CN115511132B - Equipment inspection management platform and system based on power plant - Google Patents
Equipment inspection management platform and system based on power plant Download PDFInfo
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Abstract
The application relates to a power plant-based equipment inspection management platform and system, which are used for managing power plant equipment by applying a two-dimension code label technology, integrating a mobile internet technology, supporting the remote entry of inspection results such as audio and video and photos, enabling inspection data information to be shared on line, being visual and visual, automatically generating a defect list according to abnormal inspection results, realizing intelligent management of a power plant production process, and improving inspection efficiency. The platform includes: the task generating module is used for generating a patrol task and pushing the patrol task to a preset patrol personnel before the start time of the patrol task; the inspection input module is used for acquiring any preset inspection task selected by an inspection personnel, equipment to be inspected in the inspection task and inspection results corresponding to the equipment to be inspected uploaded by the inspection personnel; the inspection checking module is used for enabling the manager to check the inspection result; and the archiving module is used for correspondingly storing the inspection result and the equipment information to be inspected.
Description
Technical Field
The application relates to the technical field of equipment management, in particular to an equipment inspection management platform and system based on a power plant.
Background
The production management level of the power plant can influence the operation rate of equipment, if higher operation rate of the equipment is required, the fault is found and processed in time as possible when the fault is required to be at maximum, and inspection of the equipment is particularly important.
At present, the inspection is performed by adopting paper edition to record data, so that recording errors of inspection personnel can occur, inspection results are checked subsequently, and inspection efficiency is reduced.
Disclosure of Invention
In order to improve the inspection efficiency of power plant equipment, the application provides an equipment inspection management platform and system based on a power plant.
In a first aspect, the application provides a power plant-based equipment inspection management platform, which adopts the following technical scheme:
a power plant-based equipment inspection management platform, comprising:
the system comprises a task generation module, a task detection module and a processing module, wherein the task generation module is used for generating a point detection task, the point detection task comprises the starting time and the ending time of the point detection task, equipment information to be detected, the professions of the equipment to be detected, the areas of the equipment to be detected and detection item information, and the point detection task is pushed to a preset point detection personnel before the starting time of the point detection task;
The inspection input module is used for acquiring any preset inspection task selected by the inspection personnel, equipment to be inspected in the inspection task and inspection results corresponding to the equipment to be inspected uploaded by the inspection personnel, wherein the inspection results comprise picture information and/or video information of whether the inspection is normal or not and the inspection process;
the inspection checking module is used for enabling the manager to check the inspection result;
and the archiving module is used for correspondingly storing the inspection result and the equipment information to be inspected.
By adopting the technical scheme, the inspection task generating module generates the inspection task, the inspection task is pushed to the inspection personnel, the inspection personnel selects the inspection task through the inspection input module and uploads the inspection result, and the management personnel checks whether the inspection result is normal or not through the inspection checking module, and the archiving module stores the inspection result, so that the whole inspection process abandons the paper record data, online recording is adopted, the inspection task is automatically generated, the inspection personnel can inspect the points according to the preset time, the inspection work is orderly carried out, the management personnel checks whether the inspection result is normal or not online, and meanwhile, the inspection result and the equipment information data are well stored, and the inspection efficiency is improved.
Further, the inspection module is further configured to: and when the inspection result is abnormal, automatically generating a defect list based on equipment information and inspection items corresponding to the abnormal inspection result.
By adopting the technical scheme, the defect elimination work is favorably and smoothly carried out, and the working efficiency is improved.
In another possible implementation manner, the inspection input module further comprises at least one of the following modules:
the manual selection module is used for acquiring the equipment to be inspected selected by the inspection personnel according to the professional and the region when the inspection input module acquires the equipment to be inspected in the inspection task;
the automatic input module is used for acquiring the two-dimensional code of the equipment to be detected, which is input by the inspection personnel, when the inspection input module acquires the equipment to be detected in the inspection task, and determining the equipment to be detected according to the two-dimensional code.
Through adopting above-mentioned technical scheme, patrol the equipment that the personnel can select patrol the point through the mode of manual selection and scanning two-dimensional code and examine, patrol the personnel and can freely select patrol the point according to actual conditions and examine the mode, improve the convenience of patrol the point and examine the process simultaneously and the accuracy of record data.
In another possible implementation manner, the platform further comprises a device inspection status switching sub-module, configured to:
changing the normal operation of the equipment to be detected from equipment inspection to equipment inspection suspension according to the closing operation information of inspection personnel, and storing the condition description information for closing the input interface;
and according to the starting operation information of the inspection personnel, the mark of the equipment to be inspected is changed from the pause execution of the inspection of the equipment to the normal operation of the inspection of the equipment.
By adopting the technical scheme, when the inspection equipment is in the maintenance state, the inspection equipment is convenient to pause the inspection work, so that the state of the equipment to be inspected is changed according to the field condition of the inspection area.
Further, the platform further comprises a patrol checking and polling module for:
screening out corresponding equipment to be detected according to the belonging profession and the belonging area; or screening out corresponding equipment to be inspected according to at least one of the profession, the area and the date of the inspection task, the inspection personnel and the inspection state of the inspection task;
and displaying the inspection tasks corresponding to the equipment to be inspected, inspection personnel executing the inspection tasks, shift information of the inspection personnel, inspection states and auditing conditions.
By adopting the technical scheme, the inspection personnel and the management personnel can inquire all inspection tasks according to the inspection polling module and check the execution state of the inspection tasks, and meanwhile, support multi-condition screening, so that the data can be checked systematically.
In another possible implementation manner, the platform further comprises a patrol monitoring module for monitoring the execution state of the patrol task, specifically for:
determining the inspection task reaching the starting time as an in-process state;
determining the inspection task which does not reach the starting time as a state to be completed;
judging whether operation information of logging in the inspection input module by a preset inspection personnel is acquired or not; if yes, determining that the inspection task is in an executing state; otherwise, determining that the inspection task is in an unexecuted state;
judging whether any inspection result uploaded by inspection personnel is received between the starting time and the ending time; if the inspection task is received, determining that the inspection task is in an executing state; if not, determining that the inspection task is in an unfinished state;
and when the inspection results of all the equipment to be inspected uploaded between the starting time and the ending time are received by the inspection personnel, determining that the inspection task is in a finished state.
By adopting the technical scheme, when the platform receives any inspection result of logging in the logging interface or uploading in the preset time by inspection personnel, the inspection task is determined to be in an executing state, if any inspection result is not received, the platform determines that the inspection task is in a non-executing state, and after the platform receives the inspection results of all the equipment to be inspected, the platform determines that the inspection task is in a completed state, so that the inspection task state is monitored timely and comprehensively.
In another possible implementation manner, if the polling module monitors that the polling task is at the start time, the non-executed state of the polling task continues to reach the preset waiting time, the platform further includes a polling task scheduling module, including:
the first judging module is used for judging whether the inspection personnel participating in the inspection task are executing other tasks or not;
the execution progress obtaining module is used for obtaining the execution progress of the other tasks when the first judging module judges that the task is executed;
the first processing module is used for prolonging the preset waiting time according to the execution progress of the other tasks when the execution progress reaches a preset ratio, and pushing the inspection task to inspection personnel participating in inspection again;
The second processing module is used for replacing the inspection personnel participating in the inspection task when the execution progress does not reach the preset ratio and pushing the inspection task to other inspection personnel;
and the third processing module is used for pushing the inspection task to the inspection personnel participating in the inspection again when the judgment module judges that the inspection is not performed.
By adopting the technical scheme, when the platform is not finished by the inspection personnel, judging whether the execution progress reaches the preset ratio, if so, deferring the waiting time of the inspection task, and if not, replacing the inspection personnel with a new inspection personnel, so that the inspection task is reasonably arranged.
In another possible implementation manner, the platform further comprises a remote command scheduling module, specifically configured to:
acquiring video information of a patrol site or a defect elimination site, first intercom information of patrol personnel or defect elimination personnel and second intercom information of a remote commander; the remote commander conducts command on the inspection tour personnel or the defect eliminating personnel based on the video information, and the remote commander and the inspection tour personnel or the defect eliminating personnel conduct communication based on the first intercom information and the second intercom information.
By adopting the technical scheme, the inspection personnel or the defect eliminating personnel and the remote commander interact in real time, the inspection or defect eliminating work is completed cooperatively, and the communication efficiency of the inspection or defect eliminating work is improved.
Further, the platform further comprises a patrol setting module for:
editing equipment information to be inspected, the belonging profession, the belonging area, the starting time, the ending time, the inspection personnel, inspection project information and parameter limit values according to the operation information input by the management personnel;
associating the two-dimensional code of the equipment to be detected with the information of the equipment to be detected;
inquiring the execution condition of the inspection task;
and counting the execution times of the inspection tasks, the total utilization rate, the inspection times of each class, the utilization rate of each class, the absenteeism data and the attendance rate from the starting date to the ending date.
Through adopting above-mentioned technical scheme, managers are through patrolling and examining the setting module and examining the task through the patrolling and examining the point and set up, are convenient for simultaneously count the executive condition of patrolling and examining the task, improve work efficiency.
In a second aspect, the application provides a power plant-based equipment inspection management system, which adopts the following technical scheme:
A power plant-based equipment inspection management system, comprising:
the platform of any one of the first aspects, the platform comprising a first wireless communication module;
the mobile terminal comprises a second wireless communication module, and is connected with the platform through the first wireless communication module and the second wireless communication module, and is used for enabling a point inspection personnel to receive a point inspection task sent by the platform, input a two-dimensional code preset by equipment to be inspected, and upload a point inspection result corresponding to each inspection item to the platform;
the intelligent safety helmet is provided with a voice intercom module, a camera, a controller and a third wireless communication module, wherein the voice intercom module, the camera and the third wireless communication module are connected with the controller, the controller is in wireless communication with the platform through the third wireless communication module and the first wireless communication module, the camera is used for recording defect-eliminating field video information or inspecting the field video, the controller sends the recorded video information to the platform, and the voice intercom module is used for enabling a defect-eliminating person to send first intercom information to a remote commander and receive second intercom information of the remote commander.
By adopting the technical scheme, the platform generates the inspection task, the inspection task is pushed to the mobile terminal of the inspection personnel, the inspection personnel inputs the two-dimensional code preset by the equipment to be inspected through the mobile terminal, the inspection result is uploaded, the manager checks whether the inspection result is normal, the platform stores the inspection result and equipment information, the inspection personnel or defect eliminating personnel can wear the intelligent safety helmet in the inspection process, remotely communicate with the remote commander through voice, the defect list and eliminate defects, the remote commander can remotely check the site, the whole inspection process abandons paper record data, online records are adopted, the inspection task is automatically generated, the inspection personnel can carry out inspection according to the preset time, the inspection work is orderly carried out, the manager checks whether the inspection result is normal or not online, and meanwhile, the inspection result and the equipment information data can be well stored, and the inspection efficiency is improved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the inspection task generating module generates an inspection task, pushes the inspection task to an inspection personnel, selects the inspection task through the inspection input module, uploads the inspection result, and the management personnel checks whether the inspection result is normal or not through the inspection checking module, and the archiving module stores the inspection result, so that the whole inspection process abandons paper record data, adopts online recording, and automatically generates the inspection task, so that the inspection personnel can conduct inspection according to preset time, inspection work is orderly carried out, and the management personnel checks whether the inspection result is normal or not online, meanwhile, the inspection result and equipment information data are properly stored, and inspection efficiency is improved;
2. Hanging or fixing a two-dimensional code label containing a device name, a plaintext code or an encrypted code on the device, facilitating information input by a worker through scanning the two-dimensional code, facilitating rapid identification of the device, and improving inspection efficiency;
3. the platform rapidly generates a practical filling template according to the inspection items corresponding to the equipment to be inspected, and the inspection input data can be filled according to the preset template, so that the input data efficiency is improved;
4. after checking the checking item of the equipment to be checked, the checking personnel inputs the checking result to the information input interface, wherein the checking result can be text, picture or video, and the checking result is fed back and recorded more clearly;
5. automatically generating a patrol task of periodic patrol, and pushing the patrol task to patrol personnel;
6. the defect eliminating personnel can wear the intelligent safety helmet, remotely communicate the defect list with the commander by voice and eliminate the defect, and remotely check the scene by the remote commander, so that the communication efficiency in the defect eliminating work is improved;
7. the inspection personnel can inquire the inspection task at any time through the mobile terminal, and multi-condition inquiry is allowed.
Drawings
Fig. 1 is a schematic diagram of a power plant-based equipment inspection management platform in an embodiment of the application.
Fig. 2 is a block diagram of a power plant-based equipment inspection management system in accordance with an embodiment of the present application.
Reference numerals:
100. an equipment information module; 200. a patrol inspection workflow module; 201. a task generating module; 202. The inspection input module; 2021. a manual selection module; 2022. an automatic input module; 203. a patrol checking module; 204. an archiving module; 205. a patrol state switching sub-module; 206. a patrol point inspection setting module; 300. a polling module for checking the polling points; 301. a patrol monitoring module; 400. a defect eliminating module; 500. a patrol task scheduling module; 5001. a first judgment module; 5002. a first processing module; 5003. a second processing module; 10. a platform; 20. a mobile terminal; 30. an intelligent safety helmet; 31. a voice intercom module; 32. a camera; 33. controller, 34, wireless communication module.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
In addition, the term "and/or" herein is merely an association relationship describing an association object, and means that three relationships may exist, for example, a and/or B may mean: a exists alone, A and B exist together, and B exists alone. In this context, unless otherwise specified, the term "/" generally indicates that the associated object is an "or" relationship.
The embodiment of the application discloses a power plant-based equipment inspection point management platform. The platform comprises an administrator end and a patrol personnel end, the administrator can log in the platform through the administrator end, edit patrol tasks, patrol personnel and carry out patrol monitoring statistics, and the patrol personnel can log in the platform through the patrol personnel end, execute the patrol tasks and input patrol data.
Referring to fig. 1, the power plant-based equipment inspection management platform includes an equipment information module 100 and an inspection workflow module 200.
1. The device information module 100 is configured to store a two-dimensional code preset by the device to be inspected.
In order to uniformly manage equipment in a power plant, the filling accuracy of data information during inspection is improved, power plant management staff uniformly codes all the equipment according to KKS (Kraftwwerk-Kennzeichensystem) coding rules, a label containing an equipment name, a plaintext code or a base64 encrypted two-dimensional code is further arranged, and the label is hung or fixed on the equipment, so that the equipment identification is conveniently carried out by the staff.
And the management personnel or the inspection personnel associate the equipment two-dimensional code or the KKS code with the equipment name and store the equipment two-dimensional code or the KKS code.
2. The inspection workflow module 200 includes:
the task generating module 201 is configured to generate a polling task, where the polling task includes a start time and an end time of the polling task, information of a device to be detected, a professional to which the device to be detected belongs, a region to which the device to be detected belongs, and information of an inspection item, and push the polling task to a preset polling person before the start time of the polling task.
Specifically, a manager sets the starting time and the ending time of the inspection task according to the inspection requirement of the equipment, and after the setting is completed, the platform generates the inspection task.
The inspection task comprises the names of the equipment to be inspected, which are required to be inspected by inspection personnel, inspection items, which are required to be inspected by inspection equipment, and the specified time for executing the inspection task.
Specifically, the inspection items of general equipment include: general running, overflowing, dripping and leaking problems; whether the basic instrument parameters of the equipment are normal, such as oil, temperature, flow, vibration, oil level and the like; checking the connection part of important equipment; whether illegal operation conditions exist or not; and (3) the situation that the equipment is switched to work.
Further, the device information includes: the machine group number, the specialty (divided according to the category of the equipment, including boiler specialty, gas turbine specialty, electric specialty, thermal control specialty, chemical specialty, coal conveying specialty, desulfurization specialty, de-marketing specialty, ash removal specialty, fuel specialty, etc.), the area, the belonged platform or equipment, and the lack of responsibility. For example: #1A coal pulverizer belongs to No. 1 unit, boiler specialty, no. 1 boiler room 0 m region, and powder process platform disappears lacks the responsible person: zhang III and Li IV are convenient for the inspection personnel to accurately position the position of the equipment to be inspected.
Further, in order to prompt the inspection personnel to participate in the inspection task in time, before the start time of the inspection task, the platform can send a short message to the preset inspection personnel to push the inspection task. When the starting time of the inspection task is reached, the inspection task is changed from the to-be-completed state to the in-process state.
Specifically, the manager can determine the preset inspection personnel of each inspection task according to the on-duty condition of the day. Each inspection task can only be performed by one inspection person.
The inspection personnel can inquire the inspection task at any time through the mobile terminal, and check whether the inspection task in the inspection area is finished, to be finished, in progress, in execution, not executed and other states, so as to allow multi-condition inquiry.
The inspection input module 202 is configured to obtain inspection results corresponding to an inspection task selected by any preset inspection personnel, to equipment to be inspected in the inspection task, and to equipment to be inspected uploaded by the inspection personnel, where the inspection results include picture information and/or video information of whether the inspection is normal or not and an inspection process.
Specifically, a patrol personnel logs in the platform through the mobile terminal, selects the patrol task in progress and enters a patrol entry interface. After the inspection personnel enter the input interface, the platform pops up prompt information to inquire whether the inspection personnel execute the current inspection task, and after the inspection personnel click the determination button, other inspection personnel cannot repeatedly execute the inspection task.
Further, the inspection entry module 202 further includes at least one of the following:
the manual selection module 2021 is configured to, when the inspection input module obtains the to-be-inspected device in the inspection task, obtain the to-be-inspected device selected by the inspection personnel according to the professional and the area to which the inspection personnel belongs.
Specifically, the inspection personnel select the professional and the affiliated area, and the platform screens out the information input interface of the equipment to be inspected which meets the requirements.
The automatic input module 2022 is configured to, when the inspection input module acquires the equipment to be inspected in the inspection task, acquire a two-dimensional code of the equipment to be inspected, which is input by an inspection personnel, and determine the equipment to be inspected according to the two-dimensional code.
Specifically, when the equipment code to be detected is a plaintext code, a patrol personnel is required to input the plaintext code in a patrol platform, and then the platform jumps to an information input interface corresponding to the equipment to be detected.
When the two-dimension code is encrypted, a patrol personnel uses the mobile terminal to scan the two-dimension code, and then jumps to an information input interface corresponding to the equipment to be inspected.
Specifically, after checking an inspection item of equipment to be inspected, an inspection personnel inputs an inspection result to an information input interface, wherein the inspection result comprises whether the equipment is normal or not. The words of the inspection personnel input the condition description can be pictures or videos, so that the inspection result can be fed back and recorded more clearly. The inspection personnel can use a mobile phone or an intelligent safety helmet to shoot pictures or record videos, and after clicking and submitting, the inspection result is automatically stored to the platform.
And the inspection checking module 203 is configured to enable a manager to check the inspection result.
Specifically, after the inspection personnel completes the inspection task, the platform pushes the task to be processed for inspection to the manager, and the manager processes the task to be processed for inspection through the inspection module.
Further, when the inspection result uploaded by the inspection personnel is abnormal, the inspection auditing module automatically generates a defect list based on equipment information and inspection items corresponding to the abnormal inspection result. The defect list comprises prompt information of inspection errors, and the defect list is fed back to the manager and the inspection personnel.
The manager and the spot inspection personnel can check the defect list to perform defect elimination work or audit. The specific audit content comprises: whether the inspection work is finished on time, whether the data is complete, whether the filled data and description correspond to the photo or video content or not and are accurate.
In another possible implementation manner, the inspection module 203 automatically inspects the inspection result, and is used for comparing the inspection result with a normal inspection result; if the inspection results are consistent, determining that the inspection results are normal; otherwise, automatically generating a defect list including abnormal data.
Specifically, when the inspection personnel fills in the inspection results corresponding to the inspection items into the data input interface and submits the inspection results, the platform compares the inspection results with the normal inspection results, checks out abnormal data, automatically generates a defect list comprising the abnormal data, and submits the defect list to the computer
And the archiving module 204 is used for correspondingly storing the inspection result and the equipment information to be inspected.
Further, to facilitate modification of the inspection status when the device is in the maintenance status, the platform further includes a device inspection status switching sub-module 205 configured to:
changing the normal operation of equipment inspection by equipment inspection into the suspension of equipment inspection according to the closing operation information of inspection personnel, and storing the condition description information of closing the input interface;
and according to the starting operation information of the inspection personnel, the mark of the equipment to be inspected is changed from the pause execution of the inspection of the equipment to the normal operation of the inspection of the equipment.
Specifically, when the inspection personnel find that the equipment to be inspected is being maintained in the inspection process, the virtual key is clicked to close, and the normal operation of the inspection of the equipment is changed from the normal operation of the inspection of the equipment to the suspension of the inspection of the equipment. And clicking the start virtual key after the equipment to be detected can be operated.
The equipment inspection state switching sub-module can be arranged in an inspection input interface, can also be arranged in an inspection setting interface, and can be operated by inspection personnel and management personnel.
Further, to facilitate setting the inspection task, the platform further includes an inspection setting module 206 for:
According to the operation information input by the manager, editing the equipment information to be checked, the professional, the area, the starting time, the ending time, the inspection personnel, the inspection project information and the parameter limit value.
And associating the two-dimensional code of the equipment to be detected with the information of the equipment to be detected.
And inquiring the execution condition of the inspection task.
And counting the execution times of the inspection tasks, the total utilization rate, the inspection times of each class, the utilization rate of each class, the absenteeism data and the attendance rate from the starting date to the ending date.
Specifically, the manager can not only set the inspection task through the inspection setting module, but also count the execution condition of the inspection task, thereby improving the management convenience.
Further, in order to facilitate the inspection personnel to find the designated equipment to be inspected more quickly, the task generating module 201 further includes a route generating module, while generating the inspection task, to generate an inspection route, where the inspection personnel can inspect the points in sequence according to the inspection route, specifically for:
and acquiring equipment information of equipment to be detected.
And determining at least one corresponding inspection item according to the equipment information of each equipment to be inspected.
A map is generated based on the device layout and the feasible routes within the patrol area.
Specifically, the platform stores a map input by a manager, displays the equipment to be inspected at a corresponding position according to the machine group number and the area of the equipment to be inspected, and marks a feasible route in the inspection area in the map, wherein the feasible route is a route which can be walked by the inspection personnel.
And starting from an entrance of the inspection area, generating at least one inspection route from the entrance to the exit corresponding to each inspection area according to the equipment to be inspected and the feasible route in each inspection area.
In particular, the power plant includes a plurality of inspection areas, each including at least one device therein, and generally, a viable route is routed through each device.
The platform can generate a plurality of inspection routes, in order to reduce the walking distance of inspection personnel, the platform firstly determines one to-be-inspected device closest to an entrance of an inspection area, generates a first section of inspection route, then determines the next to-be-inspected device closest to the current to-be-inspected device, generates a second section of inspection route, generates a third section of inspection route according to the positions of the last to-be-inspected device and an exit after all to-be-inspected devices in the current inspection area are involved, and connects the sections of inspection routes, namely generates the inspection route.
And displaying the equipment information, the inspection items and the inspection routes of the inspection areas of the equipment to be inspected in the map.
Specifically, the platform may display the inspection route as a line in the map, display dots at positions of the equipment to be inspected in the map, and display equipment information and inspection items of the equipment to be inspected on the map when the person to be inspected clicks the dots in the map.
In another possible implementation manner, in order to automatically generate an information input interface adapted to the to-be-inspected device, after determining corresponding to the to-be-inspected device information by using a two-dimensional code preset by the to-be-inspected device scanned by the inspection personnel, the platform further includes: the filling template generation module is used for generating a filling template of the equipment to be detected, and is specifically used for:
and calling a sub-template corresponding to each inspection item from a preset template library according to the inspection item corresponding to the equipment to be inspected.
Specifically, the platform stores a preset template library, the preset template library stores a sub-template corresponding to each inspection item, and when the platform determines the inspection item corresponding to the equipment to be inspected, the sub-template is automatically called.
The arrangement order of the individual sub-templates is determined according to the order in which the individual inspection items are executed.
Specifically, when the platform generates the inspection tasks, namely the sequence of each inspection item, the platform arranges each sub-template according to the sequence of the inspection items, so that inspection personnel can fill in inspection results according to the sequence when inspecting the inspection points, and the error rate of information input is reduced.
And hiding useless filling options in each sub-template according to the information of the equipment to be detected.
Specifically, the sub-templates corresponding to each inspection item cover filling options of various devices, and the device to be inspected does not need some filling options, so that the platform hides the useless filling options.
Further, after the platform pushes the inspection task to the inspection personnel participating in the inspection, the platform further comprises: the patrol inspection polling module 300.
The polling module 300 is specifically configured to:
screening out corresponding equipment to be detected according to the profession and the area; or screening out corresponding equipment to be inspected according to at least one of the profession, the area and the date of the inspection task, the inspection personnel and the inspection state of the inspection task;
and displaying the inspection tasks corresponding to the equipment to be inspected, inspection personnel executing the inspection tasks, shift information of the inspection personnel, inspection states and auditing conditions.
Specifically, the inspection polling module allows multiple condition inquiry, inspection personnel or management personnel can input inquiry conditions in the inspection polling module, the platform screens out corresponding equipment to be inspected, and displays information corresponding to the equipment to be inspected, so that the inspection personnel and the management personnel can know the inspection condition.
Further, the platform further includes a patrol monitoring module 301 for monitoring an execution state of the patrol task, specifically for:
the patrol task reaching the start time is determined as an in-progress state.
And determining the inspection task which does not reach the starting time as a to-be-completed state.
Judging whether operation information of logging in a patrol point inspection input module by a preset patrol point inspector is acquired; if yes, determining that the inspection task is in an executing state; otherwise, determining that the inspection task is in an unexecuted state.
Judging whether any inspection result uploaded by inspection personnel is received between the starting time and the ending time; if the inspection task is received, determining that the inspection task is in an executing state; if not, determining that the inspection task is in an unfinished state.
Specifically, when the platform receives the inspection result corresponding to the inspection item uploaded by the inspection personnel within the specified time, the platform indicates that the inspection personnel start the inspection, so that the platform determines that the inspection task is in an executing state. If the inspection task is not received, the inspection personnel still does not start to execute the inspection task, or the inspection task is not executed within the specified time, and the inspection task is determined to be in an unexecuted state.
And when the inspection results of all the equipment to be inspected, which are uploaded by the inspection personnel between the starting time and the ending time, are received, determining that the inspection task is in a finished state.
When the inspection results corresponding to the inspection items of all the equipment to be inspected, which are uploaded by the inspection personnel in the specified time, are received, the inspection task is determined to be in a finished state.
Specifically, in order to facilitate inspection personnel to view the state of the inspection task, the platform marks the inspection task in a state to be completed as gray, marks the inspection task in an in-progress state as yellow, marks the inspection task in a completed state as green, and marks the inspection task in an unfinished state as red.
In another possible implementation manner, the platform further includes a polling task scheduling module 500, after the polling monitoring module 301 monitors that the polling task is at the preset starting time, the non-executing state of the polling task continues to reach the preset waiting time, and the polling task scheduling module 500 includes:
a first judging module 5001, configured to judge whether a patrol personnel participating in a patrol task is executing other tasks;
if yes, executing a first processing module 5002; otherwise, the second processing module 5003 is executed.
Specifically, when the inspection personnel does not start the inspection task within the preset waiting time, there may be two cases: first, the inspection personnel may be performing other tasks, and second, the inspection personnel may not receive the inspection tasks in time.
And a second processing module 5002, configured to obtain execution progress of other tasks.
If the execution progress reaches the preset ratio, prolonging the preset waiting time according to the execution progress of other tasks, and pushing the inspection task to inspection personnel participating in inspection again;
if the execution progress does not reach the preset ratio, changing the inspection staff participating in the inspection task, and pushing the inspection task to other inspection staff.
Specifically, for the first case, the platform obtains the progress of the inspection personnel executing other tasks, wherein the preset ratio can be set to be more than 95%, when the execution progress reaches the preset ratio, the other tasks being executed by the inspection personnel are about to end, the preset waiting time is prolonged, the inspection personnel is waited to execute the current inspection task, and the inspection task is pushed again to remind the inspection personnel.
When the execution progress does not reach the preset ratio, the inspection personnel needs a longer time to finish the previous task, so that the current inspection task starts as soon as possible, the influence on production is reduced, and the platform replaces the inspection personnel. When the platform reselects the inspection personnel, firstly selecting the idle inspection personnel, and if the idle inspection personnel are not available, selecting the inspection personnel from the personnel with the execution progress of executing the task reaching the preset ratio.
The third processing module 5003 is configured to push the inspection task to the inspection personnel participating in the inspection again.
Specifically, when the platform pushes the inspection task to the inspection personnel for the first time, a short message or a webpage mode can be adopted, and when the inspection task is pushed again, the platform can call the mobile terminal of the inspection personnel.
In another possible implementation, to eliminate the hidden trouble of the defect list in time, the platform further includes a defect elimination module 400.
4. The defect elimination module 400 is specifically configured to:
obtaining video information of a defect site or a point inspection site, first intercom information of a point inspection person or a defect elimination person and second intercom information of a remote commander; the remote commander conducts command on work of the inspection tour personnel or the defect eliminating personnel based on the video information, and the remote commander and the inspection tour personnel or the defect eliminating personnel communicate information with second intercom information based on the first pair.
Specifically, the defect elimination module can be applied to a defect elimination process and a spot inspection process.
When applied to the elimination process: when the platform determines that one piece of equipment to be detected is abnormal, the platform sends remote indication information to the mobile terminal of the defect eliminating person corresponding to the abnormal equipment to be detected, wherein the remote indication information can be a short message or a telephone or a task to be handled.
The indication information comprises abnormal inspection items, and defect elimination personnel can conduct inspection management on defects according to the indication information.
Specifically, after receiving the indication information, the defect eliminating personnel arrive at a designated position to perform defect management, and after finishing the defect eliminating operation, feedback information is sent to the platform, wherein the feedback information comprises defect reasons and defect eliminating records, and the platform stores the data.
In order to improve the instantaneity of communication during the defect elimination, the defect elimination personnel wear an intelligent safety helmet with a mobile camera to enter the field operation, and remote commanders can select to conduct command and dispatch at any time and conduct video check and voice intercom, and video information on the defect elimination field is obtained through the camera on the intelligent safety helmet. When the remote commander carries out voice intercom, the on-site personnel wear intelligent safety helmet camera and receive voice signal through the WIFI signal to carry out voice response, thereby accomplish fast and remove lack operation.
When applied to the inspection process: the inspection personnel can also wear the intelligent safety helmet to enter an inspection site, the intelligent safety helmet is connected with the platform, and the inspection personnel clicks on the mobile terminal to start recording, so that the intelligent safety helmet records the inspection process; the inspection personnel clicks at the mobile terminal to stop recording, the intelligent safety helmet stops recording, and then the intelligent safety helmet sends recorded videos to the platform for storage. The inspection personnel and the management personnel can check the video information stored in the inspection task through the inspection polling module.
The embodiment of the application also provides a device inspection management system based on the power plant, referring to fig. 2, the device inspection management system based on the power plant comprises:
the platform 10, the platform 10 includes a first wireless communication module;
the mobile terminal 20 comprises a second wireless communication module, and the mobile terminal 20 is connected with the platform 10 through the first wireless communication module and the second wireless communication module, and is used for enabling a point inspection person to receive a point inspection task sent by the platform 10, input a two-dimensional code preset by equipment to be inspected and upload a point inspection result corresponding to each inspection item to the platform 10;
the intelligent safety helmet 30 is provided with a voice intercom module 31, a camera 32, a controller 33 and a third wireless communication module, the intelligent safety helmet 30 is provided with the voice intercom module 31 and the camera 32, the voice intercom module 31, the camera 32 and the third wireless communication module are all connected with the controller 33, the controller 33 is in wireless communication with the platform 10 through the third wireless communication module and the first wireless communication module, the camera 32 records the defect-eliminating field video information or the inspection-required field video, the controller 33 sends the recorded video information to the platform 10, and the voice intercom module 31 is used for enabling the inspection-required personnel or the defect-eliminating personnel to send first intercom information to the remote commander and receive second intercom information of the remote commander.
Specifically, after the platform 10 generates the inspection task, the inspection task is pushed to an inspection personnel, the inspection personnel receives the inspection task through the mobile terminal 20, the mobile terminal 20 can be a PC or a mobile phone, in the inspection process, the inspection personnel can input a two-dimensional code preset by the equipment to be inspected by using the mobile terminal 20, so that the inspection personnel enters an inspection result input interface, and the inspection personnel inputs the inspection result corresponding to each inspection item to the input interface, so that the inspection result is uploaded to the platform 10.
When the inspection personnel performs the inspection task, the intelligent safety helmet 30 is worn to enter the inspection area.
After the platform 10 automatically generates a defect list according to the inspection result, the defect eliminating personnel enter the inspection area to perform defect eliminating work, and wear the intelligent safety helmet 30.
The commander is provided with platform 10 in the command room, and platform 10 can be PC, panel computer or cell-phone, and mobile terminal 20 can communicate with platform 10, and platform 10 is connected with the microphone, still includes speaker and display screen.
The commander can talk with the inspection personnel or the defect elimination personnel through the microphone and the loudspeaker, and the controller 33 carries out wireless communication with the platform 10 through the wireless communication module 34, so that the inspection personnel or the defect elimination personnel can talk with the commander through the voice intercom module 31, and the controller 33 sends the video information of the inspection area shot by the camera 32 to the platform 10, so that the commander can conveniently check the site situation, and the two persons cooperate to rapidly finish inspection or defect elimination work, thereby improving the working efficiency.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
In addition, it is to be understood that relational terms such as first and second are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Claims (8)
1. A power plant-based equipment inspection management platform, comprising:
the system comprises a task generation module, a task detection module and a processing module, wherein the task generation module is used for generating a point detection task, the point detection task comprises the starting time and the ending time of the point detection task, equipment information to be detected, the professions of the equipment to be detected, the areas of the equipment to be detected and detection item information, and the point detection task is pushed to a preset point detection personnel before the starting time of the point detection task;
The inspection input module is used for acquiring any preset inspection task selected by the inspection personnel, equipment to be inspected in the inspection task and inspection results corresponding to the equipment to be inspected uploaded by the inspection personnel, wherein the inspection results comprise picture information and/or video information of whether the inspection is normal or not and the inspection process;
the inspection checking module is used for enabling the manager to check the inspection result;
the archiving module is used for correspondingly storing the inspection result and the equipment information to be inspected;
the platform also comprises a patrol monitoring module for monitoring the execution state of the patrol task, and the patrol monitoring module is specifically used for:
determining the inspection task reaching the starting time as an in-process state;
determining the inspection task which does not reach the starting time as a state to be completed;
judging whether operation information of logging in the inspection input module by a preset inspection personnel is acquired or not; if yes, determining that the inspection task is in an executing state; otherwise, determining that the inspection task is in an unexecuted state;
judging whether any inspection result uploaded by inspection personnel is received between the starting time and the ending time; if the inspection task is received, determining that the inspection task is in an executing state; if not, determining that the inspection task is in an unfinished state;
When the inspection results of all the equipment to be inspected uploaded between the starting time and the ending time are received by the inspection personnel, determining that the inspection task is in a finished state;
if the polling module monitors that the polling task is at the start time, the unexecuted state of the polling task continues to reach the preset waiting time, the platform further comprises a polling task scheduling module, which comprises:
the first judging module is used for judging whether the inspection personnel participating in the inspection task are executing other tasks or not;
the execution progress obtaining module is used for obtaining the execution progress of the other tasks when the first judging module judges that the task is executed;
the first processing module is used for prolonging the preset waiting time according to the execution progress of the other tasks when the execution progress reaches a preset ratio, and pushing the inspection task to inspection personnel participating in inspection again;
the second processing module is used for replacing the inspection personnel participating in the inspection task when the execution progress does not reach the preset ratio and pushing the inspection task to other inspection personnel;
the third processing module is used for pushing the inspection task to inspection personnel participating in the inspection again when the judgment module judges that the inspection task is not available;
The platform also comprises a filling template generation module for generating a filling template of the equipment to be detected, and the filling template generation module is specifically used for:
calling a sub-template corresponding to each inspection item from a preset template library according to the inspection item corresponding to the equipment to be inspected;
determining the arrangement sequence of each sub-template according to the sequence of executing each inspection item;
and hiding useless filling options in each sub-template according to the information of the equipment to be detected.
2. The platform of claim 1, wherein the inspection audit module is further configured to: and when the inspection result is abnormal, automatically generating a defect list based on equipment information and inspection items corresponding to the abnormal inspection result.
3. The platform of claim 1, wherein the inspection entry module further comprises at least one of:
the manual selection module is used for acquiring the equipment to be inspected selected by the inspection personnel according to the professional and the region when the inspection input module acquires the equipment to be inspected in the inspection task;
the automatic input module is used for acquiring the two-dimensional code of the equipment to be detected, which is input by the inspection personnel, when the inspection input module acquires the equipment to be detected in the inspection task, and determining the equipment to be detected according to the two-dimensional code.
4. The platform of claim 1, further comprising a device patrol status switching sub-module for:
changing the normal operation of the equipment to be detected from equipment inspection to equipment inspection suspension according to the closing operation information of inspection personnel, and storing the condition description information for closing the input interface;
and according to the starting operation information of the inspection personnel, the mark of the equipment to be inspected is changed from the pause execution of the inspection of the equipment to the normal operation of the inspection of the equipment.
5. The platform of claim 1, further comprising a patrol polling module for:
screening out corresponding equipment to be detected according to the belonging profession and the belonging area; or screening out corresponding equipment to be inspected according to at least one of the profession, the area and the date of the inspection task, the inspection personnel and the inspection state of the inspection task;
and displaying the inspection tasks corresponding to the equipment to be inspected, inspection personnel executing the inspection tasks, shift information of the inspection personnel, inspection states and auditing conditions.
6. The platform according to claim 1, further comprising a remote command and dispatch module, in particular for:
acquiring video information of a patrol site or a defect elimination site, first intercom information of patrol personnel or defect elimination personnel and second intercom information of a remote commander; the remote commander conducts command on the inspection tour personnel or the defect eliminating personnel based on the video information, and the remote commander and the inspection tour personnel or the defect eliminating personnel conduct communication based on the first intercom information and the second intercom information.
7. A platform according to claim 3, further comprising a patrol setting module for:
editing equipment information to be inspected, the belonging profession, the belonging area, the starting time, the ending time, the inspection personnel, inspection project information and parameter limit values according to the operation information input by the management personnel;
associating the two-dimensional code of the equipment to be detected with the information of the equipment to be detected;
inquiring the execution condition of the inspection task;
and counting the execution times of the inspection tasks, the total utilization rate, the inspection times of each class, the utilization rate of each class, the absenteeism data and the attendance rate from the starting date to the ending date.
8. A power plant-based equipment inspection management system, comprising:
the platform of any one of claims 1-7, comprising a first wireless communication module;
the mobile terminal comprises a second wireless communication module, and is connected with the platform through the first wireless communication module and the second wireless communication module, and is used for enabling a point inspection personnel to receive a point inspection task sent by the platform, input a two-dimensional code preset by equipment to be inspected, and upload a point inspection result corresponding to each inspection item to the platform;
the intelligent safety helmet is provided with a voice intercom module, a camera, a controller and a third wireless communication module, wherein the voice intercom module, the camera and the third wireless communication module are connected with the controller, the controller is in wireless communication with the platform through the third wireless communication module and the first wireless communication module, the camera is used for recording defect-eliminating field video information or inspecting the field video, the controller sends the recorded video information to the platform, and the voice intercom module is used for enabling a defect-eliminating person to send first intercom information to a remote commander and receive second intercom information of the remote commander.
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