CN115430655A - Ultrasonic cleaning line with multiple purification tanks and control system thereof - Google Patents
Ultrasonic cleaning line with multiple purification tanks and control system thereof Download PDFInfo
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- CN115430655A CN115430655A CN202211039414.6A CN202211039414A CN115430655A CN 115430655 A CN115430655 A CN 115430655A CN 202211039414 A CN202211039414 A CN 202211039414A CN 115430655 A CN115430655 A CN 115430655A
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- groove
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- rust
- cleaning
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- 238000004506 ultrasonic cleaning Methods 0.000 title claims abstract description 34
- 238000000746 purification Methods 0.000 title claims description 11
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 56
- 238000004140 cleaning Methods 0.000 claims abstract description 55
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 55
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 54
- 238000005406 washing Methods 0.000 claims abstract description 35
- 238000005238 degreasing Methods 0.000 claims abstract description 25
- 239000000126 substance Substances 0.000 claims abstract description 25
- 238000001035 drying Methods 0.000 claims abstract description 21
- 230000003321 amplification Effects 0.000 claims description 24
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 20
- 238000005868 electrolysis reaction Methods 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 9
- 239000003990 capacitor Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000010926 purge Methods 0.000 claims 2
- 239000001117 sulphuric acid Substances 0.000 claims 2
- 235000011149 sulphuric acid Nutrition 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 3
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 210000005056 cell body Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention has disclosed a ultrasonic cleaning line with many purifying tanks and its control system, including chemical degreasing bath, one side of said chemical degreasing bath has electrolytic degreasing bath, ultrasonic degreasing hot washing tank, rust cleaning hydrochloric acid trough, rust cleaning sulfuric acid trough, rinsing bath and drying bath sequentially, said chemical degreasing bath, electrolytic degreasing bath, ultrasonic degreasing hot washing tank, rust cleaning hydrochloric acid trough, rust cleaning sulfuric acid trough, rinsing bath and drying bath all fixedly connect with the feed liquor pipe with valve; the tops of the chemical oil removal tank, the ultrasonic oil removal hot washing tank of the electrolytic oil removal tank, the rust removal hydrochloric acid tank, the rust removal sulfuric acid tank, the rinsing tank and the drying tank are provided with cross beams; the invention provides an ultrasonic cleaning line which is designed in a straight line, is in a groove edge track type, is in a cantilever crane vertical lifting type, and circularly operates automatic phosphating production line equipment, and the equipment mainly comprises: the automatic cleaning device comprises a groove body, a track rack, a travelling crane, a hanging basket, a wire rack, a working walking platform, a pipeline system, an electric control operation system and the like, is operated automatically, reduces manual operation and improves cleaning efficiency.
Description
Technical Field
The invention belongs to the technical field of ultrasonic cleaning, and particularly relates to an ultrasonic cleaning line with multiple purification tanks and a control system thereof.
Background
At present, the ultrasonic cleaning line for products has a structure including: the frame is provided with a cleaning pool, a conveying driving device for enabling the tool basket to advance along a cleaning line and a lifting device for enabling the tool basket to lift and drop on the conveying driving device, and a pair of opposite pool walls of the cleaning pool are respectively provided with ultrasonic vibration boxes matched with each other. During the use, at first will be through the manual work with the vertical insertion piece groove of inserting the frock basket of product, then, put into the frock basket that will be equipped with the product through carrying drive arrangement and elevating gear and wash the pond, the ultrasonic wave vibrations box that sets up on a pair of relative pool wall of washing pond sends the ultrasonic wave simultaneously, washs the product. It is known that the farther from the vibration surface of the ultrasonic wave, the worse the cleaning effect.
The ultrasonic cleaning line enables the central part of the product to be well cleaned, and the cleaning effect of other parts is poor; moreover, the special arrangement personnel and transfer device for arranging the products in the tooling basket are needed, so that the production cost is higher and the production efficiency is lower.
Disclosure of Invention
The invention aims to solve the defects in the prior art, adopts a PLC (programmable logic controller) and realizes dynamic display of the running action state of a production line through a touch screen computer, and various process parameters are as follows: time, temperature, faults and the like are displayed, a friendly man-machine interface is created, and the ultrasonic cleaning line with a plurality of purification tanks and a control system thereof are provided, wherein the automatic equipment is high.
In order to achieve the purpose, the invention provides the following technical scheme:
an ultrasonic cleaning line with multiple cleaning tanks comprises a chemical oil removal tank, wherein an electrolytic oil removal tank, an ultrasonic oil removal hot washing tank, a rust removal hydrochloric acid tank, a rust removal sulfuric acid tank, a rinsing tank and a drying tank are sequentially arranged on one side of the chemical oil removal tank;
the ultrasonic oil removal hot washing tank, the rust removal hydrochloric acid tank, the rust removal sulfuric acid tank, the rinsing tank and the drying tank are provided with cross beams at the tops, two ends of each cross beam are connected with an electric sliding table in a sliding mode, material frames are suspended in the cross beams, and the material frames are connected with the cross beams in a sliding mode.
Wherein, the equal slidable mounting in chemistry oil groove, electrolysis oil groove, supersound deoiling hot-water washtrough, rust cleaning hydrochloric acid groove, rust cleaning sulfuric acid groove, wash bowl and the stoving tank top has the capping, the capping all is provided with the pneumatic subassembly that opens and shuts between respectively and chemistry oil groove, electrolysis oil groove supersound deoiling hot-water washtrough, rust cleaning hydrochloric acid groove, rust cleaning sulfuric acid groove, wash bowl and the stoving tank.
The pneumatic opening and closing assembly comprises an air cylinder, a push plate is fixedly connected with an expansion link end of the air cylinder, and one side of the push plate is fixedly connected with the middle position of the bottom surface of the groove cover.
The material frame transverse moving driving assembly is arranged on the bottom surface of the cross beam and comprises a transverse moving screw rod rotatably mounted, supporting plates are fixedly mounted at two ends of the transverse moving screw rod and are fixedly mounted on the bottom surface of the cross beam, and a motor is fixedly connected to one end of the transverse moving screw rod.
The surface of the transverse moving screw rod is in threaded connection with a threaded sleeve, the transverse moving screw rod is in transmission connection with a hanging bracket through the threaded sleeve, and a winding assembly is arranged at the bottom of the hanging bracket.
Wherein, the rolling subassembly includes the wind-up roll, the wind-up roll surface rolling has the lifting rope, four groups of branch tethers of lifting rope bottom fixedly connected with are four groups branch tethers fixed connection respectively in material frame four sides.
Wherein, the leakage fluid dram has all been seted up to chemistry deoiling groove, electrolysis deoiling groove, supersound deoiling hot wash bowl, rust cleaning hydrochloric acid groove, rust cleaning sulfuric acid groove, wash bowl and drying bath bottom one side, and chemistry deoiling groove, electrolysis deoiling hot wash bowl, rust cleaning hydrochloric acid groove, rust cleaning sulfuric acid groove, wash bowl and drying bath one side all are provided with the stoving subassembly.
The invention also provides a control system of the ultrasonic cleaning line with the multiple purification tanks, which comprises a PLC, wherein the PLC is sequentially connected with an ultrasonic generator circuit, a cleaning time control circuit and a temperature frequency control circuit in an electric signal manner, the cleaning time control circuit is externally connected with an operating panel, the generator circuit comprises a power supply, a power amplification module, a driving module and an inductance module, the power supply is used for supplying power to the power amplification module, the driving module is used for driving the power amplification module, and the driving module comprises a driving board interface;
the inductance module comprises two inductors which are connected in parallel and have different frequencies, and the two matching inductors are connected with the power supply through a step-up transformer.
The boosting transformer and the drive plate interface are arranged in parallel, one end of the drive plate interface is connected with one electrode of the power supply through the high-power rectifier bridge, and the other end of the drive plate interface is connected with the other electrode of the power supply sequentially through the driving power supply isolator and the power amplification module.
Each group of power amplification circuit group consists of two power amplification circuits connected in series, an ultrasonic resonance power amplification tube in each power amplification circuit is connected in series with a fuse, the high-power rectifier bridge comprises a rectifier bridge and a capacitor filter which are connected in parallel, and a choke coil is arranged between the rectifier bridge and the capacitor filter.
The invention has the technical effects and advantages that:
the invention provides an ultrasonic cleaning line with a plurality of purifying tanks, which is an automatic phosphating production line device with linear design, rail type at the tank edge, vertical lifting type of cantilever crane and circular operation, and the device mainly comprises: the automatic cleaning device comprises a groove body, a track rack, a travelling crane, a hanging basket, a wire rack, a working walking platform, a pipeline system, an electric control operation system and the like, is operated automatically, reduces manual operation and improves cleaning efficiency;
the ultrasonic cleaning device is sequentially provided with the chemical oil removing tank, the electrolytic oil removing tank, the ultrasonic oil removing ultrasonic hot washing tank, the rust removing hydrochloric acid tank, the rust removing sulfuric acid tank, the washing tank and the drying tank, and is high in efficiency and complete in cleaning process by multi-stage cleaning and drying, so that the ultrasonic cleaning is thorough and clean;
the production line provided by the invention adopts a PLC (programmable logic controller), and realizes dynamic display of the running action state of the production line through a touch screen computer, wherein various process parameters are as follows: time, temperature, faults and the like are displayed, a friendly human-computer interface is created, and the automatic control system is high in automation.
Drawings
FIG. 1 is a schematic perspective view of an ultrasonic cleaning line according to the present invention;
FIG. 2 is a schematic bottom perspective view of the ultrasonic cleaning line of the present invention;
FIG. 3 is a schematic view of a partial three-dimensional structure of an ultrasonic cleaning line according to the present invention;
FIG. 4 is an enlarged perspective view of the winding assembly of the ultrasonic cleaning line of the present invention;
FIG. 5 is a block diagram of the ultrasonic cleaning line system of the present invention.
In the figure: 1. a chemical oil removal tank; 2. an electrolytic oil removal tank; 3. an ultrasonic deoiling and hot washing tank; 4. a rust removal hydrochloric acid tank; 5. derusting a sulfuric acid tank; 6. a rinsing bath; 7. a drying tank; 8. a liquid inlet pipe; 9. a cross beam; 10. an electric sliding table; 11. a material frame; 12. a slot cover; 13. a pneumatic opening and closing assembly; 1301. a cylinder; 1302. pushing the plate; 14. a material frame transverse moving driving component; 1401. transversely moving the screw rod; 1402. a support plate; 1403. a motor; 15. a hanger; 16. a winding component; 1601. a wind-up roll; 1602. a lifting rope; 1603. a branched tether; 17. a liquid discharge port; 18. a vertical plate; 19. and a guide groove.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In the description of the present invention, it is to be understood that the terms indicating an orientation or positional relationship are based on the orientation or positional relationship shown in the drawings only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art from the specification.
The invention provides an ultrasonic cleaning line with multiple purification tanks, which comprises a chemical oil removal tank 1, wherein one side of the chemical oil removal tank 1 is sequentially provided with an electrolytic oil removal tank 2, an ultrasonic oil removal hot washing tank 3, a rust removal hydrochloric acid tank 4, a rust removal sulfuric acid tank 5, a washing tank 6 and a drying tank 7, the chemical oil removal tank 1, the electrolytic oil removal tank 2, the ultrasonic oil removal hot washing tank 3, the rust removal hydrochloric acid tank 4, the rust removal sulfuric acid tank 5, the washing tank 6 and the drying tank 7 are fixedly communicated with a liquid inlet pipe 8 with a valve, and after products to be cleaned enter the corresponding chemical oil removal tank 1, the electrolytic oil removal tank 2, the ultrasonic oil removal hot washing tank 3, the rust removal hydrochloric acid tank 4, the rust removal sulfuric acid tank 5, the washing tank 6 and the drying tank 7, external liquid filling equipment is started, and the valve of the liquid inlet pipe 8 is opened at the same time to fill cleaning solution;
chemistry removes oil groove 1, electrolysis and removes oil groove 2 supersound and removes oily hot washtrough 3, rust cleaning hydrochloric acid groove 4, rust cleaning sulfuric acid groove 5, wash trough 6 and the 7 tops of stoving groove and be provided with crossbeam 9, crossbeam 9 both ends sliding connection has electronic slip table 10, it has material frame 11 to hang in the crossbeam 9, material frame 11 and crossbeam 9 sliding connection set up electronic slip table 10, drive whole crossbeam 9, make the material frame 11 of its bottom shift away from seven different cell bodies tops of group, get into the finished product storage area.
Chemical degreasing tank 1, electrolysis degreasing tank 2, supersound deoiling hot washtrough 3, rust cleaning hydrochloric acid groove 4, rust cleaning sulfuric acid groove 5, washtrough 6 and stoving groove 7 equal slidable mounting in top has capping 12, capping 12 respectively with chemical degreasing tank 1, electrolysis degreasing tank 2 supersound deoiling hot washtrough 3, rust cleaning hydrochloric acid groove 4, rust cleaning sulfuric acid groove 5, washtrough 6 and stoving groove 7 between all be provided with pneumatic subassembly 13 that opens and shuts, pneumatic subassembly 13 that opens and shuts includes cylinder 1301, the telescopic link end fixedly connected with push pedal 1302 of cylinder 1301, push pedal 1302 one side and 12 bottom surfaces of capping fixed position fixed connection placed in the middle set up the cylinder 1301 that has push pedal 1302, connect push pedal 1302 in capping 12 bottom surfaces position placed in the middle, in the cleaning process, according to the process that the product got into the washing tank, rise and fall, the business turn over of product in the cooperation cleaning procedure. Vertical plates 18 are arranged on one sides of the chemical oil removing tank 1, the electrolytic oil removing tank 2, the ultrasonic oil removing hot washing tank 3, the rust removing hydrochloric acid tank 4, the rust removing sulfuric acid tank 5, the washing tank 6 and the drying tank 7, two groups of guide grooves 19 are symmetrically arranged on the tops of the vertical plates 18, the tank cover 12 is slidably mounted between the two groups of guide grooves 19, and the tailstock of the air cylinder 1301 is fixedly mounted on one side of the vertical plates 18.
The bottom surface of the cross beam 9 is provided with a material frame transverse moving driving assembly 14, the material frame transverse moving driving assembly 14 comprises a transverse moving screw 1401 which is rotatably installed, two ends of the transverse moving screw 1401 are fixedly provided with supporting plates 1402, the supporting plates 1402 are fixedly installed on the bottom surface of the cross beam 9, one end of the transverse moving screw 1401 is fixedly connected with a motor 1403, the surface of the transverse moving screw 1401 is in threaded connection with a threaded sleeve, the transverse moving screw 1401 is connected with a hanging bracket 15 through threaded sleeve transmission, the rotation of the transverse moving screw 1401 can drive the threaded sleeve to control the hanging bracket 15 to extend the transverse moving screw 1401 to move, and therefore products can sequentially enter a groove to be processed according to a cleaning flow. The bottom of the hanger 15 is provided with a winding assembly 16, the winding assembly 16 comprises a winding roller 1601, the surface of the winding roller 1601 is wound with a lifting rope 1602, the bottom end of the lifting rope 1602 is fixedly connected with four groups of branch tethers 1603, the four groups of branch tethers 1603 are respectively and fixedly connected to four sides of the material frame 11, and when a product is moved into an ultrasonic cleaning tank to be treated, the winding assembly 16 needs to be arranged to lift the material frame 11 into the ultrasonic cleaning tank.
Chemical degreasing tank 1, electrolytic degreasing tank 2, ultrasonic degreasing hot-washing tank 3, rust cleaning hydrochloric acid tank 4, rust cleaning sulfuric acid tank 5, wash bowl 6 and stoving groove 7 bottom one side has all been seted up fluid-discharge outlet 17, and chemical degreasing tank 1, electrolytic degreasing tank 2 ultrasonic degreasing hot-washing tank 3, rust cleaning hydrochloric acid tank 4, rust cleaning sulfuric acid tank 5, wash bowl 6 and stoving groove 7 one side all are provided with the stoving subassembly, the stoving subassembly sets up to drying fan or drying equipment, equally divide its air outlet and do not fixedly communicate in chemical degreasing tank 1, electrolytic degreasing tank 2 ultrasonic degreasing hot-washing tank 3, rust cleaning hydrochloric acid tank 4, rust cleaning sulfuric acid tank 5, wash bowl 6 and stoving groove 7 one side, in addition material frame 11's subassembly 16 is when mentioning, after it leaves the washing liquid, starts the stoving subassembly, in time carries out the stoving processing to the material after the washing, not only can avoid mixing impure between the washing liquid, and can improve its cleaning performance to ultrasonic cleaning's product.
Referring to fig. 5, the present invention further provides a control system of an ultrasonic cleaning line with multiple cleaning tanks, including a PLC, wherein the PLC is sequentially electrically connected to an ultrasonic generator circuit, a cleaning duration control circuit and a temperature frequency control circuit, the cleaning duration control circuit is externally connected to an operation panel, the generator circuit includes a power supply, a power amplification module, a driving module and an inductance module, the power supply is configured to supply power to the power amplification module, the driving module is configured to drive the power amplification module, and the driving module includes a driving board interface; the inductance module comprises two inductors which are connected in parallel and have different frequencies, and the two matching inductors are connected with the power supply through a step-up transformer.
The booster transformer and the drive plate interface are arranged in parallel, one end of the drive plate interface is connected with one electrode of the power supply through a high-power rectifier bridge, and the other end of the drive plate interface is connected with the other electrode of the power supply through the drive power supply isolator and the power amplification module in sequence. Each group of the power amplification circuit groups consists of two power amplification circuits which are connected in series, the ultrasonic resonance power amplification tube in each power amplification circuit is connected in series with a fuse, the high-power rectifier bridge comprises a rectifier bridge and a capacitor filter which are connected in parallel, and a choke coil is arranged between the rectifier bridge and the capacitor filter.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Claims (10)
1. An ultrasonic cleaning line with many purification grooves which characterized in that: the device comprises a chemical oil removal groove (1), wherein an electrolytic oil removal groove (2), an ultrasonic oil removal hot washing groove (3), a rust removal hydrochloric acid groove (4), a rust removal sulfuric acid groove (5), a washing groove (6) and a drying groove (7) are sequentially arranged on one side of the chemical oil removal groove (1), and the chemical oil removal groove (1), the electrolytic oil removal groove (2), the ultrasonic oil removal hot washing groove (3), the rust removal sulfuric acid groove (4), the rust removal sulfuric acid groove (5), the washing groove (6) and the drying groove (7) are fixedly communicated with a liquid inlet pipe (8) with a valve;
chemical degreasing tank (1), electrolysis degreasing tank (2) supersound deoiling hot washtrough (3), rust cleaning hydrochloric acid groove (4), rust cleaning sulfuric acid groove (5), wash bowl (6) and stoving groove (7) top are provided with crossbeam (9), crossbeam (9) both ends sliding connection has electronic slip table (10), it has material frame (11) to hang in crossbeam (9), material frame (11) and crossbeam (9) sliding connection.
2. The ultrasonic cleaning line with multiple purification tanks of claim 1, wherein: chemical degreasing bath (1), electrolysis degreasing bath (2), supersound deoiling hot wash bowl (3), rust cleaning hydrochloric acid groove (4), rust cleaning sulphuric acid groove (5), wash bowl (6) and stoving groove (7) top equal slidable mounting have capping (12), capping (12) remove oil bath (1), electrolysis degreasing bath (2) supersound deoiling hot wash bowl (3), rust cleaning hydrochloric acid groove (4), rust cleaning sulphuric acid groove (5), wash bowl (6) and stoving groove (7) between all be provided with pneumatic subassembly (13) that opens and shuts respectively.
3. The ultrasonic cleaning line with multiple cleaning tanks of claim 2, wherein: the pneumatic opening and closing assembly (13) comprises an air cylinder (1301), a push plate (1302) is fixedly connected with the telescopic rod end of the air cylinder (1301), and one side of the push plate (1302) is fixedly connected with the center of the bottom surface of the groove cover (12).
4. The ultrasonic cleaning line with multiple cleaning tanks of claim 1, wherein: the material frame transverse moving driving assembly (14) is arranged on the bottom surface of the cross beam (9), the material frame transverse moving driving assembly (14) comprises a transverse moving screw rod (1401) rotatably mounted, supporting plates (1402) are fixedly mounted at two ends of the transverse moving screw rod (1401), the supporting plates (1402) are fixedly mounted on the bottom surface of the cross beam (9), and one end of the transverse moving screw rod (1401) is fixedly connected with a motor (1403).
5. The ultrasonic cleaning line with multiple purification tanks as claimed in claim 4, wherein: the surface of the transverse moving screw rod (1401) is in threaded connection with a threaded sleeve, the transverse moving screw rod (1401) is connected with a hanging bracket (15) through the threaded sleeve in a transmission mode, and a winding assembly (16) is arranged at the bottom of the hanging bracket (15).
6. The ultrasonic cleaning line with multiple purification tanks as claimed in claim 5, wherein: winding subassembly (16) include wind-up roll (1601), wind-up roll (1601) surface rolling has lifting rope (1602), four groups branch tethers (1603) of lifting rope (1602) bottom fixedly connected with, four groups branch tethers (1603) are fixed connection respectively in material frame (11) four sides.
7. The ultrasonic cleaning line with multiple purification tanks of claim 1, wherein: the ultrasonic oil removal device is characterized in that a liquid discharge port (17) is formed in one side of the bottom of the chemical oil removal tank (1), the electrolytic oil removal tank (2), the ultrasonic oil removal hot washing tank (3), the rust removal hydrochloric acid tank (4), the rust removal sulfuric acid tank (5), the washing tank (6) and the drying tank (7), and a drying assembly is arranged on one side of the chemical oil removal tank (1), the electrolytic oil removal tank (2), the ultrasonic oil removal hot washing tank (3), the rust removal hydrochloric acid tank (4), the rust removal sulfuric acid tank (5), the washing tank (6) and the drying tank (7).
8. A control system for an ultrasonic cleaning line with multiple cleaning tanks, as defined in claims 1-7, wherein: the washing device comprises a PLC, wherein the PLC is sequentially in electric signal connection with an ultrasonic generator circuit, a washing time control circuit and a temperature frequency control circuit, the washing time control circuit is externally connected with an operation panel, the generator circuit comprises a power supply, a power amplification module, a driving module and an inductance module, the power supply is used for supplying power to the power amplification module, the driving module is used for driving the power amplification module, and the driving module comprises a driving board interface;
the inductance module comprises two inductors which are connected in parallel and have different frequencies, and the two matching inductors are connected with the power supply through a boosting transformer.
9. The control system for an ultrasonic cleaning line having multiple purge tanks, according to claim 8, wherein: the booster transformer and the drive plate interface are arranged in parallel, one end of the drive plate interface is connected with one electrode of the power supply through a high-power rectifier bridge, and the other end of the drive plate interface is connected with the other electrode of the power supply through the drive power supply isolator and the power amplification module in sequence.
10. The control system for an ultrasonic cleaning line having multiple purge tanks, according to claim 8, wherein: each group of the power amplification circuit groups consists of two power amplification circuits which are connected in series, the ultrasonic resonance power amplification tube in each power amplification circuit is connected in series with a fuse, the high-power rectifier bridge comprises a rectifier bridge and a capacitor filter which are connected in parallel, and a choke coil is arranged between the rectifier bridge and the capacitor filter.
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| CN202211039414.6A CN115430655A (en) | 2022-08-29 | 2022-08-29 | Ultrasonic cleaning line with multiple purification tanks and control system thereof |
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| CN202211039414.6A CN115430655A (en) | 2022-08-29 | 2022-08-29 | Ultrasonic cleaning line with multiple purification tanks and control system thereof |
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