CN112474555A - Ultrasonic cleaning system for mobile phone screen cover plate - Google Patents
Ultrasonic cleaning system for mobile phone screen cover plate Download PDFInfo
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- CN112474555A CN112474555A CN202011230686.5A CN202011230686A CN112474555A CN 112474555 A CN112474555 A CN 112474555A CN 202011230686 A CN202011230686 A CN 202011230686A CN 112474555 A CN112474555 A CN 112474555A
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- tank
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- groove
- mobile phone
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- 238000004506 ultrasonic cleaning Methods 0.000 title claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims abstract description 102
- 238000001035 drying Methods 0.000 claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 72
- 238000005406 washing Methods 0.000 claims description 25
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- 239000012528 membrane Substances 0.000 claims description 15
- 238000005192 partition Methods 0.000 claims description 13
- 239000000243 solution Substances 0.000 claims description 12
- 238000005507 spraying Methods 0.000 claims description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 239000010865 sewage Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 238000000746 purification Methods 0.000 claims description 6
- 238000001223 reverse osmosis Methods 0.000 claims description 4
- 238000004659 sterilization and disinfection Methods 0.000 claims description 4
- 239000004902 Softening Agent Substances 0.000 claims description 3
- 125000004122 cyclic group Chemical group 0.000 claims description 3
- 239000011259 mixed solution Substances 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 239000007921 spray Substances 0.000 abstract description 11
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 11
- 239000012535 impurity Substances 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 210000005056 cell body Anatomy 0.000 description 5
- 238000004064 recycling Methods 0.000 description 4
- 238000000227 grinding Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000002070 germicidal effect Effects 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/04—Disinfection
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an ultrasonic cleaning system for a mobile phone screen cover plate, which comprises a rack, wherein a cleaning tank group, a spray tank, a rinsing tank group and a drying tank are sequentially arranged on the rack in parallel along the direction of a cleaning production line, the cleaning tank group comprises a cleaning tank, a plurality of cleaning tanks are arranged in the cleaning tank in parallel, the spray tank is arranged close to the outer side of the last cleaning tank, the rinsing tank group is arranged in the discharging direction of the spray tank, the rinsing tank group comprises a rinsing tank, the rinsing tank is arranged in the rinsing tank in parallel and is provided with a plurality of rinsing tanks, the drying tank is arranged in the discharging direction of the last rinsing tank, support frames are respectively arranged in tank bodies of the cleaning tanks and the rinsing tanks, and material taking and placing mechanisms respectively corresponding to the cleaning tanks, the spray tanks and the rinsing tanks are arranged above the rack. The automatic production line disclosed by the invention has the advantages that the working efficiency is improved, the manual labor cost is reduced, the production benefit is improved, the manual labor intensity is reduced, the operation can be carried out by at most one person, and the automatic production of products is realized.
Description
The technical field is as follows:
the invention relates to the field of production and processing of mobile phone screen cover plates, and mainly relates to an ultrasonic cleaning system for a mobile phone screen cover plate.
Background art:
the cleaning of the mobile phone screen cover plate is a necessary process in the processing process, and a lot of grinding fluid or impurities exist on the surface of a product in the process of cutting, perforating, engraving and grinding the mobile phone screen cover plate in front, so that the product needs to be cleaned, the existing cleaning system has a simple structure, most of the existing cleaning systems are directly placed in corresponding cleaning groove groups and rinsing groove groups for sequential cleaning and then are subjected to a drying process, although the cleaning system can also achieve a certain degree of cleaning, the cleaning effect is poor, and in parallel, because the placing frames of the mobile phone screen cover plate are directly placed in corresponding groove bodies and are relatively static, the cleaning effect of the product is influenced, the defective product rate is increased in subsequent production, and the product is placed manually in the whole cleaning line process, therefore, the cleaning device needs to be operated by special persons, needs to be operated by multiple persons in a matching way for ensuring the production efficiency, has high labor cost, high strength and time and labor waste, influences the production efficiency and influences the automation degree of product processing, and therefore needs to be improved for a cleaning system.
The invention content is as follows:
the invention aims to make up the defects of the prior art, provides the ultrasonic cleaning system for the mobile phone screen cover plate, solves the problem of manual moving operation at present, improves the working efficiency, reduces the manual labor cost, improves the production benefit, reduces the manual labor intensity and realizes the automatic production of products.
The invention is realized by the following technical scheme:
an ultrasonic cleaning system for a mobile phone screen cover plate comprises a frame, wherein a cleaning tank group, a spray tank, a rinsing tank group and a drying tank are sequentially arranged on the frame in parallel along the direction of a cleaning production line, the cleaning tank group comprises a cleaning tank, a plurality of cleaning tanks are arranged in parallel in the cleaning tank, a partition plate is arranged between every two adjacent cleaning tanks, corresponding cleaning liquid is respectively placed in the cleaning tanks, the spray tank is arranged close to the outer side of the last-stage cleaning tank, the rinsing tank group is arranged in the discharging direction of the spray tank and comprises a rinsing tank, a plurality of rinsing tanks are arranged in parallel in the rinsing tank, the drying tank is arranged in the discharging direction of the last-stage rinsing tank, and support frames for supporting and driving a product to be cleaned to fluctuate and assist in cleaning are respectively arranged in the tank bodies of the cleaning tanks and the rinsing tanks, the vertical fluctuation of the support frame is driven by a driving mechanism at the rear of the support frame, a material taking and placing mechanism corresponding to each cleaning tank, each spraying tank and each rinsing tank is erected above the rack, and the material taking and placing mechanism can take materials from the mobile phone screen cover plate placing rack in the corresponding tank body in the adjacent feeding direction and place the materials into the adjacent tank body in a moving mode.
The cleaning solution comprises a sodium hydroxide solution or a mixed solution of sodium hydroxide and a softening agent and a clear water solution, the corresponding cleaning tanks are sequentially arranged on the cleaning line, and one or two cleaning tanks corresponding to each solution are arranged as required.
The cleaning tank and the rinsing tank have the same structure and respectively comprise a tank body, and a sawtooth-shaped baffle is arranged at the periphery of the opening of the tank body; the washing tank is divided into a plurality of parallel chambers for placing the washing tank by the partition board in the washing tank, the mouth parts of the chambers are higher than the mouth parts of the washing tank, the rinsing tank is divided into a plurality of parallel chambers for placing the rinsing tank by the partition board in the rinsing tank, the mouth parts of the chambers are higher than the mouth parts of the rinsing tank, the upper end part of the partition board in the rinsing tank is provided with a through hole for communicating water in the adjacent rinsing chambers, and the bottom end part of the first-stage rinsing tank in the rinsing tank is provided with a water supply pipeline.
The support frame including the bracket, the bracket is L shape structure, and its horizontal segment is that net formula plate structure is used for supporting places cell-phone screen apron rack, and its vertical section is door shape frame structure and constitutes, the upper end both ends of bracket are equipped with the fixed arm respectively, the back tip of fixed arm is fixed mounting respectively on same fixed beam, the lift of fixed beam is driven by the lift lead screw.
The middle part of the rear end face of the fixed beam is provided with a movable sleeve which is in running fit with the lifting screw rod, the lifting screw rod is driven by a motor at the upper end of the movable sleeve, two ends of the fixed beam are respectively provided with a guide sleeve, and the rack is provided with a guide rod which is in running fit with the guide sleeve.
The drying groove comprises two drying grooves which are movable and are arranged in parallel in the front and at the back, the two drying grooves are movably arranged on a base, a movable lead screw is arranged on the base, a slide seat matched with the movable lead screw in a guiding mode is arranged at the bottom end of the drying groove, guide rods are arranged on two sides of the movable lead screw, guide sleeves matched with the guide rods in a guiding mode are arranged on two sides of the slide seat of the bottom end face of the drying groove, supporting grooves matched with the drying groove are respectively arranged in the drying groove, air holes are respectively distributed on the peripheral side face and the bottom end face of each supporting groove, a certain gap is formed between the outer wall of each supporting groove and the inner wall of the drying groove, heating pipes are arranged in the gaps, a blast pipe is arranged on the bottom end face of the drying.
The material taking and placing mechanism comprises a fixed main beam which is erected above the cleaning production line and arranged along the direction of the cleaning production line, the jaw mechanisms arranged at intervals are erected below the fixed main beam and comprise movable cross beams, a plurality of liftable fixed connecting seats which are arranged at intervals are distributed at the bottom end of the beam, movable opening and closing clamping claws which respectively correspond to the groove bodies of the cleaning groove group and the rinsing groove group are respectively arranged at the bottom ends of the fixed connecting seats, the clamping cylinder between the opening and closing clamping jaws is driven to move, the clamping cylinder is fixedly arranged on the bottom end face of the fixed connecting seat, the movable sliding seat is mounted on the cross beam, the sliding seat is driven by a screw rod mechanism to move, and in each groove body of the cleaning groove group, the spraying groove, the rinsing groove group and the drying groove, the width and the depth of each groove body are all the same, and the distance between every two adjacent groove bodies is the same.
The opening and closing clamping jaws are of an L-shaped structure, the vertical ends of the opening and closing clamping jaws are connected with the extending ends of piston rods of the clamping cylinders, the corresponding end surfaces of the horizontal sections of the opening and closing clamping jaws are step surfaces respectively, the two step surfaces are correspondingly clamped, and the upper end surfaces of the corresponding horizontal sections at the steps are provided with limiting blocks respectively; the screw rod mechanism comprises two sections of horizontally moving screw rods arranged at intervals and erected below a fixed main beam, horizontal guide rods are erected on two sides of each horizontally moving screw rod, the horizontally moving screw rods are driven by motors corresponding to the outer sides of the horizontally moving screw rods respectively, a first sliding seat corresponding to a cleaning tank group and a second sliding seat corresponding to a rinsing tank group are installed on the horizontally moving screw rods respectively, and guide holes matched with the horizontal guide rods in a guiding mode are formed in the first sliding seat and the second sliding seat respectively.
And a slow-pulling tank is also erected between the rinsing tank group and the drying tank, a slow-pulling tank is arranged in the slow-pulling tank, the structure of the slow-pulling tank is the same as that of the cleaning tank and the rinsing tank, and a support frame for driving the cleaned product to further clean by fluctuating up and down is also arranged in the slow-pulling tank.
The frame outer side frame is provided with a sewage recycling system, the sewage recycling system comprises a water outlet pipeline communicated with a water outlet of the side wall of the final-stage rinsing groove, the water outlet pipeline is connected to a purification treatment tank, the purification treatment tank comprises a tank body I, a tank body II and a tank body III, sand stones are filled in the tank body I, activated carbon is filled in the tank body II, the tank body III is a disinfection tank, the tank body I, the tank body II and the tank body III are sequentially communicated, a water outlet at the bottom end of the tank body III is connected to a primary water tank through a pipeline, a water outlet of the primary water tank is connected to a multi-stage membrane filter through a pipeline, water filtered by the multi-stage membrane filter is connected to a secondary water tank through a water outlet of the final-stage membrane filter, a water outlet of the secondary water tank is connected to a reverse, the three-stage water tank is communicated with the four-stage water tank, and the water outlet of the four-stage water tank is connected to a water supply pipeline at the bottom end part of the first-stage rinsing tank through a pipeline.
The principle is as follows: a cleaning production line is formed by a cleaning tank group, a spraying tank, a rinsing tank group and a drying tank which are sequentially arranged on a rack in parallel, a product is cleaned by cleaning liquid in a multi-stage cleaning tank, after cleaning, spraying is carried out by the spraying tank to flush away stubborn impurities on the surface of the product, then the product enters a rinsing tank link and sequentially passes through a multi-stage rinsing process, so that the cleaning effect of the product is ensured, in order to ensure the reason that the cleaning effect of the product is poor in a static state in the cleaning or rinsing process, a support frame which is matched with each tank body and can be shifted up and down is arranged, the product is driven by the support frame to vertically fluctuate and ascend and descend in each tank body, relative motion exists between the product and the cleaning liquid or clear water of the tank body, certain acting force exists, so that the product is more convenient to clean, the whole production line sequentially passes through each tank body and is, the product that reaches the uniform time through preceding one-level cell body washing before in proper order is placed the cell body of back one-level processing, continuous operation in proper order makes every product wash the stoving from first cell body to last drying bath and then can the ejection of compact, thereby the problem of present manual removal operation has been solved, and the work efficiency is improved, and the labor cost is reduced, and the productivity effect is improved, and the labor intensity is reduced, at most one person operate can, the automated production of product has been realized, and the requirement of high-efficient big batch processing production has been satisfied.
The invention has the advantages that:
the automatic moving device is reasonable in structural design, solves the problem of manual moving operation at present, improves the working efficiency, reduces the manual labor cost, improves the production benefit, reduces the manual labor intensity, can be operated by at most one person, realizes the automatic production of products, and meets the requirements of high-efficiency large-batch processing production.
Description of the drawings:
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic view of the cleaning tank.
Fig. 3 is a schematic structural view of the support frame.
Fig. 4 is a schematic structural view of the drying tub.
Fig. 5 is a schematic view of the arrangement structure of two movable drying slots.
Fig. 6 is an enlarged view of the structure of the opening and closing jaw in fig. 1.
Fig. 7 is a schematic structural view of a sewage recycling system.
Reference numerals:
1. a frame; 2. a cleaning tank; 3. a cleaning tank; 4. a partition plate; 5. a spray tank; 6. a rinsing tank; 7. a rinsing tank; 8. a drying tank; 9. a support frame; 10. taking and placing a material mechanism; 11. a trough body; 12. a sawtooth-shaped baffle plate; 9-1, a bracket; 9-2, a fixed arm; 9-3, fixing the beam; 13. a lifting screw rod; 14. moving the sleeve; 15. a guide sleeve; 16. a guide bar; 17. a base; 18. moving the screw rod; 19. a slide base; 20. a support groove; 21. air holes are formed; 10-1, fixing a main beam; 10-2, a cross beam; 10-3, fixing the connecting seat; 10-4, opening and closing the jaws; 10-5 clamping cylinders; 10-6, step surface; 10-7, a limiting block; 10-8, horizontally moving a screw rod; 10-9, a first sliding seat; 10-10, a second sliding seat; 22. slowly pulling the box; 23. slowly pulling the groove; 24. a first tank body; 25. a second tank body; 26. a third tank body; 27. a first-stage water tank; 28. a multi-stage membrane filter; 29. a secondary water tank; 30. a reverse osmosis membrane filter; 31. a third-stage water tank; 32. a four-stage water tank.
The specific implementation mode is as follows:
see the drawings.
An ultrasonic cleaning system for a mobile phone screen cover plate comprises a frame 1, a cleaning tank group, a spray tank, a rinsing tank group and a drying tank are sequentially arranged on the frame 1 in parallel along the direction of a cleaning production line, the cleaning tank group comprises a cleaning tank 2, a plurality of cleaning tanks 3 are arranged in the cleaning tank 2 in parallel, a partition plate 4 is arranged between every two adjacent cleaning tanks 3, corresponding cleaning liquid is respectively placed in each cleaning tank 3, the spray tank 5 is erected and is close to the outer side of the last-stage cleaning tank, the rinsing tank group is arranged in the discharging direction of the spray tank 5 and comprises a rinsing tank 6, a plurality of rinsing tanks 7 are erected in the rinsing tank 6 and are arranged in parallel, a drying tank 8 is arranged in the discharging direction of the last-stage rinsing tank 7, and supporting frames 9 used for supporting and driving a product to be cleaned to fluctuate up and down to assist cleaning are respectively arranged in the tank bodies of the cleaning tanks 3 and, the up-and-down fluctuation of the supporting frame 9 is driven by a driving mechanism at the rear part of the supporting frame, a material taking and placing mechanism 10 corresponding to each cleaning tank 3, each spraying tank 5 and each rinsing tank 7 is erected above the rack 1, and the material taking and placing mechanism 10 can take materials from the mobile phone screen cover plate placing frame in the corresponding tank body in the adjacent feeding direction and place the materials into the adjacent tank body in a moving mode.
Further, the cleaning solution comprises a sodium hydroxide solution or a mixed solution of sodium hydroxide and a softening agent and a clear water solution, the corresponding cleaning tanks are sequentially arranged on the cleaning line, and one or two cleaning tanks corresponding to each solution are arranged as required; the cleaning liquid adopts different solvents, and achieves the purpose of cleaning step by step while ensuring the removal of impurities.
Further, the cleaning tank 3 and the rinsing tank 7 have the same structure, and respectively comprise a tank body 11, and a sawtooth-shaped baffle 12 is arranged at the periphery of the opening of the tank body 11; the cleaning box is divided into a plurality of parallel chambers for placing the cleaning tank 3 by the partition plates 4 in the cleaning box 2, the mouth parts of the chambers are higher than the mouth parts of the cleaning tank 3, the rinsing box 6 is divided into a plurality of parallel chambers for placing the rinsing tank 7 by the partition plates in the rinsing box 7, the mouth parts of the chambers are higher than the mouth parts of the rinsing tank 7, through holes are formed in the upper end parts of the partition plates in the rinsing box 6 and used for communicating water in the adjacent rinsing chambers, and a water supply pipeline is connected to the bottom end part of the first-stage rinsing tank 7 in the rinsing box 6; structure through the zigzag baffle of cell body oral area, and cooperate the structure of the cavity in its outside, the clear water is full of in whole cavity and the rinsing groove, when the internal washing product of cell body, its impurity can drift to the outside through the zigzag notch, play certain effect of blockking again simultaneously, guaranteed to float in the rinsing groove and got rid of smoothly at surperficial impurity, thereby reach and utilize and drift along circulating water rivers direction and take away impurity, the continuous automatic mesh of getting rid of impurity, the automatic roguing that removes of in-process water flow, do not need the change, thereby the continuous abluent mesh of a large amount of products has been guaranteed. A slow-pulling tank 22 is also erected between the rinsing tank group and the drying tank, a slow-pulling tank 23 is arranged in the slow-pulling tank 22, the structure of the slow-pulling tank 23 is the same as that of the cleaning tank and the rinsing tank, and a support frame for driving the cleaned product to further clean in an up-and-down fluctuating way is also arranged in the slow-pulling tank; through the structure of drawing the groove slowly, further wash the product after the rinsing, through the structure of its solitary support frame, the mode of stirring is stirred in the lift of independent asynchronous, further carries out the washing requirement of the relative motion of different speeds to the product.
Further, the supporting frame 9 comprises a bracket 9-1, the bracket 9-1 is of an L-shaped structure, the horizontal section of the supporting frame is of a grid plate structure and used for supporting and placing a mobile phone screen cover plate placing frame, the vertical section of the supporting frame is of a door-shaped frame structure, two ends of the upper end part of the bracket 9-1 are respectively provided with a fixed arm 9-2, the rear end parts of the fixed arms 9-2 are respectively and fixedly arranged on the same fixed beam 9-3, and the lifting of the fixed beams 9-3 is driven by a lifting screw rod 13; the supporting frame is used for supporting the product placing frame, the product placing frame is driven to fluctuate up and down in the groove body and is connected with the fixed beam through the fixed arm, and the corresponding bracket is driven to synchronously lift through the lifting of the fixed beam, so that the supporting frame of each groove body can synchronously lift in the groove body. A movable sleeve 14 is arranged in the middle of the rear end face of the fixed beam 9-3, the movable sleeve 14 is in rotating fit with a lifting screw rod 13, the lifting screw rod 13 is driven by a motor at the upper end of the lifting screw rod 13, guide sleeves 15 are respectively arranged at two ends of the fixed beam 9-3, and a guide rod 16 in guiding fit with the guide sleeves 15 is arranged on the rack 1; the lifting of the fixed beam is driven by the lifting screw rod, and the lifting screw rod rotates to drive the movable sleeve to move up and down in a guiding manner, so that the up-down lifting type stirring of the fixed beam is realized, and the requirement of simple power synchronous driving is met.
Further, the drying groove 8 comprises two drying grooves which are arranged in parallel in the front and back and can move between two stations, the two drying grooves can be movably arranged on a base 17 of the drying groove, a moving screw rod 18 is arranged on the base 17, a sliding seat 19 which is matched with the moving screw rod in a guiding way is arranged at the bottom end of the drying groove 8, guide rods are arranged at two sides of the moving screw rod 18, guide sleeves which are matched with the guide rods in a guiding way are arranged at two sides of the sliding seat 19 at the bottom end face of the drying groove 8, supporting grooves 20 which are matched with the drying groove 8 are respectively arranged in the drying groove 8, air holes 21 are respectively distributed on the peripheral side faces and the bottom end face of the supporting grooves 20, a certain gap is arranged between the outer wall of the supporting groove 20 and the inner wall of the drying groove; through the structure of the drying groove with two movable stations, because the product needs to be dried after being cleaned by the cleaning grooves and the rinsing grooves at different levels in sequence, because the drying performance of the product is reached, the drying is more efficient, a hot air drying form is adopted, but because of a large number of products, the drying process needs a certain time, which is possibly slightly longer than the cleaning process, so that one drying groove possibly cannot meet the continuous and efficient production process, through the operation of the two-station alternate drying, the time in the whole cleaning process of the product is improved, and the requirement of mass production is met.
Further, the material taking and placing mechanism 10 comprises a fixed main beam 10-1 erected above the cleaning production line and arranged along the direction of the cleaning production line, a jaw mechanism erected below the fixed main beam 10-1 and arranged at intervals, the jaw mechanism comprises a movable cross beam 10-2, a plurality of liftable fixed connecting seats 10-3 arranged at intervals are distributed at the bottom end of the cross beam 10-2, movable opening and closing jaws 10-4 respectively corresponding to the positions of the cleaning groove group and the rinsing groove group are respectively arranged at the bottom end of the fixed connecting seats 10-3, a clamping cylinder 10-5 between the opening and closing jaws 10-4 is driven to move, the clamping cylinder 10-5 is fixedly arranged on the bottom end face of the fixed connecting seats 10-3, a movable sliding seat is arranged on the cross beam 10-2, and the sliding seat is driven to move by a screw rod mechanism, in each groove body of the cleaning groove group, the spraying groove, the rinsing groove group and the drying groove, the width and the depth of each groove body are all the same, and the distance between every two adjacent groove bodies is the same; when getting the material, then correspond with the handle of rack through the handle of lift cylinder drive fixed connection seat drop to certain position, at this moment, drive the jack catch chucking operation of opening and shutting through die clamping cylinder, thereby fix the handle chucking in the jack catch that opens and shuts, at this moment, drive the fixed connection seat through the lift cylinder and go up and down, then the screw rod mechanism drive slide removes, it removes certain distance to drive the crossbeam that corresponds, the crossbeam removes and drives all fixed connection seats and remove a station, later rethread lift cylinder drive fixed connection seat drop to certain position, place the support frame with the rack, the fixed connection seat resets, the crossbeam also resets can, reach after the certain time, continuous automatic the blowing of getting can be realized to repeated above-mentioned operation. The opening and closing clamping jaws 10-4 are all of an L structure, the vertical ends of the opening and closing clamping jaws are connected with the extending ends of piston rods of the clamping cylinders 10-5, the corresponding end surfaces of the horizontal sections of the opening and closing clamping jaws 10-4 are step surfaces 10-6 respectively, the two step surfaces 10-6 are correspondingly clamped, and the upper end surfaces of the corresponding horizontal sections at the steps are provided with limiting blocks 10-7 respectively; the screw rod mechanism comprises two sections of horizontally moving screw rods 10-8 which are arranged at intervals and erected below a fixed main beam, horizontal guide rods are erected on two sides of each horizontally moving screw rod 10-8, the horizontally moving screw rods 10-8 are respectively driven by motors corresponding to the outer sides of the horizontally moving screw rods, sliding seats I10-9 corresponding to the cleaning tank group and sliding seats II 10-10 corresponding to the rinsing tank group are respectively installed on the horizontally moving screw rods 10-8, and guide holes matched with the horizontal guide rods in a guiding mode are respectively formed in the sliding seats I10-9 and the sliding seats II 10-10; through the structure of the self of the opening and closing clamping jaw, when the clamping of the clamping jaw is guaranteed to grab, the clamping of the handle on the product placing frame is guaranteed to place through the structure of the limiting block, and the stability in the integral hoisting moving process is guaranteed.
Further, a sewage recycling system is erected outside the rack 1 and comprises a water outlet pipeline communicated with a water outlet on the side wall of the last-stage rinsing groove, the water outlet pipeline is connected to a purification treatment tank, the purification treatment tank comprises a first tank body 24, a second tank body 25 and a third tank body 26, sand and stone are filled in the first tank body 24, activated carbon is filled in the second tank body 25, the third tank body 26 is a disinfection and sterilization tank, the first tank body 24, the second tank body 25 and the third tank body 26 are sequentially communicated, a water outlet at the bottom end of the third tank body 26 is connected to a first-stage water tank 27 through a pipeline, a water outlet of the first-stage water tank 27 is connected to a multistage membrane filter 28 through a pipeline, water filtered by the multistage membrane filter 28 is connected to a second-stage water tank 29 through a water outlet of the last-stage membrane filter, a water outlet of the second, the third-stage water tank 31 is communicated with the fourth-stage water tank 32, and the water outlet of the fourth-stage water tank 32 is connected to a water supply pipeline at the bottom end part of the first-stage rinsing tank through a pipeline; through sewage cyclic utilization system's structure, it recycles when carrying out reasonable clearance to production in-process waste water to have realized, the waste of resource has been reduced, the waste water in each potcher comes out from the delivery port of last and potcher after flowing step by step, enter into a jar body one in proper order, jar body two, jar internal three, remove the impurity through the sandstone filtration, activated carbon adsorption removes and enters into the one-level water tank after going through germicidal treatment after removing the impurity again, the water of one-level water tank enters into the multistage membrane filter again and filters and enter into the second grade water tank, but the water that the water of second grade water tank enters into tertiary water tank and level four water tank after passing through reverse osmosis membrane filter filters is circulated and is applied to production.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, "first," "second," "third," and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be further noted that, unless otherwise specifically stated or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, connected through an intermediate medium, or connected through the insides of two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to specific circumstances.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a cell-phone screen apron ultrasonic cleaning system, includes frame (1), its characterized in that: the washing machine is characterized in that a washing tank group, a spraying tank, a rinsing tank group and a drying tank are sequentially arranged in parallel along the moving direction of a washing production line on the rack (1), the washing tank group comprises a washing tank (2), a plurality of washing tanks (3) are erected in the washing tank (2) in parallel, a partition plate (4) is arranged between every two adjacent washing tanks (3), corresponding washing liquid is respectively placed in each washing tank (3), the spraying tank (5) is erected on the outer side of the last washing tank, the rinsing tank group is arranged in the discharging direction of the spraying tank (5), the rinsing tank group comprises a rinsing tank (6), a plurality of rinsing tanks (7) are erected in the rinsing tank (6) in parallel, a drying tank (8) is arranged in the discharging direction of the last rinsing tank (7), and supporting frames (9) which are used for supporting and driving products to be washed to fluctuate and assist in washing are respectively arranged in the tank bodies of the washing tanks (3) and the rinsing tanks (7) The mobile phone screen cover plate placing frame is characterized in that the upper and lower fluctuation of the supporting frame (9) is driven by a driving mechanism at the rear of the supporting frame, a material taking and placing mechanism (10) corresponding to each cleaning tank (3), each spraying tank (5) and each rinsing tank (7) is erected above the rack (1), and the material taking and placing mechanism (10) can take materials from the mobile phone screen cover plate placing frame in the corresponding tank body in the adjacent feeding direction and move the materials to be placed in the adjacent tank body.
2. The ultrasonic cleaning system for the mobile phone screen cover plate of claim 1, wherein: the cleaning solution comprises a sodium hydroxide solution or a mixed solution of sodium hydroxide and a softening agent and a clear water solution, the corresponding cleaning tanks are sequentially arranged on the cleaning line, and one or two cleaning tanks corresponding to each solution are arranged as required.
3. The ultrasonic cleaning system for the mobile phone screen cover plate of claim 1, wherein: the cleaning tank (3) and the rinsing tank (7) have the same structure and respectively comprise a tank body (11), and a sawtooth-shaped baffle (12) is arranged at the periphery of the opening of the tank body (11); the washing tank is characterized in that the washing tank is divided into a plurality of parallel chambers for containing the washing tank (3) by the partition plates (4) in the washing tank (2), the mouth parts of the chambers are higher than the mouth parts of the washing tank (3), the rinsing tank (6) is divided into a plurality of parallel chambers for containing the rinsing tank (7) by the partition plates in the rinsing tank (7), the mouth parts of the chambers are higher than the mouth parts of the rinsing tank (7), the upper end parts of the partition plates in the rinsing tank (6) are provided with through holes, the through holes are used for communicating water in the adjacent rinsing chambers, and the bottom end parts of the first-stage rinsing tank (7) in the rinsing tank (6) are provided with water supply pipelines.
4. The ultrasonic cleaning system for the mobile phone screen cover plate of claim 1, wherein: the support frame (9) comprises a bracket (9-1), the bracket (9-1) is of an L-shaped structure, the horizontal section of the bracket is of a grid plate structure and used for supporting and placing a mobile phone screen cover plate placing frame, the vertical section of the bracket is of a door-shaped frame structure, two ends of the upper end of the bracket (9-1) are respectively provided with a fixed arm (9-2), the rear end parts of the fixed arms (9-2) are respectively and fixedly installed on the same fixed beam (9-3), and the fixed beam (9-3) is driven by a lifting screw rod (13) to lift.
5. The ultrasonic cleaning system for the mobile phone screen cover plate of claim 4, wherein: the middle part of the rear end face of the fixed beam (9-3) is provided with a movable sleeve (14), the movable sleeve (14) is in running fit with a lifting screw rod (13), the lifting screw rod (13) is driven by a motor at the upper end of the movable sleeve, two ends of the fixed beam (9-3) are respectively provided with a guide sleeve (15), and the rack (1) is provided with a guide rod (16) in guiding fit with the guide sleeve (15).
6. The ultrasonic cleaning system for the mobile phone screen cover plate of claim 1, wherein: the drying groove (8) comprises two drying grooves which are arranged in parallel in the front and at the back and can move, the two drying grooves can be movably arranged on a base (17), a moving screw rod (18) is arranged on the base (17), a sliding seat (19) matched with the moving screw rod in a guiding way is arranged at the bottom end of the drying groove (8), guide rods are arranged on two sides of the moving screw rod (18), guide sleeves matched with the guide rods in a guiding way are arranged on two sides of the sliding seat (19) on the bottom end surface of the drying groove (8), supporting grooves (20) matched with the drying groove are respectively arranged in the drying groove (8), air holes (21) are respectively distributed on the peripheral side surface and the bottom end surface of the supporting groove (20), a certain gap is arranged between the outer wall of the supporting groove (20) and the inner wall of the drying groove, heating pipes are arranged in the gap, and a blast pipe is arranged on the bottom end, the blast pipe is externally connected with the blower through a pipeline.
7. The ultrasonic cleaning system for the mobile phone screen cover plate of claim 1, wherein: the material taking and placing mechanism (10) comprises a fixed main beam (10-1) erected above a cleaning production line and arranged along the direction of the cleaning production line, jaw mechanisms arranged at intervals are erected below the fixed main beam (10-1), each jaw mechanism comprises a movable cross beam (10-2), a plurality of lifting fixed connecting seats (10-3) arranged at intervals are distributed at the bottom end of the cross beam (10-2), movable opening and closing jaws (10-4) respectively corresponding to the positions of all groove bodies of a cleaning groove group and a rinsing groove group are respectively installed at the bottom end of each fixed connecting seat (10-3), a clamping cylinder (10-5) between the opening and closing jaws (10-4) is driven to move, and the clamping cylinder (10-5) is fixedly installed on the bottom end face of each fixed connecting seat (10-3), the movable sliding seat is mounted on the cross beam (10-2), the sliding seat is driven to move by a screw rod mechanism, and in each groove body of the cleaning groove group, the spraying groove, the rinsing groove group and the drying groove, the width and the depth of each groove body are all the same, and the distance between every two adjacent groove bodies is the same.
8. The ultrasonic cleaning system for the mobile phone screen cover plate of claim 7, wherein: the opening and closing clamping jaws (10-4) are of an L-shaped structure, the vertical ends of the opening and closing clamping jaws are connected with the extending ends of piston rods of the clamping cylinders (10-5), the corresponding end surfaces of the horizontal sections of the opening and closing clamping jaws (10-4) are step surfaces (10-6), the two step surfaces (10-6) are correspondingly clamped, and the upper end surfaces of the corresponding horizontal sections at the steps are provided with limiting blocks (10-7); the screw rod mechanism comprises two horizontal moving screw rods (10-8) which are arranged below a fixed main beam at intervals, horizontal guide rods are arranged on two sides of each horizontal moving screw rod (10-8), the horizontal moving screw rods (10-8) are driven by motors corresponding to the outer sides of the horizontal moving screw rods respectively, a first sliding seat (10-9) corresponding to a cleaning tank group and a second sliding seat (10-10) corresponding to a rinsing tank group are installed on each horizontal moving screw rod (10-8), and guide holes matched with the horizontal guide rods in a guiding mode are formed in the first sliding seat (10-9) and the second sliding seat (10-10) respectively.
9. The ultrasonic cleaning system for the mobile phone screen cover plate of claim 3, wherein: a slow-pulling tank (22) is also erected between the rinsing tank group and the drying tank, a slow-pulling tank (23) is arranged in the slow-pulling tank (22), the structure of the slow-pulling tank (23) is the same as that of the cleaning tank and the rinsing tank, and a support frame for driving the cleaned product to further clean in an up-and-down fluctuating way is also arranged in the slow-pulling tank.
10. The ultrasonic cleaning system for the mobile phone screen cover plate of claim 1, wherein: the frame (1) outside erect and be equipped with sewage cyclic utilization system, sewage cyclic utilization system includes the outlet conduit with the delivery port intercommunication of last one-level potcher lateral wall, outlet conduit is connected to the purification treatment jar, the purification treatment jar is including jar body one (24), jar body two (25), jar body three (26), jar body one (24) intussuseption is filled with the grit, jar body two (25) intussuseption is filled with active carbon, jar body three (26) is the disinfection jar, jar body one (24), jar body two (25), jar body three (26) communicate in proper order, the delivery port of jar body three (26) bottom is through pipe connection to one-level water tank (27), the delivery port of one-level water tank (27) is through pipe connection to multistage membrane filter (28), the water after multistage membrane filter (28) filters is connected to second grade water tank (29) through last one-level membrane filter delivery port, the water outlet of the secondary water tank (29) is connected to a reverse osmosis membrane filter (30) through a pipeline, the water outlet of the reverse osmosis membrane filter (30) is connected to a tertiary water tank (31) through a pipeline, the tertiary water tank (31) is communicated with a quaternary water tank (32), and the water outlet of the quaternary water tank (32) is connected to a water supply pipeline at the bottom end of the first-stage rinsing groove through a pipeline.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011230686.5A CN112474555A (en) | 2020-11-06 | 2020-11-06 | Ultrasonic cleaning system for mobile phone screen cover plate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011230686.5A CN112474555A (en) | 2020-11-06 | 2020-11-06 | Ultrasonic cleaning system for mobile phone screen cover plate |
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| CN112474555A true CN112474555A (en) | 2021-03-12 |
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| CN202011230686.5A Pending CN112474555A (en) | 2020-11-06 | 2020-11-06 | Ultrasonic cleaning system for mobile phone screen cover plate |
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| CN115463884A (en) * | 2022-08-11 | 2022-12-13 | 湖北君展新材料科技有限公司 | Hierarchical belt cleaning device of plastic products |
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Application publication date: 20210312 |