CN115532636B - Bagged food net weight measurement and inspection device, system, method and storage medium - Google Patents
Bagged food net weight measurement and inspection device, system, method and storage medium Download PDFInfo
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- CN115532636B CN115532636B CN202211559334.3A CN202211559334A CN115532636B CN 115532636 B CN115532636 B CN 115532636B CN 202211559334 A CN202211559334 A CN 202211559334A CN 115532636 B CN115532636 B CN 115532636B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
- B07C5/28—Sorting according to weight using electrical control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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Abstract
The invention relates to a bagged food net weight measurement and inspection device, a system, a method and a storage medium, belonging to the technical field of weight detection. Regard as trigger point with weight detection device, when detecting weight anomaly, trigger subsequent screening fracture slope detection link, when detecting to have the slope, trigger the balance adjustment link after that, after the balance adjustment is accomplished, when still having weight anomaly, then trigger conveyer belt speed detection device, food bag speed detection device's start-up, can distinguish the weight anomaly that preliminary detected as possibility anomaly or certainty anomaly, the follow-up relevant staff of being convenient for carries out quick response and handles.
Description
Technical Field
The invention belongs to the technical field of weight detection, and particularly relates to a device, a system and a method for measuring and checking net weight of bagged food and a storage medium.
Background
The food conveying system has strong conveying capacity and long conveying distance; the conveying line can form a spatial conveying line, can also carry out vertical, horizontal and inclined assembly line conveying, is one of the most important links in the food production and processing process, and has extremely wide application.
At the present stage, a food conveying system is used in the production and processing process of the bagged hot pot materials, the bagged hot pot materials are subjected to weight detection in the conveying system in the food conveying system, when the weight of the bagged hot pot materials does not meet a preset value, a screening fracture in the conveying system is opened downwards, the bagged hot pot materials with the weight not meeting the standard are downwards marked out through the screening fracture and fall to a screening containing box, and therefore the bagged hot pot materials with the weight not meeting the standard are screened out. However, in the actual operation process, the phenomenon that the bagged hot pot materials slide on the conveyor belt due to the fact that the speed of the conveyor belt is too high is found, and the weight detection value of the bagged hot pot materials is lower than the actual value; and, when this food conveying system life is longer, screening fracture probably appears damaging, can't keep the level, promptly, upwards perk or downward sloping, when screening fracture upwards perk, the hot pot material of bagging-off is carried from bottom to top for the weight detection value of hot pot material of bagging-off is higher than the true value, otherwise, when screening fracture downward sloping, hot pot material of bagging-off is carried from top to bottom, also can lead to the weight detection value of hot pot material of bagging-off to be lower than the true value.
Therefore, it is necessary to design a device, a system, a method and a storage medium for measuring and checking the net weight of the packaged food to solve the above problems.
Disclosure of Invention
The invention aims to provide a device, a system, a method and a storage medium for measuring and checking the net weight of bagged food, which are used for solving the technical problems in the prior art that the bagged hot pot materials slide on a conveyor belt due to the fact that the speed of the conveyor belt is too high, so that the weight detection value of the bagged hot pot materials is lower than the actual value; and, when this food conveying system life is longer, screening fracture probably appears damaging, can't keep the level, promptly, upwards perk or downward sloping, when screening fracture upwards perk, the hot pot material of bagging-off is carried from bottom to top for the weight detection value of hot pot material of bagging-off is higher than the true value, otherwise, when screening fracture downward sloping, hot pot material of bagging-off is carried from top to bottom, also can lead to the weight detection value of hot pot material of bagging-off to be lower than the true value.
In order to realize the purpose, the technical scheme of the invention is as follows:
the bagged food net weight measuring and checking device comprises a weight detection device, an inclination angle detection device, a fracture balance adjustment device, a conveying belt speed detection device, a food bag speed detection device and a main control device; the main control device is respectively connected with the weight detection device, the inclination angle detection device, the fracture balance adjustment device, the conveying belt speed detection device and the food bag speed detection device;
the weight detection device is used for detecting the weight data of the bagged hotpot materials and judging whether the weight data are abnormal or not;
the inclination angle detection device is used for detecting the inclination angle of the screening fracture;
the fracture balance adjusting device is used for adjusting the screening fracture to be balanced according to the inclination angle;
the conveyor belt speed detection device is used for detecting the speed of the conveyor belt and recording the speed as first speed data;
the food bag speed detection device is used for detecting the speed of the hot pot materials in the bag and recording the speed as second speed data.
Further, the weight detection device comprises a first controller, a pressure sensor array and a data memory;
the first controller is respectively connected with the main control device, the pressure sensor array and the data storage;
the pressure sensor array is used for detecting real-time weight data of the bagged hotpot ingredients;
the data memory is used for storing standard weight data of the bagged hotpot seasoning;
the first controller is used for comparing the real-time weight data with the standard weight data and judging whether the real-time weight data are abnormal or not.
Further, the inclination angle detection device comprises a first inclination angle detection device and a second inclination angle detection device;
the first inclination angle detection device and the second inclination angle detection device are respectively connected with the main control device;
the first inclination angle detection device is positioned above the screening fracture, and when the inclination angle of the screening fracture is detected, a first inclination angle detection result is obtained by taking a conveying belt parallel to the screening fracture in the food conveying system as a reference;
the second inclination angle detection device is positioned below the screening fracture, and when the inclination angle of the screening fracture is detected, a second inclination angle detection result is obtained by taking the ground as a reference;
when the first inclination angle detection result is the same as the second inclination angle detection result, the inclination angle detection device feeds an inclination angle back to the main control device;
when the first inclination angle detection result is different from the second inclination angle detection result, the inclination angle detection device feeds back the inclination angle to the main control device, and detection abnormity exists.
Further, the fracture balance adjusting device comprises a second controller, an adjusting motor and a rotating shaft;
the second controller is respectively connected with the adjusting motor, the rotating shaft and the main control device;
the adjusting motor is used for providing power for the rotating shaft;
the rotating shaft is used for driving the screening fracture to rotate upwards or downwards.
The bagged food net weight measurement and inspection system comprises the bagged food net weight measurement and inspection device, a wireless communication device and a remote mobile terminal, wherein the main control device is in network communication with the remote mobile terminal through the wireless communication device.
The net weight measurement and inspection method of the bagged food adopts the net weight measurement and inspection device of the bagged food to carry out net weight measurement and inspection of the bagged food.
Further, the main control device controls the weight detection device to be normally opened, and controls the inclination angle detection device, the fracture balance adjustment device, the conveying belt speed detection device and the food bag speed detection device to be normally closed;
when the weight data are judged to be abnormal, the main control device controls the inclination angle detection device to be started and controls the weight detection device to be closed;
when detecting that the screening fracture has an inclination angle, the main control device controls the fracture balance adjusting device to be opened;
when the screening fracture is balanced, the main control device controls the weight detection device;
if the weight data are still judged to be abnormal at the moment, the main control device controls the speed detection device of the conveying belt and the speed detection device of the food bag to be started;
if the first speed data and the second speed data are not matched, the bagged hot pot materials slide relative to the conveying belt, and the main control device judges that the possibility of the weight data of the bagged hot pot materials is abnormal; and if the first speed data is matched with the second speed data, the main control device judges that the certainty abnormality exists in the weight data of the bagged hot pot materials.
A storage medium having stored thereon a computer program which, when executed, performs the baglet net weight measurement inspection method as described above.
Compared with the prior art, the invention has the beneficial effects that:
one of the beneficial effects of this scheme lies in, opens through weight detection device, inclination detection device, fracture balance adjustment device, conveyer belt speed detection device, food bag speed detection device, the orderly cooperation of master control device, can overcome the screening fracture slope, the difficult problem that the condition such as hot pot material slip in bags brought to avoid the follow-up more malfunction of weight detection, avoid causing personnel to recheck trouble and economic loss. Wherein, regard as trigger point with weight detection device, when detecting weight anomaly, trigger subsequent screening fracture slope detection link, when detecting to have the slope, trigger the balance adjustment link after that, after balance adjustment accomplishes, still when having weight anomaly, then trigger conveyer belt speed detection device, the start-up of food bag speed detection device to can divide the weight anomaly that preliminary detects into possibility anomaly or certainty anomaly, the follow-up relevant staff of being convenient for carries out quick response and handles.
Drawings
Fig. 1 is a schematic diagram of the structure of the device according to the embodiment of the present invention.
Fig. 2 is a schematic flow chart of the steps of detecting the weight of the bagged chafing dish seasoning in the embodiment of the scheme.
Fig. 3 is a schematic diagram of a system structure according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the detailed description and specific examples, while indicating embodiments of the invention, are given by way of illustration only, not by way of limitation, i.e., the embodiments described are intended as a selection of the best mode contemplated for carrying out the invention, not as a full mode. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
At the present stage, the food conveying system is used in the production and processing process of the bagged hot pot materials, in the food conveying system, the bagged hot pot materials are subjected to weight detection in the conveying system, when the weight of the bagged hot pot materials does not meet a preset value, a screening fracture in the conveying system is opened downwards (the screening fracture is a combined structure of a conveying plate and a conveying belt, the screening fracture is formed when the conveying plate rotates downwards, the bagged hot pot materials can fall into a screening containing box downwards from the position of the screening fracture), the bagged hot pot materials with the unqualified weight are downwards marked out through the screening fracture, and the bagged hot pot materials fall into the screening containing box (the screening containing box is used for temporarily storing the bagged hot pot materials with the unqualified weight to be screened out of the bagged hot pot materials with the unqualified weight. However, in the actual operation process, the phenomenon that the bagged hot pot materials slide on the conveyor belt due to the fact that the speed of the conveyor belt is too high is found, and the weight detection value of the bagged hot pot materials is lower than the actual value; when the service life of the food conveying system is long, the screening fracture can be damaged and cannot be kept horizontal, namely, the screening fracture tilts upwards or downwards, when the screening fracture tilts upwards, the bagged hot pot materials are conveyed from bottom to top, so that the weight detection value of the bagged hot pot materials is higher than the actual value, and conversely, when the screening fracture tilts downwards, the bagged hot pot materials are conveyed from top to bottom, so that the weight detection value of the bagged hot pot materials is lower than the actual value; thereby causing subsequent more false actions and causing the trouble of rechecking personnel.
Therefore, as shown in fig. 1, a bagged food net weight measurement and inspection device is provided, which comprises a weight detection device, an inclination angle detection device, a fracture balance adjustment device, a conveying belt speed detection device, a food bag speed detection device and a main control device; the main control device is respectively connected with the weight detection device, the inclination angle detection device, the fracture balance adjustment device, the conveying belt speed detection device and the food bag speed detection device;
the weight detection device is used for detecting the weight data of the bagged hotpot materials and judging whether the weight data are abnormal or not;
the inclination angle detection device is used for detecting the inclination angle of the screening fracture;
the fracture balance adjusting device is used for adjusting the screening fracture to be balanced according to the inclination angle;
the conveyor belt speed detection device is used for detecting the speed of the conveyor belt and recording the speed as first speed data;
the food bag speed detection device is used for detecting the speed of the hot pot materials in the bag and recording the speed as second speed data;
the conveyor belt speed detection device and the food bag speed detection device can adopt non-contact speed sensors.
Further, as shown in fig. 2, the main control device controls the weight detection device to be normally open, and controls the inclination angle detection device, the fracture balance adjustment device, the conveyor belt speed detection device and the food bag speed detection device to be normally closed;
when the weight data are judged to be abnormal, the main control device controls the inclination angle detection device to be started and controls the weight detection device to be closed;
when detecting that the screening fracture has an inclined angle, the main control device controls the fracture balance adjusting device to be opened;
when the screening fracture is balanced, the main control device controls the weight detection device;
if the weight data are still judged to be abnormal at the moment, the main control device controls the speed detection device of the conveying belt and the speed detection device of the food bag to be started;
if the first speed data and the second speed data are not matched, the bagged hot pot materials slide relative to the conveying belt, and the main control device judges that the possibility of the weight data of the bagged hot pot materials is abnormal (the possibility of the abnormality exists); if the first speed data is matched with the second speed data, the main control device judges that the weight data of the bagged hot pot material has certainty abnormity (the abnormity is determined).
In the above scheme, through the orderly cooperation opening of weight detection device, inclination detection device, fracture balance adjustment device, conveyer belt speed detection device, food bag speed detection device, master control set, can overcome the difficult problem that the condition brought such as screening fracture slope, hot pot material slip in bags to avoid the follow-up more malfunction of weight detection, avoid causing personnel to recheck trouble and economic loss. Wherein, regard as trigger point with weight detection device, when detecting weight anomaly, trigger subsequent screening fracture slope detection link, when detecting to have the slope, trigger the balance adjustment link after that, when balance adjustment accomplishes the back, still have weight anomaly, then trigger conveyer belt speed detection device, food bag speed detection device's start-up to can distinguish the weight anomaly that preliminary detected as possibility anomaly or certainty anomaly, be convenient for follow-up relevant staff carries out quick response and handles.
Further, the weight detection device comprises a first controller, a pressure sensor array and a data memory;
the first controller is respectively connected with the main control device, the pressure sensor array and the data memory;
the pressure sensor array is used for detecting real-time weight data of the bagged hotpot ingredients;
the data memory is used for storing standard weight data of the bagged chafing dish material;
the first controller is used for comparing the real-time weight data with the standard weight data and judging whether the real-time weight data is abnormal or not.
Further, the detection of the inclination angle detection device comprises a first inclination angle detection device and a second inclination angle detection device;
the first inclination angle detection device and the second inclination angle detection device are respectively connected with the main control device;
the first inclination angle detection device is located above the screening fracture, and when the inclination angle of the screening fracture is detected, a first inclination angle detection result is obtained by taking a conveying belt parallel to the screening fracture in the food conveying system as a reference;
the second inclination angle detection device is positioned below the screening fracture, and when the inclination angle of the screening fracture is detected, a second inclination angle detection result is obtained by taking the ground as a reference;
when the first inclination angle detection result is the same as the second inclination angle detection result, the inclination angle detection device feeds an inclination angle back to the main control device;
when the first inclination angle detection result is different from the second inclination angle detection result, the inclination angle detection device feeds back the inclination angle to the main control device, and the detection is abnormal.
In the scheme, the first inclination angle detection device and the second inclination angle detection device are matched, so that the inclination angle detection result can be effectively checked and verified, and the reliability of the bagged food weight detection result is improved from the side; and the first inclination angle detection device and the second inclination angle detection device respectively start from the upper part and the lower part of the screening fracture, and respectively use the conveying belt parallel to the screening fracture and the ground as the reference, so that the accuracy and the reliability of the inclination angle detection result are guaranteed to a great extent.
Further, the fracture balance adjusting device comprises a second controller, an adjusting motor and a rotating shaft;
the second controller is respectively connected with the adjusting motor, the rotating shaft and the main control device;
the adjusting motor is used for providing power for the rotating shaft;
the rotating shaft is used for driving the screening fracture to rotate upwards or downwards.
As shown in fig. 3, a system for measuring and checking the net weight of bagged food is provided, which comprises the above device for measuring and checking the net weight of bagged food, a wireless communication device and a remote mobile terminal, wherein the main control device communicates with the remote mobile terminal through the wireless communication device, so as to realize remote wireless data interaction.
The net weight measurement and inspection method for the bagged food is provided, the net weight measurement and inspection device for the bagged food is adopted for net weight measurement and inspection of the bagged food, and the detailed description is omitted.
A storage medium is proposed, on which a computer program is stored which, when executed, performs the method of check-weighing a pouched food product as described above.
The above are preferred embodiments of the present invention, and all changes made according to the technical solutions of the present invention that produce functional effects do not exceed the scope of the technical solutions of the present invention belong to the protection scope of the present invention.
Claims (7)
1. The bagged food net weight measuring and checking device is characterized by comprising a weight detecting device, an inclination angle detecting device, a fracture balance adjusting device, a conveying belt speed detecting device, a food bag speed detecting device and a main control device; the main control device is respectively connected with the weight detection device, the inclination angle detection device, the fracture balance adjustment device, the conveying belt speed detection device and the food bag speed detection device;
the weight detection device is used for detecting the weight data of the bagged hotpot materials and judging whether the weight data are abnormal or not;
the inclination angle detection device is used for detecting the inclination angle of the screening fracture;
the fracture balance adjusting device is used for adjusting the screening fracture to be balanced according to the inclination angle;
the conveyor belt speed detection device is used for detecting the speed of the conveyor belt and recording the speed as first speed data;
the food bag speed detection device is used for detecting the speed of the hot pot materials in the bag and recording the speed as second speed data;
the main control device controls the weight detection device to be normally opened, and controls the inclination angle detection device, the fracture balance adjustment device, the conveying belt speed detection device and the food bag speed detection device to be normally closed;
when the weight data are judged to be abnormal, the main control device controls the inclination angle detection device to be started and controls the weight detection device to be closed;
when detecting that the screening fracture has an inclined angle, the main control device controls the fracture balance adjusting device to be opened;
when the screening fracture is balanced, the main control device controls the weight detection device;
if the weight data are still judged to be abnormal at the moment, the main control device controls the speed detection device of the conveying belt and the speed detection device of the food bag to be started;
if the first speed data and the second speed data are not matched, the bagged hot pot materials slide relative to the conveying belt, and the main control device judges that the possibility of the weight data of the bagged hot pot materials is abnormal; and if the first speed data is matched with the second speed data, the main control device judges that the certainty abnormality exists in the weight data of the bagged hot pot materials.
2. The bagged food dead weight measurement and inspection device as claimed in claim 1, wherein the weight detection device comprises a first controller, a pressure sensor array, a data storage;
the first controller is respectively connected with the main control device, the pressure sensor array and the data storage;
the pressure sensor array is used for detecting real-time weight data of the bagged hot pot materials;
the data memory is used for storing standard weight data of the bagged hotpot seasoning;
the first controller is used for comparing the real-time weight data with the standard weight data and judging whether the real-time weight data is abnormal or not.
3. The bagged food dead weight measuring and inspecting device according to claim 1, wherein the inclination angle detecting means detects the inclination angle of the bagged food, and comprises a first inclination angle detecting means and a second inclination angle detecting means;
the first inclination angle detection device and the second inclination angle detection device are respectively connected with the main control device;
the first inclination angle detection device is positioned above the screening fracture, and when the inclination angle of the screening fracture is detected, a first inclination angle detection result is obtained by taking a conveying belt parallel to the screening fracture in the food conveying system as a reference;
the second inclination angle detection device is positioned below the screening fracture, and when the inclination angle of the screening fracture is detected, a second inclination angle detection result is obtained by taking the ground as a reference;
when the first inclination angle detection result is the same as the second inclination angle detection result, the inclination angle detection device feeds an inclination angle back to the main control device;
when the first inclination angle detection result is different from the second inclination angle detection result, the inclination angle detection device feeds back the inclination angle to the main control device, and detection abnormity exists.
4. The bagged food dead weight measurement and inspection device as claimed in claim 1, wherein the fracture balance adjustment device comprises a second controller, an adjustment motor, and a rotating shaft;
the second controller is respectively connected with the adjusting motor, the rotating shaft and the main control device;
the adjusting motor is used for providing power for the rotating shaft;
the rotating shaft is used for driving the screening fracture to rotate upwards or downwards.
5. System for measuring and checking the net weight of pouched food, characterized in that it comprises a device for measuring and checking the net weight of pouched food according to any one of claims 1 to 4, and it further comprises a wireless communication device and a remote mobile terminal, the master control device communicating with the remote mobile terminal through the wireless communication device.
6. A net weight measurement and inspection method for a pouched food, which comprises carrying out net weight measurement and inspection of the pouched food by using the net weight measurement and inspection apparatus for a pouched food according to any one of claims 1 to 4.
7. A storage medium having stored thereon a computer program which, when executed, performs the baghouse dry weight test method of claim 6.
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