CN115486495A - Fermented wet material with high moisture retention and processing equipment thereof - Google Patents

Fermented wet material with high moisture retention and processing equipment thereof Download PDF

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Publication number
CN115486495A
CN115486495A CN202211312573.9A CN202211312573A CN115486495A CN 115486495 A CN115486495 A CN 115486495A CN 202211312573 A CN202211312573 A CN 202211312573A CN 115486495 A CN115486495 A CN 115486495A
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China
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parts
fermented
high moisture
soybean
moisture retention
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Chinese (zh)
Inventor
张亚宁
朱平华
许波
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Nanjing Zhirun Biotechnology Group Co ltd
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Nanjing Zhirun Biotechnology Group Co ltd
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Priority to CN202211312573.9A priority Critical patent/CN115486495A/en
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K10/00—Animal feeding-stuffs
    • A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K10/00—Animal feeding-stuffs
    • A23K10/10—Animal feeding-stuffs obtained by microbiological or biochemical processes
    • A23K10/12—Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K10/00—Animal feeding-stuffs
    • A23K10/10—Animal feeding-stuffs obtained by microbiological or biochemical processes
    • A23K10/16—Addition of microorganisms or extracts thereof, e.g. single-cell proteins, to feeding-stuff compositions
    • A23K10/18—Addition of microorganisms or extracts thereof, e.g. single-cell proteins, to feeding-stuff compositions of live microorganisms
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K10/00—Animal feeding-stuffs
    • A23K10/20—Animal feeding-stuffs from material of animal origin
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K10/00—Animal feeding-stuffs
    • A23K10/20—Animal feeding-stuffs from material of animal origin
    • A23K10/22—Animal feeding-stuffs from material of animal origin from fish
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K10/00—Animal feeding-stuffs
    • A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • A23K10/37—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms from waste material
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K20/00—Accessory food factors for animal feeding-stuffs
    • A23K20/10—Organic substances
    • A23K20/158—Fatty acids; Fats; Products containing oils or fats
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K20/00—Accessory food factors for animal feeding-stuffs
    • A23K20/20—Inorganic substances, e.g. oligoelements
    • A23K20/28—Silicates, e.g. perlites, zeolites or bentonites
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23K—FODDER
    • A23K50/00—Feeding-stuffs specially adapted for particular animals
    • A23K50/70—Feeding-stuffs specially adapted for particular animals for birds
    • A23K50/75—Feeding-stuffs specially adapted for particular animals for birds for poultry
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
    • A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/808—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers driven from the bottom of the receptacle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/85—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80—Mixing plants; Combinations of mixers
    • B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
    • B01F33/8362—Mixing plants; Combinations of mixers combining mixing with other treatments with chemical reactions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32—Driving arrangements
    • B01F35/321—Disposition of the drive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32—Driving arrangements
    • B01F35/321—Disposition of the drive
    • B01F35/3215—Disposition of the drive the driving system comprising more than one motor, e.g. having an auxiliary motor or comprising independently driven elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • B01F35/42—Clamping or holding arrangements for mounting receptacles on mixing devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02—Stirrer or mobile mixing elements
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87—Re-use of by-products of food processing for fodder production

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Abstract

The invention discloses a fermented wet material with high moisture retention and processing equipment thereof, and relates to the technical field of processing of fermented wet materials. The fermented wet material with high moisture retention comprises the following components in percentage by mass: 17-25 parts of corn, 13-17 parts of puffed corn, 3-7 parts of silkworm chrysalis meal, 2-6 parts of flour, 0.6-1 part of wheat bran, 4-8 parts of puffed soybean, 31-45 parts of soybean meal, 1-2 parts of fishbone meal, 0.6-1 part of soybean lecithin powder, 5-13 parts of soybean germ powder, 8-15 parts of attapulgite powder, 0.1-0.5 part of montmorillonite and 0.01-0.1 part of fermentation strain. The invention takes high-quality soybean meal as raw material, not only retains the high moisture of the material, but also keeps the fluidity of the product, is easy to digest and absorb by poultry, is beneficial to the intestinal health of the poultry, reduces the feed cost, and simultaneously can improve the utilization rate of protein raw material and energy feed and improve the digestive function.

Description

Fermented wet material with high moisture retention and processing equipment thereof
Technical Field
The invention relates to the technical field of processing of fermented wet materials, in particular to a fermented wet material with high moisture retention and processing equipment thereof.
Background
The fermented soybean meal is prepared by combining a modern bioengineering fermentation strain technology with a traditional Chinese solid fermentation technology, inoculating microorganisms to high-quality soybean meal serving as a main raw material, eliminating anti-nutritional factors in the soybean meal to the maximum extent through fermentation of the microorganisms, effectively degrading soybean protein into a high-quality small peptide protein source, and generating active substances such as probiotics, oligopeptides, glutamic acid, lactic acid, vitamins, UGF (unknown growth factor) and the like. Has the effects of improving palatability, improving nutrient digestion and absorption, promoting growth, and reducing diarrhea.
However, the existing fermented soybean meal processing needs to be dried after fermentation, and along with the deterioration of environmental pollution, the environmental protection requirement on enterprise production is higher and higher, and because the environmental protection requirement does not allow the drying operation of the fermented soybean meal, gas emission is generated, so that the production and use of the fermented soybean meal are limited. Therefore, attapulgite which has relatively strong water absorbability and can absorb the moisture of the fermented soybean meal after being combined with wet fermented soybean meal is used as a raw material to develop new fermented soybean meal, but the whole product keeps relatively high moisture. Although the fermented soybean meal and the attapulgite are both conventional raw materials, the fermented soybean meal used in the market is dry fermented soybean meal, and the wet fermented soybean meal cannot be fully contacted with powder in the mixing and stirring process, so that the raw materials are not uniformly combined, and the quality of a finished product is influenced.
Disclosure of Invention
Solves the technical problem
Aiming at the defects of the prior art, the invention provides a fermented wet material with high moisture retention and processing equipment thereof, which solve the problem that the production and use of the fermented soybean meal are limited due to gas emission because the drying operation of the fermented soybean meal is not allowed due to the environmental protection requirement.
Technical scheme
In order to realize the purpose, the invention is realized by the following technical scheme: a fermented wet material with high moisture retention comprises the following components in percentage by mass: 17-25 parts of corn, 13-17 parts of expanded corn, 3-7 parts of silkworm chrysalis meal, 2-6 parts of flour, 0.6-1 part of wheat bran, 4-8 parts of expanded soybean, 31-45 parts of soybean meal, 1-2 parts of fishbone meal, 0.6-1 part of soybean lecithin powder, 5-13 parts of soybean germ powder, 8-15 parts of attapulgite powder, 0.1-0.5 part of montmorillonite and 0.01-0.1 part of fermentation strain.
Preferably, the fermented wet material comprises the following components in percentage by mass: 18 parts of corn, 15 parts of puffed corn, 5 parts of silkworm chrysalis powder, 4 parts of flour, 0.6 part of wheat bran, 4 parts of puffed soybean, 38 parts of soybean meal, 1 part of fishbone powder, 0.6 part of soybean lecithin powder, 8 parts of soybean germ powder, 15 parts of attapulgite powder, 0.5 part of montmorillonite and 0.01 part of fermentation strain.
Preferably, the production process comprises the following operation steps:
s1: activating fermentation strains which comprise lactic acid bacteria, bacillus subtilis and saccharomyces cerevisiae according to the parts by weight, adding the activated bacterial liquid into a proportioning tank, adding a proper amount of bean pulp, wheat bran, protease and water, uniformly mixing, and fermenting at constant temperature in the proportioning tank for 84-96 hours to obtain fermented bean pulp;
s2: weighing a proper amount of corn, puffed corn and puffed soybean according to the weight, crushing, uniformly mixing the crushed material with a proper amount of silkworm chrysalis meal, flour, fishbone meal, soybean lecithin powder, soybean germ powder, attapulgite powder and montmorillonite, putting the mixture into a stirring tank, uniformly mixing the mixture with fermented soybean meal, and granulating to obtain the fermented wet material with high moisture retention.
The invention also provides processing equipment of the fermented wet material with high moisture retention, which comprises a batching tank and an installation support arranged on one side surface of the batching tank, wherein a limiting groove is formed in the batching tank, a sealing door is movably arranged in the limiting groove, an adjusting mechanism is arranged in the batching tank and used for adjusting the position of the fermented soybean meal in the batching tank, a mixing mechanism is arranged on the outer side surface of the batching tank and used for mixing the fermented soybean meal with other ingredients, a feeding mechanism is arranged on one side surface of the installation support and used for feeding other ingredients into the fermented soybean meal, and a stirring mechanism is arranged on the other side surface of the batching tank and used for fully mixing the fermented soybean meal with other ingredients.
Preferably, adjustment mechanism is including removing base plate and balancing weight, it locates at the inner wall of batching jar to remove base plate movable mounting, the top surface mounting of batching jar has the fixed axle, the top surface movable mounting of fixed axle has wire winding pivot, the outside surface movable mounting of wire winding pivot is equipped with pulls the stretching strap, pull the one end surface connection of stretching strap to the outside surface of removing the base plate, the balancing weight is connected at the other end surface of pulling the stretching strap, the balancing weight contacts with the outside surface movable of batching jar.
Preferably, the mixing mechanism comprises a first rotating motor and a mixing component, two supporting vertical plates are mounted on the surface of the outer side of the balancing weight, the first rotating motor is mounted on the surface of the top end of any supporting vertical plate, a rotating main shaft is mounted at the output end of the first rotating motor, the tail end of the rotating main shaft is movably connected to the inside of the other supporting vertical plate, and the mixing component is uniformly distributed on the surface of the outer side of the rotating main shaft.
Preferably, the mixing assembly comprises a connecting fulcrum shaft and a material stirring groove, the connecting fulcrum shafts are uniformly distributed on the outer side surface of the rotating main shaft, a fixed plate is mounted on the surface of the tail end of the connecting fulcrum shaft, a movable shaft is movably mounted on the surface of one side of the fixed plate, the material stirring groove is mounted on the outer side surface of the movable shaft, and a jacking spring is mounted between the material stirring groove and the fixed plate.
Preferably, the feeding mechanism comprises an electric push rod and a feeding assembly, the electric push rod is installed on one side surface of the installation support, and the feeding assembly is installed on the outer side surface of the output end of the electric push rod.
Preferably, the feed subassembly includes mixing tank and ejection of compact pipeline, mixing tank installs the output outside surface at electric putter, mixing tank's bottom surface mounting has a plurality of ejection of compact pipeline, one side surface mounting of installing support has fixed stop, the bottom surface of ejection of compact pipeline and fixed stop's top surface movable contact.
Preferably, rabbling mechanism includes that agitator tank and second rotate the motor, the opposite side surface mounting of batching jar has horizontal base plate, the top surface mounting of horizontal base plate has the partial pressure vertical scroll, the agitator tank is installed on the top surface of partial pressure vertical scroll, and a plurality of the motor is installed in the below of agitator tank is rotated to the second, the output outside surface mounting that the motor was rotated to the second has the stirring counter roll, the stirring counter roll extends to the inside of agitator tank, the outside surface evenly distributed of stirring counter roll has stirring fin.
Advantageous effects
The invention has the following beneficial effects: the invention takes high-quality bean pulp as raw materials, inoculates beneficial microorganisms such as lactic acid bacteria, bacillus subtilis, saccharomyces cerevisiae, etc., through secondary submerged fermentation, compound other functional raw materials and make through the special craft, not only keep the high moisture of the supplies, but also keep the fluidity of the products, the appearance of the products presents the light yellow to light brown, the color and luster is uniform and unanimous, there is no foreign matter, there is no worm-eaten, there is no mildew, there is no peculiar smell, and have light sour/alcoholic aroma; the feed is rich in bioactive peptides, amino acids, probiotics, organic acids, complex enzymes and unknown growth factors, is easy to digest and absorb by poultry, is beneficial to the health of poultry intestinal tracts, reduces the cost of the feed, is rich in neutral protease, acid protease and a-amylase, can improve the utilization rate of protein raw materials and energy feed, eliminates anti-nutritional factors and improves the digestion function; reduce the excretion of organic matters, nitrogen and phosphorus in the excrement and reduce the environmental pollution.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
FIG. 1 is a schematic view of the overall external structure of the present invention;
FIG. 2 is a schematic view of another embodiment of the present invention;
FIG. 3 is a schematic view of the internal structure of the dispensing tank of the present invention;
FIG. 4 is an enlarged view of the portion A of FIG. 3 according to the present invention;
FIG. 5 is a schematic view of the construction of a stirring tank of the present invention.
In the figure, 1, a dosing tank; 2. mounting a bracket; 3. a limiting groove; 4. a sealing door; 5. moving the substrate; 6. a fixed shaft; 7. a winding rotating shaft; 8. pulling the drawstring; 9. a balancing weight; 10. supporting a vertical plate; 11. a first rotating electric machine; 12. rotating the main shaft; 13. connecting a fulcrum; 14. a fixing plate; 15. a movable shaft; 16. a material-copying groove; 17. pressing the spring; 18. an electric push rod; 19. a mixing tank; 20. a discharge pipe; 21. fixing a baffle plate; 22. a horizontal substrate; 23. a vertical pressure-dividing shaft; 24. a stirring tank; 25. a second rotating electric machine; 26. a stirring fulcrum shaft; 27. stirring the fins.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship merely to facilitate description of the invention and to simplify the description, and are not intended to indicate or imply that the referenced components or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be construed as limiting the invention.
Referring to fig. 1 to 5, an embodiment of the present invention provides a technical solution: the fermented wet material with high moisture retention comprises the following components in parts by mass: 17-25 parts of corn, 13-17 parts of expanded corn, 3-7 parts of silkworm chrysalis meal, 2-6 parts of flour, 0.6-1 part of wheat bran, 4-8 parts of expanded soybean, 31-45 parts of soybean meal, 1-2 parts of fishbone meal, 0.6-1 part of soybean lecithin powder, 5-13 parts of soybean germ powder, 8-15 parts of attapulgite powder, 0.1-0.5 part of montmorillonite and 0.01-0.1 part of fermentation strain.
Specifically, the fermented wet material comprises the following components in percentage by mass: 18 parts of corn, 15 parts of puffed corn, 5 parts of silkworm chrysalis powder, 4 parts of flour, 0.6 part of wheat bran, 4 parts of puffed soybean, 38 parts of soybean meal, 1 part of fishbone powder, 0.6 part of soybean lecithin powder, 8 parts of soybean germ powder, 15 parts of attapulgite powder, 0.5 part of montmorillonite and 0.01 part of fermentation strain.
Further, the production process comprises the following operation steps:
s1: activating a zymocyte which comprises lactic acid bacteria, bacillus subtilis and saccharomyces cerevisiae according to the parts by weight, adding the activated bacteria liquid into a proportioning tank 1, adding a proper amount of bean pulp, wheat bran, protease and water, uniformly mixing, and fermenting for 84-96 hours at constant temperature in the proportioning tank 1 to obtain fermented bean pulp;
s2: weighing a proper amount of corn, puffed corn and puffed soybean according to the weight, crushing, uniformly mixing the crushed material with a proper amount of silkworm chrysalis meal, flour, fishbone meal, soybean lecithin powder, soybean germ powder, attapulgite powder and montmorillonite, uniformly mixing the mixture with fermented soybean meal in a stirring tank 24, and granulating to obtain the fermented wet material with high moisture retention.
The invention also provides processing equipment of the fermented wet material with high moisture retention, which comprises a batching tank 1 and an installation support 2 arranged on one side surface of the batching tank 1, wherein a limiting groove 3 is formed in the batching tank 1, a sealing door 4 is movably arranged in the limiting groove 3, an adjusting mechanism is arranged in the batching tank 1 and used for adjusting the position of the fermented soybean meal in the batching tank 1, a mixing mechanism is arranged on the outer side surface of the batching tank 1 and used for mixing the fermented soybean meal with other ingredients, a feeding mechanism is arranged on one side surface of the installation support 2 and used for feeding the other ingredients into the fermented soybean meal, and a stirring mechanism is arranged on the other side surface of the batching tank 1 and used for fully mixing the fermented soybean meal with the other ingredients.
Further, adjustment mechanism is including removing base plate 5 and balancing weight 9, remove 5 movable mounting of base plate and in batching jar 1 inner wall department, the top surface mounting of batching jar 1 has fixed axle 6, the top surface movable mounting of fixed axle 6 has wire winding pivot 7, the outside surface movable mounting of wire winding pivot 7 is equipped with pulls stretching strap 8, the one end surface connection of pulling stretching strap 8 is to the outside surface of removing base plate 5, balancing weight 9 is connected at the other end surface of pulling stretching strap 8, balancing weight 9 and the outside surface movable contact of batching jar 1, pull out sealing door 4, the fungus liquid that will activate, proper amount bean dregs, wheat bran, protease and water misce bene are poured into batching jar 1, each raw materials falls on removing base plate 5 this moment, make removing base plate 5 along 1 inner wall downstream of batching jar, drive balancing weight 9 rebound through pulling stretching strap 8.
Further, compounding mechanism includes first rotation motor 11 and compounding subassembly, the outside surface mounting of balancing weight 9 has two supporting riser 10, first rotation motor 11 is installed on the top surface of arbitrary supporting riser 10, rotation main shaft 12 is installed to the output of first rotation motor 11, the terminal swing joint of rotation main shaft 12 supports the inside of riser 10 to another, the outside surface evenly distributed who rotates main shaft 12 has the compounding subassembly, with first rotation motor 11 access circuit, make first rotation motor 11 drive rotation main shaft 12 and rotate.
Further, the material mixing component comprises a connecting fulcrum 13 and a material stirring tank 16, the connecting fulcrum 13 is uniformly distributed on the outer side surface of the rotating main shaft 12, a fixing plate 14 is mounted on the end surface of the connecting fulcrum 13, a movable shaft 15 is movably mounted on the surface of one side of the fixing plate 14, the material stirring tank 16 is mounted on the outer side surface of the movable shaft 15, a jacking spring 17 is mounted between the material stirring tank 16 and the fixing plate 14, the rotating main shaft 12 rotates to drive the material stirring tank 16 to continuously move from the upper side of the material mixing tank 1, fermented soybean meal is scooped up through the material stirring tank 16, and the jacking spring 17 is extruded at the moment.
Further, the feed mechanism includes electric putter 18 and feeding component, electric putter 18 installs the side surface at installing support 2, feeding component installs the output outside surface at electric putter 18, feeding component includes mixing tank 19 and ejection of compact pipeline 20, mixing tank 19 installs the output outside surface at electric putter 18, mixing tank 19's bottom surface mounting has a plurality of ejection of compact pipeline 20, a side surface mounting of installing support 2 has fixed stop 21, the bottom surface of ejection of compact pipeline 20 and fixed stop 21's top surface movable contact, along with the removal of copying groove 16, electric putter 18 drives mixing tank 19 and removes to copying groove 16 top, ejection of compact pipeline 20 and fixed stop 21 dislocation this moment, the powder in the mixing tank 19 falls on the fermented soybean dregs in copying groove 16 from ejection of compact pipeline 20.
Further, the stirring mechanism comprises a stirring tank 24 and a second rotating motor 25, a horizontal base plate 22 is installed on the surface of the other side of the batching tank 1, a pressure-dividing vertical shaft 23 is installed on the surface of the top end of the horizontal base plate 22, the stirring tank 24 is installed on the surface of the top end of the pressure-dividing vertical shaft 23, a plurality of second rotating motors 25 are installed below the stirring tank 24, stirring support shafts 26 are installed on the surface of the outer side of the output end of each second rotating motor 25, the stirring support shafts 26 extend into the stirring tank 24, stirring fins 27 are evenly distributed on the surface of the outer side of each stirring support shaft 26, the stirring fins rotate continuously along with the first rotating motor 11, the stirring trough 16 is driven to move to the upper side of the stirring tank 24 and then fall into the stirring tank 24, the second rotating motors 25 are connected into a circuit to drive the stirring fins 27 to rotate, the fermented soybean meal and the powder are fully stirred, the fermented soybean meal and the fermented soybean meal can be continuously contacted with the powder along with the reciprocating movement of the electric push rod 18 along with the circulating rotation of the first rotating motor 11, then enter the stirring tank 24 to be stirred, the fermented soybean meal and the fermented soybean meal can be mixed with the fermented soybean meal and the fermented meal can be well dried to produce the fermented feed.
When the fermented soybean meal fermentation tank is used (during work), the sealing door 4 is pulled out, the activated bacteria liquid, a proper amount of soybean meal, wheat bran, protease and water are uniformly mixed and poured into the batching tank 1, all raw materials fall on the movable base plate 5 at the moment, the movable base plate 5 moves downwards along the inner wall of the batching tank 1, the balancing weight 9 is driven to move upwards by the traction drawstring 8, then the sealing door 4 is reset, the fermented soybean meal is obtained after fermentation is carried out for 84-96 hours in the batching tank 1 at constant temperature, and the sealing door 4 is opened again at the moment to expose the fermented soybean meal which is fermented;
uniformly mixing the crushed material with a proper amount of silkworm chrysalis meal, flour, fishbone meal, soybean lecithin powder, soybean germ powder, attapulgite powder and montmorillonite, putting the mixture into a mixing tank 19, then connecting a circuit to a first rotating motor 11, enabling the first rotating motor 11 to drive a rotating main shaft 12 to rotate, thereby driving a material stirring tank 16 to continuously move above a material distribution tank 1, scooping up the fermented soybean meal through the material stirring tank 16, extruding a jacking spring 17 at the moment, driving the mixing tank 19 to move above the material stirring tank 16 by an electric push rod 18 along with the movement of the material stirring tank 16, dislocating a discharge pipeline 20 and a fixed baffle 21 at the moment, and dropping the powder in the mixing tank 19 on the fermented soybean meal in the material stirring tank 16 from the discharge pipeline 20;
with the continuous rotation of the first rotating motor 11, the material stirring tank 16 is driven to move to the upper part of the stirring tank 24 and then fall into the stirring tank 24, the second rotating motor 25 is connected into a circuit to drive the stirring fins 27 to rotate, the fermented soybean meal and the powder are fully stirred, with the circular rotation of the first rotating motor 11 and the reciprocating movement of the electric push rod 18, the fermented soybean meal can be continuously contacted with the powder, then enters the stirring tank 24 for stirring, and is mixed with the powder by a small amount of times, so that the powder can fully absorb the moisture in the fermented soybean meal, and the fermented soybean meal can have good moisture retention property without being dried, thereby meeting the feed production requirement;
along with the fermented soybean meal reduces gradually, balancing weight 9 moves down along the 1 outside of batching jar, drives and removes 5 rebound of base plate, will remove the fermented soybean meal on the base plate 5 and rise gradually, guarantees to make the material groove 16 and can stably get the material.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1. A fermented wet material with high moisture retention is characterized in that: according to the mass components, the fermented wet material comprises the following components in percentage by mass: 17-25 parts of corn, 13-17 parts of expanded corn, 3-7 parts of silkworm chrysalis meal, 2-6 parts of flour, 0.6-1 part of wheat bran, 4-8 parts of expanded soybean, 31-45 parts of soybean meal, 1-2 parts of fishbone meal, 0.6-1 part of soybean lecithin powder, 5-13 parts of soybean germ powder, 8-15 parts of attapulgite powder, 0.1-0.5 part of montmorillonite and 0.01-0.1 part of fermentation strain.
2. The fermented wet mass with high moisture retention according to claim 1, wherein: according to the mass components, the wet fermentation material comprises the following components in percentage by mass: 18 parts of corn, 15 parts of puffed corn, 5 parts of silkworm chrysalis powder, 4 parts of flour, 0.6 part of wheat bran, 4 parts of puffed soybean, 38 parts of soybean meal, 1 part of fishbone powder, 0.6 part of soybean lecithin powder, 8 parts of soybean germ powder, 15 parts of attapulgite powder, 0.5 part of montmorillonite and 0.01 part of fermentation strain.
3. The fermented wet mass with high moisture retention according to claim 1, wherein: the production process comprises the following operation steps:
s1: activating zymocyte strains which comprise lactic acid bacteria, bacillus subtilis and saccharomyces cerevisiae according to the parts by weight, then adding the activated bacteria solution into a proportioning tank (1), adding a proper amount of bean pulp, wheat bran, protease and water, uniformly mixing, and fermenting for 84-96 hours at constant temperature in the proportioning tank (1) to obtain fermented bean pulp;
s2: weighing a proper amount of corn, puffed corn and puffed soybean according to the amount, crushing, uniformly mixing the crushed material with a proper amount of silkworm chrysalis meal, flour, fishbone meal, soybean lecithin powder, soybean germ powder, attapulgite powder and montmorillonite, putting the mixture into a stirring tank (24), uniformly mixing the mixture with fermented soybean meal, and granulating to obtain the fermented wet material with high moisture retention.
4. The processing equipment of fermented wet materials with high moisture retention according to claim 1, wherein: including batching jar (1) and installing support (2) on batching jar (1) side surface, spacing groove (3) have been seted up to the inside of batching jar (1), the inside movable mounting of spacing groove (3) has sealing door (4), the internally mounted of batching jar (1) has adjustment mechanism, adjustment mechanism is used for adjusting the inside fermented soybean meal position of batching jar (1), the outside surface mounting of batching jar (1) has compounding mechanism, compounding mechanism is used for mixing fermented soybean meal with other batching, a side surface mounting of installing support (2) has feed mechanism, feed mechanism is arranged in sending into fermented soybean meal with other batching, the opposite side surface mounting of batching jar (1) has rabbling mechanism, rabbling mechanism is used for making fermented soybean meal and other batching intensive mixs.
5. The processing equipment of fermented wet materials with high moisture retention according to claim 4, wherein: adjustment mechanism is including removing base plate (5) and balancing weight (9), remove base plate (5) movable mounting in the inner wall department of batching jar (1), the top surface mounting of batching jar (1) has fixed axle (6), the top surface movable mounting of fixed axle (6) has wire winding pivot (7), the outside surface movable mounting of wire winding pivot (7) is equipped with and pulls stretching strap (8), the one end surface connection of pulling strap (8) is to the outside surface of removing base plate (5), balancing weight (9) are connected at the other end surface of pulling stretching strap (8), balancing weight (9) and the outside surface movable contact of batching jar (1).
6. The processing equipment of fermented wet materials with high moisture retention according to claim 4, wherein: the compounding mechanism includes first rotation motor (11) and compounding subassembly, the outside surface mounting of balancing weight (9) has two to support riser (10), the top surface at arbitrary support riser (10) is installed in first rotation motor (11), rotation main shaft (12) are installed to the output of first rotation motor (11), the terminal swing joint of rotation main shaft (12) supports the inside of riser (10) to another, the outside surface evenly distributed who rotates main shaft (12) has the compounding subassembly.
7. The processing equipment of fermented wet materials with high moisture retention property according to claim 4, wherein: the compounding subassembly is including connecting fulcrum shaft (13) and copying groove (16), a plurality of connect fulcrum shaft (13) evenly distributed at the outside surface that rotates main shaft (12), the terminal surface mounting who connects fulcrum shaft (13) has fixed plate (14), one side surface movable mounting of fixed plate (14) has loose axle (15), copy groove (16) and install the outside surface at loose axle (15), install roof pressure spring (17) between copying groove (16) and fixed plate (14).
8. The processing equipment of fermented wet materials with high moisture retention according to claim 4, wherein: the feeding mechanism comprises an electric push rod (18) and a feeding assembly, the electric push rod (18) is installed on one side surface of the installation support (2), and the feeding assembly is installed on the outer side surface of the output end of the electric push rod (18).
9. The processing equipment of fermented wet materials with high moisture retention according to claim 8, wherein: the feed subassembly includes compounding jar (19) and ejection of compact pipeline (20), the output outside surface at electric putter (18) is installed in compounding jar (19), the bottom surface mounting of compounding jar (19) has a plurality of ejection of compact pipeline (20), one side surface mounting of installing support (2) has fixed stop (21), the bottom surface of ejection of compact pipeline (20) and the top surface movable contact of fixed stop (21).
10. The processing equipment of fermented wet materials with high moisture retention according to claim 4, wherein: rabbling mechanism includes agitator tank (24) and second rotation motor (25), the opposite side surface mounting of batching jar (1) has horizontal base plate (22), the top surface mounting of horizontal base plate (22) has partial pressure vertical scroll (23), install the top surface at partial pressure vertical scroll (23) agitator tank (24), a plurality of the second rotates the below at agitator tank (24) in motor (25), the second rotates output outside surface mounting of motor (25) and has stirring fulcrum shaft (26), stirring fulcrum shaft (26) extends to the inside of agitator tank (24), the outside surface evenly distributed of stirring fulcrum shaft (26) has stirring fin (27).
CN202211312573.9A 2022-10-25 2022-10-25 Fermented wet material with high moisture retention and processing equipment thereof Pending CN115486495A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009184821A (en) * 2008-02-04 2009-08-20 Ramusa Abe:Kk Complete discharge rotary feeder
CN203667242U (en) * 2013-12-16 2014-06-25 浙江省淳安遂绿第二茶厂 Tea leaf storage tank
CN105852190A (en) * 2016-03-30 2016-08-17 红云红河烟草(集团)有限责任公司 Drum-type charging machine shoveling device
CN214039339U (en) * 2021-01-12 2021-08-24 重庆汇维仕新材料科技有限公司 Particle material drying cylinder
CN114680243A (en) * 2022-03-28 2022-07-01 四川省旺达饲料有限公司 Pig feed containing wet fermented soybean meal and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009184821A (en) * 2008-02-04 2009-08-20 Ramusa Abe:Kk Complete discharge rotary feeder
CN203667242U (en) * 2013-12-16 2014-06-25 浙江省淳安遂绿第二茶厂 Tea leaf storage tank
CN105852190A (en) * 2016-03-30 2016-08-17 红云红河烟草(集团)有限责任公司 Drum-type charging machine shoveling device
CN214039339U (en) * 2021-01-12 2021-08-24 重庆汇维仕新材料科技有限公司 Particle material drying cylinder
CN114680243A (en) * 2022-03-28 2022-07-01 四川省旺达饲料有限公司 Pig feed containing wet fermented soybean meal and preparation method thereof

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