CN208482930U - A kind of piston ring cleaning line of high degree of automation - Google Patents
A kind of piston ring cleaning line of high degree of automation Download PDFInfo
- Publication number
- CN208482930U CN208482930U CN201820788851.0U CN201820788851U CN208482930U CN 208482930 U CN208482930 U CN 208482930U CN 201820788851 U CN201820788851 U CN 201820788851U CN 208482930 U CN208482930 U CN 208482930U
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- China
- Prior art keywords
- piston ring
- fixed
- driving
- high degree
- dehydration slot
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Abstract
The utility model provides a kind of piston ring cleaning line of high degree of automation, including pedestal and the bracket being fixedly connected with pedestal, Multilevel rinse tank a, Multilevel rinse tank b, multistage dehydration slot a, dehydration slot b, dehydration slot c, multistage dehydration slot d are fixed on the pedestal, removable installation has driving device on the bracket, the driving device is electrically connected by conducting wire and control cabinet, and the driving device can drive piston ring, pass through above-mentioned multiple rinse baths and dehydration slot one by one by control cabinet, realizes the purpose of piston ring cleaning and dehydration.The structure design of the utility model is reasonable, high degree of automation, by Multilevel rinse tank and multistage dehydration slot, can maximize realization and dispel piston ring surface chemical reagent, realize the purpose of piston ring surface dehydration；By the purpose of driving device, the purpose for driving piston ring to clean, be dehydrated one by one one by one can be realized, further promote the purpose of piston ring surface processing.
Description
Technical field
The utility model relates generally to the technical field of piston ring aftertreatment technology, and in particular to a kind of high degree of automation
Piston ring clean line.
Background technique
Piston ring is the becket for being embedded in inside piston groove, and piston ring is divided into two kinds: compression ring and machine oil ring.Pressure
Contracting ring can be used to the burning mixture in sealing combustion room；Machine oil ring is then used to strike off machine oil extra on cylinder, piston ring
It is a kind of with the larger metallic elastic ring for expanding outwardly deformation, it is mounted in its corresponding annular groove of section, back and forth
With the piston ring of rotary motion, by the pressure difference of gas or liquid, at one of ring periphery and cylinder and ring and annular groove
Sealing is formed between side.
In piston ring processing technology, due in piston ring process, needing to lead to piston using a variety of chemical reagent
There are a large amount of chemical reagent for ring surface, influence the service life of piston ring, influence mechanical life.
In order to improve the practicability of piston ring, it usually needs post-processing is carried out to piston ring, in the process of post-processing
In, it needs pickling, coating antirust oil, drain, existing post-processing steps are all by artificial or mechanical
Arm carries out carrying operation, not only increases labor intensity, moreover, production efficiency bottom, is unable to meet production needs.
Meanwhile in last handling process, in order to meet production needs, piston ring washing is only by 1-2 times, only by primary
It drains, thus, the cleaning of piston ring surface chemical reagent not only occurs not exclusively, moreover, bad, the Yi Fa that drains effect of piston ring
Raw corrosion phenomena.
Based on this, the piston ring cleaning line that the applicant develops a kind of semi-automation meets vehicle to fill a hole in the market
Between production and product quality needs.
Summary of the invention
The utility model mainly provides a kind of piston ring cleaning line of high degree of automation, to solve above-mentioned background skill
It is proposed in art, existing piston ring aftertreatment technology, mainly by manual handling, realizes cleaning process, not only increase labor
Fatigue resistance reduces production efficiency, meanwhile, it also results in cleaning, drain ineffective, easy the technical issues of corroding.
The technical scheme in the invention for solving the above technical problem are as follows: a kind of piston ring of high degree of automation is clear
Wash line, including pedestal and the bracket being fixedly connected with pedestal, be fixed on the pedestal Multilevel rinse tank a, Multilevel rinse tank b,
Multistage dehydration slot a, dehydration slot b, it is dehydrated slot c, multistage dehydration slot d, removable installation has driving device, the drive on the bracket
Dynamic device is electrically connected by conducting wire and control cabinet, and the driving device can drive piston ring, be passed through one by one by control cabinet
Above-mentioned multiple rinse baths and dehydration slot, realize the purpose of piston ring cleaning and dehydration；
The rinse bath a is ultrasonic cleaner, and the rinse bath b is clear water potcher, the dehydration slot a and dehydration slot
C is antirust oil dehydration slot, and the dehydration slot b and dehydration slot d are compressed air dehydration slot.
Preferably, piston ring dispenser is placed on the pedestal, the piston ring dispenser includes collet, the collet
Both ends be symmetrically arranged with support frame, connecting rod, and symmetrically arranged two supports are fixedly connected between the support frame
The top of frame, is respectively equipped with handle panels, and two handle panels are symmetrical arranged.
Preferably, the rinse bath a is at least provided with two-stage, and the rinse bath b is at least provided with three-level, and the dehydration slot a is extremely
It is equipped with two-stage less, the dehydration slot d is at least provided with two-stage.
Preferably, be fixed with upper rail and lower railway on the bracket, the driving device can be slidably mounted at it is described under
On track, and contacted with the upper rail.
Preferably, the driving device includes driving trolley, and the bottom end of the driving trolley is fixed with the first idler wheel, described
First idler wheel is located in the lower railway, realizes driving trolley being slidably mounted on lower railway.
Preferably, the driving car interior forms cavity structure, and slide plate is equipped in the cavity, the driving trolley
Top is fixed with the first driving motor, and the output end of first driving motor is fixedly connected by belt with the slide plate, and
First driving motor is electrically connected by conducting wire and control cabinet, can realize that slide plate can be in the slide plate cavity by control cabinet
The purpose inside moved up and down.
Preferably, it perpendicular to the slide plate plane, is fixed with fixed link, in the fixed link, by fixed plate, is fixed with
T-shape part, the T-shape part tack is down-set, and the fixed plate is removably mounted at the fixed link by bolt
On.
Preferably, on the driving trolley, electronic box, one end of the electronic box are fixed on the side opposite with the slide plate
Bottom is fixed with the second idler wheel, and second idler wheel is slidably contacted with upper rail；On the other end of the electronic box, it is fixed with
Two driving motors, the output end of second driving motor are fixed with third idler wheel, and the third idler wheel and the upper rail can
Sliding contact.
Preferably, second driving motor is electrically connected by conducting wire and control cabinet, and the driving trolley passes through control
Case controls the starting of the second driving motor, it can be achieved that driving trolley moves back and forth along upper rail direction.
Preferably, the control cabinet is fixedly connected by connecting rod with bracket.
Compared with prior art, the utility model has the following beneficial effects: the structure design of the utility model is reasonable, journey is automated
Degree is high, by Multilevel rinse tank and multistage dehydration slot, can maximize realization and dispel piston ring surface chemical reagent, realize piston ring
The purpose of surface dewatering；By the purpose of driving device, the purpose for driving piston ring to clean, be dehydrated one by one one by one can be realized,
Further promote the purpose of piston ring surface processing.
Detailed explanation is carried out to the utility model below with reference to attached drawing and specific embodiment.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model；
Fig. 2 is the piston ring dispenser structural schematic diagram of the utility model；
Fig. 3 is the part A enlarged structure schematic diagram of the utility model.
Specific embodiment
The utility model is more comprehensively retouched below with reference to relevant drawings for the ease of understanding the utility model,
It states, several embodiments of the utility model is given in attached drawing, but the utility model can be realized by different forms,
It is not limited to text described embodiment, opposite, it theses embodiments are provided so as to disclosed by the utility model interior
Hold more thorough and comprehensive.
It should be noted that it can directly on the other element when element is referred to as " being fixedly arranged on " another element
There may also be elements placed in the middle, and when an element is considered as " connection " another element, it can be directly to separately
One element may be simultaneously present centering elements, term as used herein "vertical", "horizontal", "left" and "right"
And similar statement is for illustrative purposes only.
Unless otherwise defined, all technical and scientific terms used herein are led with the technology for belonging to the utility model
The meaning that the technical staff in domain usually connects is identical, and terminology used in the description of the utility model herein knowledge is
The purpose of description specific embodiment, it is not intended that in limitation the utility model, term " and or " used herein includes
Any and all combinations of one or more related listed items.
Embodiment please refers to attached drawing 1-3, a kind of piston ring cleaning line of high degree of automation, including pedestal 1 and and pedestal
1 bracket 2 being fixedly connected, be fixed on the pedestal 1 Multilevel rinse tank a12, Multilevel rinse tank b13, multistage dehydration slot a14,
It is dehydrated slot b15, dehydration slot c16, multistage dehydration slot d17, removable installation has driving device, the driving dress on the bracket 2
It sets and is electrically connected by conducting wire and control cabinet 4, and the driving device can drive piston ring, by control cabinet 4 one by one by upper
Multiple rinse baths and dehydration slot are stated, realize the purpose of piston ring cleaning and dehydration；
The rinse bath a12 be ultrasonic cleaner, the rinse bath b13 be clear water potcher, the dehydration slot a14 with
Dehydration slot c16 is antirust oil dehydration slot, and the dehydration slot b15 and dehydration slot d17 are compressed air dehydration slot.
It please focus on reference attached drawing 1, piston ring dispenser 11 is placed on the pedestal 1, the piston ring dispenser 11 wraps
Collet 11a is included, the both ends of the collet 11a are symmetrically arranged with support frame 11b, are fixedly connected between the symmetrical support frame 11b
There are connecting rod 11c, and the top of symmetrically arranged two support frame 11b, is respectively equipped with handle panels 11d, two handle panels 11d
It is symmetrical arranged.In the present embodiment, by the way that piston ring to be placed on piston ring dispenser 11, it can be driven and be lived by driving device
Plug ring dispenser 11 realizes the purpose of piston ring cleaned step by step with dehydration.
Please emphatically referring to attached drawing 2, the rinse bath a12 at least provided with two-stage, the rinse bath b13 at least provided with three-level,
The dehydration slot a14 is at least provided with two-stage, and the dehydration slot d17 is at least provided with two-stage.In the present embodiment, pass through two-stage ultrasound
The design of wave rinse bath can maximize the purpose for realizing piston ring surface cleaning, by ultrasonic energy by the oil of piston ring surface
The vibration of dirty and chemical reagent is split away off；Meanwhile by the effect of three-level clear water potcher, it can maximize and remove piston ring table
The greasy dirt and chemical reagent that face is split away off by vibration of ultrasonic wave；Further, slot and two is dehydrated by antirust oil twice
Secondary compressed air is dehydrated slot, can maximize the dry piston ring surface of realization, avoid piston ring surface that corrosion phenomena occurs.
It please focus on reference attached drawing 2 and attached drawing 3, upper rail 21 and lower railway 22, the driving dress are fixed on the bracket 2
Setting can be slidably mounted on the lower railway 22, and contact with the upper rail 21.
The driving device includes driving trolley 23, and the bottom end of the driving trolley 23 is fixed with the first idler wheel 23a, described
First idler wheel 23a is located in the lower railway 22, realizes driving being slidably mounted on lower railway 22 of trolley 23；The driving
Cavity structure is formed inside trolley 23, slide plate 25 is equipped in the cavity, and the top of the driving trolley 23 is fixed with the first drive
The output end of dynamic motor 24, first driving motor 24 is fixedly connected by belt 24a with the slide plate 25, and described first
Driving motor 24 is electrically connected by conducting wire and control cabinet 4, can realize that slide plate 25 can be in 25 cavity of slide plate by control cabinet 4
The purpose inside moved up and down.
Perpendicular to 25 plane of slide plate, it is fixed with fixed link 26, in the fixed link 26, passes through fixed plate 26a, it is fixed
There is T-shape part 27,27 tack of T-shape part is down-set, and the fixed plate 26a is removably mounted at institute by bolt
It states in fixed link 26.
On the driving trolley 23, it is fixed with electronic box 28 on the side opposite with the slide plate 25, the one of the electronic box 28
End bottom is fixed with the second idler wheel 28a, the second idler wheel 28a and slidably contacts with upper rail 21；The electronic box 28 it is another
On end, it being fixed with the second driving motor 29, the output end of second driving motor 29 is fixed with third idler wheel 29a, and described
Three idler wheel 29a are slidably contacted with the upper rail.
Second driving motor 29 is electrically connected by conducting wire and control cabinet 4, and the driving trolley 23 passes through control cabinet 4
The starting of the second driving motor 29 is controlled, it can be achieved that driving trolley 23 moves back and forth along 21 directions of getting on the right track.
It when the device is worked, first by piston ring, is mounted on connecting rod 11c, after installation, is passing through one by one
Control cabinet 4, control driving trolley 23 start to move, and control driving trolley 23 is moved adjacent to one end of piston ring mounting rack 11
Afterwards, by control cabinet 4, the starting of the first driving motor 24 is controlled, the first driving motor 24 after actuation, is controlled by belt 24a
Slide plate 24 moves down, and then fixed link 26 is driven to move down, and drives in 27 folding process of T-shape part in fixed link 26, T-shape part
After level height of the 27 tack position lower than handle panels 11d, by control cabinet 4, control the second driving motor 29 starting is driven
Dynamic trolley 23 is mobile to piston ring mounting rack 11 under the action of the second driving motor 29, until T-shape part 27 and handle panels
After the position 11d is overlapped, by control cabinet 4, stop the starting of the second driving motor 29.
It after stopping the work of the second driving motor 29, unclamps and is fastened and fixed the bolt of plate 26a, by T-shape part 27 to both sides
Sliding, after the partially overlapping of tack and handle panels 11d protrusion of T-shape part 27, fastening bolt, by control cabinet 4, control
The starting of the first driving motor 24 is made, drives slide plate 25 to move up by the first driving motor 24, and then drive " T " by fixed link 26
Type part 27 moves up, until T-shape part 27 drives piston ring mounting rack 11 far from pedestal 1, until height is only beyond rinse bath.
After 11 height of piston ring mounting rack is met the requirements, the work of the first driving motor 24 is stopped by control cabinet 4, and
The start-up operation of the second driving motor 29 is controlled, by the effect of the second driving motor 29, control driving trolley moves right, and works as work
When plug ring mounting rack 11 is moved to the normal position of first rinse bath a12, by control cabinet 4, stop the second driving motor
29 work are started to work controlling the first driving motor 24, are transferred piston ring mounting rack 11 extremely by the first driving motor 24
In rinse bath a12, after piston ring mounting rack 11 is totally immersed in slot, by control cabinet 4, stop the first driving motor 24
Work.
It is multistage clear by second rinse bath a12--- one by one by aforesaid operations method after completing ultrasonic cleaning
Washing trough b13--- multistage is dehydrated slot a14--- dehydration slot b15--- dehydration slot c16--- multistage and is dehydrated slot d17, last until completing
After primary dewatering, by driving device, piston ring mounting rack 11 is transferred from the last one dehydration slot d17 out.
Certain embodiment of the utility model above described embodiment only expresses, the description thereof is more specific and detailed,
But it should not be understood as limiting the scope of the patent of the utility model.It should be pointed out that for the common of this field
For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to
In the protection scope of the utility model.Therefore, the scope of protection shall be subject to the appended claims for the utility model patent.
Claims (10)
1. the piston ring of high degree of automation a kind of cleans line, including pedestal (1) and the bracket (2) being fixedly connected with pedestal (1),
It is characterized in that, being fixed with Multilevel rinse tank a (12), Multilevel rinse tank b (13), multistage dehydration slot a on the pedestal (1)
(14), it is dehydrated slot b (15), dehydration slot c (16), multistage dehydration slot d (17), removable installation has driving to fill on the bracket (2)
It sets, the driving device is electrically connected by conducting wire and control cabinet (4), and the driving device can drive piston ring, pass through control
Case (4) processed by above-mentioned multiple rinse baths and dehydration slot, realizes the purpose of piston ring cleaning and dehydration one by one；
The rinse bath a (12) is ultrasonic cleaner, and the rinse bath b (13) is clear water potcher, the dehydration slot a (14)
It is antirust oil dehydration slot with dehydration slot c (16), the dehydration slot b (15) and dehydration slot d (17) are compressed air dehydration slot.
2. a kind of piston ring of high degree of automation according to claim 1 cleans line, which is characterized in that the pedestal
(1) it is placed on piston ring dispenser (11), the piston ring dispenser (11) includes collet (11a), the collet (11a)
Both ends are symmetrically arranged with support frame (11b), are fixedly connected with connecting rod (11c) between the symmetrical support frame (11b), and symmetrically set
The top for two support frames (11b) set is respectively equipped with handle panels (11d), and two handle panels (11d) are symmetrical arranged.
3. a kind of piston ring of high degree of automation according to claim 1 cleans line, which is characterized in that the rinse bath
A (12) is at least provided with two-stage, and the rinse bath b (13) is at least provided with three-level, and the dehydration slot a (14) is at least provided with two-stage, institute
Dehydration slot d (17) is stated at least provided with two-stage.
4. a kind of piston ring of high degree of automation according to claim 1 cleans line, which is characterized in that the bracket
(2) upper rail (21) and lower railway (22) are fixed on, the driving device can be slidably mounted on the lower railway (22), and
It is contacted with the upper rail (21).
5. a kind of piston ring of high degree of automation according to claim 4 cleans line, which is characterized in that the driving dress
It sets including driving trolley (23), the bottom end of driving trolley (23) is fixed with the first idler wheel (23a), first idler wheel
(23a) is located in the lower railway (22), realizes driving trolley (23) being slidably mounted on lower railway (22).
6. a kind of piston ring of high degree of automation according to claim 5 cleans line, which is characterized in that the driving is small
Cavity structure is formed inside vehicle (23), is equipped with slide plate (25) in the cavity, and the top of driving trolley (23) is fixed with the
The output end of one driving motor (24), first driving motor (24) connects by the way that belt (24a) and the slide plate (25) is fixed
It connects, and first driving motor (24) is electrically connected by conducting wire and control cabinet (4), slide plate can be achieved by control cabinet (4)
(25) purpose that can be moved up and down in the slide plate (25) cavity.
7. a kind of piston ring of high degree of automation according to claim 6 cleans line, which is characterized in that perpendicular to described
Slide plate (25) plane, is fixed with fixed link (26), on the fixed link (26), by fixed plate (26a), is fixed with T-shape part,
The T-shape part tack is down-set, and the fixed plate (26a) is removably mounted at the fixed link (26) by bolt
On.
8. a kind of piston ring of high degree of automation according to claim 6 cleans line, which is characterized in that the driving is small
On vehicle (23), electronic box (28) are fixed on opposite side with the slide plate (25), one end bottom of the electronic box (28) is fixed
Have the second idler wheel (28a), second idler wheel (28a) slidably contacts with upper rail (21)；The other end of the electronic box (28)
On, it is fixed with the second driving motor (29), the output end of second driving motor (29) is fixed with third idler wheel (29a), institute
Third idler wheel (29a) is stated slidably to contact with the upper rail.
9. a kind of piston ring of high degree of automation according to claim 8 cleans line, which is characterized in that described second drives
Dynamic motor (29) are electrically connected by conducting wire and control cabinet (4), and the driving trolley (23) is driven by control cabinet (4) control second
Dynamic motor (29) starting is, it can be achieved that driving trolley (23) moves back and forth along upper rail (21) direction.
10. a kind of piston ring of high degree of automation according to claim 1 cleans line, which is characterized in that the control
Case (4) is fixedly connected by connecting rod (3) with bracket (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820788851.0U CN208482930U (en) | 2018-05-25 | 2018-05-25 | A kind of piston ring cleaning line of high degree of automation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820788851.0U CN208482930U (en) | 2018-05-25 | 2018-05-25 | A kind of piston ring cleaning line of high degree of automation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208482930U true CN208482930U (en) | 2019-02-12 |
Family
ID=65250422
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820788851.0U Expired - Fee Related CN208482930U (en) | 2018-05-25 | 2018-05-25 | A kind of piston ring cleaning line of high degree of automation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208482930U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108704894A (en) * | 2018-05-25 | 2018-10-26 | 安徽尚忠活塞环有限公司 | A kind of piston ring cleaning line of high degree of automation |
| CN114939583A (en) * | 2022-05-18 | 2022-08-26 | 无锡日月合金材料有限公司 | Cleaning system of solder leftover material |
-
2018
- 2018-05-25 CN CN201820788851.0U patent/CN208482930U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108704894A (en) * | 2018-05-25 | 2018-10-26 | 安徽尚忠活塞环有限公司 | A kind of piston ring cleaning line of high degree of automation |
| CN114939583A (en) * | 2022-05-18 | 2022-08-26 | 无锡日月合金材料有限公司 | Cleaning system of solder leftover material |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190212 Termination date: 20210525 |
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| CF01 | Termination of patent right due to non-payment of annual fee |