CN106227181A - A kind of quick lime production line energy consumption intelligent monitor system - Google Patents
A kind of quick lime production line energy consumption intelligent monitor system Download PDFInfo
- Publication number
- CN106227181A CN106227181A CN201610909858.9A CN201610909858A CN106227181A CN 106227181 A CN106227181 A CN 106227181A CN 201610909858 A CN201610909858 A CN 201610909858A CN 106227181 A CN106227181 A CN 106227181A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31282—Data acquisition, BDE MDE
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The present invention relates to a kind of quick lime production line energy consumption intelligent monitor system, including automation control system, using energy device control cell, energy resource consumption metering units, Calx finished product gage probe, electric quantity consumption collecting unit and energy display monitoring unit, automation control system includes power module (PS), microprocessor (CPU), communication module (CP), AI module 1, AI module 2, AO module, DI module and DO module；Microprocessor (CPU) connects with energy device control cell；AI module 1 connects energy resource consumption metering units and Calx finished product gage probe；AI module 2 connects electric quantity consumption collecting unit；Communication module (CP) connects energy display monitoring unit.Energy resource consumption can finely be measured by the present invention, monitoring in real time, Intelligent treatment and dynamically management and control, reach the target of fine-grained management, save cost of human resources simultaneously, raise labour productivity, reduce production cost and simple in construction, safe and reliable, failure rate is low.
Description
Technical field
The present invention relates to production line energy consumption monitoring and control technical field, specifically be a kind of quick lime production line energy consumption intelligence
System can be monitored.
Background technology
Along with the day of global energy supply is becoming tight, various energy expenditures are the most in rising trend, for enterprise, become
The important component part that enterprise's production cost increases.Current most of manufacturing enterprise generally individually uses the management method of extensive style,
Production line energy statistics is mostly staff's field statistics, accounting, owing to using manual metering, causes occurring that energy consumption data is residual
Lack complete, cause managing power consumption high cost, energy consumption assessment mechanism to lack, energy-saving scheme can not effectively be implemented and hand labor
Amount is big and efficiency is low；The result calculated additionally by manual metering is the data after production on duty terminates, even week, the moon,
Year produces the data after terminating, and there is hysteresis quality, is not easy to production line energy consumption and immediately controls and monitor in real time, it is impossible to effectively does
To energy-saving and emission-reduction；Some Enterprises, in order to reach the target of energy consumption fine-grained management, buys managing power consumption software, however it is necessary that existing
Field measuring instrument and meter is changed or transformation, and not only investment is big, also results in the waste of the resources such as a large amount of metering facility, equipment, separately
Outer management software is connected with field apparatus so that it is structure is complicated, fault rate is higher.
Summary of the invention
The technical problem to be solved be to provide a kind of energy resource consumption is finely measured, monitoring, intelligence in real time
Can process and dynamic management and control, reach the target of fine-grained management, save cost of human resources simultaneously, raise labour productivity, fall
Low production cost and simple in construction, safe and reliable, the quick lime production line energy consumption intelligent monitor system of failure rate is low.
For solving the problems referred to above, a kind of quick lime production line energy consumption intelligent monitor system of the present invention, including automatically
Networked control systems, use can device control cell, energy resource consumption metering units, Calx finished product gage probe, electric quantity consumption collections
Unit and energy display monitoring unit, described automation control system includes power module (PS), microprocessor (CPU), communication
Module (CP), AI module 1, AI module 2, AO module, DI module and DO module；Described microprocessor (CPU) connects described energy
Device control cell；Described AI module 1 connects described energy resource consumption metering units and Calx finished product gage probe；Described AI mould
Block 2 connects described electric quantity consumption collecting unit；Described communication module (CP) connects described energy display monitoring unit.
Further, described automation control system is programmable PLC or DCS controller.
Further, it is provided with Profibus-DP between described microprocessor (CPU) and described energy device control cell to lead to
News.
Further, described energy display monitoring unit includes basic unit's operation computer (HMI), energy supervisor computer, middle tube
Reason computer and high-level leader's computer.
Further, described can device control cell be that production line mainly uses energy equipment electrical control unit, such as recirculated water
Converter, kiln system high-voltage motor converter, kiln system primary air fan converter, kiln system overfire air fan converter, coal pressure is stood
System coal press machine converter and Calx feeding system dust collecting fan converter.
Further, described energy resource consumption metering units includes water consumption gage probe, coal powder consumption gage probe, coal
Gas consumes gage probe and Calx raw material gage probe.
Further, it is provided with the network switch between described communication module (CP) and described energy display monitoring unit.
Further, described electric quantity consumption collecting unit includes circulation electric quantity acquisition sensor, pneumatics wind system electricity
Amount gathers sensor, coal dust preparation system electric quantity acquisition sensor, coal pressure station system charge collection sensor, Calx feeding system
Electric quantity acquisition sensor, kiln system low-voltage equipment electric quantity acquisition sensor, kiln system high pressure equipment electric quantity acquisition sensor, kiln coal
High-voltage motor electric quantity acquisition sensor.
The present invention compared with prior art has the advantage that
1, each unit, main use energy equipment, energy resource consumption signal are accessed automation control system by the present invention, access controller
By programming, the signal of telecommunication can realize that energy consumption is finely measured, device parameter monitors in real time, Intelligent treatment and dynamically managing so that it is reaches
Energy consumption controls fine-grained management and has saved cost of human resources, raises labour productivity.
2, automatic control system is respectively connected with the energy metering of equipment, collecting unit by the present invention with production scene, it is not necessary to right
On-the-spot equipment is transformed, and reduces production cost, and simple in construction, safe and reliable, failure rate is low.
Accompanying drawing explanation
Fig. 1 is present system structural representation.
Detailed description of the invention
According to a kind of quick lime production line energy consumption intelligent monitor system shown in Fig. 1, including automation control system, use energy
Device control cell, energy resource consumption metering units, Calx finished product gage probe, electric quantity consumption collecting unit and energy display prison
Control unit, automation control system includes power module (PS), microprocessor (CPU), communication module (CP), AI module 1, AI mould
Block 2, AO module, DI module and DO module；Microprocessor (CPU) is connected with controlling single by equipment by Profibus-DP communication
Unit；AI module 1 connects energy resource consumption metering units and Calx finished product gage probe；AI module 2 connects electric quantity consumption and gathers single
Unit；Communication module (CP) connects energy display monitoring unit by the network switch；Automation control system be programmable PLC or
DCS controller；Energy display monitoring unit includes that basic unit's operation computer (HMI), energy supervisor computer, middle management calculate
Machine and high-level leader's computer；With including recirculated water converter, kiln system high-voltage motor converter, kiln system by device control cell
Unified time fan frequency converter, kiln system overfire air fan converter, coal press station system coal press machine converter and Calx feeding system to receive
Dirt fan frequency converter；Energy resource consumption metering units includes water consumption gage probe, coal powder consumption gage probe, gas consumption
Gage probe and Calx raw material gage probe；Electric quantity consumption collecting unit include circulation electric quantity acquisition sensor,
Pneumatics wind system electric quantity acquisition sensor, coal dust preparation system electric quantity acquisition sensor, coal pressure station system charge gather sensor,
Calx feeding system electric quantity acquisition sensor, kiln system low-voltage equipment electric quantity acquisition sensor, kiln system high pressure equipment electricity are adopted
Collection sensor, kiln coal high-voltage motor electric quantity acquisition sensor.
Specific works process of the present invention is as follows: production line each unit and large power-consuming equipment power consumption are disappeared by electric energy
Instantaneous consumption and the accumulative electric energy signal of telecommunication that consumes are passed to automation control system AI module 2 by consumption collecting unit, water, coal dust,
Instantaneous delivery and the integrated flow signal of telecommunication are passed to Automated condtrol system by gage probe by coal gas and Calx consumption of raw materials
System AI module 1, water circulating pump converter, kiln system high-voltage motor converter, kiln system primary air fan converter, kiln system secondary
Fan frequency converter, coal press station system coal press machine converter and the control parameter of Calx feeding system dust collecting fan converter and monitoring
Parameter connects microprocessor (CPU) by Profibus-DP communication, and microprocessor (CPU) will be each after being programmed by technical staff
Energy resource consumption signal and product yield and main with can be after device parameter carries out Internal reforming, conversion, comparative analysis, by monitoring
Computer (HMI man machine interface) and monitoring software programming are by each system, mainly by energy FU energy consumption and accumulative energy consumption, energy consumption
The information such as warning, trend that exceed standard be visually displayed in monitoring computer picture on, make basic unit operator grasp at any time each equipment,
System, medium energy resource consumption situation, control operator's conservative control technological operation in guidance, carries out main energy sources consumption fine
Metering, in real time monitoring, Intelligent treatment and dynamically management and control, reach the target of fine-grained management.
Claims (8)
1. a quick lime production line energy consumption intelligent monitor system, it is characterised in that: include automation control system, using can equipment
Control unit, energy resource consumption metering units, Calx finished product gage probe, electric quantity consumption collecting unit and energy display monitoring list
Unit, described automation control system includes power module (PS), microprocessor (CPU), communication module (CP), AI module 1, AI mould
Block 2, AO module, DI module and DO module；Described microprocessor (CPU) connects described energy device control cell；Described AI mould
Block 1 connects described energy resource consumption metering units and Calx finished product gage probe；Described AI module 2 connects described electric quantity consumption and adopts
Collection unit；Described communication module (CP) connects described energy display monitoring unit.
A kind of quick lime production line energy consumption intelligent monitor system the most according to claim 1, it is characterised in that: described automatically
Networked control systems is programmable PLC or DCS controller.
A kind of quick lime production line energy consumption intelligent monitor system the most according to claim 1, it is characterised in that: described micro-place
Profibus-DP communication is provided with between reason device (CPU) and described energy device control cell.
A kind of quick lime production line energy consumption intelligent monitor system the most according to claim 1, it is characterised in that: the described energy
Display monitoring unit includes basic unit's operation computer (HMI), energy supervisor computer, middle management computer and high-level leader's meter
Calculation machine.
A kind of quick lime production line energy consumption intelligent monitor system the most according to claim 1, it is characterised in that: described energy
Device control cell is that production line mainly becomes with energy equipment electrical control unit, such as recirculated water converter, kiln system high-voltage motor
Frequently on device, kiln system primary air fan converter, kiln system overfire air fan converter, coal pressure station system coal press machine converter and Calx
Material system dust collecting fan converter.
A kind of quick lime production line energy consumption intelligent monitor system the most according to claim 1, it is characterised in that: the described energy
Consume metering units and include water consumption gage probe, coal powder consumption gage probe, gas consumption gage probe and Calx
Raw material gage probe.
A kind of quick lime production line energy consumption intelligent monitor system the most according to claim 1, it is characterised in that: described communication
It is provided with the network switch between module (CP) and described energy display monitoring unit.
A kind of quick lime production line energy consumption intelligent monitor system the most according to claim 1, it is characterised in that: described electricity
Consume collecting unit and include circulation electric quantity acquisition sensor, pneumatics wind system electric quantity acquisition sensor, pulverized coal preparation system
System electric quantity acquisition sensor, coal pressure station system charge collection sensor, Calx feeding system electric quantity acquisition sensor, kiln system are low
Pressure equipment electric quantity acquisition sensor, kiln system high pressure equipment electric quantity acquisition sensor, kiln coal high-voltage motor electric quantity acquisition sensor.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610909858.9A CN106227181A (en) | 2016-10-19 | 2016-10-19 | A kind of quick lime production line energy consumption intelligent monitor system |
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| CN201610909858.9A CN106227181A (en) | 2016-10-19 | 2016-10-19 | A kind of quick lime production line energy consumption intelligent monitor system |
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| CN106227181A true CN106227181A (en) | 2016-12-14 |
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| CN201610909858.9A Pending CN106227181A (en) | 2016-10-19 | 2016-10-19 | A kind of quick lime production line energy consumption intelligent monitor system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107067188A (en) * | 2017-05-10 | 2017-08-18 | 北京泰清科技有限公司 | A kind of filling and package production line economic achievement evaluation method and system |
| CN107450492A (en) * | 2017-08-14 | 2017-12-08 | 上海许继电气有限公司 | The energy consumption observation system of sewage plant production line |
| CN109739190A (en) * | 2018-12-27 | 2019-05-10 | 深圳雅居乐环保科技有限公司 | A kind of DCS system for lime white preparation process |
| CN109976295A (en) * | 2019-05-07 | 2019-07-05 | 无锡派克新材料科技股份有限公司 | A kind of energy resource collecting control system based on intelligent terminal |
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| CN107067188A (en) * | 2017-05-10 | 2017-08-18 | 北京泰清科技有限公司 | A kind of filling and package production line economic achievement evaluation method and system |
| CN107450492A (en) * | 2017-08-14 | 2017-12-08 | 上海许继电气有限公司 | The energy consumption observation system of sewage plant production line |
| CN109739190A (en) * | 2018-12-27 | 2019-05-10 | 深圳雅居乐环保科技有限公司 | A kind of DCS system for lime white preparation process |
| CN109976295A (en) * | 2019-05-07 | 2019-07-05 | 无锡派克新材料科技股份有限公司 | A kind of energy resource collecting control system based on intelligent terminal |
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Application publication date: 20161214 |
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