CN115626464B - Automatic counting and arranging equipment - Google Patents

Automatic counting and arranging equipment Download PDF

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Publication number
CN115626464B
CN115626464B CN202211650897.3A CN202211650897A CN115626464B CN 115626464 B CN115626464 B CN 115626464B CN 202211650897 A CN202211650897 A CN 202211650897A CN 115626464 B CN115626464 B CN 115626464B
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China
Prior art keywords
arc
switching
materials
shaped
shaping
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CN115626464A (en
Inventor
史丙强
周鹏飞
李磊
李因波
潘欲成
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Yantai Zhenghai Magnetic Material Co Ltd
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Yantai Zhenghai Magnetic Material Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06MCOUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
    • G06M7/00Counting of objects carried by a conveyor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Attitude Control For Articles On Conveyors (AREA)

Abstract

The invention discloses counting and arranging automation equipment, which belongs to the technical field of material arranging equipment and comprises a machine body, wherein the machine body is rotationally connected with a conveyor belt, and the machine body is sequentially provided with a conveying mechanism, a switching discharging mechanism, a material guiding mechanism and a counting and shaping mechanism; the conveying mechanism comprises a conveying track for conveying materials; the counting and shaping mechanism is located at one end of the material guiding mechanism, which is far away from the switching material discharging mechanism, and is used for transporting the shaped materials. The invention solves the problem that materials with different shapes have no method for sharing compatible arrangement, the application field and the materials are not limited to one type, the invention can be connected with various other methods and functional equipment, has wider application range, convenient adjustment and high efficiency, can greatly improve the utilization rate of automatic equipment and improve the overall economic benefit.

Description

Automatic counting and arranging equipment
Technical Field
The invention relates to the technical field of material arrangement equipment, in particular to counting arrangement automation equipment.
Background
Tiles are important roofing waterproofing materials, typically made of clay, cement, etc., and are arched, flat or semi-cylindrical in shape, etc., for covering houses.
The related art can refer to the Chinese patent with the patent number of CN112908610A, and discloses automatic magnetizing arrangement equipment and a control method of neodymium iron boron permanent magnets.
With respect to the above-described related art, there are the following drawbacks: the existing tile C-shaped, bread D-shaped and rectangular square sheet materials are still manually arranged in a piece which is very time-consuming and labor-consuming, especially in a vertical arrangement, and the materials are not large in size and are provided with arc surfaces, so that the materials are difficult to be manually arranged in order.
Disclosure of Invention
The invention provides counting arrangement automation equipment aiming at the defects existing in the prior art.
The technical scheme for solving the technical problems is as follows:
the counting and arranging automation equipment comprises a machine body, wherein the machine body is rotationally connected with a conveyor belt, and a conveying mechanism, a material guiding mechanism and a counting and shaping mechanism are sequentially arranged on the machine body;
the conveying mechanism comprises a conveying track and is used for conveying materials;
the counting and shaping mechanism is positioned at the discharge end of the material guide mechanism and is used for transporting the shaped materials;
the guide mechanism comprises an arc-shaped guide module and a vertical guide module, and the vertical guide module is positioned below the arc-shaped guide module; the arc guide module is characterized in that the arc guide module is provided with a plurality of arc tracks, the arc tracks are positioned at the conveying end of the conveying mechanism, the machine body is provided with an arc baffle plate, the arc baffle plate is positioned above the arc tracks, the bending radian of the arc baffle plate, which is close to one side of the arc tracks, is consistent with the arc tracks, and a distance which is convenient for materials to pass through exists between the arc baffle plate and the arc tracks.
Further, the machine body further comprises a switching discharging mechanism located at the discharging end of the conveying mechanism, the switching discharging mechanism is used for dividing materials into a plurality of rows and then transporting the materials independently, and the guiding mechanism is located at one end, far away from the conveying mechanism, of the switching discharging mechanism and used for transporting the materials passing through the switching discharging mechanism independently.
Further, the distance between the arc striker plate and the arc track is adjustable.
Further, a plurality of regulating grooves are formed in the arc-shaped material baffle in a penetrating mode, the vertical material guide module is provided with a fixing plate, and the arc-shaped material baffle is connected with the fixing plate through bolts.
Further, each adjusting groove is formed at an angle of 20-70 degrees.
Further, the vertical guide module comprises a plurality of vertical tracks corresponding to the arc-shaped tracks, the counting and shaping mechanism is located below the vertical tracks, and the machine body is provided with a vertical baffle plate for limiting materials on the vertical tracks.
Further, the distance between the vertical baffle plate and the vertical track is adjustable.
Further, the top inner wall of vertical striker plate is equipped with guide structure.
Further, the switching discharging mechanism comprises a switching table which is connected with the machine body in a sliding mode, a plurality of switching tracks are arranged below the switching table, when the switching table is located at an initial position, one of the switching tracks corresponds to the tail end of the conveying track, and the switching tracks correspond to the arc-shaped tracks one by one.
Further, the switching table is provided with a blocking cylinder above the tail end of the switching track, and the blocking cylinder stretches out and draws back along the vertical direction and is used for limiting the discharge of materials from the tail end of the switching track.
Further, count plastic mechanism is including being located the plastic track of vertical track below, plastic track and vertical track one-to-one, the organism is equipped with pushing away material cylinder and the plastic cylinder that is located plastic track both ends, pushing away the telescopic link of material cylinder and plastic cylinder and flexible to the same direction.
Further, a pushing head is arranged at the end part of the piston rod of the pushing cylinder, and the upper end surface of the pushing head is a plane.
Further, the counting and shaping mechanism further comprises a material arranging cylinder, the material arranging cylinder is perpendicular to the shaping cylinder, and a piston rod of the material arranging cylinder is connected with a material arranging plate for arranging materials.
Further, one end of the material arranging plate, which is close to a piston rod of the shaping cylinder, is provided with a lug, and the piston rod of the shaping cylinder is provided with a groove matched with the lug.
In summary, compared with the prior art, the beneficial effects of the technical scheme are as follows:
(1) The conveying mechanism conveys materials to the switching discharging mechanism, the switching discharging mechanism divides the materials into a plurality of branches for single transportation, when the materials are conveyed to the tail end of the material guiding mechanism, the arc-shaped baffle plates are used for limiting the materials, the materials fall along the vertical material guiding module, and when the materials fall to the position of the counting and shaping module, the shaping air cylinder and the pushing air cylinder are used for pushing the materials out of the shaping track so as to be convenient for the mechanical arm to take the materials away;
(2) The distance between the arc-shaped baffle plate and the arc-shaped track is adjustable so as to be suitable for materials with different thicknesses;
(3) When the materials are transported by the switching tracks, one switching track is blocked by the blocking cylinder, so that the materials can be prevented from being transported from other switching tracks;
(4) In the material arranging process, the matching of the convex blocks and the grooves can be utilized to further improve the uniformity of the materials;
(5) On one hand, the problem that materials with smaller sizes and arc surfaces are difficult to realize vertical standing arrangement is solved, the problem that a large amount of labor is required for standing arrangement, time and labor are wasted is solved, the problem that the manual arrangement has no counting function is solved, and the problem that materials with different shapes are not compatible in sharing is solved; on the other hand, the application field and the materials are not limited to a certain type, can be connected with various other methods and functional equipment, and has the advantages of wider application range, convenient adjustment, high efficiency, and capability of greatly improving the utilization rate of the automatic equipment and the overall economic benefit.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
FIG. 2 is a schematic diagram of the overall structure of a second embodiment of the present invention;
FIG. 3 is a schematic diagram of the overall structure of a third embodiment of the present invention;
FIG. 4 is an enlarged view of portion A of FIG. 3;
fig. 5 is an enlarged view of a portion B in fig. 3.
Reference numerals illustrate: 1. a conveying mechanism; 11. a conveying rail; 12. a correction plate; 2. switching a discharging mechanism; 21. a switching station; 22. switching tracks; 23. switching the cylinder; 24. a blocking cylinder; 3. a material guiding mechanism; 31. an arc-shaped material guiding module; 311. an arc-shaped material baffle plate; 3111. an adjustment tank; 312. an arc-shaped track; 313. a fixing plate; 32. a vertical material guiding module; 321. a vertical rail; 322. a vertical striker plate; 4. a counting and shaping mechanism; 41. a pushing cylinder; 411. pushing heads; 42. shaping air cylinders; 421. a groove; 43. a material arranging cylinder; 431. a material arranging plate; 4311. a bump; 44. shaping the track; 5. a body; 51. a conveyor belt; 6. a sensor.
Detailed Description
The principles and features of the present invention are described below with reference to the drawings, the examples are illustrated for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
The embodiment of the invention discloses counting arrangement automation equipment.
Referring to fig. 1 to 5, an automatic counting and arranging apparatus includes a body 5, a conveyor belt 51 rotatably coupled to the body 5, and a sensor 6 provided to the body 5 to sense a material. The machine body 5 is sequentially provided with a conveying mechanism 1, a switching discharging mechanism 2, a material guiding mechanism 3 and a counting shaping mechanism 4;
the conveying mechanism 1 comprises a conveying track 11, the conveying track 11 is used for conveying materials to the switching discharging mechanism 2, and the machine body 5 is provided with a plurality of correcting plates 12 positioned on the conveying track 11, so that the materials can be corrected when the materials pass through, and the state of the materials in the conveying process of logistics is ensured to be kept uniform;
the switching discharging mechanism 2 is used for independently transporting the materials after being divided into a plurality of branches;
the material guide mechanism 3 is positioned at one end of the switching material discharging mechanism 2 far away from the conveying mechanism 1 and is used for independently conveying the materials passing through the switching material discharging mechanism 2;
the counting and shaping mechanism 4 is located at one end of the material guiding mechanism 3 far away from the switching material discharging mechanism 2 and is used for transporting the shaped materials.
The invention can realize the compatibility of the following three material shapes within the size range of 10mm-20mm in width, 20mm-30mm in length and 2mm-5mm in thickness: tile C type, bread D type and rectangular square sheet material vertical stacking, standing arrangement, and can realize double-channel automatic counting switching arrangement. On the one hand, the problem that the vertical standing arrangement is difficult to realize due to the fact that materials with smaller sizes and arc surfaces are arranged is solved, the problem that a large amount of labor is wasted time and energy is needed in standing arrangement is solved, the problem that the manual arrangement has no counting function is solved, and the problem that materials with different shapes are not arranged in a shared mode is solved. On the other hand, the application field and the materials are not limited to a certain type, can be connected with various other methods and functional equipment, and has the advantages of wider application range, convenient adjustment, high efficiency, and capability of greatly improving the utilization rate of the automatic equipment and the overall economic benefit.
The switching discharge mechanism 2 includes a switching table 21 slidably connected to the machine body 5, and the machine body 5 is provided with a switching cylinder 23 for driving the switching table 21 to slide. A plurality of switching rails 22 are arranged below the switching table 21, two switching rails 22 are arranged, and the two switching rails 22 are alternately arranged for transporting materials. The width of which coincides with the width of the conveyor track 11. When the switching table 21 is in the initial position, one of the switching rails 22 corresponds to the end of the conveying rail 11 so that materials can be conveyed from the conveying rail 11 to the switching rail 22, and when the materials on one of the switching rails 22 are arranged, the switching cylinder 23 is started to drive the switching table 21 to slide, and the switching rail 22 slides in the sliding process of the switching table 21 so as to align the other switching rail 22 with the conveying rail 11, so that the materials can be conveyed onto the switching rail 22 conveniently.
The switching table 21 is provided with two blocking cylinders 24 positioned above the tail end of the switching track 22, each blocking cylinder 24 is vertically arranged, when materials on the switching track 22 do not need to be transported, the blocking cylinders 24 are started, and the materials are limited to be discharged from the tail end of the switching track 22 by the piston rods of the blocking cylinders 24.
The guide mechanism 3 comprises an arc-shaped guide module 31 and a vertical guide module 32, and the vertical guide module 32 is located below the arc-shaped guide module 31.
The arc-shaped material guiding module 31 comprises a plurality of arc-shaped rails 312, wherein the arc-shaped rails 312 are positioned at the conveying end of the conveying mechanism 1, and two arc-shaped rails 312 are arranged. The machine body 5 is provided with an arc striker plate 311, the arc striker plate 311 is positioned above the tail end of the arc track 312, the bending radian of one surface of the arc striker plate 311, which is close to the arc track 312, is consistent with that of the arc track 312, and a distance convenient for materials to pass through exists between the arc striker plate 311 and the arc track 312.
The distance between the arc striker plate 311 and the arc track 312 is adjustable.
The arc striker plate 311 is provided with a plurality of adjusting grooves 3111 in a penetrating manner, four adjusting grooves 3111 are provided, the vertical guide module 32 is provided with a fixing plate 313, and the arc striker plate 311 is connected with the fixing plate 313 through bolts. Each of the adjustment slots 3111 is inclined, the adjustment slots 3111 being at an angle of 20-70 degrees to the horizontal.
When the thickness of material is different, adjusting bolt's position in adjustment tank 3111, because adjustment tank 3111 slope sets up, when adjusting bolt, can adjust the interval between arc striker plate 311 horizontal direction and the vertical direction and the arc track 312 simultaneously, it is more convenient.
The vertical guide module 32 comprises a plurality of vertical tracks 321 corresponding to the arc-shaped tracks 312, the counting and shaping mechanism 4 is located below the vertical tracks 321, and the machine body 5 is provided with a vertical baffle 322 for limiting materials on the vertical tracks 321. When the material is discharged from the arc-shaped track 312, the material can directly enter the vertical track 321, and the material is limited by the vertical baffle 322, so that the material can fall onto the counting and shaping mechanism 4 from the vertical track 321.
The distance between the vertical baffle plate 322 and the vertical rail 321 is adjustable so as to be flexibly adjusted according to the thickness of the material, and in the embodiment of the invention, the distance between the vertical baffle plate 322 and the vertical rail 321 is adjusted by adopting a bolt adjusting mode.
The top of vertical striker plate 322 is equipped with guide structure, and the top inner wall slope of vertical striker plate 322 sets up to guide structure to increase the interval between vertical striker plate 322 top and the vertical track 321, make the material can be more convenient when entering into vertical track 321.
The counting and shaping mechanism 4 comprises shaping rails 44 positioned below the vertical rails 321, the shaping rails 44 are in one-to-one correspondence with the vertical rails 321, the shaping rails 44 are perpendicular to the vertical rails 321, the machine body 5 is provided with a pushing cylinder 41 and a shaping cylinder 42 positioned at two ends of the shaping rails 44, and telescopic rods of the pushing cylinder 41 and the shaping cylinder 42 stretch in the same direction.
The end of pushing away material cylinder 41 piston rod is equipped with pushing away first 411, and pushing away the up end of first 411 is the plane, and when the material fell to shaping track 44 from vertical track 321, pushing away first 411 and the piston rod of shaping cylinder 42 respectively with the material conflict, pushing away material cylinder 41 start and shaping cylinder 42 start simultaneously, with the material from the feed end of shaping track 44 to the discharge end, when the material of vertical track 321 extreme, the plane setting of pushing away first 411 can support the material to follow-up transportation.
The counting and shaping mechanism 4 further comprises a material arranging cylinder 43, the material arranging cylinder 43 is perpendicular to the shaping cylinder 42, a piston rod of the material arranging cylinder 43 is connected with a material arranging plate 431 used for arranging materials, after the materials are shaped, the material arranging cylinder 43 is started to drive the material arranging plate 431 to slide, and the material arranging plate 431 pushes the materials to be uniform, so that the materials can be conveniently clamped and taken away. According to the invention, ten materials are adopted as one group, and the materials are clamped and taken out by using a manipulator after shaping is finished, or five materials are adopted as one group, so that the material shaping machine can be flexibly adjusted according to specific use conditions.
The material arranging plate 431 is provided with a protruding block 4311 at one end close to the piston rod of the shaping cylinder 42, and the piston rod of the shaping cylinder 42 is provided with a groove 421 matched with the protruding block 4311. When the logistics are shaped, when the sizes of the materials are different, the materials can be pushed in by the cooperation of the protruding blocks 4311 and the grooves 421, so that the application range is improved.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.

Claims (5)

1. The utility model provides an automation equipment is arranged in count, includes organism (5), organism (5) rotate and are connected with conveyer belt (51), its characterized in that: the machine body (5) is sequentially provided with a conveying mechanism (1), a material guiding mechanism (3) and a counting and shaping mechanism (4);
the conveying mechanism (1) comprises a conveying track (11) for conveying materials;
the counting and shaping mechanism (4) is positioned at the discharge end of the material guide mechanism and is used for transporting the shaped materials;
the guide mechanism (3) comprises an arc-shaped guide module (31) and a vertical guide module (32), the vertical guide module (32) is positioned below the arc-shaped guide module (31), and the vertical guide module (32) comprises a plurality of vertical tracks (321) corresponding to the arc-shaped tracks (312); the arc-shaped material guiding module (31) comprises a plurality of arc-shaped tracks (312), the arc-shaped tracks (312) are positioned at the conveying end of the conveying mechanism (1), the machine body (5) is provided with arc-shaped material blocking plates (311), the arc-shaped material blocking plates (311) are positioned above the arc-shaped tracks (312), the bending radian of the arc-shaped material blocking plates (311) close to one surface of the arc-shaped tracks (312) is consistent with that of the arc-shaped tracks (312), and a gap which is convenient for materials to pass through exists between the arc-shaped material blocking plates (311) and the arc-shaped tracks (312);
the distance between the arc-shaped baffle plate (311) and the arc-shaped track (312) is adjustable;
the arc-shaped material baffle plate (311) is provided with a plurality of adjusting grooves (3111) in a penetrating mode, the vertical material guide module (32) is provided with a fixing plate (313), and the arc-shaped material baffle plate (311) is connected with the fixing plate (313) through bolts;
each adjusting groove (3111) forms an angle of 20-70 degrees with the horizontal plane;
the counting and shaping mechanism (4) comprises a shaping rail (44) positioned below the vertical guide module (32), the machine body (5) is provided with a pushing cylinder (41) and a shaping cylinder (42) positioned at two ends of the shaping rail (44), the shaping rail (44) corresponds to the vertical rail (321) one by one, and telescopic rods of the pushing cylinder (41) and the shaping cylinder (42) stretch in the same direction;
the counting and shaping mechanism (4) further comprises a material arranging cylinder (43), the material arranging cylinder (43) is perpendicular to the shaping cylinder (42), and a piston rod of the material arranging cylinder (43) is connected with a material arranging plate (431) for arranging materials;
one end of the material arranging plate (431) close to a piston rod of the shaping cylinder (43) is provided with a lug (4311), and a piston rod of the shaping cylinder (42) is provided with a groove (421) matched with the lug (4311).
2. A count array automation device in accordance with claim 1, wherein: the machine body (5) further comprises a switching discharging mechanism (2) located at the discharging end of the conveying mechanism, the switching discharging mechanism (2) is used for dividing materials into multiple rows and then transporting the materials separately, and the material guiding mechanism (3) is located at one end, far away from the conveying mechanism (1), of the switching discharging mechanism (2) and used for transporting the materials passing through the switching discharging mechanism (2) separately.
3. A count array automation device in accordance with claim 1, wherein: the counting and shaping mechanism (4) is located below the vertical track (321), the machine body (5) is provided with a vertical baffle plate (322) used for limiting materials on the vertical track (321), and the distance between the vertical baffle plate (322) and the vertical track (321) is adjustable.
4. A count array automation device in accordance with claim 2, wherein: the switching discharging mechanism (2) comprises a switching table (21) which is slidably connected with the machine body (5), a plurality of switching tracks (22) are arranged below the switching table (21), when the switching table (21) is positioned at an initial position, one of the switching tracks (22) corresponds to the tail end of the conveying track (11), and the switching tracks (22) correspond to the arc-shaped tracks (312) one by one.
5. A count array automation device in accordance with claim 4, wherein: the switching table (21) is provided with a blocking cylinder (24) positioned above the tail end of the switching track (22), and the blocking cylinder (24) stretches along the vertical direction and is used for limiting the discharge of materials from the tail end of the switching track (22).
CN202211650897.3A 2022-12-22 2022-12-22 Automatic counting and arranging equipment Active CN115626464B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN115626464B true CN115626464B (en) 2023-05-05

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CN117104817B (en) * 2023-10-18 2024-01-12 烟台正海磁性材料股份有限公司 Material turns to automation equipment

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