double-speed chains III 27, then conveying the tray to the position right above the top plate IV 38 through rolling conveying of the two double-speed chains IV 37, then stretching the stretched telescopic cylinder IV by controlling stretching of the telescopic cylinder V39, enabling the stretched telescopic cylinder V39 to push the four L-shaped plates 72 upwards through the top plate IV 38, then pushing the tray downwards with the four L-shaped plates 72 under the pulling force of four springs, then enabling the pushing plate to be fixed on the top plate IV 38, then enabling the longitudinal module III 33 to move forwards and backwards through the two transverse module III 32, enabling the longitudinal module III 33 to move left and right through the vertical module III 34, and enabling the vertical module III to move up and down through the detection probe 35, so that the parts can be immersed in the middle of the bottom of the parts can be fastened one by pressing the bottom of the detection probes 35;
s6, for the parts with the fastening degree detected in the step S5, firstly controlling the shrinkage of a telescopic cylinder five 39 to enable a top plate four 38 to drive a tray to move downwards, after the tray falls on two double-speed chains four 37, conveying the tray into two guide rails one 12 in a glue filling assembly 1 in a detection assembly 3 and a solder paste dispensing assembly 4 through rolling of the double-speed chains four 37, conveying the tray over the top plate one 18 through a double-speed chain one 19 rolling in the guide rails one 12, then stretching and pushing the top plate one 17 to move upwards against the tray, enabling the upwards moved tray to push an L-shaped plate 72 on four clamping mechanisms 7 upwards, then stopping lifting of the telescopic cylinder one 17, pulling downwards by springs in the four clamping mechanisms 7, enabling the four L-shaped plate 72 to press the tray on the top plate one 18 downwards, thus completing the fixation of the tray, enabling the matching of the two modules one 13 and one longitudinal module 14 and one vertical module 15 to enable the dispenser 16 to move upwards and enable the dispenser 16 to move downwards and enable the dispenser to be immersed in a corresponding glue dispenser 110 to be placed in the glue dispenser;
s7, for the part wrapped with glue in the step S6, the first top plate 18 and the tray are driven to move downwards by shortening the first telescopic cylinder 17, the tray is not pressed down by the four L-shaped plates 72 and falls in the first two guide rails 12 again, then the tray can be conveyed into the fifth adjacent two guide rails 42 by rolling conveying of the first two double-speed chains 19, then the tray is conveyed to the position right above the fifth top plate 44 by rolling conveying of the fifth double-speed chains 43, then the sixth telescopic cylinder 45 is controlled to push the fifth top plate 44 to move upwards, the fifth top plate 44 is pushed to move upwards by the sixth telescopic cylinder 45, the tray is pushed to move upwards by the fifth top plate 44 and push the four L-shaped plates 72 to move upwards, then under the tensile force of the four springs, the tray is pressed down by the four L-shaped plates 72 to be fixed at the top of the fifth top plate 44, then the fourth transverse module 46 is driven to move forwards and backwards by the fourth longitudinal module 47, the fourth longitudinal module 47 is driven to move left and right by the third vertical module 48, and the third vertical module 48 is driven to move upwards and downwards by 49, so that a plurality of needle cylinders 49 can sequentially carry out a plurality of needle cylinders to carry out needle cylinder injection on a plurality of parts;
s8, for the part with tin in the step S7, the telescopic cylinder six 45 is shortened to drive the top plate five 44 to move downwards, after the tray falls on the two double-speed chains five 43, the tray is conveyed between the two guide rails six 52 through the rolling conveying of the two double-speed chains five 43, then the tray is conveyed to the position right above the top plate six 54 through the rolling conveying of the two double-speed chains six 53, then the telescopic cylinder seven 55 is controlled to extend, the extending telescopic cylinder seven 55 pushes the top plate six 54 and the tray to move upwards, the upwards moved tray pushes the four L-shaped plates 72 to move upwards, the four L-shaped plates 72 press and fix the tray on the top plate six 54 under the tension of corresponding springs, then the tray is moved back and forth with the longitudinal modules five 57 through the two transverse modules five 56, the clamping mechanism 7 is moved left and right with the telescopic cylinders eight 58, and the telescopic cylinders eight 58 are moved up and down with the tin plate suction nozzles 59, so that the tin plate 59 can grasp the tin plate placed on the tin plate 510, and the tin plate is transferred to the position of the tray, and the part is connected with the part is completed.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (2)
1. Pouring encapsulation all-in-one, its characterized in that: the device comprises two glue filling components (1), a pressing component (2), a detection component (3), a tin paste dispensing component (4), a tin paste sheet component (5) and two graphite disc storage components (6), wherein the pressing component (2) is positioned between the two graphite disc storage components (6), the two graphite disc storage components (6) are positioned between the detection component (3) and one of the glue filling components (1), the other glue filling component (1) is positioned between the detection component (3) and the tin paste dispensing component (4), the tin paste sheet component (5) is positioned on one side, far away from the glue filling component (1), of the tin paste dispensing component (4), and clamping mechanisms (7) which are in rectangular distribution are respectively arranged on the glue filling component (1), the pressing component (2), the detection component (3), the tin paste dispensing component (4) and the tin paste sheet component (5);
the glue pouring assembly (1) comprises a first rack (11), wherein two first guide rails (12) and two first transverse modules (13) are fixedly arranged at the top of the first rack (11), the two first guide rails (12) are positioned between the two first transverse modules (13), a double-speed chain (19) is rotatably arranged in the two first guide rails (12), the same first longitudinal module (14) is fixedly arranged on a sliding table of the two first transverse modules (13), a first vertical module (15) is fixedly arranged on the sliding table of the first longitudinal module (14), a glue dispensing head (16) is fixedly arranged on the sliding table of the first vertical module (15), the same glue groove (110) is fixedly arranged at the top of the two first guide rails (12), a first top plate (18) is arranged between the two first guide rails (12) in a lifting sliding manner, a first telescopic cylinder (17) is fixedly arranged at the bottom of the first rack (11), an output rod of the first telescopic cylinder (17) penetrates the first rack (11) and is connected with the first rack (11) in a sliding manner, and the bottom of the first telescopic cylinder (17) is fixedly connected with the top plate (18);
the crimping assembly (2) comprises a second rack (21), two guide rails (22) are fixedly arranged at the top of the second rack (21), a double-speed chain (23) is rotatably arranged in each of the two guide rails (22), a second top plate (24) is arranged between the two guide rails (22) in a lifting sliding manner, a second telescopic cylinder (25) is fixedly arranged at the bottom of the second rack (21), an output rod of the second telescopic cylinder (25) penetrates through the second rack (21) and is in sliding connection with the second rack (21), an output rod of the second telescopic cylinder (25) is fixedly connected with the bottom of the second top plate (24), and four corresponding clamping mechanisms (7) are respectively and fixedly arranged at two sides of the second guide rails (22);
the graphite disc storage assembly (6) comprises a six rack (61), two guide rails seven (62) and two guide rails eight (64) are fixedly arranged at the top of the six rack (61), double-speed chains seven (63) are respectively and rotatably arranged in the two guide rails seven (62), double-speed chains eight (68) are respectively and rotatably arranged in the two guide rails eight (64), frames (65) are fixedly arranged at the top of the two guide rails eight (64), clamping arms (66) are respectively and slidably arranged at one sides of the two frames (65) which are far away from each other, clamping blocks (661) are respectively and fixedly arranged at two ends of the clamping arms (66) which penetrate through the frames (65), telescopic cylinders nine (67) are respectively and fixedly connected with corresponding clamping arms (66), lifting top plates seven (69) are respectively and slidably arranged between the two guide rails eight (64), telescopic cylinders tenth (610) are fixedly arranged at the bottom of the six rack (61), and the two ends of the clamping arms (66) penetrate through the frames (65) and fixedly arranged at the bottom of the six rack (61) which are fixedly connected with the six rack (61);
the detection assembly (3) comprises a rack III (31), two transverse module III (32) and two guide rails IV (36) are fixedly arranged at the top of the rack III (31), four corresponding clamping mechanisms (7) are respectively positioned at two sides of the two guide rails IV (36), the two guide rails IV (36) are positioned between the two transverse module III (32), the same longitudinal module III (33) is fixedly arranged on a sliding table of the two guide rails IV (36), a vertical module II (34) is fixedly arranged on a sliding table of the longitudinal module III (33), a plurality of detection probes (35) are fixedly arranged on a sliding table of the vertical module II (34), a double-speed chain IV (37) is rotatably arranged in the two guide rails IV (36), a top plate IV (38) is arranged between the two guide rails IV (36) in a lifting type sliding manner, a telescopic cylinder IV (39) is fixedly arranged at the bottom of the rack III (31), an output rod of the telescopic cylinder IV (39) penetrates through the rack III (31) and is in sliding connection with the rack III (31), and the output rod of the telescopic cylinder IV (39) is fixedly connected with the bottom plate IV (38);
the solder paste dispensing assembly (4) comprises a bench four (41), wherein two guide rails five (42) and two transverse modules four (46) are fixedly arranged at the top of the bench four (41), four corresponding clamping mechanisms (7) are respectively positioned at two sides of the two guide rails five (42), the two guide rails five (42) are positioned between the two transverse modules four (46), the same longitudinal module four (47) is fixedly arranged on a sliding table of the two transverse modules four (46), a vertical module three (48) is fixedly arranged on the sliding table of the longitudinal module four (47), a plurality of needle cylinders (49) which are linearly distributed are fixedly arranged on the sliding table of the vertical module three (48), double-speed chain five (43) are rotatably arranged in the two guide rails five (42), a top plate five (44) is arranged between the two guide rails five (42) in a lifting sliding manner, the bottom of the bench four (41) is fixedly provided with a telescopic cylinder six (45), and an output rod of the telescopic cylinder six (45) penetrates through the bench four (41) and is fixedly connected with the bottom of the telescopic cylinder five (45);
the tin sheet assembly (5) comprises a rack five (51), two guide rails six (52) and two transverse module five (56) are fixedly arranged at the top of the rack five (51), the two guide rails six (52) are positioned between the two transverse module five (56), four corresponding clamping mechanisms (7) are fixedly arranged at two sides of the two guide rails six (52) respectively, the same longitudinal module five (57) is fixedly arranged on a sliding table of the two transverse module five (56), a plurality of telescopic cylinders eight (58) which are linearly distributed are fixedly arranged on a sliding table of the longitudinal module five (57), tin sheet suction nozzles (59) are fixedly arranged on a sliding table of the telescopic cylinders eight (58), a double-speed chain six (53) is rotatably arranged in the two guide rails six (52), a top plate six (54) is arranged between the two guide rails six (52) in a lifting sliding mode, the top of the two guide rails six (52) is fixedly provided with the same tin sheet disc (510), seven telescopic cylinders eight (55) are fixedly arranged at the bottom of the rack five (51), and the telescopic cylinders eight (55) are fixedly connected with the bottom of the rack five (55) and fixedly connected with the top plate five (55);
the clamping mechanism (7) comprises a fixed box (71), an L-shaped plate (72) is slidably arranged at the top of the fixed box (71), the bottom end of the L-shaped plate (72) penetrates through the fixed box (71) and extends into the fixed box (71), and the same spring is fixedly arranged on the bottom of the L-shaped plate (72) and the inner wall of the bottom of the fixed box (71).
2. The pouring and packaging integrated machine according to claim 1, wherein: the top of the rack II (21) is fixedly provided with two guide rails III (26), four double-speed chains III (27) which are in rectangular distribution are rotatably arranged between the two guide rails III (26), a top plate III (28) is arranged between the two guide rails III (26) in a lifting sliding manner, the four double-speed chains III (27) penetrate through the top plate III (28) and are in sliding connection with the top plate III (28), the bottom of the rack II (21) is fixedly provided with a telescopic cylinder III (29), an output rod of the telescopic cylinder III (29) penetrates through the rack II (21) and is in sliding connection with the rack II (21), an output rod of the telescopic cylinder III (29) is fixedly connected with the bottom of the top plate III (28), corresponding four clamping mechanisms (7) are respectively and fixedly arranged on two sides of the two guide rails III (26), the top of the rack II (21) is fixedly provided with two transverse modules II (210), the same rectangular frame (211) is fixedly arranged on a sliding table of the two transverse modules II (210), the top of the rectangular frame II (211) is fixedly provided with a telescopic cylinder III (212), the two longitudinal modules II (212) are fixedly arranged on the top of the rectangular frame II (213) and the two longitudinal modules (213) are fixedly arranged on the top of the two longitudinal modules (213) respectively, the output rod of the telescopic cylinder IV (214) penetrates through the mounting plate I (213) and is in sliding connection with the mounting plate I (213), a mounting block (215) is fixedly mounted on the output rod of the mounting plate I (213), and a plurality of suckers (216) are fixedly mounted at the bottom of the mounting block (215).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211387395.6A CN115664337B (en) | 2022-11-07 | 2022-11-07 | Pouring and packaging integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211387395.6A CN115664337B (en) | 2022-11-07 | 2022-11-07 | Pouring and packaging integrated machine |
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| Publication Number | Publication Date |
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| CN115664337A CN115664337A (en) | 2023-01-31 |
| CN115664337B true CN115664337B (en) | 2023-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211387395.6A Active CN115664337B (en) | 2022-11-07 | 2022-11-07 | Pouring and packaging integrated machine |
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| CN201830175U (en) * | 2010-09-15 | 2011-05-11 | 苏州快可光伏电子股份有限公司 | Glue-filled waterproof photovoltaic terminal box |
| CN205356259U (en) * | 2015-11-19 | 2016-06-29 | 常州天合光能有限公司 | Modular is terminal box for solar module |
| WO2016145639A1 (en) * | 2015-03-18 | 2016-09-22 | 常熟市福莱德连接器科技有限公司 | Directly injection-moulded junction box |
| CN206326230U (en) * | 2016-11-24 | 2017-07-14 | 宁波市创源光伏科技有限公司 | A kind of terminal box automatic welding machine |
| CN112388089A (en) * | 2019-08-16 | 2021-02-23 | 深圳新控自动化设备有限公司 | Tin paste dispensing device capable of discharging tin paste uniformly in multiple paths |
| CN114227167A (en) * | 2021-12-20 | 2022-03-25 | 宁波禹泰自动化科技有限公司 | Full-automatic all-in-one of photovoltaic terminal box |
| CN114226938A (en) * | 2021-12-27 | 2022-03-25 | 苏州宏瑞达新能源装备有限公司 | Junction box assembling all-in-one machine and assembling method |
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2022
- 2022-11-07 CN CN202211387395.6A patent/CN115664337B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201830175U (en) * | 2010-09-15 | 2011-05-11 | 苏州快可光伏电子股份有限公司 | Glue-filled waterproof photovoltaic terminal box |
| WO2016145639A1 (en) * | 2015-03-18 | 2016-09-22 | 常熟市福莱德连接器科技有限公司 | Directly injection-moulded junction box |
| CN205356259U (en) * | 2015-11-19 | 2016-06-29 | 常州天合光能有限公司 | Modular is terminal box for solar module |
| CN206326230U (en) * | 2016-11-24 | 2017-07-14 | 宁波市创源光伏科技有限公司 | A kind of terminal box automatic welding machine |
| CN112388089A (en) * | 2019-08-16 | 2021-02-23 | 深圳新控自动化设备有限公司 | Tin paste dispensing device capable of discharging tin paste uniformly in multiple paths |
| CN114227167A (en) * | 2021-12-20 | 2022-03-25 | 宁波禹泰自动化科技有限公司 | Full-automatic all-in-one of photovoltaic terminal box |
| CN114226938A (en) * | 2021-12-27 | 2022-03-25 | 苏州宏瑞达新能源装备有限公司 | Junction box assembling all-in-one machine and assembling method |
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|---|---|
| CN115664337A (en) | 2023-01-31 |
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