CN108704894A - A kind of piston ring cleaning line of high degree of automation - Google Patents
A kind of piston ring cleaning line of high degree of automation Download PDFInfo
- Publication number
- CN108704894A CN108704894A CN201810512973.1A CN201810512973A CN108704894A CN 108704894 A CN108704894 A CN 108704894A CN 201810512973 A CN201810512973 A CN 201810512973A CN 108704894 A CN108704894 A CN 108704894A
- Authority
- CN
- China
- Prior art keywords
- piston ring
- fixed
- driving
- high degree
- dehydration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention provides a kind of piston rings of high degree of automation to clean line, the holder being fixedly connected including pedestal and with pedestal, Multilevel rinse tank a, Multilevel rinse tank b, multistage dehydration slot a, dehydration slot b, dehydration slot c, multistage dehydration slot d are fixed on the pedestal, removable installation has driving device on the holder, the driving device is electrically connected by conducting wire and control cabinet, and the driving device can drive piston ring, by control cabinet one by one by above-mentioned multiple rinse baths and dehydration slot, the purpose of piston ring cleaning and dehydration is realized.Structure of the invention reasonable design, high degree of automation can maximize realization and dispel piston ring surface chemical reagent, realize the purpose of piston ring surface dehydration by Multilevel rinse tank and multistage dehydration slot；By the purpose of driving device, the purpose for driving piston ring to clean, be dehydrated one by one one by one can be realized, further promote the purpose of piston ring surface processing.
Description
Technical field
The invention mainly relates to the technical fields of piston ring aftertreatment technology, and in particular to a kind of work of high degree of automation
Plug ring cleans line.
Background technology
Piston ring is the becket for being embedded in inside piston groove, and piston ring is divided into two kinds：Compress ring and machine oil ring.Pressure
Contracting ring can be used to the burning mixture in sealing combustion room；Machine oil ring is then used for striking off machine oil extra on cylinder, piston ring
Be it is a kind of have the larger metallic elastic ring for expanding outwardly deformation, it is mounted in its corresponding annular groove of section, back and forth
With the piston ring of rotary motion, by the pressure difference of gas or liquid, at one of ring periphery and cylinder and ring and annular groove
Sealing is formed between side.
In piston ring processing technology, due in piston ring process, needing to use a variety of chemical reagent, lead to piston
There are a large amount of chemical reagent for ring surface, influence the service life of piston ring, influence mechanical life.
In order to improve the practicability of piston ring, it usually needs post-processing is carried out to piston ring, in the process of post-processing
In, it needs pickling, coating antirust oil, drain, existing post-processing steps are all by artificial or mechanical
Arm carries out carrying operation, not only increases labor intensity, moreover, production efficiency bottom, is unable to meet production needs.
Meanwhile in last handling process, in order to meet production needs, piston ring is washed only by 1-2 times, only passes through one
It is secondary to drain, to, not only occur that the cleaning of piston ring surface chemical reagent is incomplete, moreover, piston ring to drain effect bad, easily
Corrosion phenomena occurs.
Based on this, the piston ring cleaning line that the applicant develops a kind of semi-automation meets vehicle to fill a hole in the market
Between production and product quality needs.
Invention content
Invention broadly provides a kind of piston rings of high degree of automation to clean line, to solve in above-mentioned background technology
It proposes, existing piston ring aftertreatment technology, mainly by manually carrying, realizes cleaning process, it is strong to not only increase labour
Degree, reduces production efficiency, meanwhile, it also results in cleaning, drain ineffective, easy the technical issues of corrosion occurs.
The present invention solve the technical solution that uses of above-mentioned technical problem for：A kind of piston ring cleaning of high degree of automation
Line, including pedestal and the holder that is fixedly connected with pedestal are fixed with Multilevel rinse tank a, Multilevel rinse tank b, more on the pedestal
Grade dehydration slot a, dehydration slot b, it is dehydrated slot c, multistage dehydration slot d, removable installation has driving device, the drive on the holder
Dynamic device is electrically connected by conducting wire and control cabinet, and the driving device can drive piston ring, be passed through one by one by control cabinet
Above-mentioned multiple rinse baths and dehydration slot, realize the purpose of piston ring cleaning and dehydration；
The rinse bath a is ultrasonic cleaner, and the rinse bath b is clear water potcher, the dehydration slot a and dehydration slot
C is antirust oil dehydration slot, and the dehydration slot b and dehydration slot d are compressed air dehydration slot.
Preferably, piston ring dispenser is placed on the pedestal, the piston ring dispenser includes collet, the collet
Both ends be arranged with supporting rack, connecting rod, and symmetrically arranged two supports are fixedly connected between the supporting rack
The top of frame, is respectively equipped with handle panels, and two handle panels are symmetrical arranged.
Preferably, the rinse bath a is at least provided with two-stage, and the rinse bath b is at least provided with three-level, and the dehydration slot a is extremely
It is equipped with two-stage less, the dehydration slot d is at least provided with two-stage.
Preferably, be fixed with upper rail and lower railway on the holder, the driving device can be slidably mounted at it is described under
On track, and contacted with the upper rail.
Preferably, the driving device includes driving trolley, and the bottom end of the driving trolley is fixed with the first idler wheel, described
First idler wheel is located in the lower railway, realizes driving trolley being slidably mounted on lower railway.
Preferably, the driving car interior forms cavity structure, and slide plate is equipped in the cavity, the driving trolley
Top is fixed with the first driving motor, and the output end of first driving motor is fixedly connected by belt with the slide plate, and
First driving motor is electrically connected by conducting wire and control cabinet, can realize that slide plate can be in the slide plate cavity by control cabinet
The purpose inside moved up and down.
Preferably, it perpendicular to the slide plate plane, is fixed with fixed link, in the fixed link, by fixed plate, is fixed with
T-shape part, the T-shape part tack is down-set, and the fixed plate is removably mounted at the fixed link by bolt
On.
Preferably, on the driving trolley, electronic box, one end of the electronic box are fixed on the side opposite with the slide plate
Bottom is fixed with the second idler wheel, and second idler wheel is slidably contacted with upper rail；On the other end of the electronic box, it is fixed with
The output end of two driving motors, second driving motor is fixed with third idler wheel, and the third idler wheel can with the upper rail
Sliding contact.
Preferably, second driving motor is electrically connected by conducting wire and control cabinet, and the driving trolley passes through control
Case controls the second driving motor and starts, it can be achieved that driving trolley moves back and forth along upper rail direction.
Preferably, the control cabinet is fixedly connected by connecting rod with holder.
Compared with prior art, beneficial effects of the present invention are：Structure of the invention reasonable design, high degree of automation are led to
Multilevel rinse tank and multistage dehydration slot are crossed, realization can be maximized and dispel piston ring surface chemical reagent, realizes that piston ring surface is de-
The purpose of water；By the purpose of driving device, the purpose for driving piston ring to clean, be dehydrated one by one one by one can be realized, further
Promote the purpose of piston ring surface processing.
Detailed explanation is carried out to the present invention below with reference to attached drawing and specific embodiment.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the piston ring dispenser structural schematic diagram of the present invention；
Fig. 3 is the part A enlarged structure schematic diagram of the present invention.
Specific implementation mode
To facilitate the understanding of the present invention, the present invention is described more fully below with reference to relevant drawings, attached drawing
In give the present invention several embodiments, but the present invention can be realized by different forms, however it is not limited to text institute
The embodiment of description, opposite, it theses embodiments are provided so that more thorough and comprehensive to present disclosure.
It should be noted that when element is referred to as " being fixedly arranged on " another element, it can be directly on another element
There may also be elements placed in the middle, and when an element is considered as " connection " another element, it can be directly to separately
One element may be simultaneously present centering elements, term as used herein " vertically ", " horizontal ", "left", "right"
And similar statement is for illustrative purposes only.
Unless otherwise defined, all of technologies and scientific terms used here by the article and belong to the technical field of the present invention
The meaning that technical staff usually connects is identical, herein in the description of the invention used in term knowledge in order to describe to have
The purpose of the embodiment of body, it is not intended that in the limitation present invention, term " and or " used herein includes one or more phases
Any and all combinations of the Listed Items of pass.
Embodiment please refers to attached drawing 1-3, a kind of piston ring cleaning line of high degree of automation, including pedestal 1 and and pedestal
1 holder 2 being fixedly connected, be fixed on the pedestal 1 Multilevel rinse tank a12, Multilevel rinse tank b13, multistage dehydration slot a14,
It is dehydrated slot b15, dehydration slot c16, multistage dehydration slot d17, removable installation has driving device, the driving dress on the holder 2
It sets and is electrically connected by conducting wire and control cabinet 4, and the driving device can drive piston ring, by control cabinet 4 one by one by upper
Multiple rinse baths and dehydration slot are stated, realize the purpose of piston ring cleaning and dehydration；
The rinse bath a12 be ultrasonic cleaner, the rinse bath b13 be clear water potcher, the dehydration slot a14 with
Dehydration slot c16 is antirust oil dehydration slot, and the dehydration slot b15 and dehydration slot d17 are compressed air dehydration slot.
It please focus on reference attached drawing 1, piston ring dispenser 11 is placed on the pedestal 1, the piston ring dispenser 11 wraps
Collet 11a is included, the both ends of the collet 11a are arranged with supporting rack 11b, are fixedly connected between the symmetrical supporting rack 11b
There are connecting rod 11c, and the top of symmetrically arranged two supporting rack 11b, is respectively equipped with handle panels 11d, two handle panels 11d
It is symmetrical arranged.In the present embodiment, by the way that piston ring to be placed on piston ring dispenser 11, it can be driven and be lived by driving device
Plug ring dispenser 11 realizes the purpose of piston ring cleaned step by step with dehydration.
Please emphatically with reference to attached drawing 2, the rinse bath a12 at least provided with two-stage, the rinse bath b13 at least provided with three-level,
The dehydration slot a14 is at least provided with two-stage, and the dehydration slot d17 is at least provided with two-stage.In the present embodiment, super by two-stage
The design of sound wave rinse bath can maximize the purpose for realizing piston ring surface cleaning, by ultrasonic wave energy by piston ring surface
Greasy dirt and chemical reagent vibrations are split away off；Meanwhile by the effect of three-level clear water potcher, removing piston ring can be maximized
The greasy dirt and chemical reagent that surface is split away off by vibration of ultrasonic wave；Further, by antirust oil twice be dehydrated slot and
Compressed air twice is dehydrated slot, can maximize the dry piston ring surface of realization, avoid piston ring surface that corrosion phenomena occurs.
It please focus on reference attached drawing 2 and attached drawing 3, upper rail 21 and lower railway 22, the driving dress are fixed on the holder 2
It sets and can be slidably mounted on the lower railway 22, and contacted with the upper rail 21.
The driving device includes driving trolley 23, and the bottom end of the driving trolley 23 is fixed with the first idler wheel 23a, described
First idler wheel 23a is located in the lower railway 22, realizes driving being slidably mounted on lower railway 22 of trolley 23；The driving
23 inside of trolley forms cavity structure, and slide plate 25 is equipped in the cavity, and the top of the driving trolley 23 is fixed with the first drive
Dynamic motor 24, the output end of first driving motor 24 are fixedly connected by belt 24a with the slide plate 25, and described first
Driving motor 24 is electrically connected by conducting wire and control cabinet 4, can realize that slide plate 25 can be in 25 cavity of the slide plate by control cabinet 4
The purpose inside moved up and down.
Perpendicular to 25 plane of the slide plate, it is fixed with fixed link 26, in the fixed link 26, passes through fixed plate 26a, it is fixed
There is T-shape part 27,27 tack of T-shape part is down-set, and the fixed plate 26a is removably mounted at institute by bolt
It states in fixed link 26.
On the driving trolley 23, it is fixed with electronic box 28 on the side opposite with the slide plate 25, the one of the electronic box 28
End bottom is fixed with the second idler wheel 28a, the second idler wheel 28a and is slidably contacted with upper rail 21；The electronic box 28 it is another
On end, it being fixed with the second driving motor 29, the output end of second driving motor 29 is fixed with third idler wheel 29a, and described
Three idler wheel 29a are slidably contacted with the upper rail.
Second driving motor 29 is electrically connected by conducting wire and control cabinet 4, and the driving trolley 23 passes through control cabinet 4
The second driving motor 29 is controlled to start, it can be achieved that driving trolley 23 moves back and forth along 21 directions of getting on the right track.
When the device is worked, first by piston ring, it is mounted on connecting rod 11c, after installation, is passing through one by one
Control cabinet 4, control driving trolley 23 start to move, and control driving trolley 23 is moved adjacent to one end of piston ring mounting bracket 11
Afterwards, by control cabinet 4, the first driving motor 24 of control starts, and the first driving motor 24 upon actuation, is controlled by belt 24a
Slide plate 24 moves down, and then fixed link 26 is driven to move down, in fixed link 26 drives 27 folding process of T-shape part, T-shape part
After level height of the 27 tack position less than handle panels 11d, by control cabinet 4, the second driving motor 29 of control starts,
It drives trolley 23 under the action of the second driving motor 29, is moved to piston ring mounting bracket 11, until T-shape part 27 and handle panels
After the positions 11d overlap, by control cabinet 4, stops the second driving motor 29 and start.
It after stopping the work of the second driving motor 29, unclamps and is fastened and fixed the bolt of plate 26a, by T-shape part 27 to both sides
Sliding, after the partially overlapping of tack and handle panels 11d protrusion of T-shape part 27, fastening bolt, by control cabinet 4,
The startup of the first driving motor 24 is controlled, drives slide plate 25 to move up by the first driving motor 24, and then pass through 26 band of fixed link
Dynamic T-shape part 27 moves up, until T-shape part 27 drives piston ring mounting bracket 11 far from pedestal 1, until height exceeds rinse bath
Stop.
After 11 height of piston ring mounting bracket is met the requirements, the work of the first driving motor 24 is stopped by control cabinet 4, and
The start-up operation of the second driving motor 29 is controlled, by the effect of the second driving motor 29, control driving trolley moves right, and works as work
When plug ring mounting bracket 11 is moved to the normal position of first rinse bath a12, by control cabinet 4, stop the second driving motor
29 work are started to work controlling the first driving motor 24, are transferred piston ring mounting bracket 11 extremely by the first driving motor 24
In rinse bath a12, after piston ring mounting bracket 11 is totally immersed in slot, by control cabinet 4, stop the first driving motor
24 work.
It is multistage clear by second rinse bath a12--- one by one by aforesaid operations method after completing ultrasonic cleaning
Washing trough b13--- multistages are dehydrated slot a14--- dehydration slot b15--- dehydration slot c16--- multistages and are dehydrated slot d17, last until completing
After primary dewatering, by driving device, piston ring mounting bracket 11 is transferred from the last one dehydration slot d17.
Certain embodiment of the invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
Cannot the limitation to the scope of the claims of the present invention therefore be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the guarantor of the present invention
Protect range.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (10)
1. the piston ring of high degree of automation a kind of cleans line, including pedestal (1) and the holder (2) that is fixedly connected with pedestal (1),
It is characterized in that, being fixed with Multilevel rinse tank a (12), Multilevel rinse tank b (13), multistage dehydration slot a on the pedestal (1)
(14), dehydration slot b (15), dehydration slot c (16), multistage are dehydrated slot d (17), and removable installation has driving to fill on the holder (2)
It sets, the driving device is electrically connected by conducting wire and control cabinet (4), and the driving device can drive piston ring, pass through control
Case (4) processed by above-mentioned multiple rinse baths and dehydration slot, realizes the purpose of piston ring cleaning and dehydration one by one；
The rinse bath a (12) is ultrasonic cleaner, and the rinse bath b (13) is clear water potcher, the dehydration slot a (14)
It is that antirust oil is dehydrated slot with dehydration slot c (16), the dehydration slot b (15) and dehydration slot d (17) are compressed air dehydration slot.
2. a kind of piston ring of high degree of automation according to claim 1 cleans line, which is characterized in that the pedestal
(1) piston ring dispenser (11) is placed on, the piston ring dispenser (11) includes collet (11a), the collet (11a)
Both ends are arranged with supporting rack (11b), are fixedly connected with connecting rod (11c) between the symmetrical supporting rack (11b), and symmetrically set
The top for two supporting racks (11b) set, is respectively equipped with handle panels (11d), and two handle panels (11d) are symmetrical arranged.
3. a kind of piston ring of high degree of automation according to claim 1 cleans line, which is characterized in that the rinse bath
A (12) is at least provided with two-stage, and the rinse bath b (13) is at least provided with three-level, and the dehydration slot a (14) is at least provided with two-stage, institute
Dehydration slot d (17) is stated at least provided with two-stage.
4. a kind of piston ring of high degree of automation according to claim 1 cleans line, which is characterized in that the holder
(2) upper rail (21) and lower railway (22) are fixed on, the driving device can be slidably mounted on the lower railway (22), and
It is contacted with the upper rail (21).
5. a kind of piston ring of high degree of automation according to claim 4 cleans line, which is characterized in that the driving dress
It sets including driving trolley (23), the bottom end of the driving trolley (23) is fixed with the first idler wheel (23a), first idler wheel
(23a) is located in the lower railway (22), realizes driving trolley (23) being slidably mounted on lower railway (22).
6. a kind of piston ring of high degree of automation according to claim 5 cleans line, which is characterized in that the driving is small
Cavity structure is formed inside vehicle (23), is equipped with slide plate (25) in the cavity, and the top of the driving trolley (23) is fixed with the
The output end of one driving motor (24), first driving motor (24) connects by the way that belt (24a) and the slide plate (25) are fixed
It connects, and first driving motor (24) is electrically connected by conducting wire and control cabinet (4), slide plate can be achieved by control cabinet (4)
(25) purpose that can be moved up and down in the slide plate (25) cavity.
7. a kind of piston ring of high degree of automation according to claim 6 cleans line, which is characterized in that perpendicular to described
Slide plate (25) plane, is fixed with fixed link (26), on the fixed link (26), by fixed plate (26a), is fixed with T-shape part,
The T-shape part tack is down-set, and the fixed plate (26a) is removably mounted at the fixed link (26) by bolt
On.
8. a kind of piston ring of high degree of automation according to claim 6 cleans line, which is characterized in that the driving is small
On vehicle (23), electronic box (28) is fixed on opposite side with the slide plate (25), one end bottom of the electronic box (28) is fixed
There are the second idler wheel (28a), second idler wheel (28a) slidably to be contacted with upper rail (21)；The other end of the electronic box (28)
On, it is fixed with the second driving motor (29), the output end of second driving motor (29) is fixed with third idler wheel (29a), institute
Third idler wheel (29a) is stated slidably to contact with the upper rail.
9. a kind of piston ring of high degree of automation according to claim 7 cleans line, which is characterized in that described second drives
Dynamic motor (29) is electrically connected by conducting wire and control cabinet (4), and the driving trolley (23) is driven by control cabinet (4) control second
Dynamic motor (29) starts, it can be achieved that driving trolley (23) moves back and forth along upper rail (21) direction.
10. a kind of piston ring of high degree of automation according to claim 1 cleans line, which is characterized in that the control
Case (4) is fixedly connected by connecting rod (3) with holder (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810512973.1A CN108704894A (en) | 2018-05-25 | 2018-05-25 | A kind of piston ring cleaning line of high degree of automation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810512973.1A CN108704894A (en) | 2018-05-25 | 2018-05-25 | A kind of piston ring cleaning line of high degree of automation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108704894A true CN108704894A (en) | 2018-10-26 |
Family
ID=63870642
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810512973.1A Pending CN108704894A (en) | 2018-05-25 | 2018-05-25 | A kind of piston ring cleaning line of high degree of automation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108704894A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113751421A (en) * | 2021-09-30 | 2021-12-07 | 成都市龙泉通惠实业有限责任公司 | Ultrasonic cleaning machine for piston and cleaning method |
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| CN208482930U (en) * | 2018-05-25 | 2019-02-12 | 安徽尚忠活塞环有限公司 | A kind of piston ring cleaning line of high degree of automation |
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2018
- 2018-05-25 CN CN201810512973.1A patent/CN108704894A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201371136Y (en) * | 2008-12-08 | 2009-12-30 | 合肥恒力电子技术开发公司 | Piston ring gas phase cleaning workpiece lifting device |
| CN202021177U (en) * | 2010-12-30 | 2011-11-02 | 光为绿色新能源有限公司 | Multi-stage circulation cleaning equipment for solar silicon wafer |
| CN202860912U (en) * | 2011-12-02 | 2013-04-10 | 东莞市嘉劲机械有限公司 | Ultrasonic cleaning machine |
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| CN113751421A (en) * | 2021-09-30 | 2021-12-07 | 成都市龙泉通惠实业有限责任公司 | Ultrasonic cleaning machine for piston and cleaning method |
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