CN115636257B - Roller bearing bracket for glass conveying - Google Patents
Roller bearing bracket for glass conveying Download PDFInfo
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- CN115636257B CN115636257B CN202211279996.5A CN202211279996A CN115636257B CN 115636257 B CN115636257 B CN 115636257B CN 202211279996 A CN202211279996 A CN 202211279996A CN 115636257 B CN115636257 B CN 115636257B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The invention discloses a roller bearing bracket for glass conveying, which belongs to the technical field of accessories of glass conveying devices, and solves the problems of detecting the working state of a conveying roller for glass conveying, judging whether the conveying roller slips or not and effectively feeding back the conveying roller to a user; be provided with the post groove just right annular on the casing of intelligent monitoring module, the bottom of post groove sets up force transducer, and force transducer contradicts in the one end of spring, and the other end of spring contradicts the ball, and the ball is contradicted and is rolled in the annular, and the degree of depth of annular is different to be used for promoting the ball and float on the spring and trigger force transducer record spring's elasticity change, has reached the effect of reliably judging motion state or position of swivel or conveying roller.
Description
Technical Field
The invention relates to the field of glass conveying devices, in particular to a roller bearing bracket for glass conveying.
Background
Currently, in many processes of glass, the need to transport the semi-finished glass is involved. For example: the glass shaping, cutting, polishing (edging), cleaning and other steps involve the transportation of the glass between different steps.
Wherein, for example, patent publication number is: in the patent technology of CN 208394341U, it is proposed that bearing seats are provided at both ends of the glass transfer roller, and a slide bearing is installed at a position below the middle of the glass transfer roller. According to the scheme, the bearing seat is simple in structure. With the improvement of the automation and intellectualization technology level, the structure can not meet the intellectualization requirement of users at present.
It is known that during transportation of glass, there are many uncontrollable factors, so that it is easy to find that the glass product is damaged during transportation of the glass product during transportation. The glass product shows that some parts are smooth and some are not smooth, and when the conveying roller conveys the glass product, the glass product is easy to slip on the glass surface, and when the glass product slips, the glass product is easy to vibrate.
When a plate-shaped frosted glass plate for a window or a glass plate with concave-convex patterned road surface is transported, if the conveying roller slips and is not found in time, the transportation reliability and the product quality are affected.
Therefore, the technical problems to be solved are: how to detect the working state of the conveying roller for conveying glass, judge whether the conveying process slips or not, and can effectively feed back to a user.
Disclosure of Invention
The invention aims to solve the technical problems in the related art to at least a certain extent, and provides a roller bearing bracket for glass conveying, which has the advantage of intelligence and can detect and feed back the running state of a conveying roller assembled on the roller bearing bracket.
In order to solve the technical problems, the technical scheme of the invention is as follows: the utility model provides a glass is carried and is used roller bracket, includes bracket bottom plate, bracket riser, positioning fixture and intelligent monitoring module, the bracket riser is fixed on bracket bottom plate and supplies the conveying roller to install, be provided with a plurality of bearing frames that supply conveying roller grafting on the bracket riser, be provided with the detection portion that supplies the intelligent monitoring module to survey its rotation on the bearing frame, the annular that detection portion is located the swivel of bearing frame, swivel is used for with the coaxial fixed synchronous rotation of conveying roller;
the intelligent monitoring module comprises a positioning inserting shaft, a shell fixed on the positioning inserting shaft, a force sensor, a spring and a ball, wherein a column groove opposite to the ring groove is arranged on the shell, the force sensor is arranged at the bottom of the column groove, the force sensor is abutted against one end of the spring, the other end of the spring is abutted against the ball, the ball is abutted against the ring groove to roll, the depth of the ring groove is different from that used for pushing the ball to float on the spring and triggering the force sensor to record the elastic force change of the spring,
the intelligent monitoring module further comprises a processor module, wherein the processor module is connected with a force sensor on each bearing seat and used for judging the motion state or position of the swivel or the conveying roller.
Preferably, the depth of one circle of the ring groove is changed to at least one period.
Preferably, the mounting structure of the force sensor, the spring, and the ball is provided with at least one set on the housing.
Preferably, the positioning fixture comprises a first positioning seat, a second positioning seat, a pressing rod, a locking rod and a screw rod, wherein the pressing rod is rotationally connected to the upper end of the second positioning seat, a locking groove is formed in the other end of the pressing rod, the locking rod is rotationally connected to the upper end of the first positioning seat and locked on the locking groove, the screw rod is arranged on the first positioning seat in a penetrating mode, the end portion of the screw rod is used for abutting against the intelligent monitoring module, an abutting block for abutting against the other side face of the intelligent monitoring module is arranged on the inner side face of the second positioning seat, and a cushion block is arranged on a bottom plate of the bracket to support the intelligent monitoring module.
Preferably, the end of the column groove is embedded with a piston column which is assembled by sealing and sliding of the inner wall, one end face of the piston column is abutted against the spring, the end connected with the composite sensor of the column groove comprises a shell, a sealing ring body, a fluid sampling plate, a force sensing film and a temperature sensor, an interface of the shell is connected with the end of the column groove and forms an intermediate inner cavity with one end of the piston column, the fluid sampling plate is fixed inside the shell through the sealing ring body, the force sensing film is located on the other side of the fluid sampling plate, and the temperature sensor is located in the shell.
Preferably, the compound sensor further comprises a signal transmitter, a temperature difference data correction module and a signal output module;
the force sensing film outputs signals to the temperature difference data correction module through the signal transmitter, the temperature sensor also outputs signals to the temperature difference data correction module, the temperature difference data correction module adjusts and compensates through the stored database model and outputs correction signals through the signal output module,
the database model is obtained through experimental tests, deviation data is formed according to the difference value required to be subjected to data correction in each single temperature variation interval, the deviation data is used as the compensation quantity of the temperature variation interval, the compensation quantity and the temperature variation interval are formed into a model in a one-to-one correspondence mode for storage,
the variable interval is acquired and determined through a force sensing film or a temperature sensor, and the data output by the signal output module are as follows: and calling the temperature difference variable change interval and the data after the data compensation is carried out on the related compensation quantity.
Preferably, the fluid sampling plate is provided with a sampling hole with a coaxial column groove, and the sampling hole is opposite to the center of the force sensing membrane.
Preferably, the end threads of the column groove are provided with an anti-drop sleeve, the outer end opening of the anti-drop sleeve is smaller than the diameter of the ball, and the ball is arranged in the anti-drop sleeve in a sliding manner.
Compared with the background art, the invention has the technical effects that:
1. after the conveying roller is assembled on the bearing seat in an inserting way, the swivel and the conveying roller coaxially run, the running state of the conveying roller can be judged by monitoring the working state of the swivel, the continuous working condition of the swivel in a time period can be effectively judged, the positions of different moments and the rotating speeds of different time periods can be effectively judged, the monitoring is very reliable and accurate, the positioning inserting shaft is adopted for coaxially positioning, at the moment, the balls are abutted against the annular groove by the acting force of the spring, the gradient change (groove depth) of the annular groove is utilized to react on the other end of the spring, and the force sensor is used for detecting and collecting the balls, so that the change of the movement of the swivel is reflected, the change of the elastic force is detected and converted into an electric signal by the force sensor for data transmission and processing, and the processor module is used for data processing;
2. the ring groove can be designed in various ways, the rotating rings with different periodic changes can be replaced according to different precision requirements, and a plurality of rotating rings can be arranged for data acquisition according to the needs;
3. the positioning fixture is not only used for fastening and assembling the intelligent monitoring module, but also used for positioning and adjusting the position of the intelligent monitoring module by utilizing the structure of the positioning fixture so as to improve the assembly precision, and is used for locking the intelligent monitoring module to avoid position deviation;
4. optimizing data acquisition, adding a piston column in a column groove, and performing stress conversion by using fluid pressure such as air cutoff, so that the induction sensitivity is improved, and the data reliability and accuracy are improved;
5. by means of the experimental data model, the influence of temperature variables on data is further carried out, and the data is compensated and corrected, so that the reliability and accuracy of the data are further improved, and the data precision is remarkably improved.
Drawings
FIG. 1 is a schematic diagram of a first embodiment;
FIG. 2 is a schematic diagram of an intelligent monitoring module according to a first embodiment;
FIG. 3 is a side view of FIG. 1;
FIG. 4 is a cross-sectional view of the A-A plane of FIG. 3;
FIG. 5 is a front view of FIG. 1;
FIG. 6 is a cross-sectional view of the B-B plane of FIG. 5;
FIG. 7 is a view showing an expanded example of the ring groove;
FIG. 8 is a schematic diagram of an intelligent monitoring module according to a second embodiment;
FIG. 9 is a cross-sectional view of the C-C plane of FIG. 8;
FIG. 10 is a schematic diagram of a two-module connection block diagram of the embodiment.
Reference numerals: 1. a bracket base plate; 2. a bracket vertical plate; 3. positioning a clamp; 31. a first positioning seat; 32. a second positioning seat; 33. a compression bar; 34. a lock lever; 35. a screw rod; 36. a locking groove; 37. abutting blocks; 38. a cushion block; 4. an intelligent monitoring module; 41. positioning the inserting shaft; 42. a housing; 43. a column groove; 44. a force sensor; 45. a spring; 46. a ball; 47. a processor module; 5. a bearing seat; 6. a swivel; 61. a ring groove; 7. a piston column; 8. a composite sensor; 81. a housing; 82. a seal ring body; 83. a fluid sampling plate; 831. a sampling hole; 84. a force sensing membrane; 85. a temperature sensor; 86. a signal transmitter; 87. the temperature difference data correction module; 88. a signal output module; 9. And (5) preventing the sleeve from falling off.
Detailed Description
The following detailed description of the invention is provided in connection with the accompanying drawings to facilitate understanding and grasping of the technical scheme of the invention.
Embodiment one:
the roller carrier for conveying glass, referring to fig. 1, 3 and 4, comprises a carrier bottom plate 1, a carrier vertical plate 2, a positioning clamp 3 and an intelligent monitoring module 4. The bracket vertical plate 2 is fixed on the bracket bottom plate 1 and is provided for the installation of conveying rollers. The bracket vertical plate 2 is provided with a plurality of bearing seats 5 for the insertion of conveying rollers.
As shown in fig. 2, the bearing seat 5 is provided with a detection part for detecting the rotation of the intelligent monitoring module 4, the detection part is positioned in a ring groove 61 on a swivel 6 of the bearing seat 5, and the swivel 6 is used for coaxially fixing and synchronously rotating with the conveying roller. In practical use, the transmission roller can actively rotate by adding a drive, becomes an active transmission roller, and has a driven transmission roller or not driven by power drive. In order to reliably monitor the operation of the transfer roller.
Referring to fig. 2, the intelligent monitoring module 4 includes a positioning pin 41, a housing 42 fixed to the positioning pin 41, a force sensor 44, a spring 45, and a ball 46. The housing 42 is provided with a column groove 43 facing the ring groove 61, and a force sensor 44 is provided at the bottom of the column groove 43. The force sensor 44 abuts against one end of the spring 45, the other end of the spring 45 abuts against the ball 46, the ball 46 abuts against and rolls in the annular groove 61, and the depth of the annular groove 61 is different from that of the ball 46 to push the ball 46 to float on the spring 45 and trigger the force sensor 44 to record the elastic force change of the spring 45. The force sensor 44 may be a stress sensor 44 or a pressure sensor 44. In operation, the ball 46 is attached to the ring groove 61 by the elastic force of the spring 45, and the ring groove 61 is detected by the force sensor 44 when the swivel 6 rotates due to the depth of the ring groove 61. The detection mode is reliable and the precision is high. Different swivel rings 6 may be fitted to mark the position and record. In fig. 7, a sinusoidal shape of the slope or groove bottom after the ring groove 61 is unfolded is illustrated. Preferably, the depth of one turn of the ring groove 61 is varied to be at least half a cycle. Fig. 7 illustrates a circle of sinusoidal features with 2 periods.
The intelligent monitoring module 4 further comprises a processor module 47, and the processor module 47 is connected with the force sensor 44 on each bearing seat 5 to judge the motion state or position of the swivel 6 or the conveying roller. Different states and positions are reflected according to the different force changes.
Based on the scheme, the analogy can be that: the mounting structure of the force sensor 44, the spring 45, and the ball 46 provides at least one set on the housing 42.
In the present embodiment, referring to fig. 1, 3, 4, 5 and 6, the positioning jig 3 includes a first positioning seat 31, a second positioning seat 32, a pressing lever 33, a locking lever 34, and a screw 35. The depression bar 33 rotates to be connected in the upper end of second positioning seat 32, and the other end of depression bar 33 is provided with locked groove 36, and locking lever 34 rotates to be connected in the upper end of first positioning seat 31 and hasp on locked groove 36, and lead screw 35 wears to establish its tip on first positioning seat 31 and is used for contradicting intelligent monitoring module 4, is provided with on the medial surface of second positioning seat 32 and is used for contradicting intelligent monitoring module 4 another side's supporting piece 37, sets up cushion 38 on bracket bottom plate 1 and supports intelligent monitoring module 4.
During operation, the intelligent monitoring module 4 is placed on the first positioning seat 31 and the second positioning seat 32, the lower position is limited through the supporting block 37 and the cushion block 38, then the pressure rod 33 is covered on the intelligent monitoring module 4, and the intelligent monitoring module is locked on the locking groove 36 of the pressure rod 33 through the lock rod 34, and fine adjustment is performed through the screw rod 35. The positioning fixture 3 is not only used for fastening and assembling the intelligent monitoring module 4, but also used for positioning and adjusting the position of the intelligent monitoring module 4 by utilizing the structure thereof so as to improve the assembly precision, and is used for locking the intelligent monitoring module 4 to avoid position deviation.
Embodiment two:
refer to fig. 8, 9, and 10. The end of the column groove 43 is embedded with a piston column 7 which is assembled by sealing sliding of the inner wall, one end face of the piston column 7 is abutted against the spring 45, the end of the column groove 43 is connected with a compound sensor 8, the compound sensor 8 comprises a shell 81, a sealing ring body 82, a fluid sampling plate 83, a force sensing membrane 84 and a temperature sensor 85, an interface of the shell 81 is connected with the end of the column groove 43 and forms an intermediate cavity with one end of the piston column 7, the fluid sampling plate 83 is fixed inside the shell 81 through the sealing ring body 82, the force sensing membrane 84 is positioned on the other side of the fluid sampling plate 83, and the temperature sensor 85 is positioned in the shell 42. The intermediate cavity contains a fluid, which may be air.
In the above structure, the air pressure is changed by the position of the piston, and the pressure change is determined by detecting the air pressure in the intermediate chamber. The pressure of the spring 45 to the ball 46 can be smaller in this way, and the change of the elastic force is amplified by the air pressure, so that the detection accuracy and reliability are improved. The fluid sampling plate 83 is provided with a sampling hole 831 coaxial with the column groove 43, and the sampling hole 831 is opposite to the center of the force sensing membrane 84.
The composite sensor 8 also includes a signal transmitter 86, a temperature difference data correction module 87, and a signal output module 88. The force sensing film 84 outputs signals to the temperature difference data correction module 87 through the signal transmitter 86, the temperature sensor 85 also outputs signals to the temperature difference data correction module 87, and the temperature difference data correction module 87 performs adjustment and compensation through a stored database model and outputs correction signals through the signal output module 88.
The database model is obtained through experimental tests, deviation data are formed according to the difference value required to be subjected to data correction in each single temperature change interval, the deviation data are used as compensation quantity of the temperature change interval, and the compensation quantity and the temperature change interval are in one-to-one correspondence to form the model to be stored.
The variable interval is acquired and determined through the force sensing film 84 or the temperature sensor 85, and the data output by the signal output module 88 are: and calling the temperature difference variable change interval and the data after the data compensation is carried out on the related compensation quantity.
By means of the experimental data model, the influence of temperature variables on data is further carried out, and the data is compensated and corrected, so that the reliability and accuracy of the data are further improved, and the data precision is remarkably improved.
A set of database models is obtained experimentally, for example:
0.0-5.0 ℃ and the compensation amount is 0.110V;
5.0-10.0 ℃ and the compensation amount is 0.112V;
10.0-15.0 ℃ and the compensation amount is 0.115V;
15.0-20.0 ℃ and the compensation amount is 0.117V;
the compensation amount is 0.118V at 20.0-55.0 ℃;
25.0-30.0 ℃ and the compensation amount is 0.120V;
35.0-40.0 ℃, and the compensation amount is 0.122V;
the compensation amount is 0.122V at the temperature of 40.0-45.0 ℃;
45.0-50.0 ℃ and the compensation amount is 0.123V;
the compensation amount is 0.123V at 50.0-55.0 ℃;
55.0-60.0 deg.c and compensating amount of 0.124V. The data do not show all, especially for sub-zero temperature environments. The above data is sufficient to illustrate the method of implementation.
For example, when the ambient temperature is 26 ℃, the compensation amount is 0.120V through the experimental data model, the electric signal of the air pressure sampling value output by the signal transmitter 86 is 5mV, and then the electric signal data output by the signal output module 88 is 0.125V through the temperature difference data correction module 87, and this data can be marked, for example, with the reference numeral 01, and this time is represented, a position of the swivel 6 can be marked, and a plurality of marks can be marked on the swivel 6 through the feature point on the ring groove 61, so that when the swivel 6 rotates one circle, the mark 01 is detected again. And so on. In this solution, a plurality of marking features or unique features of the swivel 6 may be provided periodically. Optimizing data collection, adding piston column 7 in column groove 43, using fluid pressure, such as air cut-off, to perform stress conversion, improving sensing sensitivity, and improving data reliability and accuracy.
Embodiment III:
referring to fig. 9, the end screw of the column groove 43 is fitted with an anti-slip sleeve 9, the outer end opening of the anti-slip sleeve 9 is smaller than the diameter of the balls 46, and the balls 46 are provided in the anti-slip sleeve 9 to be slidably fitted.
By rotationally adjusting the position of the anti-slip out cover 9, the limit position of the anti-slip out cover 9 to the balls 46 can be changed. So that the initial potential energy of the spring 45 can be adjusted.
The display can be externally connected to read and display the data of the processor module, so that the working state of the swivel or the working state of the conveying roller can be intuitively, accurately and reliably known.
Of course, the above is only a typical example of the invention, and other embodiments of the invention are also possible, and all technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of the invention claimed.
Claims (7)
1. The utility model provides a roller carrier for glass is carried, includes bracket bottom plate (1), bracket riser (2), positioning fixture (3) and intelligent monitoring module (4), characterized by: the bracket vertical plate (2) is fixed on the bracket bottom plate (1) and is provided for the installation of conveying rollers, a plurality of bearing seats (5) for the insertion of the conveying rollers are arranged on the bracket vertical plate (2), a detection part for detecting the rotation of the intelligent monitoring module (4) is arranged on the bearing seats (5), the detection part is positioned in a ring groove (61) on a rotating ring (6) of the bearing seats (5), and the rotating ring (6) is used for coaxially, fixedly and synchronously rotating with the conveying rollers;
the intelligent monitoring module (4) comprises a positioning inserting shaft (41), a shell (42) fixed on the positioning inserting shaft (41), a force sensor (44), a spring (45) and a ball (46), wherein a column groove (43) opposite to a ring groove (61) is arranged on the shell (42), the force sensor (44) is arranged at the bottom of the column groove (43), the force sensor (44) is abutted against one end of the spring (45), the other end of the spring (45) is abutted against the ball (46), the ball (46) is abutted against the ring groove (61) to roll, the depth of the ring groove (61) is different to push the ball (46) to float on the spring (45) and trigger the force sensor (44) to record the elastic force change of the spring (45),
the intelligent monitoring module (4) further comprises a processor module (47), wherein the processor module (47) is connected with a force sensor (44) on each bearing seat (5) to judge the motion state or position of the swivel (6) or the conveying roller;
the utility model discloses a piston post that is used for sealing sliding assembly, including cylinder groove (43), piston post (7) of inner wall seal sliding assembly is embedded in the tip of cylinder groove (43), and one terminal surface of piston post (7) is contradicted spring (45), the compound sensor (8) of end connection of cylinder groove (43), compound sensor (8) include shell (81), sealing washer body (82), fluid sampling board (83), force sensing membrane (84) and temperature sensor (85), the interface connection of shell (81) forms the intermediary inner chamber at the tip of cylinder groove (43) and with one end of piston post (7), and fluid sampling board (83) are fixed in the inside of shell (81) through sealing washer body (82), and force sensing membrane (84) are located the opposite side of fluid sampling board (83), and temperature sensor (85) are located in casing (42).
2. The roller carrier for glass conveyance according to claim 1, wherein: the depth of the annular groove (61) varies by at least one cycle.
3. The roller carrier for glass conveyance according to claim 2, wherein: the mounting structure of the force sensor (44), the spring (45), and the ball (46) is provided with at least one group on the housing (42).
4. The roller carrier for glass conveyance according to claim 1, wherein: the positioning clamp (3) comprises a first positioning seat (31), a second positioning seat (32), a pressing rod (33), a locking rod (34) and a screw rod (35), wherein the pressing rod (33) is rotationally connected to the upper end of the second positioning seat (32), a locking groove (36) is formed in the other end of the pressing rod (33), the locking rod (34) is rotationally connected to the upper end of the first positioning seat (31) and locked on the locking groove (36), the screw rod (35) is arranged on the first positioning seat (31) in a penetrating mode, the end portion of the screw rod (35) is used for abutting against the intelligent monitoring module (4), a supporting block (37) for abutting against the other side face of the intelligent monitoring module (4) is arranged on the inner side face of the second positioning seat (32), and a cushion block (38) is arranged on the bracket base plate (1) to support the intelligent monitoring module (4).
5. The roller carrier for glass conveyance according to claim 1, wherein: the composite sensor (8) further comprises a signal transmitter (86), a temperature difference data correction module (87) and a signal output module (88);
the force sensing film (84) outputs signals to the temperature difference data correction module (87) through the signal transmitter (86), the temperature sensor (85) also outputs signals to the temperature difference data correction module (87), the temperature difference data correction module (87) carries out adjustment and compensation through a stored database model, and the signal output module (88) outputs correction signals,
the database model is obtained through experimental tests, deviation data is formed according to the difference value required to be subjected to data correction in each single temperature variation interval, the deviation data is used as the compensation quantity of the temperature variation interval, the compensation quantity and the temperature variation interval are formed into a model in a one-to-one correspondence mode for storage,
the variable interval is acquired and determined through a force sensing film (84) or a temperature sensor (85), and data output by a signal output module (88) are as follows: and calling the temperature difference variable change interval and the data after the data compensation is carried out on the related compensation quantity.
6. The roller carrier for glass conveyance according to claim 1, wherein: a sampling hole (831) coaxial with the column groove (43) is arranged on the fluid sampling plate (83), and the sampling hole (831) is right opposite to the center of the force sensing membrane (84).
7. The roller carrier for glass conveyance according to claim 1, wherein: the end thread of the column groove (43) is provided with an anti-falling sleeve (9), the outer end opening of the anti-falling sleeve (9) is smaller than the diameter of the ball (46), and the ball (46) is arranged in the anti-falling sleeve (9) for sliding assembly.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211279996.5A CN115636257B (en) | 2022-10-19 | 2022-10-19 | Roller bearing bracket for glass conveying |
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| CN202211279996.5A CN115636257B (en) | 2022-10-19 | 2022-10-19 | Roller bearing bracket for glass conveying |
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| CN115636257B true CN115636257B (en) | 2023-06-20 |
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