CN115626464A - Automatic counting and arranging equipment - Google Patents
Automatic counting and arranging equipment Download PDFInfo
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- CN115626464A CN115626464A CN202211650897.3A CN202211650897A CN115626464A CN 115626464 A CN115626464 A CN 115626464A CN 202211650897 A CN202211650897 A CN 202211650897A CN 115626464 A CN115626464 A CN 115626464A
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- 239000000463 material Substances 0.000 claims abstract description 175
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 238000007493 shaping process Methods 0.000 claims abstract description 51
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 235000008429 bread Nutrition 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910001172 neodymium magnet Inorganic materials 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06M—COUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
- G06M7/00—Counting of objects carried by a conveyor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Attitude Control For Articles On Conveyors (AREA)
Abstract
The invention discloses a counting and arranging automation device, which belongs to the technical field of material arranging devices and comprises a machine body, wherein the machine body is rotationally connected with a conveyor belt, and a conveying mechanism, a switching and discharging mechanism, a material guiding mechanism and a counting and shaping mechanism are sequentially arranged on the machine body; the conveying mechanism comprises a conveying track for conveying materials; the counting and shaping mechanism is positioned at one end, far away from the switching and discharging mechanism, of the material guide mechanism and is used for conveying the shaped materials. The invention solves the problem that materials with different shapes cannot share and be compatible with arrangement, is applicable to any field and can be connected with various other methods and functional equipment, has wider application range, convenient adjustment and high efficiency, can greatly improve the utilization rate of automatic equipment and improves the overall economic benefit.
Description
Technical Field
The invention relates to the technical field of material arrangement equipment, in particular to counting arrangement automation equipment.
Background
Tiles are important roofing materials, generally fired from earth, also made of cement or the like, shaped like arches, flat or half-cylinders, etc. for covering houses.
The related technology can refer to Chinese patent invention with the patent number of CN112908610A, and discloses automatic magnetizing arrangement equipment and a control method for neodymium iron boron permanent magnets.
With respect to the above-described related art, there are the following drawbacks: the existing tile C-shaped, bread D-shaped and rectangular square sheet materials are also manually arranged one by one, particularly vertically arranged, which wastes time and labor, and the manual arrangement is difficult to rapidly arrange in order due to small material size and arc-shaped surfaces.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a counting and arranging automation device.
The technical scheme for solving the technical problems is as follows:
a counting and arranging automation device comprises a machine body, wherein the machine body is rotatably connected with a conveyor belt, and a conveying mechanism, a material guide mechanism and a counting and shaping mechanism are sequentially arranged on the machine body;
the conveying mechanism comprises a conveying track for conveying materials;
the counting and shaping mechanism is positioned at the discharge end of the material guide mechanism and is used for shaping and transporting materials;
the material guide mechanism comprises an arc-shaped material guide module and a vertical material guide module, and the vertical material guide module is positioned below the arc-shaped material guide module; a plurality of arc tracks of arc guide module, arc track are located conveyor's transport end, the organism is equipped with the arc striker plate, and the arc striker plate is located arc track top, and the arc striker plate is close to the crooked radian of arc track one side and arc track and keeps unanimous, has the interval that the material of being convenient for passes through between arc striker plate and the arc track.
Furthermore, the machine body further comprises a switching discharging mechanism located at the discharging end of the conveying mechanism, the switching discharging mechanism is used for dividing the materials into multiple rows and then transporting the materials independently, and the guiding mechanism is located at one end, far away from the conveying mechanism, of the switching discharging mechanism and used for transporting the materials passing through the switching discharging mechanism independently.
Furthermore, the distance between the arc-shaped material baffle plate and the arc-shaped track is adjustable.
Further, a plurality of adjusting grooves are formed in the arc-shaped material baffle in a penetrating mode, the vertical material guide module is provided with a fixing plate, and the arc-shaped material baffle is connected with the fixing plate through bolts.
Further, each adjusting groove is at an angle of 20-70 degrees.
Further, the vertical material guiding module comprises a plurality of vertical rails corresponding to the arc-shaped rails, the counting and shaping mechanism is located below the vertical rails, and the machine body is provided with a vertical material baffle plate used for limiting materials on the vertical rails.
Furthermore, the distance between the vertical striker plate and the vertical track is adjustable.
Furthermore, the inner wall of the top end of the vertical striker plate is provided with a guide structure.
Further, the switching and discharging mechanism comprises a switching table in sliding connection with the machine body, a plurality of switching tracks are formed below the switching table, when the switching table is located at an initial position, one of the switching tracks corresponds to the tail end of the conveying track, and the switching tracks correspond to the arc-shaped tracks one to one.
Furthermore, be equipped with the putty cylinder that is located switching track end top on the switching platform, the putty cylinder stretches out and draws back along vertical direction for the restriction material is from switching track end ejection of compact.
Furthermore, the counting and shaping mechanism comprises a shaping rail located below the vertical rail, the shaping rail is in one-to-one correspondence with the vertical rail, the machine body is provided with a material pushing cylinder and a shaping cylinder which are located at two ends of the shaping rail, and telescopic rods of the material pushing cylinder and the shaping cylinder stretch in the same direction.
Furthermore, a push head is arranged at the end part of the piston rod of the pushing cylinder, and the upper end face of the push head is a plane.
Furthermore, the counting and shaping mechanism further comprises a material arranging cylinder, the material arranging cylinder is perpendicular to the shaping cylinder, and a piston rod of the material arranging cylinder is connected with a material arranging plate for arranging materials.
Furthermore, a convex block is arranged at one end, close to the piston rod of the shaping cylinder, of the material arranging plate, and a groove matched with the convex block is formed in the piston rod of the shaping cylinder.
In conclusion, compared with the prior art, the technical scheme has the beneficial effects that:
(1) The conveying mechanism conveys materials to the switching material discharging mechanism, the switching material discharging mechanism divides the materials into a plurality of parts for single transportation, when the materials are conveyed to the tail end of the material guiding mechanism, the arc-shaped material baffle plate is used for limiting the materials, the materials fall along the vertical material guiding module, and when the materials fall to the position of the counting shaping module, the shaping cylinder and the material pushing cylinder are used for pushing the materials out of the shaping track, so that the materials can be conveniently taken away by a manipulator;
(2) The distance between the arc-shaped material baffle plate and the arc-shaped track is adjustable so as to be suitable for materials with different thicknesses;
(3) When the switching tracks are used for transporting materials, one of the switching tracks is blocked by the blocking air cylinder, so that the materials can be prevented from being transported from other switching tracks;
(4) In the material arranging process, the matching of the convex blocks and the grooves is utilized, so that the neatness degree of the materials can be further improved;
(5) On one hand, the problem that vertical standing arrangement is difficult to realize due to the fact that materials with small sizes and arc-shaped surfaces are small is solved, the problem that a large amount of labor is needed for standing arrangement, time and labor are wasted is solved, the problem that counting function does not exist in manual arrangement is solved, and the problem that materials with different shapes cannot share compatible arrangement is solved; on the other hand, the application field and the materials are not limited to one, the device can be connected with various other methods and functional equipment, the application range is wider, the device is universal, the adjustment is convenient, the efficiency is high, the utilization rate of automation equipment can be greatly improved, and the overall economic benefit is improved.
Drawings
FIG. 1 is a first general structural diagram of an embodiment of the present invention;
FIG. 2 is a second overall structure diagram in an embodiment of the present invention;
FIG. 3 is a third exemplary overall structure diagram according to the present invention;
FIG. 4 is an enlarged view of portion A of FIG. 3;
fig. 5 is an enlarged view of a portion B of fig. 3.
Description of reference numerals: 1. a conveying mechanism; 11. a conveying track; 12. a correction plate; 2. switching a discharging mechanism; 21. switching a table; 22. switching tracks; 23. switching the air cylinder; 24. a material blocking cylinder; 3. a material guiding mechanism; 31. an arc material guide module; 311. an arc striker plate; 3111. an adjustment groove; 312. an arc-shaped track; 313. a fixing plate; 32. a vertical material guiding module; 321. a vertical track; 322. a vertical striker plate; 4. a counting and shaping mechanism; 41. a material pushing cylinder; 411. pushing the head; 42. a shaping cylinder; 421. a groove; 43. a material arranging cylinder; 431. a material arranging plate; 4311. a bump; 44. shaping a track; 5. a body; 51. a conveyor belt; 6. a sensor.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
The embodiment of the invention discloses a counting arrangement automation device.
Referring to fig. 1 to 5, an automatic counting and arranging apparatus includes a body 5, a conveyor belt 51 rotatably connected to the body 5, and a sensor 6 provided on the body 5 for sensing a material. The machine body 5 is sequentially provided with a conveying mechanism 1, a switching and discharging mechanism 2, a material guiding mechanism 3 and a counting and shaping mechanism 4;
the conveying mechanism 1 comprises a conveying rail 11, one conveying rail 11 is used for conveying materials to the switching discharging mechanism 2, and a plurality of correcting plates 12 positioned on the conveying rail 11 are arranged on the machine body 5, so that the materials can be corrected when passing through, and the material state of logistics is kept uniform in the conveying process;
the switching discharging mechanism 2 is used for conveying materials separately after the materials are divided into a plurality of parts;
the material guide mechanism 3 is positioned at one end of the switching material discharge mechanism 2, which is far away from the conveying mechanism 1, and is used for conveying the materials passing through the switching material discharge mechanism 2 independently;
the counting and shaping mechanism 4 is positioned at one end of the material guide mechanism 3 far away from the switching and discharging mechanism 2 and is used for conveying the shaped materials.
The invention can realize the compatibility of the following three material shapes within the size ranges of 10mm-20mm in width, 20mm-30mm in length and 2mm-5mm in thickness: the tile C type, the bread D type and the rectangular square sheet materials are vertically stacked and arranged in a standing mode, and double-channel automatic counting switching arrangement can be achieved. The problem of the less and material that has the arcwall face of size has been solved on the one hand, is difficult to realize the vertical range of standing, has solved the range of standing and needs a large amount of manual works to waste time and energy the problem, has solved the manual work and has arranged the problem that does not have the tally function, has solved the material of different shapes, does not have the problem of the compatible range of way sharing. On the other hand, the application field and the materials are not limited to one, the device can be connected with various other methods and functional equipment, the application range is wider, the device is universal, the adjustment is convenient, the efficiency is high, the utilization rate of automatic equipment can be greatly improved, and the overall economic benefit is improved.
The switching discharging mechanism 2 comprises a switching table 21 connected with the machine body 5 in a sliding manner, and the machine body 5 is provided with a switching cylinder 23 used for driving the switching table 21 to slide. A plurality of switching tracks 22 are arranged below the switching table 21, two switching tracks 22 are provided, and the two switching tracks 22 are alternately arranged for transporting materials. The width of which is kept consistent with the width of the conveying track 11. When the switching table 21 is at the initial position, one of the switching tracks 22 corresponds to the end of the conveying track 11 so that the material can be conveyed from the conveying track 11 to the switching track 22, when the arrangement of the material on one of the switching tracks 22 is completed, the switching cylinder 23 is started to drive the switching table 21 to slide, and the switching track 22 slides during the sliding process of the switching table 21 so as to align the other switching track 22 with the conveying track 11 so that the material can be conveyed to the switching track 22.
Switch and be equipped with the putty cylinder 24 that is located to switch track 22 terminal top on the platform 21, putty cylinder 24 has two, and every putty cylinder 24 is equal vertical setting, when the material that switches on track 22 need not transport, starts putty cylinder 24, utilizes the piston rod restriction material of putty cylinder 24 to follow the terminal ejection of compact of switching track 22.
The material guiding mechanism 3 comprises an arc material guiding module 31 and a vertical material guiding module 32, and the vertical material guiding module 32 is located below the arc material guiding module 31.
The arc-shaped material guide module 31 comprises a plurality of arc-shaped rails 312, the arc-shaped rails 312 are positioned at the conveying end of the conveying mechanism 1, and the number of the arc-shaped rails 312 is two. The machine body 5 is provided with an arc-shaped material baffle 311, the arc-shaped material baffle 311 is positioned above the tail end of the arc-shaped track 312, the bending radian of one surface of the arc-shaped material baffle 311 close to the arc-shaped track 312 is consistent with that of the arc-shaped track 312, and a space for the material to pass through is formed between the arc-shaped material baffle 311 and the arc-shaped track 312.
The distance between the arc striker plate 311 and the arc track 312 is adjustable.
The arc striker plate 311 runs through and has seted up a plurality of adjustment tank 3111, and adjustment tank 3111 has four, and vertical guide module 32 is equipped with fixed plate 313, and the arc striker plate 311 passes through the bolt and is connected with fixed plate 313. Each adjusting groove 3111 is obliquely arranged, and the angle between the adjusting groove 3111 and the horizontal plane is 20-70 degrees.
When the thickness of material is different, adjusting bolt is in the position of adjusting groove 3111, because adjusting groove 3111 slope sets up, when adjusting bolt, can adjust simultaneously arc striker plate 311 horizontal direction and vertical direction on with the interval between the arc track 312, it is more convenient.
The vertical material guiding module 32 comprises a plurality of vertical rails 321 corresponding to the arc-shaped rails 312, the counting and shaping mechanism 4 is positioned below the vertical rails 321, and the machine body 5 is provided with a vertical material baffle 322 for limiting materials on the vertical rails 321. When the material is discharged from the arc-shaped rail 312, the material can directly enter the vertical rail 321, and the material is limited by the vertical material baffle 322, so that the material can fall on the vertical rail 321 to the counting and shaping mechanism 4.
The distance between the vertical striker plate 322 and the vertical rail 321 is adjustable so as to be flexibly adjusted according to the thickness of the material, and in the embodiment of the invention, the distance between the vertical striker plate 322 and the vertical rail 321 is adjusted by adopting a bolt adjusting mode.
The top end of the vertical striker plate 322 is provided with a guide structure, the top end inner wall of the vertical striker plate 322 is inclined and arranged to be the guide structure, so that the distance between the top end of the vertical striker plate 322 and the vertical rail 321 is increased, and the material can be more convenient and quicker when entering the vertical rail 321.
The counting and shaping mechanism 4 comprises shaping rails 44 located below the vertical rails 321, the shaping rails 44 correspond to the vertical rails 321 one by one, the shaping rails 44 are perpendicular to the vertical rails 321, the machine body 5 is provided with a material pushing cylinder 41 and a shaping cylinder 42 which are located at two ends of the shaping rails 44, and telescopic rods of the material pushing cylinder 41 and the shaping cylinder 42 stretch in the same direction.
The tip that pushes away the material cylinder 41 piston rod is equipped with the pusher 411, the up end of pusher 411 is the plane, when the material fell to plastic track 44 from vertical track 321, the piston rod of pusher 411 and plastic cylinder 42 contradicts with the material respectively, push away the material cylinder 41 and start simultaneously with plastic cylinder 42, push away the material from the feed end of plastic track 44 to the discharge end, when the material transportation of vertical track 321 least significant end, the plane setting of pusher 411 can support the material to be convenient for subsequent transportation.
The counting and shaping mechanism 4 further comprises a material arranging cylinder 43, the material arranging cylinder 43 is perpendicular to the shaping cylinder 42, a piston rod of the material arranging cylinder 43 is connected with a material arranging plate 431 for arranging materials, after the materials are shaped, the material arranging cylinder 43 is started to drive the material arranging plate 431 to slide, and the material arranging plate 431 pushes the materials to be flush, so that the materials can be conveniently clamped and taken away subsequently. The invention adopts ten materials as a group, uses a mechanical arm to clamp and take out after shaping, also can adopt five materials as a group, and can be flexibly adjusted according to specific use conditions.
One end of the material sorting plate 431 close to the piston rod of the shaping cylinder 42 is provided with a bump 4311, and the piston rod of the shaping cylinder 42 is provided with a groove 421 matched with the bump 4311. When the logistics shaping is carried out, when the sizes of the materials are different, the materials can be pushed to be even by matching the projection 4311 with the groove 421, and the application range is widened.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention, which is intended to cover any modifications, equivalents, improvements, etc. within the spirit and scope of the present invention.
Claims (10)
1. The utility model provides an automation equipment is arranged in count, includes organism (5), organism (5) rotate to be connected with conveyer belt (51), its characterized in that: the machine body (5) is sequentially provided with a conveying mechanism (1), a material guide mechanism (3) and a counting and shaping mechanism (4);
the conveying mechanism (1) comprises a conveying track (11) for conveying materials;
the counting and shaping mechanism (4) is positioned at the discharge end of the material guide mechanism and is used for shaping and transporting materials;
the material guiding mechanism (3) comprises an arc material guiding module (31) and a vertical material guiding module (32), and the vertical material guiding module (32) is positioned below the arc material guiding module (31); arc guide module (31) include a plurality of arc tracks (312), arc track (312) are located the transport end of conveying mechanism (1), organism (5) are equipped with arc striker plate (311), and arc striker plate (311) are located arc track (312) top, and arc striker plate (311) are close to the crooked radian of arc track (312) one side and arc track (312) and keep unanimous, have the interval that the material of being convenient for passes through between arc striker plate (311) and arc track (312).
2. The automated counting arrangement equipment according to claim 1, wherein: the machine body (5) further comprises a switching material discharging mechanism (2) located at the material discharging end of the conveying mechanism, the switching material discharging mechanism (2) is used for dividing materials into multiple rows and then transporting the materials independently, and the material guiding mechanism (3) is located at one end, far away from the conveying mechanism (1), of the switching material discharging mechanism (2) and used for transporting the materials independently through the switching material discharging mechanism (2).
3. The automated counting arrangement equipment according to claim 1, wherein: the distance between the arc-shaped material baffle plate (311) and the arc-shaped track (312) is adjustable.
4. A counting arrangement automation device according to claim 3, characterised in that: a plurality of adjusting grooves (3111) are formed in the arc-shaped material baffle (311) in a penetrating mode, the vertical material guide module (32) is provided with a fixing plate (313), and the arc-shaped material baffle (311) is connected with the fixing plate (313) through bolts.
5. The automated apparatus of claim 4, wherein: each adjusting groove (3111) forms an angle of 20-70 degrees with the horizontal plane.
6. The automated counting arrangement equipment according to claim 1, wherein: the vertical material guide module (32) comprises a plurality of vertical rails (321) corresponding to the arc-shaped rails (312), the counting and shaping mechanism (4) is located below the vertical rails (321), the machine body (5) is provided with a vertical material baffle (322) used for limiting materials on the vertical rails (321), and the distance between the vertical material baffle (322) and the vertical rails (321) is adjustable.
7. The automated counting arrangement equipment according to claim 6, wherein: the switching and discharging mechanism (2) comprises a switching table (21) which is connected with the machine body (5) in a sliding mode, a plurality of switching tracks (22) are formed below the switching table (21), when the switching table (21) is located at an initial position, one of the switching tracks (22) corresponds to the tail end of the conveying track (11), and the switching tracks (22) correspond to the arc-shaped tracks (312) one by one.
8. The automated counting arrangement equipment according to claim 7, wherein: the switching table (21) is provided with a blocking cylinder (24) located above the tail end of the switching track (22), and the blocking cylinder (24) stretches and retracts in the vertical direction and is used for limiting materials to be discharged from the tail end of the switching track (22).
9. The automated counting arrangement equipment according to claim 7, wherein: the counting and shaping mechanism (4) comprises a shaping rail (44) located below a vertical rail (321), the shaping rail (44) is in one-to-one correspondence with the vertical rail (321), the machine body (5) is provided with a material pushing cylinder (41) and a shaping cylinder (42) located at two ends of the shaping rail (44), and telescopic rods of the material pushing cylinder (41) and the shaping cylinder (42) stretch in the same direction.
10. The automated counting arrangement equipment according to claim 9, wherein: the counting and shaping mechanism (4) further comprises a material arranging cylinder (43), the material arranging cylinder (43) is perpendicular to the shaping cylinder (42), and a piston rod of the material arranging cylinder (43) is connected with a material arranging plate (431) used for arranging materials.
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CN202211650897.3A CN115626464B (en) | 2022-12-22 | 2022-12-22 | Automatic counting and arranging equipment |
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CN202211650897.3A CN115626464B (en) | 2022-12-22 | 2022-12-22 | Automatic counting and arranging equipment |
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CN115626464A true CN115626464A (en) | 2023-01-20 |
CN115626464B CN115626464B (en) | 2023-05-05 |
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Cited By (1)
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CN117104817A (en) * | 2023-10-18 | 2023-11-24 | 烟台正海磁性材料股份有限公司 | Material turns to automation equipment |
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