CN115387017A - Warp-knitted lace one-piece type uniform-weight underwear fabric and production process thereof - Google Patents
Warp-knitted lace one-piece type uniform-weight underwear fabric and production process thereof Download PDFInfo
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- CN115387017A CN115387017A CN202210845906.8A CN202210845906A CN115387017A CN 115387017 A CN115387017 A CN 115387017A CN 202210845906 A CN202210845906 A CN 202210845906A CN 115387017 A CN115387017 A CN 115387017A
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- 239000004744 fabric Substances 0.000 title claims abstract description 93
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 229920002334 Spandex Polymers 0.000 claims abstract description 38
- 239000004759 spandex Substances 0.000 claims abstract description 38
- 238000013461 design Methods 0.000 claims abstract description 14
- 230000000694 effects Effects 0.000 claims abstract description 9
- 239000004677 Nylon Substances 0.000 claims description 12
- 229920001778 nylon Polymers 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 8
- 238000009941 weaving Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 description 7
- 229920006052 Chinlon® Polymers 0.000 description 6
- 238000009940 knitting Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000008092 positive effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000009958 sewing Methods 0.000 description 2
- 241000287828 Gallus gallus Species 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B9/00—Undergarments
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/16—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/18—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/20—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
- D04B21/207—Wearing apparel or garment blanks
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B2500/00—Materials for shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
- A41B2500/10—Knitted
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/02—Underwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention provides a warp-knitted lace one-piece type uniform-code underwear fabric and a production process thereof, which are suitable for the technical field of warp-knitted fabric production, and comprise ground yarn tissues, yarn jacquard tissues, jacquard tissues and spandex tissues, wherein patterns woven by the jacquard tissues and the jacquard tissues are exposed on the front surface of the fabric, the ground yarn tissues are positioned above the jacquard tissues and the yarn jacquard tissues to form a bottom net of the fabric; the spandex is weaved on the back of the fabric and is coated in the fabric, so that the fabric has enough resilience; the fabric is formed by a single piece and is designed and woven according to the pattern of underwear; the fabric is divided into different functional areas in design, and has different elasticity and thickness effects; the pattern style of the fabric is changeable, and the requirements of consumers in different ages are met.
Description
Technical Field
The invention relates to an one-piece type weight-sharing underwear fabric and a production process thereof, belonging to the technical field of warp knitting fabric production.
Background
In the market, the single-piece underwear mainly takes plain cloth as a main part, the lace types are less, the elasticity of the common lace underwear is generally lower, multiple cutting procedures are needed, the labor cost is increased, seamless and few seams can be realized through the warp-knitted lace single-piece size-balancing underwear, the cutting procedures are reduced, and the underwear has higher elasticity and can achieve the size-balancing effect.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a warp-knitted lace one-piece type uniform-code underwear fabric which comprises a ground yarn tissue, a yarn jacquard tissue, a jacquard tissue and a spandex tissue, wherein patterns woven by the jacquard tissue and the yarn jacquard tissue are exposed on the front surface of the fabric, the ground yarn tissue is positioned on the jacquard tissue, the upper part of the yarn jacquard tissue is used for forming a framework of the fabric, and the spandex tissue is coated in the fabric on the back surface of the fabric.
Preferably, the fabric is formed in a single piece, designed and woven in the fashion of an undergarment.
Preferably, the fabric is divided into 3 zones, zone 1 is the lower cup edge of the bra cup, zone 2 is the cup part of the bra, zone 3 is the shoulder strap part of the bra, and different zones have different elasticity.
Preferably, the fabric can be made transparent and light and thin at the cups, thereby forming greater elasticity.
Preferably, a production process of the warp-knitted lace one-piece one-size-fits-all underwear fabric comprises the following steps:
the ground yarn tissue is formed by fully weaving a single straight chain to form a bottom net of the fabric, the ground yarn is threaded in a pattern height cycle, the ground yarn adopts a small cycle yarn laying mode, the number of chain blocks is 1-0/0-1// or 0-1/1-0//, the adopted yarn threading method is the conventional single full thread, and the single full thread is that each yarn guide needle hole on a guide bar threads the yarn;
the said colored thread jacquard weave is weaved by the unequal sley bars of 20-84;
the jacquard structure is formed by two jacquard guide bars which are penetrated through one space in a matching way, the jacquard structure is woven with ground yarns on the front side, and the jacquard structure of the jacquard guide form pattern patterns according to the process design; the jacquard guide bar yarn guide needle penetrates through the nylon wrap yarn, and patterns can be woven in any area of the surface of the fabric according to design patterns;
the spandex weave is formed on the reverse side of the fabric and is coated in the fabric, the spandex is threaded in a pattern height cycle, a small-cycle yarn laying mode is adopted, the number of chain blocks is 0-0/1-1//, and a single handle is fully penetrated.
Preferably, the ground yarn guide bar and the jacquard guide bar are respectively threaded by nylon covered yarns, and the covered yarns are formed by covering 20D spandex with 30D/24F nylon semi-gloss stretch yarns or covering 20D spandex with 40D/36F nylon semi-gloss stretch yarns.
Preferably, the threading raw materials of the guide bar can be matched according to different design styles at will.
Preferably, the spandex bar guide needle is threaded through 280D or 210D spandex stock.
Compared with the prior art, the invention provides a warp-knitted lace one-piece type weight-sharing underwear fabric and a production process thereof, and the technical scheme of the invention at least has the following beneficial effects:
(1) The underwear fabric can be made into one piece underwear only by cutting, sewing and adding auxiliary materials in a small amount, so that the labor cost is saved, and the product competitiveness is improved.
(2) The underwear fabric is produced and designed according to the size of the finished underwear, and the cut leftover materials are reduced and the raw material cost is saved by adopting a split mode on one lace.
(3) The underwear fabric of the invention has no cutting and splicing among different functional areas, such as the position of a chicken heart between two cups, and is comfortable and beautiful.
(4) The undergarment fabric of the present invention has a plurality of functional areas thereon and the plurality of functional areas have different elastic stretch.
(5) Enriches the variety of lace underwear and provides a definite implementation scheme for the application of functional products on warp knitting products.
Drawings
FIG. 1 is a functional partition structure diagram of the warp-knitted lace one-piece uniform-size underwear fabric.
FIG. 2 is a schematic view of the guide bar arrangement structure of the warp knitted lace one-piece uniform-weight underwear fabric of the present invention.
FIG. 3 is a schematic view of the threading and yarn guide needle alignment structure of the warp-knitted lace one-piece weight-sharing underwear fabric of the present invention.
FIG. 4 is a cloth cover positive effect view of the warp-knitted lace one-piece uniform-weight underwear fabric of the invention.
Detailed Description
The invention is described in detail below with reference to the accompanying drawings.
Example 1
A manufacturing process of warp-knitted lace one-piece type size-equalizing underwear comprises a ground yarn tissue, a yarn jacquard tissue, a jacquard tissue and a spandex tissue, wherein the jacquard tissue is exposed on the front surface of a fabric, patterns woven by the yarn jacquard tissue are arranged on the jacquard tissue, a framework of the fabric is formed above the yarn jacquard tissue, and the spandex tissue is coated in the fabric on the back surface of the fabric.
The fabric is formed by a single piece and is designed and woven according to the pattern of underwear.
The fabric is divided into 3 areas, wherein the area 1 is the lower cup edge of a bra cup, the area 2 is the cup part of the bra, the area 3 is the shoulder strap part of the bra, and different areas have different elasticity, so that the fabric meets the requirements of sports underwear.
The fabric can be transparent and light at the bra cups, so that high elasticity is formed.
A production process of warp-knitted lace one-piece type weight-sharing underwear fabric comprises the following steps:
the ground yarn weave is formed by fully weaving a single straight chain to form a bottom net of the fabric, the ground yarn is knitted in a pattern high cycle, the ground yarn adopts a small cycle yarn laying mode, the chain block number is 1-0/0-1// or 0-1/1-0//, and a changed chain is not adopted to prevent the fabric from falling apart, because in the one-piece underwear, the ground yarn adopts the polyamide fiber coated yarn, the yarn is not easy to fall apart after being woven into a loop, and the changed ground yarn chain is obvious and not attractive on the fabric. The adopted threading method is conventional single full threading, namely threading each yarn guide needle hole on the guide bar;
the said colored thread jacquard weave is weaved by the unequal sley bars of 20-84;
the jacquard structure is formed by two jacquard guide bars which are penetrated through one space in a matching way, the jacquard structure is woven with ground yarns on the front side, and the jacquard structure of the jacquard guide form pattern patterns according to the process design; the jacquard guide bar guide needle penetrates through the nylon wrap yarn, and patterns can be woven in any area of the surface of the fabric according to design patterns;
the spandex weave is formed on the reverse side of the fabric and is coated in the fabric, the spandex is threaded in a pattern height cycle, a small-cycle yarn laying mode is adopted, the number of chain blocks is 0-0/1-1//, and a single handle is fully penetrated.
The ground yarn guide bar and the jacquard guide bar are both threaded by adopting nylon covered yarns, and the covered yarns are 20D spandex covered by 30D/24F nylon semi-gloss stretch yarns or 20D spandex covered by 40D/36F nylon semi-gloss stretch yarns.
The threading raw materials of the guide bar can be matched according to different design styles at will.
The spandex guide bar guide needle penetrates through 280D or 210D spandex raw materials.
The warp-knitted lace one-piece size-balanced underwear fabric shown in fig. 1 has the finished size of 450 mm in height and 290 mm in width, and the size can be just cut into underwear, and the underwear can be made into an underwear garment through simple cutting, sewing or film pressing. During weaving production, the width of a produced machine reaches 3400 mm, 8 weft-wise circular products can be produced at one time, and the radial direction can be infinitely subjected to high-degree circular production. After the cloth is produced by the warp knitting machine, the cloth is subjected to after-treatment, cut according to requirements and packaged for ready-made clothes factories to use, and the ready-made clothes factories cut and sew the cloth according to the highly cyclic position.
The warp-knitted lace one-piece type uniform-weight underwear fabric shown in figure 1 is divided into 3 areas according to different functions, each area has characteristic physical properties, and the design is carried out according to the requirements of ready-made clothes, so that the effect of function specification at specific positions is achieved.
The physical properties of each area are different, the area 1 is the lower edge of a bra cup, the part needs to have good bearing force and is not easy to deform, and therefore the flower comb needs to have more full flower effect in the area; the area 2 is a cup part of the underwear, and the part needs to have good elastic stretching, so the effect of thinning and penetrating is needed, the effect of full flower is less for the flower comb, and the area except the cup needs to be made with thick jacquard weave as a part for pressing the film after the subsequent cutting;
since the area 3 is a shoulder strap portion of the underwear and is mostly thick jacquard in the radial direction, the weft density in this area is greater than that in the areas 1 and 2, and generally, when the underwear is knitted on a karman warp knitting machine of 24E, the weft density in the area 3 is about 1.25 times the weft density in the areas 1 and 2.
In order to achieve the special functions of the areas, a corresponding special production process is adopted:
the warp knitting machine adopted for producing the products comprises the following steps: MJ59/1, machine number 24E.
FIG. 2 is a schematic view of a bar arrangement structure of a warp-knitted lace one-piece uniform-code underwear fabric, GB1 is a ground yarn bar, a single-handle full-thread can be used for wearing, 30D/24F chinlon semi-gloss stretch yarn-coated 20D spandex or 40D/36F chinlon semi-gloss stretch yarn-coated 20D spandex is knitted and used as a bottom net of the fabric, the knitted fabric has better radial elasticity due to higher elasticity of ground yarn raw materials, two loops of one chinlon spandex are formed when the covered yarn raw materials are knitted into loops, and under the condition that adhesion is not generated when the covered yarn is in contact with the spandex of a spandex bar, the covered yarn is easy to be loosened, on the contrary, the chinlon loops in the covered yarn are loosened firstly when the adhesion is generated, and meanwhile, the 20D loops in the loops are not cut and are loosened due to the adhesion on 280D, the next loop can be clamped, even a plurality of loops can be continuously loosened, so that the anti-loosening performance of the spandex fabric is good, and the fabric can be realized at will be any time;
PB2-PB58 is a flexible yarn guide bar, form a nesting line by 8 guide bars, totally 7 nesting lines, weave into the floral designs sequentially separately;
JB59 and JB60 are jacquard guide bars, which are respectively woven with specific weft insertion structures, and are configured according to 12E, and the total threading number of 24E is formed by the two jacquard guide bars. The jacquard guide bar is provided with the piezoelectric jacquard needle which has a jacquard function, pattern patterns can be woven on the surface of the fabric, the aesthetic feeling of the fabric is improved, and jacquard yarns can penetrate through 30D/24F chinlon semi-gloss stretch yarns to wrap 20D spandex or 40D/36F chinlon semi-gloss stretch yarns to wrap 20D spandex, so that the woven fabric has better transverse elasticity.
GB61 is a spandex guide bar, the guide bar is configured as 24E, weft insertion structures are woven, and the whole guide bar is fully penetrated by 280D spandex or 210D spandex to ensure the elastic recovery of the fabric.
Fig. 3 is a schematic diagram of a threading and guide needle alignment structure of a warp-knitted lace one-piece type uniform-code underwear fabric, a ground yarn guide bar GB1 and a spandex guide bar GB61 are both single-bundle full-penetration, a jacquard guide bar JB59 and a jacquard guide bar JB60 are 14E needle arrays, a first guide needle of the jacquard guide bar JB59 is shifted to the right needle from a first guide needle of the jacquard guide bar JB60 in the present case, two guide bars JB59 and JB60 are combined into a 1-set jacquard system, and needle tracks of the jacquard guide bars JB59 and the jacquard guide bar JB60 are the same. In other application cases, the needle tracks of the jacquard guide bar JB59 and the jacquard guide bar JB60 are the same for some, and different let-off systems are used for controlling the two jacquard guide yarn supply yarns respectively, so that the requirement of jacquard let-off quantity variation of different structures can be met.
Fig. 4 is a cloth cover positive effect diagram of warp-knitted lace one-piece type uniform-code underwear fabric, and a jacquard pattern 1 forms rich mesh effect of the fabric, and each needle on jacquard combs JB59 and JB60 can be shifted or not shifted according to a command, so that patterns can be formed at any position of the fabric, the development of designers is not limited, and a 'flexible thread pattern 2' protrudes out of the surface of the fabric to form a three-dimensional pattern effect.
The ratio of the finished product density in the radial direction to the density on the machine of the product can be very large, so that the elastic stretching of the fabric can be 2.5 times, even the requirement of 3.5 times of uniform-size underwear is met, various elastic requirements of the sports underwear are met, the design of one piece type is more convenient to cut, the cutting waste is reduced, the cloth utilization rate is improved, the cost is saved, and the jacquard function of the jacquard card and the flexible yarn guide bar ensures that the design style can be changed greatly, and the jacquard machine meets the requirements of various people.
The above-described embodiments only express the preferred embodiments of the present invention, and the description thereof is more specific and detailed, but the present invention is not limited to these embodiments, and it should be noted that it is obvious to those skilled in the art. Any modification falling within the scope of protection of the present invention without departing from the gist of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (8)
1. The warp-knitted lace one-piece type uniform-code underwear fabric is characterized by comprising a ground yarn tissue, a yarn jacquard tissue, a jacquard tissue and a spandex tissue, wherein patterns woven by the jacquard tissue are exposed on the front surface of the fabric, the ground yarn tissue is positioned above the jacquard tissue and the yarn jacquard tissue to form a framework of the fabric, and the spandex tissue is coated in the fabric on the back surface of the fabric.
2. The warp-knitted lace one-piece weight average underwear fabric according to claim 1, wherein the fabric is formed in a single piece, and is designed and woven according to the underwear style.
3. The warp-knitted lace one-piece type one-size-fits-all underwear fabric according to claim 2, wherein the fabric is divided into 3 zones, zone 1 is a lower cup edge of an underwear cup, zone 2 is a cup portion of the underwear, zone 3 is a shoulder strap portion of the underwear, and different zones have different elasticity.
4. The warp-knitted lace one-piece uniform-weight underwear fabric as claimed in claim 3, wherein the fabric has a light and thin effect at the cups, thereby providing greater elasticity.
5. The production process of the warp-knitted lace one-piece uniform-weight underwear fabric as claimed in claim 4, comprising:
the ground yarn weave is formed by fully weaving single straight knitted chains to form a bottom net of the fabric, ground yarn running needles are in a pattern height circulation, ground yarns are laid in a small circulation yarn laying mode, the number of chain blocks is 1-0/0-1// or 0-1/1-0//, the adopted yarn threading method is a conventional single full thread, and the single full thread is that each yarn guiding needle hole on a guide bar threads yarns;
the said colored thread jacquard weave is weaved by the unequal sley bars of 20-84;
the jacquard structure is formed by two jacquard guide bars which penetrate through a space in a matched weaving mode, the jacquard structure is woven with ground yarns on the front side, and the jacquard structure form a pattern according to the process design; the jacquard guide bar yarn guide needle penetrates through the nylon wrap yarn, and patterns can be woven in any area of the surface of the fabric according to design patterns;
the spandex weave is formed on the reverse side of the fabric and is coated in the fabric, the spandex is threaded in a pattern height cycle, a small-cycle yarn laying mode is adopted, the number of chain blocks is 0-0/1-1//, and a single handle is fully penetrated.
6. The production process of the warp-knitted lace one-piece type weight-sharing underwear fabric according to claim 5, wherein nylon covered yarns are adopted for the threading of the ground yarn guide bar and the jacquard guide bar, and the covered yarns are 30D/24F nylon semi-gloss stretch yarn covered with 20D spandex or 40D/36F nylon semi-gloss stretch yarn covered with 20D spandex.
7. The production process of the warp-knitted lace one-piece type one-size-fits-all underwear fabric according to claim 5, characterized in that the threading raw materials of the guide bars can be matched arbitrarily according to different design styles.
8. The production process of the warp-knitted lace one-piece type weight average underwear fabric as claimed in claim 5, wherein a spandex guide bar yarn guide needle penetrates 280D or 210D spandex raw materials.
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CN202210845906.8A CN115387017A (en) | 2022-07-19 | 2022-07-19 | Warp-knitted lace one-piece type uniform-weight underwear fabric and production process thereof |
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