Battery cell tab cutting machine
Technical Field
The utility model relates to a battery production facility technical field especially relates to an electricity core utmost point ear guillootine.
Background
At present, in the assembly process of battery, often need carry out flattening and cutting operation with the utmost point ear of single electric core, but also need detect the electrical parameter of utmost point ear. At present, the leveling operation, the cutting operation and the electric parameter detection of the lug are finished manually at different stations respectively, so that the occupied space is large, the automation degree is low, the processing precision is low, the working efficiency of battery assembly production is seriously restricted, and the production cost is improved.
Disclosure of Invention
An object of the utility model is to prior art not enough, provide an electricity core utmost point ear guillootine, the mechanism integrated level is high, and the occupation of land space is little, and degree of automation is high, effectively improves the economic benefits of work efficiency and enterprise.
In order to realize the purpose, the utility model discloses an electricity core utmost point ear guillootine, including the material carousel, the material carousel evenly is provided with a plurality of anchor clamps, the outer circumference of material carousel cuts the process according to utmost point ear and has set gradually flattening device, testing arrangement, cutting device, CCD detector and shaping device, the outside of material carousel is provided with the pay-off manipulator, the side of pay-off manipulator is provided with the defective work and presss from both sides the stub, the below of defective work clamp stub hand is provided with defective work transport band.
Preferably, the cutting device is including cutting the base, it is provided with the electric jar to cut the base, the electric jar drive is connected with push plate, push plate is provided with cutter unit, cutter unit includes the mount, the top of mount is provided with first cylinder, the power take off end drive of first cylinder is connected with the blade holder, it is connected with the cutter to go up the blade holder, one side of mount is provided with the second cylinder, the power take off end drive of second cylinder is connected with the connecting block, the connecting block is connected with inside hollow lower blade holder, the blade holder is connected with down the cutter, the bottom of blade holder is provided with the passage down, it all is provided with the slider with the back of lower blade holder to go up the blade holder, the mount be provided with slider sliding connection's guide rail.
Preferably, the outside of going up the blade holder is provided with spacing portion, spacing portion includes the supporting shoe, the supporting shoe is provided with fixing bolt, fixing bolt passes the supporting shoe and is connected with the limiting plate, fixing bolt's the outside has cup jointed the spring, the one end and the supporting shoe butt of spring, the other end and the limiting plate butt of spring.
Preferably, the flattening device comprises a vertical support, a first sliding table cylinder is arranged at the top of the vertical support, a second sliding table cylinder is arranged at the bottom of the vertical support, and the output ends of the first sliding table cylinder and the second sliding table cylinder are both connected with a pressing block.
Preferably, the testing device comprises a third cylinder and a fourth cylinder which are arranged oppositely from top to bottom, the output end of the third cylinder is connected with a metal contact pole, and the output end of the fourth cylinder is connected with a compression cushion block.
Preferably, the shaping device is provided with a finger cylinder, and a power output end of the finger cylinder is in driving connection with a shaping claw.
The utility model has the advantages that: the utility model discloses an electricity core utmost point ear guillootine, including the material carousel, the material carousel evenly is provided with a plurality of anchor clamps, the outer circumference of material carousel cuts the process according to utmost point ear and has set gradually flattening device, testing arrangement, cutting device, CCD detector and shaping device, the outside of material carousel is provided with the pay-off manipulator, the side of pay-off manipulator is provided with the defective work and presss from both sides the material hand, the below of defective work clamp material hand is provided with defective work transport band.
The feeding manipulator clamps the battery cells one by one from the feeding conveyer belt and respectively places the battery cells in a plurality of clamps of a material turntable, the material turntable rotates a plurality of clamps to reach different processing stations, firstly, a flattening device is used for flattening a left tab and a right tab of the battery cells, a testing device is used for carrying out electrical detection operation on the tab of the battery cells, the detected content comprises open circuit voltage and internal resistance, the tab of the battery cells is cut by the cutting device, then, whether the length size of the tab of the battery cells which finish the cutting operation meets the production requirement is visually detected by a CCD detector, finally, a shaping device is used for flattening and straightening the tab of the battery cells, the feeding manipulator clamps the battery cells from the clamps and places the battery cells to a discharging conveyer belt, if the battery cells which are unqualified in electrical detection operation or unqualified in cutting operation are detected, the battery cells are clamped by unqualified product clamping material, the multi-station synchronous operation is realized by adopting a turntable type design, and the intelligent automation level is high. The utility model discloses the mechanism integrated level is high, and the occupation of land space is little, and degree of automation is high, effectively improves the economic benefits of work efficiency and enterprise.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the flattening device of the present invention.
Fig. 3 is a schematic structural diagram of the cutting device of the present invention.
Fig. 4 is an exploded view of the cutter assembly of the present invention.
Fig. 5 is a partially enlarged structural diagram of a in fig. 1.
The reference numerals include:
1-Material turntable
2-clamping apparatus
3-flattening device 31-vertical support 32-first sliding table cylinder
33-second slipway cylinder 34-pressing block
4-testing device 41-third Cylinder 42-fourth Cylinder
43-metal contact pole 44-pressure pad
5-cutting device 51-cutting base 52-electric cylinder
53-push plate 54-cutter component 540-fixing frame
541-first cylinder 542-upper tool apron 543-upper tool cutter
544-second cylinder 545-connecting block 546-lower tool holder
547 lower cutter 548 guide tube 549 sliding block
55-guide rail
56-limit part 561-supporting block 562-fixing bolt
563-limiting plate 564-spring
6-CCD detector
7-shaping device 71-finger cylinder 72-shaping claw
8-feeding manipulator
9-unqualified product clamping arm
10-reject conveyor belt.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1 to 5, the utility model discloses an electricity core utmost point ear guillootine, including material carousel 1, material carousel 1 evenly is provided with a plurality of anchor clamps 2, material carousel 1's outer circumference has set gradually flattening device 3, testing arrangement 4, cutting device 5, CCD detector 6 and shaping device 7 according to utmost point ear cutting process, material carousel 1's the outside is provided with feeding mechanical hand 8, feeding mechanical hand 8's side is provided with defective work material clamping hand 9, defective work material clamping hand 9's below is provided with defective work transport band 10.
The feeding manipulator 8 clamps the battery cells one by one from the feeding conveyer belt and respectively places the battery cells into the plurality of clamps 2 of the material turntable 1, the material turntable 1 rotates the plurality of clamps 2 to different processing stations, firstly, the flattening device 3 is used for flattening the left tab and the right tab of the battery cells, the testing device 4 is used for carrying out electrical detection operation on the tab of the battery cells, the detected content comprises open circuit voltage and internal resistance, the cutting device 5 is used for cutting the tab of the battery cells, then, the CCD detector 6 is used for visually detecting whether the length and the size of the tab of the battery cells completing the cutting operation meet the production requirements, finally, the shaping device 7 is used for flattening and straightening the tab of the battery cells, the feeding manipulator 8 clamps the battery cells from the clamps 2 and places the battery cells to the discharging conveyer belt, if the battery cells unqualified in electrical detection operation or unqualified in cutting operation are detected, the battery cells are clamped by the unqualified product clamping manipulator 9 and, the multi-station synchronous operation is realized by adopting a turntable type design, and the intelligent automation level is high. The utility model discloses the mechanism integrated level is high, and the occupation of land space is little, and degree of automation is high, effectively improves the economic benefits of work efficiency and enterprise.
As shown in fig. 1, 3 and 4, the cutting device 5 of the present embodiment includes a cutting base 51, the cutting base 51 is provided with an electric cylinder 52, the electric cylinder 52 is connected with a pushing plate 53 in a driving way, the push plate 53 is provided with a cutter assembly 54, the cutter assembly 54 comprises a fixed frame 540, the top of the fixed frame 540 is provided with a first cylinder 541, the power output end of the first cylinder 541 is connected with an upper cutter holder 542 in a driving way, the upper knife holder 542 is connected with an upper cutter 543, one side of the fixing frame 540 is provided with a second cylinder 544, the power output end of the second cylinder 544 is connected with a connecting block 545 in a driving way, the connecting block 545 is connected with a lower cutter seat 546 with a hollow interior, the lower cutter seat 546 is connected with a lower cutter 547, the bottom of the lower cutter seat 546 is provided with a material guiding pipe 548, the back surfaces of the upper tool apron 542 and the lower tool apron 546 are both provided with a sliding block 549, and the fixing frame 540 is provided with a guide rail 55 which is slidably connected with the sliding block 549. Specifically, the electric cylinder 52 of the cutting base 51 drives the cutter assembly 54 to move close to the clamp 2 through the pushing plate 53, so that the tab of the battery cell is placed between the upper cutter 543 and the lower cutter 547, the first cylinder 541 drives the upper cutter holder 542 to move downwards, the upper cutter holder 542 stably slides along the guide rail 55 through the slider 549, the second cylinder 544 drives the lower cutter holder 546 to move upwards through the connecting block 545, the lower cutter holder 546 stably slides along the guide rail 55 through the slider 549, and then the upper cutter 543 and the lower cutter 547 are respectively pushed to cut the tab jointly, so that the length and the size of the tab meet the production requirements, cut scrap pieces fall into the guide pipe 548 through the hollow lower cutter holder 546 inside to be collected, the structure is compact, the operation is simple and convenient, and the cutting efficiency is high.
As shown in fig. 3 and 4, a limiting portion 56 is disposed on an outer side of the upper tool holder 542 of this embodiment, the limiting portion 56 includes a supporting block 561, the supporting block 561 is provided with a fixing bolt 562, the fixing bolt 562 penetrates through the supporting block 561 and is connected to a limiting plate 563, a spring 564 is sleeved on an outer side of the fixing bolt 562, one end of the spring 564 is abutted to the supporting block 561, and the other end of the spring 564 is abutted to the limiting plate 563. Specifically, when the upper cutter 543 and the lower cutter 547 contact each other and cut the tab, the fixing bolt 562 penetrates the supporting block 561 to be connected with the limiting plate 563, and when the limiting plate 563 abuts against the lower cutter seat 546, the first cylinder 541 stops driving the upper cutter seat 542 to move, so that the moving distance of the upper cutter seat 542 is limited, the operation is stable and reliable, and the impact collision is reduced.
As shown in fig. 1 and 2, the flattening device 3 of the present embodiment includes a vertical support 31, a first sliding table cylinder 32 is disposed at the top of the vertical support 31, a second sliding table cylinder 33 is disposed at the bottom of the vertical support 31, and output ends of the first sliding table cylinder 32 and the second sliding table cylinder 33 are both connected with a pressing block 34. Specifically, first slip table cylinder 32 drives pressfitting piece 34 from top to bottom with second slip table cylinder 33 respectively, makes two pressfitting pieces 34 carry out the flattening operation from top to bottom the utmost point ear of cliping electric core, and the flattening is efficient, and the practicality is strong.
As shown in fig. 1, the testing device 4 of the present embodiment includes a third cylinder 41 and a fourth cylinder 42 which are arranged opposite to each other up and down, an output end of the third cylinder 41 is connected with a metal contact 43, and an output end of the fourth cylinder 42 is connected with a pressure pad 44. Specifically, the third cylinder 41 drives the metal contact pole 43 to move downwards, the fourth cylinder 42 drives the compression cushion block 44 to move upwards, the metal contact pole 43 is in contact with a tab of the electric core, the processor detects the open-circuit voltage and the internal resistance of the electric core, the compression cushion block 44 corresponds to the metal contact pole 43 in the vertical direction, the compression cushion block 44 serves to prevent the tab of the electric core to be detected from being crushed when the metal contact pole 43 descends, the test process is simple and convenient, and the test precision is high.
As shown in fig. 1 and 5, the shaping device 7 of the present embodiment is provided with a finger cylinder 71, and a power output end of the finger cylinder 71 is drivingly connected with a shaping claw 72. Specifically, the finger cylinder 71 drives the shaping claw 72 to shift back and forth left and right, so that the lug of the battery cell is leveled and formed, the structure is simple, and the shaping effect is good.
The above description is only for the preferred embodiment of the present invention, and for those skilled in the art, there are variations on the detailed description and the application scope according to the idea of the present invention, and the content of the description should not be construed as a limitation to the present invention.