CN115502731A - Automatic production equipment and method for cooling fins - Google Patents
Automatic production equipment and method for cooling fins Download PDFInfo
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- CN115502731A CN115502731A CN202211252656.3A CN202211252656A CN115502731A CN 115502731 A CN115502731 A CN 115502731A CN 202211252656 A CN202211252656 A CN 202211252656A CN 115502731 A CN115502731 A CN 115502731A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 title claims abstract description 37
- 238000001816 cooling Methods 0.000 title claims abstract description 10
- 238000003466 welding Methods 0.000 claims abstract description 195
- 238000010438 heat treatment Methods 0.000 claims description 94
- 238000005520 cutting process Methods 0.000 claims description 55
- 238000001514 detection method Methods 0.000 claims description 47
- 230000007306 turnover Effects 0.000 claims description 24
- 241000581650 Ivesia Species 0.000 claims description 14
- 239000007788 liquid Substances 0.000 abstract description 10
- 238000010586 diagram Methods 0.000 description 13
- 239000003638 chemical reducing agent Substances 0.000 description 11
- 239000002699 waste material Substances 0.000 description 10
- 230000017525 heat dissipation Effects 0.000 description 8
- 239000012535 impurity Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000007789 sealing Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 230000007704 transition Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 206010063385 Intellectualisation Diseases 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 238000002054 transplantation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/10—Heat sinks
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention provides automatic production equipment and a method for cooling fins, and belongs to the field of cooling fin manufacturing. The vertical leveling station improves the firmness of welding. The electric resistance welding station welds the tail port of the mouse so as to prevent liquid in the radiating fin from leaking. The workpiece is adjusted to be horizontal by the overturning station to prepare for laser welding. The laser welding station makes the seal of the workpiece more firm. The horizontal leveling station flattens the turned edge of the workpiece, and the quality of a finished product is improved. The invention comprises a plurality of feeding stations, thereby saving the processing time and improving the production efficiency.
Description
Technical Field
The invention belongs to the field of manufacturing of radiating fins, and particularly relates to automatic radiating fin production equipment and method.
Background
With the application of the mobile phone function intellectualization, the quality of life is greatly improved, and the functional requirements of the mobile phone are continuously pursuing more applications and intellectualization, so that a mobile phone chip is required to provide excellent operational capability. Certainly, high-speed operation and processing generate heat, the higher the operation speed is, the longer the operation time is, the higher the calorific value is, if the heat cannot be dissipated in time, the temperature of the mobile phone will gradually rise, and the safety of the battery and the damage of the chip can be endangered in serious cases, so that the heat dissipation function of the mobile phone is not negligible.
The heat radiating fin is a device for radiating heat of an easily-generated electronic element in an electrical appliance, and is mostly made of aluminum alloy, brass or bronze into a plate shape, a sheet shape, a plurality of sheet shapes and the like, wherein the VC heat radiating fin is mainly used for radiating components such as power LEDs, CPUs, GPUs, high-speed hard disks, folding mobile phones and the like. The product has the advantages of high heat transfer power, good adaptability, high heat dissipation speed and the like, and can meet the heat dissipation problem and the space requirement of high-performance electronic components. The domestic and foreign requirements on the VC radiating fins are continuously increased and reach the level of short supply, so that the automatic production equipment of the radiating fins with high efficiency and high quality is indispensable for modern production enterprises.
The invention patent CN106584044B discloses a full-automatic transformer radiating fin production line, which is sequentially provided with a coil stock discharging station, a radiating fin forming station, a turnover sheet combining station, a multi-spot welding station, a double-side seam welding station, a double-side rolling shear station, an inclined shoulder punching station, a shoulder welding station and a sheet stacking station. The stations are connected with each other through the conveying channel to form the full-automatic transformer radiating fin production line. The invention realizes the automatic production of the radiating fins, reduces the labor intensity of operators and improves the production efficiency, but the produced radiating fins have the problems of impurities in the interior, uneven appearance, infirm welding and the like.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides automatic production equipment and method for radiating fins, and the technical problem to be solved by the invention is how to produce high-quality radiating fins with high efficiency.
The automatic production equipment for the cooling fins comprises an equipment base, a track connected to the equipment base, a feeding station connected to the track, a heating station, a first leveling station, a first welding station, a first transplanting station, a cutting station, a turning device, a second welding station, a second transplanting station, a second leveling station and a conveying line, wherein the heating station, the first leveling station, the first welding station, the first transplanting station, the cutting station, the turning device, the second welding station, the second transplanting station and the conveying line are sequentially arranged along the track.
Further, first flattening station is perpendicular flattening station, perpendicular flattening station includes perpendicular flattening station first support, perpendicular flattening station second support, perpendicular flattening station first mould subassembly, perpendicular flattening station second mould subassembly and perpendicular flattening station flattening cylinder, perpendicular flattening station first mould subassembly is connected with perpendicular flattening station first support, perpendicular flattening station second mould subassembly is connected with perpendicular flattening station second support, perpendicular flattening station flattening cylinder is connected in the one end of perpendicular flattening station second support, perpendicular flattening station first support and perpendicular flattening station second support are connected with the equipment base respectively, perpendicular flattening station first mould subassembly and perpendicular flattening station second mould subassembly are equal apart from the distance of equipment base. The first mould assembly of the vertical leveling station comprises a first mould mounting plate of the vertical leveling station and a first mould of the vertical leveling station, and the second mould assembly of the vertical leveling station comprises a second mould of the vertical leveling station and a second mounting plate of the vertical leveling station.
Further, the second flattening station is horizontal flattening station, horizontal flattening station includes mould subassembly and horizontal flattening station die block subassembly on horizontal flattening station frame, flattening station gas-liquid pressurized cylinder, the horizontal flattening station, and mould subassembly and horizontal flattening station die block subassembly are connected on the upper portion of horizontal flattening station frame on the horizontal flattening station, and the sub-unit connection of horizontal flattening station die block subassembly and horizontal flattening station frame, flattening station gas-liquid pressurized cylinder connect the upper end of mould subassembly on the horizontal flattening station, and horizontal flattening station frame is connected with the equipment base. Horizontal flattening station upper die assembly includes that mould and horizontal flattening station upper die mounting panel are gone up to horizontal flattening station, and horizontal flattening station die block subassembly includes horizontal flattening station die block mounting panel and horizontal flattening station die block.
Further, a first welding station is a resistance welding station, the resistance welding station comprises an upper electrode assembly, a lower electrode assembly, a first support of the resistance welding station, an electromagnetic valve, a transformer and a connecting band, the upper electrode assembly and the lower electrode assembly are respectively connected to two ends of the connecting band, the transformer is connected to the upper end of the connecting band, the transformer is fixedly connected with the first support of the resistance welding station, the electromagnetic valve is connected to the upper surface of the first support of the resistance welding station, and the upper electrode assembly, the lower electrode assembly and the connecting band are located below the first support of the resistance welding station.
Further, the second welding station is the laser welding machine station, the laser welding machine station includes laser welding station support, laser welding station X module, laser welding station Y module and laser instrument, and laser welding station support and equipment base fixed connection, laser welding station Y module and laser welding station leg joint, the lower surface and the laser welding station X module of laser welding station X module are connected, the upper surface connection of laser instrument and laser welding station X module.
Further, the station is transplanted for snatching to first transplantation station, snatch and transplant the station including snatching and transplant the station support, snatch and transplant station clamping jaw cylinder and clamping jaw, snatch and transplant station support and equipment base fixed connection, snatch and transplant station clamping jaw cylinder and connect in the upper end of snatching and transplanting the station support, the clamping jaw with snatch and transplant station clamping jaw cylinder and be connected.
Further, the station is transplanted for the sucking disc to the station is transplanted to the second, the station is transplanted to the sucking disc includes bracket component and sucking disc, bracket component and equipment base fixed connection, and the lower extreme at the bracket component is connected to the sucking disc. The bracket component comprises a second sucker transplanting station bracket and a third sucker transplanting station bracket.
Further, turning device includes upset station and upset detection station, the upset station includes upset station support, horizontal module, perpendicular module and rotatory module, and the last surface connection of upset station support and equipment base, horizontal module and rotatory module are connected respectively in the side of perpendicular module, perpendicular module and upset station leg joint.
Furthermore, the overturning detection station comprises an overturning detection station photoelectric support and an overturning detection station photoelectric switch, the overturning detection station photoelectric support is connected with the equipment base, and the overturning detection station photoelectric switch is connected with the upper portion of the overturning detection station photoelectric support.
The automatic production method of the radiating fins uses the automatic production equipment of the radiating fins, and comprises the following steps:
s1, placing a workpiece on a feeding station;
s2, conveying the workpiece to a heating station for heating treatment;
s3, conveying the workpiece to a first leveling station, and leveling a mouse tail port;
s4, conveying the workpiece to a first welding station, and welding a mouse tail port;
s5, conveying the workpiece to a cutting station, grabbing the workpiece by the first transplanting station, and cutting a tail opening of the workpiece by the cutting station;
s6, conveying the workpiece to a turnover device for turnover;
s7, detecting the workpiece by the turnover device;
s8, conveying the workpiece to a second welding station for welding;
s9, sucking the workpiece to a second leveling station by a second transplanting station to perform leveling treatment;
s10, the second transplanting station sucks the workpiece to a conveying line, and the conveying line conveys the workpiece to leave the production line.
According to the invention, the heating station is arranged on the outer side of the rail, impurities in the workpiece can be discharged through the tail port of the workpiece by heating the workpiece for a certain time, the temperature of the heating station is controllable, and the effects of purifying and improving the quality of the radiating fin are achieved.
The perpendicular flattening station is ground with the rat tail mouth on the work piece and is flattened, can weld better after the work piece is ground, has improved follow-up welded fastness.
And the electric resistance welding station carries out seal welding on the tail port of the mouse so as to prevent liquid in the radiating fin from leaking.
And (5) matching the grabbing transplanting station and the cutting station, so that the mouse tail opening is cut off.
The work piece through cutting out the station can be adjusted to the horizontality to the upset station, prepares for next step laser welding, and the upset station can have step motor or servo motor drive, and step motor position accuracy is high, low cost.
The turnover detection station can detect whether the workpiece passing through the turnover station meets the requirement of a horizontal state.
The laser welding station is connected with the equipment base, and the workpiece passing through the turnover detection station is subjected to laser welding, so that the sealing of the workpiece is firmer.
The sucking disc transplanting station is connected with the equipment base, and the sucking disc of sucking disc transplanting station absorbs the work piece that welding was accomplished on the laser welding station to the level flattening station.
The horizontal leveling station is connected with the equipment base, the workpiece welded on the laser welding station can be curled, and the horizontal leveling station is driven by the pressure cylinder to flatten the curled edge of the workpiece, so that the quality of a finished product is improved.
The conveying line is connected with the equipment base, the sucker of the sucker transplanting station sucks a workpiece flattened by the horizontal leveling station to the conveying line, and then the conveying line conveys the finished workpiece out.
The rail is connected with the equipment base, rollers are arranged on the rail, a fixing plate is arranged on each roller, the feeding station is connected with the rail through the fixing plate, the servo motor drives the rollers to rotate, and then the feeding station is driven to slide on the rail and then sequentially passes through all the working procedures.
The equipment base is a carrier of the tools of all the stations, and a plurality of supporting legs are arranged at the bottom of the equipment base and used for supporting all the tools.
The invention adopts universal standard parts, is simple and convenient to purchase and has low cost; the installation and debugging are convenient and fast, and the personnel do not need to be trained professionally; the use is simple and convenient, and no special skill requirement exists; the space is compact, and the occupied area is small; the multi-station function is integrated, the water cooler is used in cooperation with resistance welding, the heat dissipation performance is excellent, and the station welding performance is stable. The track structure is simple, the transportation is stable, and the positioning precision is high. The temperature of the heating station is controllable, and the performance is stable. Perpendicular flattening station and tailor the station and use the cylinder to replace the hydro-cylinder, the result of use is steady, and the cost of cylinder is less than the hydro-cylinder cost far away. The overturning station is rotated by a stepping motor, so that the cost is low and the using effect is stable.
The invention relates to an automatic production method of a radiating fin, which is characterized in that impurities in a workpiece can be discharged through a tail port on the workpiece by heating the workpiece, the temperature of the heating station is controllable, and the effects of purifying and improving the quality of the radiating fins are achieved. The firmness of subsequent welding is improved by completely rolling the tail port of the workpiece. And sealing and welding the tail port of the mouse through resistance welding so as to prevent liquid in the radiating fin from leaking. Through carrying out upset processing to the work piece, horizontal module, perpendicular module, rotatory module can be with the work piece adjustment through tailorring the processing for the horizontality, prepare for laser welding on next step. The turnover detection can detect whether the workpiece subjected to the turnover processing meets the requirement of a horizontal state. And the workpiece after the overturning detection treatment is subjected to laser welding, so that the sealing of the workpiece is firmer. And the workpiece after the laser welding treatment can be curled, and then the workpiece is horizontally leveled, so that the curled edge of the workpiece is flattened. And the finished workpiece is conveyed out by the conveying line.
Drawings
Fig. 1 is a schematic diagram of an automated heat sink manufacturing apparatus and method according to an embodiment of the present invention.
Fig. 2 is a front view of an automated heat sink manufacturing apparatus and method of the present invention.
Fig. 3 is a top view of an automated heat sink manufacturing apparatus and method according to the present invention.
Fig. 4 is a flow chart of an automatic production apparatus and method for heat dissipation plate of the present invention.
Fig. 5 is a schematic diagram of a loading station of the automatic production equipment and method for the heat sink of the invention.
Fig. 6 is a schematic diagram of a heating station of an automated heat sink manufacturing apparatus and method according to the present invention.
Fig. 7 is a schematic view of a vertical leveling station of an automated heat sink manufacturing apparatus and method of the present invention.
Fig. 8 is a schematic diagram of a resistance welding station of the automatic production equipment and method for the heat sink of the invention.
Fig. 9 is a schematic diagram of a resistance welding station of the automatic production equipment and method for the heat sink of the invention.
Fig. 10 is a schematic diagram of a grabbing and cutting station of the automatic production equipment and method for cooling fins of the invention.
Fig. 11 is a schematic diagram of a cutting station of the automatic heat sink manufacturing apparatus and method of the present invention.
Fig. 12 is a schematic diagram of a turning station of the automatic production equipment and method for heat dissipation fins of the invention.
Fig. 13 is a schematic diagram of a turning station of the automatic heat sink manufacturing apparatus and method according to the present invention.
Fig. 14 is a schematic diagram of a turning detection station of the automatic heat sink production apparatus and method according to the present invention.
Fig. 15 is a schematic view of a laser welding station of an automated heat sink manufacturing apparatus and method of the present invention.
Fig. 16 is a schematic diagram of a sucker transplanting station of the automatic heat sink production apparatus and method of the present invention.
Fig. 17 is a schematic view of a horizontal leveling station of an automated heat sink manufacturing apparatus and method of the present invention.
Fig. 18 is a schematic diagram of a conveyor line for an automated heat sink manufacturing apparatus and method of the present invention.
Fig. 19 is a schematic diagram of a conveyor line for an automated heat sink manufacturing apparatus and method of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Thus, the following detailed description of the embodiments of the present invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In order to better understand the purpose, structure and function of the present invention, an automatic production apparatus and method for heat sink is described in detail below with reference to the accompanying drawings.
Example 1:
fig. 1 shows a first embodiment of the present invention, and a feeding station 1, a heating station 2, a vertical leveling station 3, a resistance welding station 4, a grabbing and transplanting station 5, a cutting station 6, a turning station 7, a turning detection station 8, a laser welding station 9, a suction cup transplanting station 10, a horizontal leveling station 11, a conveying line 12, a rail 13, and an apparatus base 14 are sequentially arranged on the automatic heat sink production apparatus.
The tool on the feeding station 1 is connected with a rail 13, and the rail 13, the heating station 2, the vertical leveling station 3, the electric resistance welding station 4, the grabbing and transplanting station 5, the cutting station 6, the overturning station 7, the overturning detection station 8, the laser welding station 9, the sucking disc transplanting station 10, the horizontal leveling station 11 and the conveying line 12 are respectively connected with an equipment base 14.
The feeding station 1 is connected with the rail 13, the rail 13 is provided with a roller, the roller is provided with a fixing plate, the feeding station 1 is connected with the rail 13 through the fixing plate, the roller rotates to drive the feeding station 1 to slide on the rail 13, and then the feeding station 1 sequentially passes through each process.
The feeding station 1 is provided with a groove for placing a workpiece to be processed, the shape of the groove is matched with the shape of the workpiece, and the feeding station 1 is provided with a plurality of grooves, so that each procedure can process a plurality of workpieces at each time, and the production efficiency of the radiating fin is improved. A photoelectric switch is arranged on the feeding station 1, and whether a workpiece exists on a groove on the feeding station 1 can be detected.
The automatic production equipment for the radiating fins comprises a plurality of feeding stations 1, and the plurality of feeding stations 1 are lined up in sequence to pass through each procedure, so that the processing time can be saved, and the production efficiency is improved.
As shown in fig. 2, the heating station 2 is connected with the equipment base 14, the heating station 2 is arranged outside the track 13, the cylinder of the heating station 2 drives the heating plate to clamp the workpiece on the feeding station 1, the workpiece is heated for a certain time by the heating rod, and then the next process is performed. By heating the workpiece, impurities located inside the workpiece can be discharged through a tail port on the workpiece.
This fin automated production equipment contains a plurality of heating stations 2, can carry out the thermal treatment to a plurality of work pieces simultaneously, has improved the production efficiency of fin.
The resistance welding station 4 is connected with the equipment base 14, and the resistance welding station 4 is of a double-station structure and can weld workpieces on the two feeding stations 1 at the same time.
And the cylinder of the resistance welding station 4 drives the electrode to weld and seal the mouse tail port on the workpiece.
Snatch and transplant station 5 and be connected with equipment base 14, snatch and transplant station 5 and can remove the one side of tailorring station 6, then snatch the mouse tail mouth on the work piece, tailor station 6 and tailor the mouse tail mouth, and the waste material after tailorring drops in the waste material box of tailorring station 6 below.
The cutting station 6 is connected with the equipment base 14, a cutting knife is arranged on the cutting station 6, and the workpiece passing through the electric resistance welding station 4 is cut by the cutting knife of the cutting station 6.
The overturning detection station 8 is connected with the equipment base 14, and a photoelectric sensing switch is arranged on the overturning detection station 8, so that whether the workpiece passing through the overturning station 7 meets the requirement of a horizontal state or not can be detected.
The laser welding station 9 is connected with the equipment base 14, and laser welding is carried out on the workpiece passing through the turnover detection station 8, so that the sealing of the workpiece is firmer.
The sucker transplanting station 10 is connected with an equipment base 14, and a sucker of the sucker transplanting station 10 sucks a workpiece welded on the laser welding station 9 to a horizontal leveling station 11.
As shown in fig. 4, the horizontal leveling station 11 is connected with the equipment base 14, the workpiece welded at the laser welding station 9 is curled, and the horizontal leveling station 11 is driven by the pressurizing cylinder to flatten the curled edge of the workpiece by the leveling die.
The conveyor line 12 is connected to an equipment base 14, the suction cups of the suction cup transplanting station 10 suck the workpieces flattened by the horizontal flattening station 11 onto the conveyor line 12, and then the conveyor line 12 conveys the finished workpieces out.
As shown in fig. 3, the rail 13 is connected to the equipment base 14, the rail 13 includes two linear rails parallel to each other and two arc rails, the two arc rails are respectively connected to two ends of the two linear rails parallel to each other, a roller is disposed on the rail 13, a fixing plate is disposed on the roller, the feeding station 1 is connected to the rail through the fixing plate, and the servo motor drives the roller to rotate, so as to drive the feeding station 1 to slide on the rail 13, and then sequentially pass through the processes.
The equipment base 14 is a carrier of the tools of the stations, and a plurality of supporting legs are arranged at the bottom of the equipment base 14 and used for supporting all the tools.
The working process of the automatic radiating fin production equipment is as follows:
a worker firstly places a workpiece in a groove in a feeding station 1, then a servo motor drives a roller arranged on a track 13, the roller drives the workpiece on the feeding station 1 to enter a heating station 2, a cylinder of the heating station 2 drives a heating plate to clamp the workpiece on the feeding station 1, the workpiece is heated for a certain time through a heating rod, impurities in the workpiece can be discharged through a tail opening on the workpiece, then the roller drives the workpiece on the feeding station 1 to enter a vertical leveling station 3, the cylinder of the vertical leveling station 3 drives a leveling die to roll and level a tail opening on the workpiece, then the workpiece enters a resistance welding station 4, a cylinder of the resistance welding station 4 drives an electrode, the electrode discharges to weld the tail opening of the workpiece, the workpiece enters a cutting station 6 after welding is completed, a grabbing and transplanting station 5 grabs a mouse tail opening of the workpiece on the cutting station 6, then tailor station 6 and carry out the operation of tailorring to the rat tail mouth, the waste material after tailorring falls into waste material box, work piece after tailorring gets into upset station 7, the horizontal module of upset station 7, perpendicular module, rotatory module can be with the work piece adjustment through tailorring station 6 to the horizontality, upset detection station 8 detects that the work piece through upset station 7 satisfies the horizontality after, the work piece gets into laser welding station 9, laser welding station 9 carries out the secondary seal welding to the work piece, then the sucking disc on sucking disc transplanting station 10 is with the work piece absorption get horizontal flattening station 11 on, horizontal flattening station 11 is under the drive of the pressure cylinder, the flattening mould is pressed the turn-up of work piece and is leveled, then the sucking disc on sucking disc transplanting station 10 is with the work piece absorption to transfer chain 12 on, the work piece is exported the production line by transfer chain 12.
According to the invention, the plurality of feeding stations 1 are arranged, and the plurality of feeding stations 1 are sequentially queued to pass through each process, so that the processing time can be saved, the production efficiency is improved, and the feeding stations 1 are provided with grooves for placing workpieces, and the shapes of the grooves are matched with the shapes of the workpieces, so that the workpiece fixing function is realized.
According to the invention, the heating station 2 is arranged at the outer side of the track 13, the heating station 2 heats the workpiece for a certain time, impurities in the workpiece can be discharged through a tail port on the workpiece, the temperature of the heating station 2 is controllable, and the effects of purifying and improving the quality of the radiating fin are achieved.
The cylinder of perpendicular flattening station 3 drives flattening die and grinds the tail mouth on the work piece and flatten, can weld better after the work piece is flattened, has improved follow-up welded fastness.
And the electric resistance welding station 4 carries out seal welding on the tail port of the mouse so as to prevent liquid in the radiating fin from leaking.
And the grabbing transplanting station 5 and the cutting station 6 work in a matched mode, so that the tail mouth of the rat is cut off.
The workpiece passing through the cutting station 6 can be adjusted to be in a horizontal state by the overturning station 7, preparation is made for next laser welding, the overturning station 7 can be driven by a stepping motor or a servo motor, the position precision of the stepping motor is high, and the cost is low.
The turning detection station 8 can detect whether the workpiece passing through the turning station 7 meets the requirement of the horizontal state.
The laser welding station 9 is connected with the equipment base 14, and laser welding is carried out on the workpiece passing through the turnover detection station 8, so that the sealing of the workpiece is firmer.
The suction cup transplanting station 10 is connected with an equipment base 14, and a suction cup of the suction cup transplanting station 10 sucks a workpiece welded on the laser welding station 9 to the horizontal leveling station 11.
The horizontal leveling station 11 is connected with the equipment base 14, the workpiece welded on the laser welding station 9 can be curled, and the horizontal leveling station 11 is driven by the pressure cylinder, and the flattening die of the horizontal leveling station 11 flattens the curled edge of the workpiece.
The conveyor line 12 is connected to an equipment base 14, the suction cups of the suction cup transplanting station 10 suck the workpieces flattened by the horizontal flattening station 11 onto the conveyor line 12, and then the conveyor line 12 conveys the finished workpieces out.
The rail 13 is connected with the equipment base 14, rollers are arranged on the rail 13, fixing plates are arranged on the rollers, the feeding station 1 is connected with the rail through the fixing plates, the servo motor drives the rollers to rotate, and then the feeding station 1 is driven to slide on the rail 13 and then sequentially passes through all the working procedures.
The equipment base 14 is a carrier of the tools of the stations, and a plurality of supporting legs are arranged at the bottom of the equipment base 14 and used for supporting all the tools.
The invention adopts a universal standard component, is simple and convenient to purchase and has low cost; the installation and debugging are convenient, and the staff does not need to be trained professionally; the use is simple and convenient, and no special skill requirement exists; the space is compact, and the occupied area is small; the water chiller is integrated with a multi-station function, and is matched with resistance welding for use, so that the water chiller is excellent in heat dissipation performance and stable in station welding performance. The track 13 has simple structure, stable transportation and high positioning precision. The temperature of the heating station 2 is controllable, and the performance is stable. Perpendicular flattening station 3 and tailor station 6 and use the cylinder to replace the hydro-cylinder, the result of use is steady, and the cost of cylinder is less than the hydro-cylinder cost far away. The overturning station 7 is rotated by a stepping motor, so that the cost is low and the using effect is stable.
Example 2:
fig. 1 shows a second embodiment of the present invention, and a feeding station 1, a heating station 2, a vertical leveling station 3, an electric resistance welding station 4, a grabbing and transplanting station 5, a cutting station 6, a turning station 7, a turning detection station 8, a laser welding station 9, a suction cup transplanting station 10, a horizontal leveling station 11, a conveying line 12, a rail 13, and an apparatus base 14 are sequentially arranged on the automatic heat sink production apparatus.
The tool on the feeding station 1 is connected with a rail 13, and the rail 13, the heating station 2, the vertical leveling station 3, the resistance welding station 4, the grabbing and transplanting station 5, the cutting station 6, the overturning station 7, the overturning detection station 8, the laser welding station 9, the sucking disc transplanting station 10, the horizontal leveling station 11 and the conveying line 12 are respectively connected with an equipment base 14.
The present embodiment is different from the first embodiment in that:
as shown in fig. 5, the loading station 1 includes a first photoelectric shield 102, a first photoelectric switch mounting block 103, a loading station mounting bracket 104, a fixture 105, a VC heat sink 106, and a first photoelectric switch 108.
The first photoelectric switch 108 is fixed on the first photoelectric switch mounting block 103, the first photoelectric shield 102 and the first photoelectric switch mounting block 103 are fixed on the feeding station mounting bracket 104, and the feeding station mounting bracket 104 and the rail 13 are mounted on the equipment base 14.
The staff places VC fin 106 on frock 105, and first photoelectric switch 108 detects whether there is the material, has the material under the circumstances, presses the start button box, and track 13 drives frock 105 to next station.
As shown in fig. 6, the heating station 2 includes a heating station support 201, a heating station cylinder 202, a heating station connecting plate 203, a heating station spring 204, a heating station heating rod mounting plate 205, a heating station heat-conducting plate 206, a heating station guide rod 208, a heating station limiting sleeve 209, a heating station mounting plate 210, and a heating station heating rod 211.
The heating station cylinder 202 drives the heating station heat-conducting plate 206 to clamp the workpiece of the tool 105, the workpiece is heated for a certain time through the heating station heating rod 211, and then the next process is performed. By heating the workpiece, impurities located inside the workpiece can be discharged through a tail port on the workpiece.
As shown in fig. 7, the vertical leveling station 3 includes a vertical leveling station first support 301, a vertical leveling station guide bar 302, a vertical leveling station stopper 303, a vertical leveling station linear bearing 304, a vertical leveling station transition plate 305, a vertical leveling station movable plate 306, a vertical leveling station stopper 307, a vertical leveling station first mold mounting plate 308, a vertical leveling station first mold 309, a vertical leveling station second mold 310, a vertical leveling station second mounting plate 311, a vertical leveling station stopper screw 312, a vertical leveling station stopper screw mounting plate 313, a vertical leveling station leveling cylinder 314, a vertical leveling station cylinder mounting plate 315, a vertical leveling station second support 316, a vertical leveling station heating cylinder 317, a vertical leveling station stopper nut 318, a vertical leveling station spring 319, a vertical leveling station heating rod 320, a vertical leveling station heat conducting plate 321, and a vertical leveling station heating rod mounting plate 322.
The vertical leveling station first support 301 and the vertical leveling station second support 316 are fixed on the equipment base 14, the vertical leveling station transition plate 305 is installed on the vertical leveling station first support 301 and the vertical leveling station second support 316, the vertical leveling station guide bar 302 and the vertical leveling station linear bearing 304 are installed on the vertical leveling station transition plate 305, the vertical leveling station limit block 303 is installed on the vertical leveling station guide bar 302, the vertical leveling station movable plate 306 and the two vertical leveling station guide bars 302 are fixed on the vertical leveling station transition plate 305, the vertical leveling station limit block 307 is used for adjusting the position of the vertical leveling station first mold mounting plate 308 and is fixed on the vertical leveling station first support 301 together, the vertical leveling station first mold 309 is fixed on the vertical leveling station first mold mounting plate 308, the vertical leveling station second mold 310 is fixed on the vertical leveling station second mounting plate 311, the vertical leveling station limit screw 312 is fixed on the vertical leveling station mounting plate 315 and is used for adjusting the vertical leveling station first mold mounting plate 308 through limiting the position of the vertical leveling station screw 313, the vertical leveling cylinder 314 is installed on the vertical leveling station heating cylinder mounting plate 314, the vertical leveling station heating cylinder mounting plate 305 is fixed on the vertical leveling station heating cylinder mounting plate 321, the vertical leveling station heating cylinder mounting plate 322, the vertical leveling station heating rod 320 is fixed on the vertical leveling station mounting plate 321.
The vertical leveling station heating cylinder 317 drives the vertical leveling station heat conducting plate 321 to clamp the tool 105, then the vertical leveling station leveling cylinder 314 drives the vertical leveling station first mold 309 and the vertical leveling station second mold 310 to grind and flatten the tail of the mouse on the workpiece, and the workpiece can be better welded after being ground.
As shown in fig. 8 and 9, the resistance welding station 4 includes an upper electrode assembly 41, a lower electrode assembly 42, a first resistance welding station support 43, a solenoid valve 44, a resistance welding station bottom plate 401, a second resistance welding station support 402, a resistance welding station limiting block 403, a resistance welding station spring 404, a resistance welding station fixing plate 405, a resistance welding station transition plate 406, a resistance welding station cylinder 407, a resistance welding station push block 408, a resistance welding station electrode holder 409, a resistance welding station electrode 410, a connecting band 411, a transformer 412, a resistance welding station guide 413, a resistance welding station linear bearing 414, a resistance welding station electrode platform 415, a resistance welding station heating rod mounting plate 416, a resistance welding station heating rod 417, and a resistance welding station heating plate 418.
The upper electrode assembly 41, the lower electrode assembly 42 and the first resistance welding station support 43 are fixed on the equipment base 14, the electromagnetic valve 44 is fixed on the first resistance welding station support 43, the resistance welding station base plate 401 is fixed on the base, the second resistance welding station support 402 is fixed on the resistance welding station base plate 401, the resistance welding station limiting block 403, the resistance welding station spring 404 and the resistance welding station transition plate 406 are fixed on the guide rod, the resistance welding station fixing plate 405 is fixed on the first resistance welding station support 402, the resistance welding station air cylinder 407 is fixed on the second resistance welding station support 402, the resistance welding station pushing block 408 is fixed on the resistance welding station guide 413, the resistance welding station guide 413 is fixed on the second resistance welding station support 402, the resistance welding station electrode holder 409 is fixed on the resistance welding station guide 413, the resistance welding station electrode 410 is fixed on the resistance welding station electrode holder, the connecting strip 411 is fixed on the resistance welding station electrode platform 415 and connected with one end of the transformer 412, the transformer 412 is fixed on the first resistance welding station support 43, the resistance welding station linear bearing 414 is fixed on the resistance welding station straight-line welding station mounting plate 405, the resistance welding station heating plate 416 and the resistance welding station heating plate 409 are fixed on the resistance welding station heating plate 416.
The resistance welding station 4 is a double-station structure, and can weld workpieces on two tools 105 at the same time.
The resistance welding station cylinder 407 of the resistance welding station 4 drives the resistance welding station electrode 410 to weld and seal the mouse tail port on the workpiece.
As shown in fig. 10, the grabbing and transplanting station 5 comprises a grabbing and transplanting station support 501, a grabbing and transplanting station guide rail 502, a rodless cylinder 503, a grabbing and transplanting station drag chain 504, a grabbing and transplanting station first mounting plate 505, a grabbing and transplanting station cylinder 506, a grabbing and transplanting station second mounting plate 507, a grabbing and transplanting station clamping jaw cylinder 508, a clamping jaw 509, a waste chute 510 and a waste box 511.
Snatch and transplant station support 501 and fix on equipment base 14, snatch and transplant station guide rail 502 and fix on snatching and transplanting station support 501, rodless cylinder 503 is fixed on snatching and transplanting station support 501, snatch and transplant station tow chain 504 and fix on snatching and transplanting station support 501, snatch and transplant station first mounting panel 505 and fix on snatching and transplanting station guide rail 502, snatch and transplant station cylinder 506, snatch and transplant station clamping jaw cylinder 508 and install on snatching and transplanting station cylinder 506, clamping jaw 509 installs on snatching and transplanting station clamping jaw cylinder 508, waste material spout 510 and waste material box 511 are fixed on equipment base 14.
Snatch and transplant station 5 and be connected with equipment base 14, snatch and transplant station 5 and can remove the one side of tailorring station 6, then snatch and transplant station clamping jaw cylinder 508 and drive clamping jaw 509 and snatch the mouse tail mouth on the work piece, tailor station 6 and tailor the rat tail mouth, and the waste material after tailorring drops in waste material box 511.
As shown in fig. 11, the cutting station 6 includes a cutting station bottom plate 601, a cutting station first support 602, a cutting station guide rail 603, a cutting station cylinder 604, a cutting station limiting block 605, a cutting station cylinder mounting plate 606, a cutting station sliding plate 607, a moving blade mounting base 608, a moving blade cover 609, a moving blade 610, a fixed blade 611, a fixed blade cover 612, a fixed blade mounting base 613, a fixed blade limiting block 614, a fixed blade adjusting plate 615, and a cutting station second support 616.
The cutting station bottom plate 601 is installed on the equipment base 14, the cutting station first support 602 is fixed on the bottom plate 1, the guide rail 3 is installed on the cutting station first support 602, the cutting station limiting block 605 is installed on the cutting station sliding plate 607, the cutting station sliding plate 607 is fixed on the cutting station guide rail 603, the movable knife installation base 608 is fixed on the cutting station sliding plate 607, the movable knife 610 is installed on the movable knife installation base 608, and the movable knife cover 609 is installed on the movable knife installation base 608 to compress the movable knife 610.
The fixed knife 611 is mounted on the fixed knife mounting seat 613, the fixed knife cover 612 is mounted on the fixed knife mounting seat 613 to press the fixed knife 11, the fixed knife limiting block 614 is fixed on the second cutting station support 616, the fixed knife adjusting plate 615 is fixed on the second cutting station support 616, and the second cutting station support 616 is fixed on the equipment base 12.
The fixed knife device on the cutting station 6 is kept still, the cutting station cylinder 604 drives the movable knife 610 to move, and the workpiece passing through the resistance welding station 4 is cut under the matching of the fixed knife device and the movable knife 610.
As shown in fig. 12 and 13, the turning station 7 includes a turning station support 701, a turning station Z-axis module 702, a turning station mounting plate 703, a turning station X-axis module 704, a turning station X-axis drag chain 705, a turning station Z-axis drag chain 706, a speed reducer 707, a rotating shaft motor 708, a speed reducer mounting plate 709, a turning station rotating shaft 710, a turning station clamping jaw cylinder 711, a turning station clamping jaw 712, a synchronizing wheel 713, and a synchronizing belt 714.
The overturning station support 701 is fixed on the base, the overturning station Z-axis module 702 is fixed on the overturning station support 701, the mounting plate 3 is fixed on the overturning station Z-axis module 702, the overturning station X-axis module 704 is fixed on the overturning station mounting plate 703, the overturning station X-axis drag chain 705 is fixed on the overturning station mounting plate 703, the overturning station Z-axis drag chain 706 is fixed on the speed reducer mounting plate 709, the speed reducer 707 is fixed on the speed reducer mounting plate 709, the rotating shaft motor 708 is fixed on the speed reducer 707, the speed reducer mounting plate 709 is fixed on the overturning station Z-axis module 702, the overturning station rotating shaft 710 is fixed on the speed reducer mounting plate 709, the overturning station clamping jaw cylinder 711 is fixed on the overturning station rotating shaft 710, the overturning station clamping jaw 712 is fixed on the overturning station clamping jaw cylinder 711, the synchronizing wheel 713 is fixed on the speed reducer 707, and the synchronizing belt 714 is fixed on the synchronizing wheel 713 on the overturning station rotating shaft 710.
The overturning station clamping jaw cylinder 711 of the overturning station 7 drives the overturning station clamping jaw 712 to clamp the workpiece, then the rotating shaft motor 708 adjusts the workpiece to be in a horizontal state under the matching of the overturning station X-axis module 704 and the overturning station Z-axis module 702, preparation is made for next laser welding, the rotating shaft motor 708 is driven by a stepping motor or a servo motor, the position precision of the stepping motor is high, and the cost is low.
As shown in fig. 14, the turning detection station 8 includes a turning detection station photoelectric support 801, a turning detection station photoelectric shield 802, a turning detection station photoelectric switch 803, and a turning detection station photoelectric mounting block 805.
The turning detection station photoelectric support 801 is fixed on the equipment base 14, the turning detection station photoelectric shield 802 is fixed on the turning detection station photoelectric mounting block 805, and the turning detection station photoelectric switch 803 is fixed on the turning detection station photoelectric mounting block 805.
The turnover detection station 8 is provided with a turnover detection station photoelectric switch 803 which can detect whether the workpiece passing through the turnover station 7 meets the requirement of the horizontal state.
As shown in fig. 15, the laser welding station 9 includes a laser welding station support 901, a laser welding station X-block 902, a laser welding station Y-block 903, and a laser 904.
A laser welding station support 901 is fixed on the equipment base 14, a laser welding station X module 902 is fixed on a laser welding station Y module 903, the laser welding station Y module 903 is fixed on the laser welding station support 901, and a laser 904 is fixed on the laser welding station X module 902.
The laser 904 of the laser welding station 9 performs laser welding on the workpiece positioned below the laser welding station, so that the seal of the workpiece is firmer.
Example 3:
fig. 1 shows a third embodiment of the present invention, and a feeding station 1, a heating station 2, a vertical leveling station 3, a resistance welding station 4, a grabbing and transplanting station 5, a cutting station 6, a turning station 7, a turning detection station 8, a laser welding station 9, a suction cup transplanting station 10, a horizontal leveling station 11, a conveying line 12, a rail 13, and an apparatus base 14 are sequentially arranged on the automatic heat sink production apparatus.
The tool on the feeding station 1 is connected with a rail 13, and the rail 13, the heating station 2, the vertical leveling station 3, the electric resistance welding station 4, the grabbing and transplanting station 5, the cutting station 6, the overturning station 7, the overturning detection station 8, the laser welding station 9, the sucking disc transplanting station 10, the horizontal leveling station 11 and the conveying line 12 are respectively connected with an equipment base 14.
The present embodiment is different from the second embodiment in that:
as shown in fig. 16, the suction cup transplanting station 10 includes a suction cup transplanting station first support 1001, a suction cup transplanting station X module 1002, a vacuum generator assembly 1003, a suction cup transplanting station mounting plate 1004, a suction cup transplanting station X-axis drag chain 1005, a suction cup transplanting station Z-axis drag chain 1006, a suction cup transplanting station Z-axis module 1007, a suction cup transplanting station second support 1008, a first suction cup 1009, a suction cup mounting plate 1010, a suction cup transplanting station cylinder 1011, a suction cup transplanting station third support 1012, and a second suction cup 1013.
The first sucker transplanting station support 1001 is fixed on the equipment base 14, the sucker transplanting station X module 1002 is installed on the first sucker transplanting station support 1001, the vacuum generator module 1003 is installed on the first resistance welding station support 43, the sucker transplanting station mounting plate 1004 is fixed on the first resistance welding station support 43, the sucker transplanting station X-axis drag chain 1005 is installed on the first sucker transplanting station support 1001, the sucker transplanting station Z-axis drag chain 1006 is installed on the sucker transplanting station Z-axis module 1007, the sucker transplanting station second support 1008 is fixed on the sucker transplanting station Z-axis module 1007, the first sucker 1009 is fixed on the sucker mounting plate 1010, the sucker mounting plate 1010 is fixed on the sucker transplanting station second support 1008, the sucker transplanting station cylinder 1011 is fixed on the sucker transplanting station third support 1012, and the second sucker 1013 is fixed on the sucker transplanting station third support 1012.
The first sucking disc 1009 and the second sucking disc 1013 of station 10 are transplanted to the sucking disc and under the drive of station cylinder 1011, transplant station X module 1002 and sucking disc and transplant station Z axle module 1007 adjustment position through the sucking disc, inhale the work piece that the welding was accomplished on the laser welding station 9 and get on horizontal flattening station 11.
As shown in fig. 17, the horizontal leveling station 11 includes a horizontal leveling station rack 1101, a horizontal leveling station bottom mold mounting plate 1102, a horizontal leveling station bottom mold 1103, a horizontal leveling station guide sleeve 1104, a horizontal leveling station guide post 1105, a horizontal leveling station upper mold 1106, a horizontal leveling station rack upper arm 1107, a horizontal leveling station linear bearing 1108, a horizontal leveling station guide shaft 1109, a horizontal leveling station pneumatic/hydraulic pressure cylinder 1110, a horizontal leveling station fixing base 1111, a horizontal leveling station adjusting plate 1112, and a horizontal leveling station upper mold mounting plate 1113.
The horizontal leveling station rack 1101 is fixed on a base, the horizontal leveling station bottom die mounting plate 1102 is fixed on the horizontal leveling station rack 1101, the horizontal leveling station bottom die 1103 is fixed on the horizontal leveling station bottom die mounting plate 1102, the horizontal leveling station guide sleeve 1104 is mounted on the horizontal leveling station bottom die 1103, the horizontal leveling station guide sleeve 1105 is fixed on the horizontal leveling station upper die 1106, the horizontal leveling station upper die 1106 is fixed on the horizontal leveling station upper die mounting plate 1113, the horizontal leveling station rack upper arm 1107 is fixed on the horizontal leveling station rack 1101, the horizontal leveling station linear bearing 1108 is fixed on the horizontal leveling station rack upper arm 1107, the horizontal leveling station guide shaft 1109 is fixed to be in sliding fit with the horizontal leveling station linear bearing 1108, the horizontal leveling station gas-liquid pressurizing cylinder 1110 is fixed on the rack upper arm, the fixing plate 11 is connected with the horizontal leveling station gas-liquid pressurizing cylinder 1110 through the horizontal leveling station guide shaft 1109, the horizontal leveling station adjusting plate 1112 is connected with the horizontal leveling station fixing seat 1111, and the horizontal leveling station upper die mounting plate 1113 is fixed with the horizontal leveling adjusting plate 1112.
The workpiece welded on the laser welding station 9 can be curled, the upper die 1106 of the horizontal leveling station 11 is driven by the gas-liquid pressurizing cylinder 1110 of the horizontal leveling station to move downwards, and the upper die 1106 and the bottom die 1103 of the horizontal leveling station 11 pressurize the workpiece to flatten the curled edge of the workpiece.
As shown in fig. 18 and 19, the conveyor line 12 includes a belt 1201, a conveyor line fixing base 1202, a conveyor line support rod 1203, a conveyor line adjustment plate 1204, a conveyor line motor mounting plate 1205, a conveyor line shield 1206, a conveyor line speed reducer 1207, a conveyor line stepper motor 1208, a conveyor line driven shaft 1209, a conveyor line bearing mounting base 1210, a conveyor line bearing 1211, a conveyor line frame 1212, a belt support plate 1213, a conveyor line drive shaft 1214, a conveyor line synchronous belt 1215, a conveyor line synchronous wheel 1216, a conveyor line adjustment screw 1217, a conveyor line inductor 1218, and a conveyor line inductor support 1219.
Conveyor line bracing piece 1203 fixes conveyor belt frame 1212 on the base through conveyor line fixing base 1202, belt 1201 installs on belt conveyor belt frame 1212 through conveyor line driving shaft 1214 and conveyor line driven shaft 1209, conveyor line adjusting plate 1204 fixes on conveyor line frame 1212, conveyor line motor mounting panel 1205 fixes below conveyor belt frame 1212, conveyor line guard 1206 fixes on conveyor belt frame 1212 of conveyor line hold-in range 1215 and conveyor line synchronizing wheel 1216, conveyor line step motor 1208 fixes on conveyor line motor mounting panel 1205, conveyor line step motor 1208 fixes on conveyor line speed reducer 1207, conveyor line driven shaft 1209 fixes on conveyor line bearing 1211 of conveyor line bearing mount 1210 with conveyor line driving shaft 1214, belt support plate 1213 fixes below belt 1201, conveyor line adjusting screw 1217 fixes on conveyor belt frame 1212 through the L board, conveyor line inductor 1218 fixes on conveyor belt frame 1212 through conveyor line inductor support 1219.
The conveying line 12 is connected with an equipment base 14, the sucker of the sucker transplanting station 10 sucks the workpiece which is flattened by the horizontal flattening station 11 onto the conveying line 12, and then the conveying line 12 conveys the finished workpiece out.
Example 4:
as shown in fig. 4, an automatic production method of heat dissipation plate includes the following steps:
s1, placing a workpiece on a feeding station 1.
And S2, conveying the workpiece to a heating station 2 for heating treatment.
And S3, conveying the workpiece to a vertical leveling station 3, and vertically leveling the mouse tail opening.
And S4, conveying the workpiece to a resistance welding station 4, and carrying out resistance welding on a mouse tail port.
And S5, conveying the workpiece to a cutting station 6, grabbing the workpiece at the transplanting station 5, and cutting the mouse tail port of the workpiece at the cutting station 6.
And S6, conveying the workpiece to a turnover station 7 for turnover.
And S7, conveying the workpiece to a turnover detection station 8 for detection.
And S8, conveying the workpiece to a laser welding station 9 for laser welding.
And S9, sucking the workpiece to a horizontal leveling station 11 by a sucking disc transplanting station 10 to perform horizontal leveling treatment.
S10, the workpiece is sucked to the conveying line 12 by the sucker transplanting station 10, and the workpiece is conveyed to leave the production line by the conveying line 12.
According to the automatic production method of the radiating fin, impurities in the workpiece can be discharged through the tail opening of the workpiece by heating the workpiece, and the temperature sensor is further arranged on the heating station 2, so that the temperature is controllable, and the effects of purifying the radiating fin and improving the quality of the radiating fin are achieved. The tail opening of the workpiece is rolled, so that the firmness of subsequent welding is improved. And sealing and welding the tail port of the mouse through resistance welding so as to prevent liquid in the radiating fin from leaking. Through carrying out upset processing to the work piece, horizontal module, perpendicular module, rotatory module can be with the work piece adjustment through tailorring the processing for the horizontality, prepare for laser welding on next step. The turnover detection can detect whether the workpiece subjected to the turnover processing meets the requirement of a horizontal state. And the workpiece after the overturning detection treatment is subjected to laser welding, so that the sealing of the workpiece is firmer. The workpiece after laser welding is curled, then the workpiece is horizontally leveled, and the curled edge of the workpiece is flattened by a leveling die. The transfer line 12 transfers the finished work pieces.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention shall fall within the protection scope of the present invention.
Claims (10)
1. The automatic production equipment for the radiating fins is characterized by comprising an equipment base, a rail connected to the equipment base, a feeding station connected to the rail, a heating station, a first leveling station, a first welding station, a first transplanting station, a cutting station, a turnover device, a second welding station, a second transplanting station, a second leveling station and a conveying line, wherein the heating station, the first leveling station, the first welding station, the first transplanting station, the cutting station, the turnover device, the second welding station, the second transplanting station, the second leveling station and the conveying line are sequentially arranged along the rail.
2. The automated heat sink manufacturing apparatus of claim 1, wherein the first leveling station is a vertical leveling station, the vertical leveling station includes a vertical leveling station first support, a vertical leveling station second support, a vertical leveling station first mold assembly, a vertical leveling station second mold assembly, and a vertical leveling station leveling cylinder, the vertical leveling station first mold assembly is connected to the vertical leveling station first support, the vertical leveling station second mold assembly is connected to the vertical leveling station second support, the vertical leveling station leveling cylinder is connected to one end of the vertical leveling station second support, the vertical leveling station first support and the vertical leveling station second support are respectively connected to the apparatus base, and the vertical leveling station first mold assembly and the vertical leveling station second mold assembly are spaced apart from the apparatus base by an equal distance.
3. The automated production equipment for cooling fins according to claim 1, wherein the second leveling station is a horizontal leveling station, the horizontal leveling station includes a horizontal leveling station frame, a leveling station pneumatic-hydraulic pressure cylinder, a horizontal leveling station upper mold assembly and a horizontal leveling station bottom mold assembly, the horizontal leveling station upper mold assembly is connected to the upper portion of the horizontal leveling station frame, the horizontal leveling station bottom mold assembly is connected to the lower portion of the horizontal leveling station frame, the leveling station pneumatic-hydraulic pressure cylinder is connected to the upper end of the horizontal leveling station upper mold assembly, and the horizontal leveling station frame is connected to the equipment base.
4. The automated production equipment for cooling fins according to claim 1, wherein the first welding station is a resistance welding station, the resistance welding station comprises an upper electrode assembly, a lower electrode assembly, a first support of the resistance welding station, an electromagnetic valve, a transformer and a connecting band, the upper electrode assembly and the lower electrode assembly are respectively connected to two ends of the connecting band, the transformer is connected to the upper end of the connecting band, the transformer is further fixedly connected to the first support of the resistance welding station, the electromagnetic valve is connected to the upper surface of the first support of the resistance welding station, and the upper electrode assembly, the lower electrode assembly and the connecting band are located below the first support of the resistance welding station.
5. The automated heat sink manufacturing apparatus of claim 1, wherein the second welding station is a laser welder station, the laser welder station includes a laser welding station support, a laser welding station X module, a laser welding station Y module, and a laser, the laser welding station support is fixedly connected to the apparatus base, the laser welding station Y module is connected to the laser welding station support, a lower surface of the laser welding station X module is connected to the laser welding station X module, and the laser is connected to an upper surface of the laser welding station X module.
6. The automatic production equipment for the cooling fins according to claim 1, wherein the first transplanting station is a grabbing transplanting station, the grabbing transplanting station comprises a grabbing transplanting station support, a grabbing transplanting station clamping jaw cylinder and a clamping jaw, the grabbing transplanting station support is fixedly connected with an equipment base, the grabbing transplanting station clamping jaw cylinder is connected to the upper end of the grabbing transplanting station support, and the clamping jaw is connected with the grabbing transplanting station clamping jaw cylinder.
7. The automated heat sink manufacturing apparatus of claim 1, wherein the second transplanting station is a suction cup transplanting station, the suction cup transplanting station includes a support assembly and a suction cup, the support assembly is fixedly connected to the apparatus base, and the suction cup is connected to a lower end of the support assembly.
8. The automated heat sink manufacturing apparatus according to claim 1, wherein the flipping unit includes a flipping station and a flipping detection station, the flipping station includes a flipping station support, a horizontal module, a vertical module, and a rotation module, the flipping station support is connected to the upper surface of the apparatus base, the horizontal module and the rotation module are respectively connected to the side of the vertical module, and the vertical module is connected to the flipping station support.
9. The automatic production equipment for the cooling fin according to claim 8, wherein the turning detection station comprises a turning detection station photoelectric support and a turning detection station photoelectric switch, the turning detection station photoelectric support is connected with an equipment base, and the turning detection station photoelectric switch is connected with the upper portion of the turning detection station photoelectric support.
10. An automated heat sink manufacturing method using the automated heat sink manufacturing apparatus according to any one of claims 1 to 9, the method comprising the steps of:
s1, placing a workpiece on a feeding station;
s2, conveying the workpiece to a heating station for heating treatment;
s3, conveying the workpiece to a first leveling station, and leveling a mouse tail port;
s4, conveying the workpiece to a first welding station, and welding a mouse tail port;
s5, conveying the workpiece to a cutting station, grabbing the workpiece by the first transplanting station, and cutting a tail opening of the workpiece by the cutting station;
s6, conveying the workpiece to a turnover device for turnover;
s7, detecting the workpiece by the turnover device;
s8, conveying the workpiece to a second welding station for welding;
s9, sucking the workpiece to a second leveling station by a second transplanting station to perform leveling treatment;
s10, the second transplanting station sucks the workpiece to a conveying line, and the conveying line conveys the workpiece to leave the production line.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211252656.3A CN115502731A (en) | 2022-10-13 | 2022-10-13 | Automatic production equipment and method for cooling fins |
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| CN202211252656.3A CN115502731A (en) | 2022-10-13 | 2022-10-13 | Automatic production equipment and method for cooling fins |
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| CN210160732U (en) * | 2019-03-12 | 2020-03-20 | 苏州优尼梅申工业机器人科技有限公司 | 5G base station fin complete sets processing equipment |
| CN112077611A (en) * | 2019-06-14 | 2020-12-15 | 福建省南平市建阳区安顺变压器配件厂 | Welding assembly line for transformer radiating fins |
| CN112077610A (en) * | 2019-06-14 | 2020-12-15 | 福建省南平市建阳区安顺变压器配件厂 | Welding method for transformer radiating fins |
| CN111823011A (en) * | 2020-06-30 | 2020-10-27 | 苏州良矢电子科技有限公司 | Production line device for processing radiating fins |
| CN113427268A (en) * | 2021-06-18 | 2021-09-24 | 昆山节力五金有限公司 | Coil automatic welding and corner cutting all-in-one machine and working method |
| CN217121339U (en) * | 2021-12-24 | 2022-08-05 | 深圳市宝明科技股份有限公司 | Automatic leveling and detecting equipment for backlight source shell |
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