CN217499060U - Slag box transition roller monitoring devices - Google Patents
Slag box transition roller monitoring devices Download PDFInfo
- Publication number
- CN217499060U CN217499060U CN202221952724.2U CN202221952724U CN217499060U CN 217499060 U CN217499060 U CN 217499060U CN 202221952724 U CN202221952724 U CN 202221952724U CN 217499060 U CN217499060 U CN 217499060U
- Authority
- CN
- China
- Prior art keywords
- monitoring device
- transition roller
- transition
- response
- fluted disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The utility model discloses a sediment case transition roller monitoring devices, the transition roller that sets up side by side in the sediment incasement constitutes excessive roll table, every the bearing is passed through at the both ends of transition roller and is fixed on the sediment case, sediment case one side is the monitoring face, and the opposite side is the driving face, and one of them excessive roller stretches out monitoring face and tip rigid coupling has the response fluted disc, the side of response fluted disc is fixed with response mechanism, response mechanism connects and exports sensing signal to monitoring device. The utility model discloses monitoring devices can inform the central control room in the very first time after the roller stall to large-scale float glass production line sediment case transition roller on-line monitoring, and at this moment the personnel on duty take emergent scheme at the very first time and handle, can not cause the full groove accident.
Description
Technical Field
The utility model relates to a glass makes the field, especially relates to glass trade sediment case transition roller on-line measuring technical field.
Background
Float glass gets into slag box transition roller (generally have three transition rollers) after the molten tin bath shaping, then gets into the annealing kiln, and the annealing kiln driving station generally designs A transmission, B transmission and reserve PONY transmission, and the kinetic energy of transition roller is provided by the driving station, and its connected mode is like: the transmission station through shaft enters the gap bridge reduction box, the output and transition roller table reduction boxes are connected through universal joint shifting fork clutches, the transition roller table reduction box is provided with three output ends which are respectively connected with transition rollers through universal joints, and each roller is provided with a single clutch.
If one of the links breaks down during production, the side transition roller stops rotating, the glass can be blocked in the slag box and cannot move, the condition is not informed by an alarm, and only after the phenomena influencing the glass come out, the personnel in the central control room can know that the problem is caused at the moment (such as tin bath plate surface widening, cold end alarm and the like), at least 5 minutes of time can be wasted during the process, and the full bath accident can be caused in 5 minutes of a float glass production line.
Disclosure of Invention
The utility model aims to solve the technical problem of realizing a monitoring device of a large-scale float glass production line slag box transition roller, which can carry out on-line monitoring and alarm in time.
In order to realize the purpose, the utility model discloses a technical scheme be: the utility model provides a sediment case transition roller monitoring devices, the transition roller that sets up side by side in the sediment incasement constitutes excessive roll table, every the both ends of transition roller are passed through the bearing and are fixed on the sediment case, sediment case one side is the monitoring face, and the opposite side is the drive face, and one of them excessive roller stretches out monitoring face and tip rigid coupling and has the response fluted disc, the side of response fluted disc is fixed with response mechanism, response mechanism connects and exports sensing signal to monitoring device.
The monitoring device is provided with a processor, a display mechanism and an alarm mechanism, the processor is connected with the sensing mechanism, the processor is connected with and outputs data signals to the display mechanism for display, and the processor is connected with and outputs driving signals to the alarm mechanism.
The monitoring device is installed in a central control room.
The proximity switch of response mechanism for every dogtooth of contact response fluted disc, proximity switch and perpendicular installation of response fluted disc, the dogtooth of response fluted disc triggers proximity switch when rotatory to the proximity switch position, proximity switch is the broken circuit state when the clearance between the response fluted disc dogtooth rotates to the proximity switch position.
The monitoring device is provided with a start button and a stop button for controlling the working state of the gap bridge gearbox.
And transition roller gear boxes are arranged on the outer sides of the driving surfaces, and each transition roller extends out of the driving surface and is connected with the transition roller gear box through a universal coupling.
The transition roller gear box is connected with a bridge gear box through a universal coupling, and the bridge gear box drives an annealing kiln roller way behind the transition roller way to rotate.
The transition roller way is composed of three transition rollers.
The monitoring device is characterized in that a camera for collecting images of the motion state of the transition roller way is arranged above the transition roller way, the camera is connected with the monitoring device and outputs video signals to the monitoring device, and the monitoring device is provided with a display for displaying the video images.
The utility model discloses monitoring devices can inform the central control room in the very first time after the roller stall to large-scale float glass production line sediment case transition roller on-line monitoring, and at this moment the personnel on duty take emergent scheme at the very first time and handle, can not cause the full groove accident.
Drawings
The following brief descriptions of the contents expressed by each figure and the marks in the figures in the specification of the present invention are as follows:
FIG. 1 is a schematic structural view of a slag box transition roller monitoring device;
FIGS. 2 and 3 are schematic views of the monitoring part structure;
FIG. 4 is a schematic view of a monitoring device
The labels in the above figures are: 1. a transition roller way; 2. an annealing kiln roller way; 3. a camera; 4. monitoring the surface; 5. a drive face; 6. a bearing; 7. a universal coupling; 8. a support; 9. a proximity switch; 10. an induction fluted disc; 11. a monitoring device; 12. a display mechanism; 13. a display; 14. an alarm mechanism.
Detailed Description
The following description of the embodiments with reference to the drawings is intended to illustrate the present invention in further detail, such as the shapes and structures of the components, the mutual positions and connections between the components, the functions and working principles of the components, the manufacturing process, and the operation and use methods, etc., so as to help those skilled in the art understand the present invention more completely, accurately and deeply.
As shown in figure 1, during the production of float glass, the float glass firstly passes through a transition roller way 1 in a slag box and then is transported to an annealing kiln roller way 2 of an annealing kiln, the annealing kiln roller way 2 is arranged behind the transition roller way 1 according to the production direction of the float glass, transition rollers arranged side by side in the slag box form the transition roller way 1, generally three transition rollers are arranged, bearings 6 are symmetrically arranged on side plates of the slag box, the transition rollers are arranged in the bearings 6, the side plates on two sides of the slag box are convenient to distinguish, one transition roller is defined as a monitoring surface 4, the other side is defined as a driving surface 5, a transition roller gear box is arranged on the outer side of the driving surface 5, each transition roller extends out of the driving surface 5 and is connected with the transition roller gear box through a universal coupling 7, the transition roller gear box is connected with an axle gear box through the universal coupling 7, the axle gear box drives the annealing kiln roller way 2 behind the transition roller way 1 to rotate, and an A transmission station of the annealing kiln is generally designed, B transmission and standby PONY transmission, the kinetic energy of the transition roller is provided by a transmission station, a through shaft of the transmission station enters a gap bridge reduction box, the output and the transition roller table reduction box are connected through a universal joint shifting fork clutch, the transition roller table reduction box is provided with three output ends which are respectively connected with the transition roller through a universal joint, and each roller is provided with a single clutch.
Because all transition rollers are the linkage, consequently as long as detect one of them transition roller can, one of them transition roller stretches out monitoring face 4 and tip rigid coupling has response fluted disc 10, and the side of response fluted disc 10 is fixed with induction mechanism, and induction mechanism is used for reading the rotation signal of response fluted disc 10, can know the operating condition of transition roller through judging this signal, and induction mechanism connects and output sensing signal to monitoring device 11.
As shown in fig. 2 and 3, the sensing fluted disc 10 is of a gear-like structure, a mounting hole at the center thereof is fixedly connected to the end of the transition roller, so that the sensing fluted disc 10 can rotate along with the transition roller, convex teeth are arranged on the outer peripheral surface of the sensing fluted disc 10, gaps are arranged between the convex teeth, the sensing mechanism is a proximity switch 9 contacting each convex tooth of the sensing fluted disc 10, each time the convex teeth reach the proximity switch 9, the proximity switch 9 can be contacted and triggered, each time the gap between the convex teeth rotates to the position of the proximity switch 9, the sensing fluted disc 10 cannot be contacted with the proximity switch 9, the proximity switch 9 is in an open circuit state, so that the proximity switch 9 generates a pulse signal when the sensing fluted disc 10 rotates, the rotation conditions of the sensing fluted disc 10 and the transition roller can be obtained through the pulse signal, an annular fluted disc is mounted at the end of the roller on site, the annular fluted disc rotates synchronously with the roller, the proximity switch 9 is fixed at a position close to the sensing fluted disc 10 through the bracket 8, the proximity switch 9 is required to be vertically installed with the fluted disc, the vertical distance is larger than 0.5mm and smaller than 5mm, and the monitoring device 11 is installed in a central control room.
As shown in fig. 4, the monitoring device 11 is provided with a processor, the processor acquires a pulse signal of the proximity switch 9, the monitoring device 11 is further provided with a display 13, a display mechanism 12, an alarm mechanism 14, a start button and a stop button, a camera 3 for acquiring a motion state image of the transition roller way 1 is arranged above the transition roller way 1, the camera 3 is connected with and outputs a video signal to the monitoring device 11, and the monitoring device 11 is provided with a display 13 for displaying the video image.
The processor is connected with and outputs a data signal to the display mechanism 12 for display, the display mechanism 12 (an intelligent tachometer) can display the rotating speed of the induction fluted disc 10, when the roller rotates, the proximity switch 9 can generate a pulse signal of the roller, the pulse width is measured by the intelligent tachometer and the linear speed is calculated, the intelligent tachometer is provided with a lower limit value, a worker can judge whether the working condition is normal or not according to the rotating speed, the processor is connected with and outputs a driving signal to the alarm mechanism 14, when the abnormality is judged, the alarm mechanism 14 can be used for alarming, the intelligent tachometer is provided with a lower limit value, when the roller stops rotating or the numerical value is lower than the set value, the intelligent tachometer outputs a switch signal, an acousto-optic alarm lamp of the alarm mechanism 14 is turned on, the monitoring camera 3 can be checked at the moment, the state of the roller is determined, an emergency scheme is adopted, and when the normal production is finished after the accident processing, the reset button can be pressed to reset the system, in addition, the monitoring device 11 is provided with a start button and a stop button for controlling the working state of the gap bridge gearbox, so that remote control is realized.
The device is particularly suitable for online monitoring of the running state, stall alarm and linear speed of the roller of the slag box transition roller in the glass industry, the slag box transition roller is monitored by the device, the warning and the prompting can be realized during the stalling, the person on duty can confirm the stalling by combining a high-definition monitoring video, and the person on duty can hold the roller for processing at the first time. The method is characterized in that a sensing fluted disc 10 is arranged at the tail end of a roller shaft by utilizing the characteristics of equipment such as a processor or an intelligent instrument controller, a proximity switch 9 is used for collecting pulse signals and inputting the pulse signals into the processor or a special intelligent speed measuring instrument (with alarm output), the output alarm of a relay is completed by editing a program or setting the instrument, the aim of the output alarm of the relay when no pulse signals or signals are detected and stopped is fulfilled, then the running state of the roller is checked by combining high-definition videos, and emergency measures are taken to avoid the situation expansion.
The present invention has been described above with reference to the accompanying drawings, and it is to be understood that the invention is not limited to the specific embodiments described above, and that the invention is not limited to the specific embodiments described above, but rather is intended to cover various insubstantial modifications of the inventive method and solution, or its application to other applications without modification.
Claims (9)
1. The utility model provides a sediment case transition roller monitoring devices, the transition roller that sets up side by side in the sediment incasement constitutes excessive roll table, every the both ends of transition roller are passed through the bearing and are fixed on the sediment case, a serial communication port, sediment case one side is the monitoring face, and the opposite side is the driving face, and one of them excessive roller stretches out monitoring face and tip rigid coupling and has the response fluted disc, the side of response fluted disc is fixed with response mechanism, response mechanism connects and exports sensing signal to monitoring device.
2. The slag box transition roll monitoring device of claim 1, wherein: the monitoring device is provided with a processor, a display mechanism and an alarm mechanism, wherein the processor is connected with the sensing mechanism, the processor is connected with and outputs a data signal to the display mechanism for displaying, and the processor is connected with and outputs a driving signal to the alarm mechanism.
3. The slag box transition roll monitoring device of claim 2, wherein: the monitoring device is installed in a central control room.
4. The slag box transition roll monitoring device of claim 3, wherein: the proximity switch of response mechanism for every dogtooth of contact response fluted disc, proximity switch and perpendicular installation of response fluted disc, the dogtooth of response fluted disc triggers proximity switch when rotatory to the proximity switch position, proximity switch is the broken circuit state when the clearance between the response fluted disc dogtooth rotates to the proximity switch position.
5. The slag box transition roll monitoring device according to any one of claims 1-4, wherein: the monitoring device is provided with a start button and a stop button for controlling the working state of the gap bridge gearbox.
6. The slag box transition roll monitoring device of claim 5, wherein: and transition roller gear boxes are arranged on the outer sides of the driving surfaces, and each transition roller extends out of the driving surface and is connected with the transition roller gear box through a universal coupling.
7. The slag box transition roll monitoring device of claim 6, wherein: the transition roller gear box is connected with a bridge gear box through a universal coupling, and the bridge gear box drives the annealing kiln roller way behind the transition roller way to rotate.
8. The slag box transition roll monitoring device of claim 7, wherein: the transition roller way is composed of three transition rollers.
9. The slag box transition roll monitoring device of claim 1 or 8, wherein: the upper side of the transition roller way is provided with a camera for collecting images of the motion state of the transition roller way, the camera is connected with and outputs video signals to a monitoring device, and the monitoring device is provided with a display for displaying the video images.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221952724.2U CN217499060U (en) | 2022-07-27 | 2022-07-27 | Slag box transition roller monitoring devices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221952724.2U CN217499060U (en) | 2022-07-27 | 2022-07-27 | Slag box transition roller monitoring devices |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217499060U true CN217499060U (en) | 2022-09-27 |
Family
ID=83342246
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221952724.2U Active CN217499060U (en) | 2022-07-27 | 2022-07-27 | Slag box transition roller monitoring devices |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217499060U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115636257A (en) * | 2022-10-19 | 2023-01-24 | 中建材佳星玻璃(黑龙江)有限公司 | Roller bearing bracket for glass conveying |
-
2022
- 2022-07-27 CN CN202221952724.2U patent/CN217499060U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115636257A (en) * | 2022-10-19 | 2023-01-24 | 中建材佳星玻璃(黑龙江)有限公司 | Roller bearing bracket for glass conveying |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN217499060U (en) | Slag box transition roller monitoring devices | |
| WO2017036029A1 (en) | Breakage detection system and method of chains of a scraper conveyor | |
| TW200416363A (en) | Self-diagnosis valve actuator and intelligent valve actuator | |
| CN102424521B (en) | Switching method for float glass transition roller table transmission system | |
| CN106311766B (en) | Novel length measurement system | |
| CN104018545A (en) | Electric shovel tooth detection alarming system and method based on laser scanning sensor | |
| CN202642870U (en) | Melting furnace feeder equipment for glass fiber production | |
| CN105460855A (en) | Fault self-examining device of shear fork type lifting machine | |
| CN202683672U (en) | Feeding detection system for sheet metal stamping line | |
| CN203380190U (en) | Device for monitoring operating state of rolling mill | |
| CN100528407C (en) | Automatization device of high-precision copper strap horizontal casting machine assembly | |
| CN211168689U (en) | Early warning device for preventing conveying belt from stopping and blocking | |
| CN210898514U (en) | Broken shaft protection device | |
| CN105135466B (en) | A kind of air preheater radial seal controlling organization of carry-over moment protection device | |
| CN115306991A (en) | Sensor replacing method and sensor fixing device | |
| CN102175453A (en) | Bearing on-line monitoring method of casting crane reducer | |
| CN209811120U (en) | Cold header control device | |
| CN210393546U (en) | Transmission gear and coupling detection protection system and crane | |
| CN218108866U (en) | Fault early warning device for steel rolling cooling roller way | |
| CN210663920U (en) | System for monitoring operational slippage of sintering circular cooler | |
| CN212044158U (en) | Comprehensive monitoring type ring polishing equipment | |
| CN206451022U (en) | A kind of lock control failure monitor protection device | |
| CN219159476U (en) | Transmission mechanism of section bar embossing wheel | |
| CN215769452U (en) | Cogging line alarm device | |
| CN208466856U (en) | A kind of remote networking monitoring system of cold-rolling equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |