CN206696695U - A kind of quick lime production line energy consumption intelligent monitor system - Google Patents
A kind of quick lime production line energy consumption intelligent monitor system Download PDFInfo
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- CN206696695U CN206696695U CN201621136493.2U CN201621136493U CN206696695U CN 206696695 U CN206696695 U CN 206696695U CN 201621136493 U CN201621136493 U CN 201621136493U CN 206696695 U CN206696695 U CN 206696695U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
It the utility model is related to a kind of quick lime production line energy consumption intelligent monitor system, include power module (PS), microprocessor (CPU), communication module (CP), AI modules 1, AI modules 2, AO modules, DI modules and DO modules including automation control system, with energy device control cell, energy resource consumption metering units, lime finished product gage probe, electric quantity consumption collecting unit and energy display monitoring unit, automation control system；Microprocessor (CPU) connection energy device control cell；AI modules 1 connect energy resource consumption metering units and lime finished product gage probe；AI modules 2 connect electric quantity consumption collecting unit；Communication module (CP) connects energy display monitoring unit.The utility model can carry out energy resource consumption finely metering, in real time monitoring, Intelligent treatment and dynamic management and control, reach the target of fine-grained management, simultaneously save cost of human resources, raise labour productivity, reduce production cost and also it is simple in construction, safe and reliable, fault rate is low.
Description
Technical field
The utility model is related to production line energy consumption monitoring control technology field, specifically be a kind of quick lime production line energy
Consume intelligent monitor system.
Background technology
With being becoming tight day for global energy supply, various energy expenditures are all in rising trend, for enterprise, turn into
The increased important component of enterprise's production cost.Current most of manufacturing enterprises generally use the management method of extensive style,
Production line energy statistics is mostly staff's field statistics, adjusted, residual due to using manual metering, causing energy consumption data occur
Lack it is incomplete, cause that managing power consumption cost is too high, energy consumption assessment mechanism lacks, energy-saving scheme can not effectively implement and hand labor
Amount is big and efficiency is low；Additionally by manual metering calculate result be it is on duty production terminate after data, even week, the moon,
Year produces the data after terminating, and hysteresis quality be present, is not easy to the control immediately of production line energy consumption and is monitored with real-time, can not effectively be done
To energy-saving and emission-reduction；Some Enterprises buy managing power consumption software, but need to existing to reach the target of energy consumption fine-grained management
Field measuring instrument and meter is changed or transformation, and not only investment is big, also results in the waste of the resources such as a large amount of metering facilities, equipment, separately
Outer management software is connected with field apparatus, makes that its is complicated, fault rate is higher.
Utility model content
Technical problem to be solved in the utility model is to provide one kind and energy resource consumption is carried out into finely metering, in real time prison
Survey, Intelligent treatment and dynamic management and control, reach the target of fine-grained management, while save cost of human resources, improve work production
Rate, reduce production cost and quick lime production line energy consumption intelligent monitor system simple in construction, safe and reliable, fault rate is low.
To solve the above problems, a kind of quick lime production line energy consumption intelligent monitor system described in the utility model, including
Automation control system, with can device control cell, energy resource consumption metering units, lime finished product gage probe, electric quantity consumption
Collecting unit and energy display monitoring unit, the automation control system include power module (PS), microprocessor (CPU),
Communication module (CP), AI modules 1, AI modules 2, AO modules, DI modules and DO modules；Described in microprocessor (CPU) connection
With energy device control cell；The AI modules 1 connect energy resource consumption metering units and lime the finished product gage probe；It is described
AI modules 2 connect the electric quantity consumption collecting unit；The communication module (CP) connects the energy display monitoring unit.
Further, the automation control system is programmable PLC or DCS controllers.
Further, lead between the microprocessor (CPU) and the device control cell with energy provided with Profibus-DP
News.
Further, the energy display monitoring unit includes basic unit's operation computer（HMI）, energy supervisor computer, in
Layer-management computer and high-level leader's computer.
Further, it is described with can device control cell be production line mainly with can equipment electrical control unit, such as recirculated water
Frequency converter, kiln system high-voltage motor frequency converter, kiln system primary air fan frequency converter, kiln system overfire air fan frequency converter, coal pressure station
System coal press machine frequency converter and lime feeding system dust collecting fan frequency converter.
Further, the energy resource consumption metering units include water consumption gage probe, coal powder consumption gage probe, coal
Gas consumes gage probe and lime raw material gage probe.
Further, it is provided with the network switch between the communication module (CP) and the energy display monitoring unit.
Further, the electric quantity consumption collecting unit includes circulation electric quantity acquisition sensor, pneumatics wind system electricity
Amount collection sensor, coal dust preparation system electric quantity acquisition sensor, coal pressure station system charge collection sensor, lime feeding system
Electric quantity acquisition sensor, kiln system low-voltage equipment electric quantity acquisition sensor, kiln system high-tension apparatus electric quantity acquisition sensor, kiln coal
High-voltage motor electric quantity acquisition sensor.
The utility model has advantages below compared with prior art：
1st, the utility model accesses automation control system by each unit, mainly with energy equipment, energy resource consumption signal, accesses
The electric signal of controller by program can be achieved energy consumption is finely measured, device parameter monitors in real time, Intelligent treatment and dynamic manage,
Reach energy consumption control fine-grained management and saved cost of human resources, raise labour productivity.
2nd, automatic control system is respectively connected by the utility model with production scene with the metering of energy equipment, collecting unit, nothing
The equipment at scene need to be transformed, reduce production cost, and it is simple in construction, safe and reliable, fault rate is low.
Brief description of the drawings
Fig. 1 is Tthe utility model system structural representation.
Embodiment
A kind of quick lime production line energy consumption intelligent monitor system according to Fig. 1, including automation control system, with energy
Device control cell, energy resource consumption metering units, lime finished product gage probe, electric quantity consumption collecting unit and energy display prison
Unit is controlled, automation control system includes power module (PS), microprocessor (CPU), communication module (CP), AI modules 1, AI moulds
Block 2, AO modules, DI modules and DO modules；Microprocessor（CPU）It is single with energy equipment control that connection is communicated by Profibus-DP
Member；AI modules 1 connect energy resource consumption metering units and lime finished product gage probe；It is single that AI modules 2 connect electric quantity consumption collection
Member；Communication module（CP）Energy display monitoring unit is connected by the network switch；Automation control system be programmable PLC or
DCS controllers；Energy display monitoring unit includes basic unit's operation computer（HMI）, energy supervisor computer, middle management calculate
Machine and high-level leader's computer；Include recirculated water frequency converter, kiln system high-voltage motor frequency converter, kiln system with energy device control cell
Unified fan frequency converter, kiln system overfire air fan frequency converter, coal pressure station system coal press machine frequency converter and lime feeding system are received
Dirt fan frequency converter；Energy resource consumption metering units include water consumption gage probe, coal powder consumption gage probe, gas consumption
Gage probe and lime raw material gage probe；Electric quantity consumption collecting unit include circulation electric quantity acquisition sensor,
Pneumatics wind system electric quantity acquisition sensor, coal dust preparation system electric quantity acquisition sensor, coal pressure station system charge collection sensor,
Lime feeding system electric quantity acquisition sensor, kiln system low-voltage equipment electric quantity acquisition sensor, kiln system high-tension apparatus electricity are adopted
Collect sensor, kiln coal high-voltage motor electric quantity acquisition sensor.
The utility model specific work process is as follows：Production line each unit and large power-consuming equipment power consumption pass through electricity
Collecting unit can be consumed instantaneous consumption and accumulative consumption electric energy electric signal are passed into automation control system AI modules 2, water, coal
Instantaneous delivery and integrated flow electric signal are passed to Automated condtrol by powder, coal gas and lime consumption of raw materials by gage probe
System AI modules 1, water circulating pump frequency converter, kiln system high-voltage motor frequency converter, kiln system primary air fan frequency converter, kiln system two
The control parameter and prison of secondary fan frequency converter, coal pressure station system coal press machine frequency converter and lime feeding system dust collecting fan frequency converter
Survey parameter and connection microprocessor is communicated by Profibus-DP（CPU）, microprocessor（CPU）Will after being programmed by technical staff
After each energy resource consumption signal carries out Internal reforming, conversion, comparative analysis with product yield and mainly with energy device parameter, pass through prison
Control computer（HMI man-machine interfaces）And monitoring software programming can FU energy consumption and accumulative energy consumption, energy by each system, main use
Consume the information such as exceeded alarm, trend to be visually displayed on monitoring computer picture, basic unit operating personnel is grasped at any time and respectively set
Standby, system, medium energy resource consumption situation, operating personnel are controlled in guidance and rationally control technological operation, main energy sources are consumed and carried out
Fine metering, in real time monitoring, Intelligent treatment and dynamic management and control, reach the target of fine-grained management.
Claims (8)
- A kind of 1. quick lime production line energy consumption intelligent monitor system, it is characterised in that：Including automation control system, with can equipment Control unit, energy resource consumption metering units, lime finished product gage probe, electric quantity consumption collecting unit and energy display monitoring list Member, the automation control system include power module (PS), microprocessor (CPU), communication module (CP), AI modules 1, AI moulds Block 2, AO modules, DI modules and DO modules；Microprocessor (CPU) connection energy device control cell；The AI moulds Block 1 connects energy resource consumption metering units and lime the finished product gage probe；The AI modules 2 connect the electric quantity consumption and adopted Collect unit；The communication module (CP) connects the energy display monitoring unit.
- A kind of 2. quick lime production line energy consumption intelligent monitor system according to claim 1, it is characterised in that：It is described automatic Networked control systems are programmable PLC or DCS controllers.
- A kind of 3. quick lime production line energy consumption intelligent monitor system according to claim 1, it is characterised in that：Micro- place Manage and be provided with Profibus-DP communications between device (CPU) and the device control cell with energy.
- A kind of 4. quick lime production line energy consumption intelligent monitor system according to claim 1, it is characterised in that：The energy Display monitoring unit includes basic unit's operation computer（HMI）, energy supervisor computer, middle management computer and high-level leader meter Calculation machine.
- A kind of 5. quick lime production line energy consumption intelligent monitor system according to claim 1, it is characterised in that：It is described to use energy Device control cell includes recirculated water frequency converter, kiln system high-voltage motor frequency converter, kiln system primary air fan frequency converter, kiln system Overfire air fan frequency converter, coal pressure station system coal press machine frequency converter and lime feeding system dust collecting fan frequency converter.
- A kind of 6. quick lime production line energy consumption intelligent monitor system according to claim 1, it is characterised in that：The energy Consumption metering units include water consumption gage probe, coal powder consumption gage probe, gas consumption gage probe and lime Raw material gage probe.
- A kind of 7. quick lime production line energy consumption intelligent monitor system according to claim 1, it is characterised in that：The communication The network switch is provided between module (CP) and the energy display monitoring unit.
- A kind of 8. quick lime production line energy consumption intelligent monitor system according to claim 1, it is characterised in that：The electricity Consuming collecting unit includes circulation electric quantity acquisition sensor, pneumatics wind system electric quantity acquisition sensor, pulverized coal preparation system System electric quantity acquisition sensor, coal pressure station system charge collection sensor, lime feeding system electric quantity acquisition sensor, kiln system are low Press equipment electric quantity acquisition sensor, kiln system high-tension apparatus electric quantity acquisition sensor, kiln coal high-voltage motor electric quantity acquisition sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621136493.2U CN206696695U (en) | 2016-10-19 | 2016-10-19 | A kind of quick lime production line energy consumption intelligent monitor system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621136493.2U CN206696695U (en) | 2016-10-19 | 2016-10-19 | A kind of quick lime production line energy consumption intelligent monitor system |
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| Publication Number | Publication Date |
|---|---|
| CN206696695U true CN206696695U (en) | 2017-12-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621136493.2U Active CN206696695U (en) | 2016-10-19 | 2016-10-19 | A kind of quick lime production line energy consumption intelligent monitor system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106227181A (en) * | 2016-10-19 | 2016-12-14 | 玉门市华事达能源有限公司 | A kind of quick lime production line energy consumption intelligent monitor system |
| CN109358571A (en) * | 2018-09-20 | 2019-02-19 | 东莞市正旭新能源设备科技有限公司 | Tobacco leaf drying control method based on electricity control |
-
2016
- 2016-10-19 CN CN201621136493.2U patent/CN206696695U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106227181A (en) * | 2016-10-19 | 2016-12-14 | 玉门市华事达能源有限公司 | A kind of quick lime production line energy consumption intelligent monitor system |
| CN109358571A (en) * | 2018-09-20 | 2019-02-19 | 东莞市正旭新能源设备科技有限公司 | Tobacco leaf drying control method based on electricity control |
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