CN115562146A - Visual remote control dosing method and system based on program-controlled dosing machine - Google Patents

Visual remote control dosing method and system based on program-controlled dosing machine Download PDF

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Publication number
CN115562146A
CN115562146A CN202211336324.3A CN202211336324A CN115562146A CN 115562146 A CN115562146 A CN 115562146A CN 202211336324 A CN202211336324 A CN 202211336324A CN 115562146 A CN115562146 A CN 115562146A
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CN
China
Prior art keywords
data
program
dosing
controlled
dosing machine
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211336324.3A
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Chinese (zh)
Inventor
马毅
李刚
周开伟
刘世强
饶慧琦
李远扬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yuxi Dahongshan Mining Co Ltd
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Yuxi Dahongshan Mining Co Ltd
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Priority to CN202211336324.3A priority Critical patent/CN115562146A/en
Publication of CN115562146A publication Critical patent/CN115562146A/en
Pending legal-status Critical Current

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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/054—Input/output
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/10—Plc systems
    • G05B2219/11—Plc I-O input output
    • G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention belongs to the technical field of dosing control of intelligent dosing machines, and particularly relates to a visual remote control dosing method and system based on a program-controlled dosing machine. Acquiring real-time operation state data of a plant program-controlled dosing machine by the method; analyzing and processing the acquired real-time operation state data of the plant program-controlled dosing machine; and according to the data analysis result and in combination with a set interactive interface, visually controlling the dosage of the factory program-controlled dosing machine in real time. The remote centralized real-time monitoring of 24 electromagnetic valves of the program-controlled dosing machine and the accumulated dosing quantity data is realized, and the dosing machine is remotely modified in dosing intervals, dosing time, dosing quantity and other parameters, so that the labor cost is saved before modification, the centralized management and control capability of the flotation program-controlled equipment is improved, and the working efficiency of the flotation dosing machine is effectively improved.

Description

Visual remote control dosing method and system based on program-controlled dosing machine
Technical Field
The invention belongs to the technical field of intelligent dosing machine dosing control, and particularly relates to a visual remote control dosing method and system based on a program-controlled dosing machine.
Background
At present, all dosing machines in a factory are operated through a touch screen of a field control box, and the problems of poor field environment, personnel dispersion, untimely operation, great difficulty and the like exist.
Therefore, aiming at the technical problems that currently, all the dosing machines in a factory are operated through a touch screen of a field control box, the field environment is poor, personnel is scattered, the operation is not timely, and the difficulty is high, a visual remote control dosing method and a visual remote control dosing system based on a program-controlled dosing machine are urgently needed to be designed and developed.
Disclosure of Invention
The first purpose of the invention is to provide a visual remote control dosing method based on a program-controlled dosing machine;
the second purpose of the invention is to provide a visual remote control dosing system based on a program-controlled dosing machine;
the first object of the present invention is achieved by: the method specifically comprises the following steps:
acquiring real-time operation state data of a plant program-controlled dosing machine; analyzing and processing the acquired real-time operation state data of the plant program-controlled dosing machine; and according to the data analysis result and in combination with a set interactive interface, visually controlling the dosage of the plant program-controlled dosing machine in real time.
The second object of the present invention is achieved by: the system specifically comprises:
the data acquisition unit is used for acquiring real-time operation state data of the plant program-controlled dosing machine; the analysis processing unit is used for analyzing and processing the acquired real-time operation state data of the plant program-controlled dosing machine; and the visual control unit is used for visually controlling the medicine feeding amount of the plant program-controlled medicine feeder in real time according to the data analysis result and in combination with the set interactive interface.
The method comprises the steps of obtaining real-time operation state data of a plant program-controlled dosing machine through the method; analyzing and processing the acquired real-time operation state data of the plant program-controlled dosing machine; and according to the data analysis result and in combination with a set interactive interface, visually controlling the dosage of the factory program-controlled dosing machine in real time. The remote centralized real-time monitoring of 24 electromagnetic valves of the program-controlled dosing machine and the accumulated dosing quantity data is realized, and the dosing machine is remotely modified in dosing intervals, dosing time, dosing quantity and other parameters, so that the labor cost is saved before modification, the centralized management and control capability of the flotation program-controlled equipment is improved, and the working efficiency of the flotation dosing machine is effectively improved.
Drawings
FIG. 1 is a schematic flow chart of a visualized remote control dosing method based on a program-controlled dosing machine according to the invention;
FIG. 2 is a schematic diagram of a visualized remote control dosing system architecture based on a program-controlled dosing machine according to the present invention;
fig. 3 is a schematic diagram of a principle framework flow of a visualized remote control dosing method based on a program-controlled dosing machine according to the present invention.
Detailed Description
The invention is further illustrated in the following figures and examples in order to provide the person skilled in the art with a detailed understanding of the invention, without restricting it in any way. Any variations or modifications made in accordance with the teachings of the present invention are intended to be within the scope of the present invention.
The invention is further elucidated below with reference to the drawing.
As shown in fig. 1, the invention provides a visualized remote control dosing method based on a program-controlled dosing machine, which specifically comprises the following steps:
s1, acquiring real-time operation state data of a plant program-controlled dosing machine;
s2, analyzing and processing the acquired real-time operation state data of the plant program-controlled dosing machine;
and S3, visually controlling the medicine feeding amount of the plant program-controlled medicine feeder in real time according to the data analysis result and in combination with a set interactive interface.
The method for acquiring the real-time operation state data of the plant program-controlled dosing machine further comprises the following steps:
s11, respectively acquiring the operation data of the dosing machine and the data corresponding to the ore grinding amount of the grinding machine, and transmitting the acquired data in real time.
The method comprises the following steps of respectively acquiring operation data of the dosing machine and data corresponding to the ore grinding amount of the mill, and transmitting the acquired data in real time, and further comprises the following steps:
and S111, establishing data communication between the lower computer and the upper computer in an Ethernet module mode.
The analysis processing of the acquired real-time operation state data of the plant program-controlled dosing machine further comprises the following steps:
s21, acquiring expert database system data in real time;
and S22, generating corresponding difference data according to the acquired expert database system data and by combining real-time operation state data of the plant area program-controlled dosing machine.
The method comprises the following steps of generating corresponding difference data according to the acquired expert database system data and by combining real-time operation state data of a plant area program-controlled dosing machine, and further comprising the following steps:
s221, judging whether the difference data accord with a set value or accord with real-time operation state data of the plant program-controlled dosing machine; if the result is consistent with the preset standard, prompting normal operation; otherwise, executing the next step and generating prompt information of the data with difference;
s222, modifying the control data of the dosing machine in real time by combining the real-time operation state data of the plant program-controlled dosing machine; wherein the control data includes: the dosing interval, the dosing time and the dosing dosage of the dosing machine.
The method comprises the following steps of generating corresponding difference data according to the acquired expert database system data and by combining real-time operation state data of a plant area program-controlled dosing machine, and further comprising the following steps:
and S223, calculating and generating the dosing amount of the plant program-controlled dosing machine by combining the ore grinding amount data.
The method comprises the following steps of visually controlling the dosage of the factory program-controlled medicine dosing machine in real time according to a data analysis result and in combination with a set interactive interface, and further comprises the following steps:
s31, obtaining a touch screen signal of an interactive interface, and generating a corresponding data control signal according to the touch screen signal;
and S32, respectively controlling the real-time medicine feeding amount and the operation state of the plant program-controlled medicine feeder according to the generated data control signal.
In order to achieve the purpose of the scheme of the invention, the invention also provides a visual remote control dosing system based on a program-controlled dosing machine, which specifically comprises:
the data acquisition unit is used for acquiring real-time operation state data of the plant program-controlled dosing machine;
the analysis processing unit is used for analyzing and processing the acquired real-time operation state data of the plant program-controlled dosing machine;
and the visual control unit is used for visually controlling the medicine feeding amount of the plant program-controlled medicine feeder in real time according to the data analysis result and in combination with the set interactive interface.
The data acquisition unit further includes:
the first acquisition module is used for respectively acquiring the operation data of the dosing machine and the data corresponding to the ore grinding amount of the grinding machine and transmitting the acquired data in real time;
and/or, the analysis processing unit further comprises:
the second acquisition module is used for acquiring the expert database system data in real time;
the first generation module is used for generating corresponding difference data according to the acquired expert database system data and by combining with real-time operation state data of the plant area program-controlled dosing machine;
and/or, the visualization control unit further comprises:
the third acquisition module is used for acquiring a touch screen signal of an interactive interface and generating a corresponding data control signal according to the touch screen signal;
and the second generation module is used for respectively controlling the real-time medicine feeding amount and the operation state of the plant program-controlled medicine feeder according to the generated data control signal.
The first obtaining module further comprises:
the communication establishing module is used for establishing data communication between the lower computer and the upper computer in an Ethernet module mode;
and/or, the first generating module further comprises:
the judging module is used for judging whether the difference data accords with a set value or whether the difference data accords with real-time operation state data of the plant program-controlled dosing machine;
the modification module is used for modifying the control data of the dosing machine in real time in combination with the real-time operation state data of the plant program-controlled dosing machine; wherein the control data includes: dosing interval, dosing time and dosing amount of a dosing machine;
and the third generation module is used for calculating and generating the dosing amount of the plant area program-controlled dosing machine by combining the ore grinding amount data.
That is, in the specific embodiment of the invention, the Programmable Logic Controller (PLC) of the program-controlled dosing machine is connected to the automatic control system network of the three-choice factory by building Ethernet communication. The method comprises the steps of configuring a control picture of an upper computer by utilizing Intouch software, modifying a control program according to remote centralized control requirements, introducing the control picture of the program-controlled dosing machine into a control flow picture, and carrying out accurate operation on the dosing machine by combining the characteristic of real-time updating of expert system data to realize remote centralized accurate control.
Namely, a main control system network is established to communicate with a dosing machine control PLC, the network is utilized on the main control system to read the operation data of the dosing machine, and INTOUCH configuration is used to realize the remote monitoring of the state of the dosing machine; the ore grinding amount of the grinding machine is lifted up by the main control system, the adding amount is calculated by using the ore grinding amount data, and the adding amount of the dosing machine is adjusted through network remote control, so that the remote control of the dosing machine is realized. The timeliness of the medicine adding amount adjustment is improved, and meanwhile, the medicine adding accuracy is also improved. The on-site touch screen acts on the PLC and acts on the PLC differently through the Intouch software of the upper computer, the upper computer can not directly act on the PLC due to the difference of system software and the difference of communication, for example, the medicine adding operation is carried out, the touch screen inputs the medicine adding amount to add medicine, and the remote medicine adding operation of the upper computer can be carried out only by positioning the upper computer to a specific medicine adding machine through the Ethernet.
According to the invention, remote centralized real-time monitoring of data such as the working states and the accumulated dosing amount of 24 electromagnetic valves of the program-controlled dosing machine is realized, and parameters such as dosing intervals, dosing time and dosing amount of the dosing machine are remotely modified, so that compared with the situation before modification, the labor cost is saved, the centralized control capability of the flotation program-controlled equipment is improved, and the working efficiency of the flotation dosing machine is effectively improved. Other data can not be observed except the touch screen on the spot, and all operations can be operated in the central control room after transformation. Mineral processing expert system networks of mining companies are connected into the modified chemical adding machine network, and mineral processing expert system software is installed in the upper computer, so that data comparison before chemical adding is realized, and the operation accuracy is greatly improved.

Claims (10)

1. A visual remote control dosing method based on a program-controlled dosing machine is characterized by comprising the following steps:
acquiring real-time operation state data of a plant program-controlled dosing machine;
analyzing and processing the acquired real-time operation state data of the plant program-controlled dosing machine;
and according to the data analysis result and in combination with a set interactive interface, visually controlling the dosage of the factory program-controlled dosing machine in real time.
2. The visualized remote control dosing method based on the program-controlled dosing machine according to claim 1, wherein the step of obtaining real-time operation state data of the plant program-controlled dosing machine further comprises the steps of:
and respectively acquiring the operation data of the dosing machine and the data corresponding to the ore grinding amount of the mill, and transmitting the acquired data in real time.
3. The program-controlled dosing machine-based visual remote control dosing method according to claim 2, characterized in that the operation data of the dosing machine and the data corresponding to the ore grinding amount of the mill are respectively acquired, and the acquired data are transmitted in real time, further comprising the steps of:
and establishing data communication between the lower computer and the upper computer in an Ethernet module mode.
4. The visualized remote control dosing method based on the program-controlled dosing machine according to claim 1, wherein the analyzing and processing the acquired real-time operation state data of the plant-area program-controlled dosing machine further comprises the following steps:
acquiring expert database system data in real time;
and generating corresponding difference data according to the acquired expert database system data and by combining real-time operation state data of the plant area program-controlled dosing machine.
5. The visualized remote control dosing method based on the program-controlled dosing machine according to claim 4, wherein the corresponding difference data is generated by combining real-time operation state data of the plant-area program-controlled dosing machine according to the acquired expert database system data, and further comprising the steps of:
judging whether the difference data accords with a set value or whether the difference data accords with real-time operation state data of a plant program-controlled dosing machine; if the result is consistent with the preset standard, prompting normal operation; otherwise, executing the next step and generating prompt information of the data with difference;
modifying the control data of the dosing machine in real time by combining the real-time operation state data of the plant area program-controlled dosing machine; wherein the control data includes: dosing interval, dosing time and dosing quantity of the dosing machine.
6. The visualized remote control dosing method based on the program-controlled dosing machine according to claim 4 or 5, wherein the corresponding difference data is generated according to the acquired expert database system data and by combining real-time operation state data of the plant area program-controlled dosing machine, and the method further comprises the following steps:
and calculating the dosage of the plant program-controlled dosing machine by combining the ore grinding amount data.
7. The visualized remote control dosing method based on the program-controlled dosing machine according to claim 1, wherein the dosing quantity of the factory program-controlled dosing machine is visually controlled in real time according to the data analysis result and in combination with a set interactive interface, and further comprising the steps of:
acquiring an interactive interface touch screen signal, and generating a corresponding data control signal according to the touch screen signal;
and respectively controlling the real-time medicine feeding amount and the operation state of the plant program-controlled medicine dosing machine according to the generated data control signal.
8. The utility model provides a visual remote control medicine system based on programme-controlled medicine dispenser which characterized in that, the system specifically includes:
the data acquisition unit is used for acquiring real-time operation state data of the plant program-controlled dosing machine;
the analysis processing unit is used for analyzing and processing the acquired real-time operation state data of the plant program-controlled dosing machine;
and the visual control unit is used for visually controlling the medicine feeding amount of the plant program-controlled medicine feeder in real time according to the data analysis result and in combination with the set interactive interface.
9. The visual remote control dosing system based on a program-controlled dosing machine according to claim 8, wherein the data acquisition unit further comprises:
the first acquisition module is used for respectively acquiring the operation data of the dosing machine and the data corresponding to the ore grinding amount of the grinding machine and transmitting the acquired data in real time;
and/or, the analysis processing unit further comprises:
the second acquisition module is used for acquiring the expert database system data in real time;
the first generation module is used for generating corresponding difference data according to the acquired expert database system data and by combining real-time operation state data of the plant program-controlled dosing machine;
and/or, the visualization control unit further comprises:
the third acquisition module is used for acquiring a touch screen signal of an interactive interface and generating a corresponding data control signal according to the touch screen signal;
and the second generation module is used for respectively controlling the real-time medicine feeding amount and the operation state of the plant program-controlled medicine feeder according to the generated data control signal.
10. The visual remote control dosing system based on a program-controlled dosing machine according to claim 9, wherein the first obtaining module further comprises:
the communication establishing module is used for establishing data communication between the lower computer and the upper computer in an Ethernet module mode;
and/or the first generating module further comprises:
the judging module is used for judging whether the difference data accords with a set value or whether the difference data accords with real-time operation state data of the plant program-controlled dosing machine;
the modification module is used for modifying the control data of the dosing machine in real time in combination with the real-time operation state data of the plant program-controlled dosing machine; wherein the control data includes: dosing interval, dosing time and dosing amount of a dosing machine;
and the third generation module is used for calculating and generating the dosing amount of the plant area program-controlled dosing machine by combining the ore grinding amount data.
CN202211336324.3A 2022-10-28 2022-10-28 Visual remote control dosing method and system based on program-controlled dosing machine Pending CN115562146A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211336324.3A CN115562146A (en) 2022-10-28 2022-10-28 Visual remote control dosing method and system based on program-controlled dosing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211336324.3A CN115562146A (en) 2022-10-28 2022-10-28 Visual remote control dosing method and system based on program-controlled dosing machine

Publications (1)

Publication Number Publication Date
CN115562146A true CN115562146A (en) 2023-01-03

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Application Number Title Priority Date Filing Date
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Country Status (1)

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CN (1) CN115562146A (en)

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