CN115636257A - Roller bearing bracket for glass conveying - Google Patents
Roller bearing bracket for glass conveying Download PDFInfo
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- CN115636257A CN115636257A CN202211279996.5A CN202211279996A CN115636257A CN 115636257 A CN115636257 A CN 115636257A CN 202211279996 A CN202211279996 A CN 202211279996A CN 115636257 A CN115636257 A CN 115636257A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The invention discloses a roller bearing bracket for glass conveying, which belongs to the technical field of accessories of glass conveying devices and solves the problems of how to detect the working state of a conveying roller for glass conveying, judge whether the conveying roller skids or not in the process of transportation and effectively feed back the conveying roller to a user; be provided with the post groove just to the annular on intelligent monitoring module's the casing, the bottom in post groove sets up force sensor, and force sensor conflicts in the one end of spring, and the ball is contradicted to the other end of spring, and the ball is contradicted and is rolled in the annular, and the degree of depth of annular is not used for promoting the ball to float on the spring and trigger force sensor record spring's elasticity change, has reached the effect of reliably judging the motion state or the position of change ring or conveying roller.
Description
Technical Field
The invention relates to the field of glass conveying devices, in particular to a roller bearing bracket for conveying glass.
Background
Currently, the need to deliver semi-finished glass is involved in various processes of glass. For example: the glass shaping, cutting, polishing (edging), cleaning and other processes involve the conveying (transportation) of the glass among different processes.
Wherein, as patent publication numbers: CN 208394341U, the patent technology proposes that bearing blocks are provided at both ends of the glass conveying roller, and a sliding bearing is installed at a position below the middle of the glass conveying roller. According to the scheme, the bearing seat is simple in structure. With the improvement of the technical level of automation and intelligence, the structure cannot meet the intelligent requirements of users at present.
It is known that when glass is transported, the glass product is easily damaged when the glass product is transported due to the existence of more uncontrollable factors. The glass product shows that some are smooth, some positions are not smooth, when the conveying roller carries the glass product, take place the phenomenon of skidding easily on the glass face, when skidding, cause the vibration to the glass product easily.
When a plate-shaped ground glass plate for a window or a glass plate with a pattern road surface is beneficial to transportation, if the conveying roller slips and is not found in time, the transportation reliability and the product quality are influenced.
Therefore, the technical problems to be solved are: how to carry out operating condition to the conveying roller that is used for glass to detect, judge whether the transportation skids to can effectively feed back to the user.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, at least solves the technical problems in the related art to a certain extent, and provides a roller bearing bracket for glass conveying, which has the advantage of intelligence and can detect and feed back the running state of a conveying roller assembled on the bracket.
In order to solve the technical problems, the technical scheme of the invention is as follows: a roller bearing bracket for glass conveying comprises a bracket bottom plate, a bracket vertical plate, a positioning fixture and an intelligent monitoring module, wherein the bracket vertical plate is fixed on the bracket bottom plate and is used for mounting a conveying roller;
the intelligent monitoring module comprises a positioning insertion shaft, a shell fixed on the positioning insertion shaft, a force sensor, a spring and a ball, wherein a column groove opposite to the annular groove is arranged on the shell, the force sensor is arranged at the bottom of the column groove and is abutted against one end of the spring, the other end of the spring is abutted against the ball, the ball is abutted against the ball and rolls in the annular groove, the depth of the annular groove is different to push the ball to float on the spring and trigger the force sensor to record the elastic force change of the spring,
the intelligent monitoring module further comprises a processor module, and the processor module is connected with the force sensor on each bearing seat and used for judging the motion state or position of the rotating ring or the conveying roller.
Preferably, the depth of one circle of the ring groove changes to at least one period.
Preferably, the force sensor, the spring, and the ball mounting structure are provided in at least one set on the housing.
Preferably, positioning fixture includes first positioning seat, second positioning seat, depression bar, locking lever and lead screw, the depression bar rotates the upper end of connecting at the second positioning seat, and the other end of depression bar is provided with the locked groove, the locking lever rotate connect in the upper end of first positioning seat and hasp in on the locked groove, its tip is used for contradicting on the lead screw is worn to establish on first positioning seat intelligent monitoring module, be provided with on the medial surface of second positioning seat and be used for contradicting the piece that supports of intelligent monitoring module another side, set up the cushion support on the bracket bottom plate intelligent monitoring module.
Preferably, the embedding has the piston post in the sealed sliding assembly's of inner wall piston post in the tip in post groove, and a terminal surface of piston post is contradicted the spring, the end connection's in post groove composite sensor, composite sensor includes shell, seal ring body, fluid sampling board, force sensing membrane and temperature sensor, the interface connection of shell is at the tip in post groove and form intermediary's inner chamber with the one end of piston post, and the fluid sampling board passes through the seal ring body to be fixed in the inside of shell, and force sensing membrane is located the opposite side of fluid sampling board, and temperature sensor is located the casing.
Preferably, the composite sensor further comprises a signal transmitter, a temperature difference data correction module and a signal output module;
the force sensing film is output to the temperature difference data correction module through the signal transmitter, the temperature sensor also outputs signals to the temperature difference data correction module, the temperature difference data correction module carries out adjustment and compensation through the stored database model and outputs correction signals through the signal output module,
the database model is obtained through experimental tests, deviation data is formed according to the difference value needing to be subjected to data correction in each single temperature change interval, the deviation data is used as the compensation quantity of the temperature variable interval, the compensation quantity and the temperature variable change interval are in one-to-one correspondence to form a model for storage,
the variable interval is acquired and determined through the force sensing film or the temperature sensor, and the data output by the signal output module is as follows: and (5) data obtained after data compensation is carried out on the temperature difference variable change interval and the associated compensation quantity are obtained.
Preferably, the fluid sampling plate is provided with a sampling hole with a coaxial column groove, and the sampling hole is right opposite to the center of the force sensing film.
Preferably, the end part of the grooved column is threaded and provided with an anti-drop sleeve, the opening of the outer end part of the anti-drop sleeve is smaller than the diameter of the ball, and the ball is arranged in the anti-drop sleeve and is assembled in a sliding mode.
Compared with the background art, the technical effects of the invention are mainly embodied in the following aspects:
1. after the conveying roller is inserted and assembled on the bearing seat, the swivel runs coaxially with the conveying roller, the running state of the conveying roller can be judged by monitoring the working state of the swivel, the continuous working condition of the swivel within a time period can be effectively judged, the positions at different moments and the rotating speeds at different time periods are very reliable and accurate in monitoring, the positioning insertion shaft is adopted for coaxial positioning, the ball is abutted on the annular groove by the acting force of the spring at the moment, the other end of the spring is reacted by the gradient change (groove depth) of the annular groove, and the detection and the collection are carried out by the force sensor, so that the change of the elasticity can be reflected according to the motion change of the swivel, the detection of the force sensor is converted into an electric signal to carry out data transmission and processing, and the data processing is carried out by the force sensor module;
2. the design of the ring grooves can be diversified, the rotating rings with different periodic changes can be replaced according to different precision requirements, and a plurality of rotating rings can be arranged for data acquisition according to requirements;
3. the positioning fixture is used for fastening and assembling the intelligent monitoring module, and also positioning and adjusting the position of the intelligent monitoring module by using the structure of the positioning fixture so as to improve the assembly precision, and the intelligent monitoring module is locked to avoid position deviation;
4. data acquisition is optimized, a piston column is additionally arranged in a column groove, stress conversion is carried out by utilizing fluid pressure, such as air cut-off, the induction sensitivity is improved, and the data reliability and accuracy are improved;
5. by means of the experimental data model, the influence of temperature variables on the data is further carried out, and the data is compensated and corrected, so that the reliability and the accuracy of the data are further improved, and the data precision is obviously improved.
Drawings
FIG. 1 is a schematic structural diagram according to a first embodiment;
FIG. 2 is a schematic diagram of an intelligent monitoring module according to an embodiment;
FIG. 3 is a side view of FIG. 1;
FIG. 4 isbase:Sub>A cross-sectional view taken along plane A-A of FIG. 3;
FIG. 5 is a front view of FIG. 1;
FIG. 6 is a cross-sectional view taken along line B-B of FIG. 5;
FIG. 7 is an expanded view of the ring groove;
FIG. 8 is a diagram of an intelligent monitoring module according to a second embodiment;
FIG. 9 is a cross-sectional view taken along plane C-C of FIG. 8;
fig. 10 is a schematic diagram of a connection block of a second module according to the embodiment.
Reference numerals: 1. a bracket bottom plate; 2. a bracket vertical plate; 3. positioning a clamp; 31. a first positioning seat; 32. a second positioning seat; 33. a pressure lever; 34. a lock lever; 35. a screw rod; 36. locking the groove; 37. a resisting block; 38. cushion blocks; 4. an intelligent monitoring module; 41. positioning the inserted shaft; 42. a housing; 43. a column groove; 44. a force sensor; 45. a spring; 46. a ball bearing; 47. a processor module; 5. a bearing seat; 6. rotating the ring; 61. a ring groove; 7. a piston post; 8. a composite sensor; 81. a housing; 82. a seal ring body; 83. a fluid sampling plate; 831. a sampling hole; 84. a force sensing membrane; 85. a temperature sensor; 86. a signal transmitter; 87. a temperature difference data correction module; 88. a signal output module; 9. the anticreep cover.
Detailed Description
The following detailed description of the embodiments of the present invention is provided in order to make the technical solution of the present invention easier to understand and understand.
The first embodiment is as follows:
referring to fig. 1, 3 and 4, the roller bearing bracket for conveying glass comprises a bracket bottom plate 1, a bracket vertical plate 2, a positioning clamp 3 and an intelligent monitoring module 4. The bracket vertical plate 2 is fixed on the bracket bottom plate 1 and is used for installing a conveying roller. A plurality of bearing seats 5 for the insertion of the conveying rollers are arranged on the bracket vertical plate 2.
Referring to fig. 2, the bearing seat 5 is provided with a detection portion for the intelligent monitoring module 4 to detect its rotation, the detection portion is located in an annular groove 61 on a rotating ring 6 of the bearing seat 5, and the rotating ring 6 is coaxially fixed and synchronously rotates with the conveying roller. In practical use, the transmission roller can be actively rotated by adding a drive to form an active transmission roller, and the transmission roller can also be driven by no power or drive. In order to reliably monitor the operation of the transport rollers.
Referring to fig. 2, smart monitoring module 4 includes a positioning shaft 41, a housing 42 fixed to positioning shaft 41, a force sensor 44, a spring 45, and a ball 46. The housing 42 is provided with a column groove 43 opposite to the ring groove 61, and the bottom of the column groove 43 is provided with a force sensor 44. The force sensor 44 abuts against one end of the spring 45, the other end of the spring 45 abuts against the ball 46, the ball 46 abuts against the ring groove 61 and rolls in the ring groove 61, and the depth of the ring groove 61 is not used for pushing the ball 46 to float on the spring 45 and triggering the force sensor 44 to record the elastic force change of the spring 45. The force sensor 44 may be a stress sensor 44 or a pressure sensor 44. When the structure works, the ball 46 can be attached in the ring groove 61 due to the elastic force of the spring 45, and the ring groove 61 has a depth, so that the rotating ring 6 is detected by the force sensor 44 when rotating. The detection mode is reliable and has higher precision. Different swivels 6 can be fitted to mark the position and record it. In fig. 7, an example is shown in which the slope or groove base is sinusoidal after the ring groove 61 has been expanded. Preferably, one revolution of the depth of the ring groove 61 is varied to at least a half period. Figure 7 illustrates a sinusoidal feature with 2 periods of one turn.
The intelligent monitoring module 4 further comprises a processor module 47, and the processor module 47 is connected with the force sensor 44 on each bearing seat 5 to judge the motion state or position of the rotating ring 6 or the conveying roller. Different states and positions are reflected according to different force changes.
Based on the scheme, the method can be analogized as follows: the mounting structure of the force sensor 44, the spring 45, and the ball 46 is provided in at least one set on the housing 42.
In the present embodiment, referring to fig. 1, 3, 4, 5 and 6, the positioning fixture 3 includes a first positioning seat 31, a second positioning seat 32, a pressing rod 33, a locking rod 34 and a screw rod 35. The depression bar 33 rotates the upper end of connecting at second positioning seat 32, the other end of depression bar 33 is provided with locked groove 36, locking lever 34 rotates the upper end of connecting at first positioning seat 31 and hasp on locked groove 36, its tip is used for contradicting intelligent monitoring module 4 on first positioning seat 31 is worn to establish by lead screw 35, be provided with the piece 37 that supports that is used for contradicting intelligent monitoring module 4 another side on the medial surface of second positioning seat 32, set up cushion 38 on the bracket bottom plate 1 and support intelligent monitoring module 4.
During operation, place intelligent monitoring module 4 in first positioning seat 31, second positioning seat 32, carry out spacingly to the below position through supporting piece 37 and cushion 38, then cover depression bar 33 at intelligent monitoring module 4, on the locked groove 36 of depression bar 33 through locking lever 34 hasp, finely tune through lead screw 35 in addition. Positioning fixture 3 not only is used for fastening assembly intelligent monitoring module 4, still utilizes its structure, carries out position location and adjustment to intelligent monitoring module 4 to improve the assembly precision, and carry out the padlock to intelligent monitoring module 4, avoid offset.
Example two:
refer to fig. 8, 9, and 10. The end of the column groove 43 is embedded with a piston column 7 which is assembled in a sealing and sliding way on the inner wall, one end surface of the piston column 7 is abutted against a spring 45, and the composite sensor 8 is connected with the end of the column groove 43, the composite sensor 8 comprises a shell 81, a sealing ring body 82, a fluid sampling plate 83, a force sensing membrane 84 and a temperature sensor 85, the interface of the shell 81 is connected with the end of the column groove 43 and forms an intermediate inner cavity with one end of the piston column 7, the fluid sampling plate 83 is fixed in the shell 81 through the sealing ring body 82, the force sensing membrane 84 is positioned at the other side of the fluid sampling plate 83, and the temperature sensor 85 is positioned in the shell 42. The intermediate cavity contains a fluid, which may be air.
In the structure, the air pressure is changed by utilizing the position of the piston, and the pressure change is judged by detecting the air pressure in the intermediate inner cavity. In this way, the pressure of the spring 45 to the ball 46 can be relatively small, and the change of the elastic force is amplified by using the air pressure, so that the detection precision and the reliability are improved. The fluid sampling plate 83 is provided with a sampling hole 831 coaxial with the column groove 43, and the sampling hole 831 is aligned with the center of the force sensing film 84.
The combi sensor 8 further includes a signal transmitter 86, a temperature difference data correction module 87, and a signal output module 88. The force sensing film 84 outputs the signals to the temperature difference data correction module 87 through the signal transmitter 86, the temperature sensor 85 also outputs the signals to the temperature difference data correction module 87, and the temperature difference data correction module 87 adjusts and compensates through the stored database model and outputs the correction signals through the signal output module 88.
The database model is obtained through experimental tests, deviation data is formed according to the difference value needing data correction in each single temperature change interval, the deviation data is used as the compensation quantity of the temperature variable interval, and the compensation quantity and the temperature variable change intervals are in one-to-one correspondence to form the model for storage.
The variable interval is collected and determined by the force sensing film 84 or the temperature sensor 85, and the data output by the signal output module 88 is as follows: and (5) data obtained after data compensation is carried out on the temperature difference variable change interval and the associated compensation quantity are obtained.
By means of an experimental data model, the influence of temperature variables on data is further carried out, and the data is compensated and corrected, so that the reliability and the accuracy of the data are further improved, and the data precision is obviously improved.
A set of database models is obtained experimentally, for example:
0.0-5.0 ℃, and the compensation amount is 0.110V;
5.0-10.0 ℃, and the compensation amount is 0.112V;
10.0-15.0 ℃, and the compensation amount is 0.115V;
15.0-20.0 ℃, and the compensation amount is 0.117V;
20.0-55.0 ℃, and the compensation amount is 0.118V;
25.0-30.0 ℃, and the compensation amount is 0.120V;
35.0-40.0 ℃, and the compensation amount is 0.122V;
40.0-45.0 ℃, and the compensation amount is 0.122V;
45.0-50.0 ℃, and the compensation amount is 0.123V;
50.0-55.0 ℃, and the compensation amount is 0.123V;
55.0-60.0 ℃, and the compensation amount is 0.124V. The data are not shown in full, especially for sub-zero temperature environments. The above data have been used sufficiently to illustrate the method of implementation.
For example, when the ambient temperature is collected to 26 degrees celsius, the compensation amount is selected to be 0.120V through the above experimental data model, the electrical signal of the air pressure sampling value output by the signal transmitter 86 is 5mV, the adjustment is performed through the temperature difference data correction module 87, the electrical signal data output by the signal output module 88 is 0.125V, at this time, the data may be marked, for example, with a mark of 01, and a position of the swivel 6 at this time is indicated, and a plurality of marks may be marked on the swivel 6 through the feature point on the ring groove 61, so that when the swivel 6 rotates by one circle, the mark of 01 is detected again. And the same reasoning can be analogized. In this embodiment, a plurality of marking features or unique features of the swivel 6 may be set periodically. Data acquisition is optimized, a piston column 7 is additionally arranged in the column groove 43, stress conversion is carried out by utilizing fluid pressure, such as air stop, the induction sensitivity is improved, and the data reliability and accuracy are improved.
Example three:
referring to fig. 9, the end screw thread of the grooved column is assembled with the anti-slip sleeve 9, the outer end opening of the anti-slip sleeve 9 is smaller than the diameter of the ball 46, and the ball 46 is arranged in the anti-slip sleeve 9 and is assembled in a sliding mode.
The position of the anti-slip sleeve 9 limited by the ball 46 can be changed by rotationally adjusting the position of the anti-slip sleeve 9. So that the initial potential energy of the spring 45 can be adjusted.
The data of the processor module can be read and displayed by an external display, so that the working state of the swivel or the working state of the conveying roller can be known visually, accurately and reliably.
The above are only typical examples of the present invention, and besides, the present invention may have other embodiments, and all the technical solutions formed by equivalent substitutions or equivalent changes are within the scope of the present invention as claimed.
Claims (8)
1. The utility model provides a glass is carried and is used roller bearing bracket, includes bracket bottom plate (1), bracket riser (2), positioning fixture (3) and intelligent monitoring module (4), characterized by: the device comprises a bracket vertical plate (2), a plurality of bearing seats (5) for splicing the conveying rollers are arranged on the bracket vertical plate (2), a detection part for detecting the rotation of the intelligent monitoring module (4) is arranged on each bearing seat (5), the detection part is positioned on an annular groove (61) on a rotating ring (6) of each bearing seat (5), and the rotating ring (6) is coaxially fixed and synchronously rotates with the conveying rollers;
the intelligent monitoring module (4) comprises a positioning insertion shaft (41), a shell (42) fixed on the positioning insertion shaft (41), a force sensor (44), a spring (45) and a ball (46), wherein a column groove (43) which is just opposite to the ring groove (61) is formed in the shell (42), the force sensor (44) is arranged at the bottom of the column groove (43), the force sensor (44) is abutted to one end of the spring (45), the other end of the spring (45) is abutted to the ball (46), the ball (46) is abutted to the ring groove (61) to roll, the depth of the ring groove (61) is not used for pushing the ball (46) to float on the spring (45) and triggering the force sensor (44) to record the elastic force change of the spring (45),
the intelligent monitoring module (4) further comprises a processor module (47), and the processor module (47) is connected with the force sensor (44) on each bearing seat (5) to judge the motion state or position of the rotating ring (6) or the conveying roller.
2. The roller bearing bracket for glass conveyance according to claim 1, wherein: the depth of one circle of the ring groove (61) changes into at least one period.
3. The roller bearing bracket for glass conveyance according to claim 2, wherein: the force sensor (44), the spring (45), and the ball (46) are mounted in at least one set on the housing (42).
4. The roller bearing bracket for glass conveyance according to claim 1, wherein: positioning fixture (3) are including first locating seat (31), second locating seat (32), depression bar (33), locking lever (34) and lead screw (35), depression bar (33) rotate the upper end of connecting at second locating seat (32), and the other end of depression bar (33) is provided with locked groove (36), locking lever (34) rotate connect the upper end and the hasp of first locating seat (31) in locked groove (36) are gone up, lead screw (35) are worn to establish on first locating seat (31) its tip and are used for contradicting intelligent monitoring module (4), be provided with on the medial surface of second locating seat (32) and be used for contradicting support piece (37) of intelligent monitoring module (4) another side, set up cushion block (38) on bracket bottom plate (1) and support intelligent monitoring module (4).
5. The roller bearing bracket for glass conveyance according to claim 1, wherein: the utility model discloses a pressure sensor, including the sealed sliding assembly's of inner wall piston post (7) of embedding in the tip of post groove (43), a terminal surface conflict of piston post (7) spring (45), the end connection's of post groove (43 composite sensor (8), composite sensor (8) include shell (81), seal ring body (82), fluid sampling plate (83), force sensing membrane (84) and temperature sensor (85), the interface connection of shell (81) is in the tip of post groove (43) and forms intermediary's inner chamber with the one end of piston post (7), and fluid sampling plate (83) are fixed in the inside of shell (81) through seal ring body (82), and force sensing membrane (84) are located the opposite side of fluid sampling plate (83), and temperature sensor (85) are located casing (42).
6. The roller bearing bracket for glass conveyance according to claim 5, wherein: the composite sensor (8) further comprises a signal transmitter (86), a temperature difference data correction module (87) and a signal output module (88);
the force sensing film (84) is output to the temperature difference data correction module (87) through the signal transmitter (86), the temperature sensor (85) also outputs signals to the temperature difference data correction module (87), the temperature difference data correction module (87) adjusts and compensates through the stored database model and outputs correction signals through the signal output module (88),
the database model is obtained through experimental tests, deviation data is formed according to the difference value needing to be subjected to data correction in each single temperature change interval, the deviation data is used as the compensation quantity of the temperature variable interval, the compensation quantity and the temperature variable change interval are in one-to-one correspondence to form a model for storage,
the variable interval is collected and determined through a force sensing film (84) or a temperature sensor (85), and the data output by a signal output module (88) is as follows: and (5) data obtained after data compensation is carried out on the temperature difference variable change interval and the associated compensation quantity are obtained.
7. The roller bearing bracket for glass conveyance according to claim 5, wherein: the fluid sampling plate (83) is provided with a sampling hole (831) with a coaxial column groove (43), and the sampling hole (831) is right opposite to the center of the force sensing film (84).
8. The roller bearing bracket for glass conveyance according to claim 1, wherein: the end part of the grooved column is provided with an anti-release sleeve (9) through threads, an opening at the outer end part of the anti-release sleeve (9) is smaller than the diameter of the ball (46), and the ball (46) is arranged in the anti-release sleeve (9) and is assembled in a sliding manner.
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| CN202211279996.5A CN115636257B (en) | 2022-10-19 | 2022-10-19 | Roller bearing bracket for glass conveying |
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| CN202211279996.5A CN115636257B (en) | 2022-10-19 | 2022-10-19 | Roller bearing bracket for glass conveying |
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