CN115338229A - Punching press formula abandonment gauze mask separator - Google Patents

Punching press formula abandonment gauze mask separator Download PDF

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Publication number
CN115338229A
CN115338229A CN202211010227.5A CN202211010227A CN115338229A CN 115338229 A CN115338229 A CN 115338229A CN 202211010227 A CN202211010227 A CN 202211010227A CN 115338229 A CN115338229 A CN 115338229A
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China
Prior art keywords
mask
module
waste
lead screw
motor
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Granted
Application number
CN202211010227.5A
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Chinese (zh)
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CN115338229B (en
Inventor
苏红
周郁秋
陈欣悦
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Harbin Medical University Daqing Branch
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Harbin Medical University Daqing Branch
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Priority to CN202211010227.5A priority Critical patent/CN115338229B/en
Publication of CN115338229A publication Critical patent/CN115338229A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/30Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
    • B09B3/35Shredding, crushing or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/30Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
    • B09B3/32Compressing or compacting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/70Chemical treatment, e.g. pH adjustment or oxidation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/85Paper; Wood; Fabrics, e.g. cloths
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Respiratory Apparatuses And Protective Means (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a stamping type waste mask separating device which comprises a shell, a solar module, a mask cutting module, a mask classifying and packaging module, a sterilizing module and a new mask supplying module, wherein the shell is provided with a toilet paper box, a hand washing sink and a sterilizing spray head; the module is tailor to gauze mask includes drive mechanism, blanking mechanism, rolling mechanism, separating funnel and motor support, retrieve mouthful corresponding department with useless gauze mask in the shell and set up first sensor and motor support, the last gyro wheel frame that sets up of motor support, the punching press groove, the forked tail cutter groove, motor support is close to useless gauze mask and retrieves mouthful one side and be the gyro wheel frame, the inboard of gyro wheel frame is the punching press groove, forked tail cutter groove perpendicular to punching press one side in groove, there is the wire mouth that drops below the punching press groove, the position that the gyro wheel frame is close to the punching press groove sets up second sensor tank, forked tail cutter groove department sets up the third sensor, the below in punching press groove is separating funnel. The invention can effectively separate the metal part and the nonmetal part of the waste mask, thereby avoiding the spread of secondary infection.

Description

Punching press formula abandonment gauze mask separator
Technical Field
The invention relates to the field of waste mask recovery and medical environmental protection, in particular to a stamping type waste mask separation device.
Background
In recent years, the consumption of various epidemic prevention articles is increased rapidly, and particularly, the disposable medical mask is most obvious. But also bring some problems of environmental protection, so some devices for centralized recycling of disposable masks have appeared. The patent numbers are: ZL202010508594.2 a abandonment gauze mask concentrates recovery processing apparatus, is used for concentrating the recovery abandonment gauze mask specially, but this patent has some shortages: firstly, the problem of design classification is not involved, the metal part and the nonmetal part on the mask are directly crushed together, the aim of separating the metal part and the nonmetal part is not achieved, and secondary recycling of the metal part is not facilitated; secondly, the patent does not consider the need of human body disinfection, and when a resident throws the waste mask into the device, the resident may contact with some viruses of predecessors, so the hand should be disinfected when the mask is thrown away, and the device is not designed with the function and is not beneficial to the prevention and control of the strong epidemic situation; moreover, the device is not designed with the function of a new mask, and if the device is placed in public places such as stations and airports, passengers cannot conveniently acquire the new mask.
Disclosure of Invention
The invention aims to provide a stamping type waste mask separating device, which is used for solving the problem that a waste mask centralized recovery processing device in the prior art cannot recover metal parts of masks for the second time, can separate, pack and disinfect metal and nonmetal of the waste masks, then is taken away manually and used as medical waste for treatment, and carries out non-contact disinfection treatment on hands of people.
The technical scheme adopted by the invention for solving the technical problems is as follows: the punching type waste mask separating device comprises a shell, a solar module, a mask cutting module, a mask classifying and packing module, a disinfecting module and a new mask supplying module, wherein a waste mask recycling port is formed in the upper part of the shell, a packing bin and a new mask bin are sequentially arranged below the waste mask recycling port, and the mask cutting module, the mask classifying and packing module and the new mask supplying module are sequentially connected and arranged in the shell; a toilet paper box and a hand washing sink are arranged on the side surface of the shell, and a second disinfection spray head is arranged above the hand washing sink;
the mask cutting module comprises a transmission mechanism, a blanking mechanism, a rolling mechanism, a separating funnel and a motor support, wherein the transmission mechanism comprises a rolling transmission mechanism and a belt wheel transmission mechanism, a first sensor and a motor support are arranged in the shell corresponding to a waste mask recovery port, a roller frame, a punching groove and a dovetail cutter groove are arranged on the motor support, one side of the motor support close to the waste mask recovery port is a roller frame, the inner side of the roller frame is a punching groove, the dovetail cutter groove is perpendicular to one side of the punching groove, a metal wire dropping port is arranged below the punching groove, a second sensor groove is arranged at the part of the roller frame close to the punching groove, a third sensor is arranged at the dovetail cutter groove, the separating funnel is arranged below the punching groove, the separating funnel is provided with a large funnel and a small funnel, and the large funnel and the small funnel are arranged in parallel; the rolling transmission mechanism drives the rolling mechanism to roll and flatten the waste mask at the recovery port of the waste mask, the belt wheel transmission mechanism drives the blanking mechanism to cut the waste mask into a metal wire part and a nonmetal part, the metal wire part falls into a small funnel, and the nonmetal part falls into a large funnel;
the categorised module of packing of gauze mask includes the gauze mask bag of packing, and the bag of packing is located in the packing storehouse, the bag of packing includes that nonmetal packs region, metal packing region, corresponds nonmetal packing region below the big funnel, corresponds metal packing region below the little funnel.
According to the scheme, the rolling mechanism comprises an upper roller and a lower roller, the upper roller and the lower roller are mounted on the roller frame, the upper roller and the lower roller are provided with mask metal strip positioning grooves, the upper roller and the lower roller are driven to rotate by the rolling transmission mechanism, and when the upper roller and the lower roller rotate, the waste masks at the recovery openings of the waste masks are rolled and flattened; the blanking mechanism comprises a cutter, a mask push block, a first mask separation lead screw, a first mask separation step motor, a second mask separation step motor and a second mask separation lead screw, the cutter is connected with the dovetail cutter groove in a sliding mode, the belt wheel transmission mechanism drives the cutter to slide up and down along the dovetail cutter groove through a crank and a connecting rod, the bottom of the cutter is provided with a cutter head, the cutter head is located right above the metal wire falling port, and a small funnel is arranged below the metal wire falling port; two gauze mask push pedals set up in motor support's bottom surface, and gauze mask ejector pad, first gauze mask separation lead screw pass through two gauze mask push pedal installations, and first gauze mask separation lead screw, second gauze mask separation lead screw set up side by side and equal gauze mask ejector pad threaded connection, and big funnel is located the below of two gauze mask push pedals.
According to the scheme, the mask classifying and packaging module consists of an L-shaped pressing block left side, a dovetail groove sliding rail left side, a stepping motor support, a stepping motor right side, an L-shaped pressing block right side, a first standby mask packaging bag, a sensor upper side, an L-shaped support, a sensor lower side, a sucking disc, a lead screw left side, a lead screw right side, a dovetail groove sliding rail left side and a second standby mask packaging bag; the mask packing bag is divided into a non-metal part packing area, a sensor detection port and a sensor detection port; the left stepping motor and the right stepping motor are connected with the left lead screw and the right lead screw through cylindrical pins and are transmitted to the left lead screw and the right lead screw, so that the rotation of the left stepping motor and the right stepping motor is converted into the up-and-down movement of the left L-shaped pressing block and the right L-shaped pressing block; the lower part of the stepping motor is fixed on the inner wall of the shell through a bolt, the left part of the stepping motor and the right part of the stepping motor are fixed on a stepping motor bracket through bolts, the stepping motor bracket, the left part of the dovetail groove slide rail and the right part of the dovetail groove slide rail are fixed on an L-shaped bracket through bolts, and the L-shaped bracket is fixed on the inner wall of the shell through bolts; the upper part and the lower part of the sensor are fixed on the L-shaped bracket through screws, and the sucker is fixed on the L-shaped bracket through glue.
The module is supplied with to new gauze mask in above-mentioned scheme includes that new gauze mask supplies with axle, new gauze mask and supplies with step motor, the new gauze mask of first reserve, the reserve new gauze mask of second, and new gauze mask becomes the direct card of discoid centre bore through the dish on new gauze mask supplies with the axle, and new gauze mask supplies with step motor and directly passes through the bolt fastening on new gauze mask storehouse inner wall.
Furthermore, the mask cutting module in the scheme comprises a separating funnel, a rolling motor, a driving pinion, a driven gearwheel, a stamping motor, a small V belt wheel, a large V belt wheel, a V belt, a crank, a connecting rod, a cutter, a second sensor, a third sensor, a motor support, a mask push block, a first mask separating lead screw, a first mask separating step motor, a second mask separating lead screw, a first sensor, an upper roller and a connecting rod, wherein the separating funnel is arranged on the driven gearwheel; the rolling motor is fixed on the device shell through a bolt and is connected with the driving pinion through a cylindrical pin for transmission, the driving pinion is meshed with the upper part of the driven gearwheel and the lower part of the driven gearwheel, and the upper part of the driven gearwheel and the lower part of the driven gearwheel are connected through the cylindrical pin for transmitting power to the upper roller and the lower roller; the punching motor is connected with the small V belt wheel through a cylindrical pin to transmit torque to the small V belt wheel, the small V belt wheel transmits the torque to the large V belt wheel through the V belt, the large V belt wheel is connected with a crank through the cylindrical pin to transmit power to the crank, the crank is connected with a connecting rod through the cylindrical pin to transmit the power to the connecting rod, the connecting rod is connected with a cutter through the cylindrical pin to transmit the power to the cutter, the cutter slides up and down in a dovetail cutter groove on the motor support through a dovetail slide block on the cutter, and the rotation of the punching motor is converted into the vertical movement of the cutter; first gauze mask separation step motor, second gauze mask separation step motor passes through cylindric lock and first gauze mask separation lead screw, second gauze mask separation lead screw links together to transmit the moment of torsion for first gauze mask separation lead screw, second gauze mask separation lead screw respectively, first gauze mask separation lead screw, second gauze mask separation lead screw pass through the screw pair again and transmit the rotation for the gauze mask ejector pad, realize first gauze mask separation step motor, the rotation of second gauze mask separation step motor converts the slip of gauze mask ejector pad into.
In the scheme, the outer shell is integrally in a cuboid shape, the electronic control unit ECU is further integrated on the outer shell, the air cylinder support and the display screen are arranged, a waste gas recovery port is formed in the lower portion of the display screen, the solar power supply module mounting support is arranged on the top of the outer shell, the outer shell further comprises a battery bin and a waste liquid collection bin, the disinfection liquid bin is arranged under the battery bin, and the side face of the outer shell is provided with a power supply line.
Solar cell panel, upper and lower rotation control step motor, solar power supply unit support and left and right rotation control step motor among the above-mentioned scheme, the junction installation upper and lower rotation control step motor between solar power supply unit support and the solar cell panel makes solar cell panel up-and-down motion, solar power supply unit support is fixed on the solar power supply unit installing support at the shell top with the bolt, the junction installation is controlled rotation control motor and is made solar cell panel can the side-to-side motion.
Power module includes power supply line, battery among the above-mentioned scheme, and the battery is placed in the battery compartment.
The disinfection module in the scheme is placed in the disinfection bin, the disinfection module comprises a hand washing pool, a first disinfectant pipeline, a second disinfectant pipeline, an air inlet pipeline, a pedal inflator, a waste liquid collecting box, a waste liquid pipeline, a first disinfection spray head, a second disinfection spray head, a third disinfectant pipeline, a hand sanitizer storing box plug, a hand sanitizer storing box, a disinfectant pump and a disinfectant storing box, and the pedal inflator comprises an inflator slider, an inflator air outlet and a pedal plate structure; the hand-washing disinfectant storage box comprises a disinfectant outlet, a foot switch air supply port and a hand-washing disinfectant inlet; the first disinfection nozzle and the second disinfection nozzle are respectively in threaded connection with the first disinfection liquid pipeline and the second disinfection liquid pipeline; the first disinfectant pipeline and the second disinfectant pipeline are respectively in threaded connection with the disinfectant pump and the disinfectant outlet; the disinfectant pump passes through third antiseptic solution pipeline and antiseptic solution storage jar threaded connection, and foot switch air supply port passes through admission line and pedal inflator gas outlet threaded connection, washes hands the pond and passes through waste liquid pipeline and waste liquid collecting box threaded connection.
The invention has the following beneficial effects:
1. the invention effectively separates the metal part and the nonmetal part of the waste mask. In addition, the necessity of disinfection without contact bodies of hands is also considered, a non-contact hand washing disinfection structure is designed, and non-contact hand washing disinfectant is separated from disinfectant of the mask disinfection mechanism, so that the risk of secondary infection of workers handling waste masks is greatly reduced, and the method has important positive significance for epidemic prevention and control. In addition, the invention also designs a new mask supply module, which is greatly convenient for the public to obtain new masks. In addition, each new mask is sealed and independently packaged, so that the risk of pollution of the new mask is avoided.
2. The invention firstly relates to a centralized recovery device for waste masks. Since the disposable mask may carry infectious viruses after use, which is medical waste, the disposable mask cannot be discarded in the external environment, and needs to be collected together for professional disinfection and destruction. Therefore, the invention has the advantages of preventing epidemic spread and protecting the environment. Secondly, the mask cutting module can separate the waste masks, the metal part and the nonmetal part are separated and packed separately, and the metal part can be recycled for the second time after being melted at high temperature and disinfected thoroughly, so that the mask cutting module is convenient for the destruction work of professionals, saves resources and protects the environment. And thirdly, the invention also designs a non-contact hand disinfection mechanism, so that the non-contact hand disinfection can be carried out after the resident throws the waste mask into the device, the spread of secondary infection is avoided, the intermediate links leading to the spread of epidemic situations are reduced, and the sanitary safety of the resident is protected. The solar module designed by the invention can reduce the power consumption cost and indirectly play a role in protecting the environment.
3. The invention provides a disinfection recovery device designed for a waste mask, which can separate metal and nonmetal from the waste mask, pack and disinfect the waste mask, then take the waste mask away manually and treat the waste mask as medical waste, and carry out non-contact disinfection treatment on hands of people. In addition, a new mask providing module is designed, so that people can conveniently and timely obtain the new mask while discarding the waste mask.
Drawings
FIG. 1 is an overall view of a stamped waste mask separating device;
FIG. 2 is an internal view of a stamped waste mask separator;
FIG. 3 is an exploded view of a stamped waste respirator separator device;
FIG. 4 is a first view of the whole of a stamped type waste mask separating device;
FIG. 5 is a second overall view of a stamped waste mask separating device;
FIG. 6 is a view of the housing of a stamped waste respirator separation device;
FIG. 7 is a semi-sectional view of a stamped waste respirator separation device housing;
FIG. 8 is a front view of a fresh mask door;
FIG. 9 is an overall view of a solar module;
FIG. 10 is an overall appearance view of the mask cutting and separating module;
FIG. 11 is an overall view of the separator hopper and a sectional view thereof;
FIG. 12 is an exploded view of the transmission mechanism of the mask cutting and separating module;
FIG. 13 is an exploded view of the punching mechanism of the mask cutting and separating module;
FIG. 14 is an overall view of the cutter;
FIG. 15 is an external view of a push plate component;
FIG. 16 is an exploded view of the roller press mechanism;
FIG. 17 is an overall view and a sectional view of the housing;
FIG. 18 is an overall view of the roller;
fig. 19 is an overall view of the mask classifying, separating and packing module;
fig. 20 is an exploded view of the mask sorting, separating and packaging module;
FIG. 21 is an external view of the packing bag of the mask and its internal view;
FIG. 22 is a drawing of the left part and the right part of the L-shaped pressing block;
FIG. 23 is a dovetail slide rail component view;
fig. 24 is an overall view of the new mask supply module;
FIG. 25 is an overall view of the power module;
FIG. 26 is an overall view of the sterilization module;
FIG. 27 is an exploded view of the sterilization module;
fig. 28 is a different end view of the pedal inflator;
FIG. 29 is a view showing the components of the disinfectant storage tank.
In the figure: 1-device housing, 101-packaging bin, 102-new mask providing bin, 1021-new mask outlet, 1022-keyhole, 103-waste liquid collection, 104-battery bin, 105-disinfectant bin, 106-display screen, 107-waste mask recovery port, 1071-mask wire positioning slot, 108 solar power supply device mounting bracket, 109-tissue box, 110-gas cylinder bracket, 111-ECU;
2-solar module, 201-solar panel, 202-up and down rotation control stepping motor, 203-solar power supply device bracket, 204-left and right swing control stepping motor;
3-mask cutting module, 301-separating funnel, 3011-small funnel opening, 3012-large funnel opening, 302-rolling motor, 303-driving pinion, 304-on driven gearwheel, 305-under driven gearwheel, 306-punching motor, 307-small V belt pulley, 308-large V belt pulley, 309-V belt, 310-crank, 311-connecting rod, 312-cutter, 3121-dovetail slider, 3122-cutter head, 313-second sensor, 314-third sensor, 315-motor support, 3151-punching groove 3152-dovetail cutter groove, 3153-first mask push plate groove, 3154-wire drop opening, 3155-second mask push plate groove, 3156-second sensor, 316-mask push block, 317-first mask separating lead screw, 818-first mask separating step motor, 319-second mask separating step motor, 320-second mask separating lead screw, 321-first mask separating roller, 322-upper roller, 3221-connecting rod, and 3221-connecting rod positioning groove;
4-mask classification packaging module, 401-L type press block left, 402-dovetail groove slide rail left, 403-stepping motor left, 404 stepping motor support, 405-stepping motor right, 406-L type press block right, 407-first standby mask packaging bag, 408-mask packaging bag, 4081-nonmetal part packaging area, 4082-metal part packaging area, 4083-sensor detection port upper, 4084-sensor detection port lower, 409-sensor upper, 410-L type support, 411-sensor lower, 412-suction cup lower, 413-lead screw left, 414-lead screw right, 415-dovetail groove slide rail right 416-second standby mask packaging bag;
5-a new mask supply module, 501-a new mask supply shaft, 502-a new mask, 503-a new mask supply stepping motor, 504-a first standby new mask, 505-a second standby new mask;
6-power supply module, 601-power supply line, 602-storage battery;
7-a disinfection module, 701-a hand washing pool, 702-a first disinfectant pipeline, 703-a second disinfectant pipeline, 704-an air inlet pipeline, 705-a pedal inflator, 7051-an air cylinder sliding block, 7052-an air cylinder air outlet, 7053 foot pedals, 706-a waste liquid collecting box, 707-a waste liquid pipeline, 708-a first disinfection spray nozzle, 709-a second disinfection spray nozzle, 710-a third disinfectant pipeline, 711-a hand washing disinfectant storage box plug, 712-a hand washing disinfectant storage box, 7121-a disinfectant outlet, 7122-a pedal switch air supply opening, 7123-a hand washing disinfectant inlet, 713-a disinfectant pump and 714-a disinfectant storage tank.
Detailed Description
The invention is further described with reference to the accompanying drawings in which:
as shown in fig. 1-29, the punching type waste mask separating device is composed of a shell 1, a solar power supply module 2, a mask cutting module 3, a mask classifying and packaging module 4, a new mask supply module 5, a power supply module 6 and a disinfection module 7.
As shown in fig. 4, which is an overall view of a stamping type waste mask separating device, a packing bin 101, a new mask bin 102 and a waste liquid collecting bin 103 are arranged in the housing 1; as shown in fig. 5, which is an overall view of a stamped type waste mask separating device, a battery compartment 104 is provided with a disinfectant liquid compartment 105 directly below the battery compartment 104; fig. 6 is a view of a housing of a stamped type waste mask separating device, wherein the whole housing 1 is in a cuboid shape, a display screen 106 is integrated on the housing 1, a waste mask recovery port 107, a solar device mounting bracket 108, a tissue box 109 and an air cylinder bracket 110 are arranged below the housing, and the lower part of the screen is provided with a solar device mounting bracket 108; as shown in a half-sectional view of a shell of the punched waste mask separating device in fig. 7, an electronic control unit ECU111 is arranged behind a display screen; as shown in fig. 8, which is a front view of the new mask door 102, the new mask door 102 is mainly composed of a new mask outlet 1021 and a key hole 1022.
As shown in the overall view of the solar module in fig. 9, the solar device 2 is installed right above the housing 1, and mainly includes a solar cell panel 201, an up-and-down rotation control stepping motor 202, a solar power supply device bracket 203, and a left-and-right rotation control stepping motor 204. The principle is that the two motors can enable the solar panel to move along the direction of the sun under the control of the electronic control unit ECU111, and solar energy is utilized to generate electricity with maximum efficiency.
The mask cutting module 3 is shown by the overall appearance diagram of the mask cutting and separating module shown in fig. 10; fig. 11 is an overall view of the separating funnel 301 and a sectional view thereof, wherein the separating funnel 301 is composed of a small funnel mouth 3011 and a large funnel mouth 3012; fig. 12 shows an exploded view of a transmission mechanism of a mask cutting and separating module, which mainly comprises a rolling motor 302, a driving pinion gear 303, a driven gearwheel upper 304, a driven gearwheel lower 305, a punching motor 306, a small V-belt wheel 307, a large V-belt wheel 308 and a V-belt 309.
Fig. 13 is an exploded view of a blanking mechanism of the mask cutting and separating module, wherein the blanking mechanism includes a cutter 312, a second sensor 313, a third sensor 314, a motor bracket 315, a mask pushing block 316, a first mask separating screw 317, a first mask separating stepping motor 318, a second mask separating stepping motor 319, and a second mask separating screw 320; the overall view of the tool 312 is shown in fig. 14, the tool 312 is composed of a dovetail slide block 3121 and a tool bit 3122; the overall view of the mask pushing plate 316 is shown in fig. 15, and the mask pushing plate 316 is composed of a nut 3161 structure; the roller press mechanism of fig. 16 is composed of a first sensor 321, an upper roller 322, and a lower roller 323 shown in an exploded view; the overall view and the sectional view of the motor bracket 315 are shown in fig. 17, and the motor bracket 315 is composed of a punching groove 3151, a dovetail cutter groove 3152, a first mask push plate groove 3153, a wire drop port 3154, a second mask push plate groove 3155 and a second sensor groove 3156; the front view of the upper roller 322 is shown in fig. 18, and the upper roller 322 has a metal strip positioning groove 3221.
The principle is as follows: the waste mask wire part is aligned with the wire positioning slot 1071 of the waste mask inlet 107 shown in the shell view of the punching type waste mask separating device in fig. 6 to enter; the first sensor 321 in fig. 16 senses the mask and then transmits information to the ECU111 as in fig. 6; the electronic control unit ECU111 transmits a control signal to the rolling motor 302 shown in fig. 12 to drive the driving pinion gear 303, the driven bull gear upper 304 and the driven bull gear lower 305 to rotate; the upper driven gearwheel 304 and the lower driven gearwheel 305 rotate to respectively drive an upper roller 322 and a lower roller 323 in the same direction to roll and flatten the waste mask as shown in fig. 16; when the mask is placed above the second sensor groove 3156 as shown in fig. 17, the second sensor 313 transmits a signal to the ECU111, and then the ECU111 sends a command to the punch motor 306 shown in fig. 12 to rotate the small V pulley 307; the small V belt wheel 307 drives the large V belt wheel 308 to rotate through the V belt 309, the large V belt wheel 308 drives the crank 310 shown in fig. 13 to rotate, the crank 310 drives the connecting rod 311 to swing, and the connecting rod 311 drives the cutter 312 to slide up and down through the dovetail groove 3152 shown in fig. 17, so that the cutter 312 is lifted to the highest point; as shown in fig. 17, the mask falls into the stamped groove 3151 when it completely passes over the second sensor groove 3156, and then the second sensor 313 of the second sensor groove 3156 transmits a signal to the ECU111 again; the electronic control unit ECU111 sends an instruction to the punch motor 306 to drive the small V-belt wheel 307 to rotate, the small V-belt wheel 307 drives the large V-belt wheel 308 to rotate through the V-belt 309, the large V-belt wheel 308 drives the crank 310 to rotate, the crank 310 drives the connecting rod 311 to swing, the connecting rod 311 drives the dovetail slide block 3121 shown in fig. 14 to slide up and down to the lowest point through the dovetail cutter groove 3152, and the cutter head 3122 completes blanking; after punching, the wire portion in the waste mask drops into the small funnel port 3011 shown in fig. 11 through the wire drop port 3154 shown in fig. 17, and finally drops into the metal portion packing area 4082 shown in fig. 21; when the cutter 312 is lifted up to the highest point after blanking, the third sensor 314 passes through the third sensor 314, and the third sensor 314 transmits a signal to the ECU111; the ECU111 sends control information to the first mask separating stepping motor 318 and the second mask separating stepping motor 319 shown in fig. 13 and starts to drive the first mask separating lead screw 317 and the second mask separating lead screw 320 to rotate at the same time; the rotation of the first mask separating screw 317 and the second mask separating screw 320 is converted into the pushing plate 316 by the nut 3161 on the pushing plate 316 as shown in fig. 15 and horizontally slides to the right as shown in fig. 13 to push out the non-metal part of the waste mask; then drops through a large funnel 3012 as shown in figure 11 into a non-metal packing area 4081 as shown in figure 21 for a complete cycle, after which each mask completes the cycle until the waste mask packing bag 408 is full.
The overall view of the mask classifying and packaging module 4 is shown in fig. 19; as shown in fig. 20, the mask classifying, separating and packaging module 4 is composed of an L-shaped pressing block left 401, a dovetail groove slide rail left 402, a stepping motor left 403, a stepping motor bracket 404, a stepping motor right 405, an L-shaped pressing block right 406, a first standby mask packaging bag 407, a mask packaging bag 408, a sensor upper 409, an L-shaped bracket 410, a sensor lower 411, a suction cup 412, a screw rod left 413, a screw rod right 414, a dovetail groove slide rail right 415, and a second standby mask packaging bag 416; as shown in fig. 21, which is an external view and an internal view of the mask packaging bag, the mask packaging bag 408 is composed of a non-metal part packaging area 4081, a metal part packaging area 4082, a sensor detection port upper 4083, and a sensor detection port lower 4084; as shown in the left and right part drawings of the L-shaped pressing block of L in FIG. 22, the left and right 406 of the L-shaped pressing block are provided with screw 4011 and screw 4061 structures; as shown in a dovetail groove slide rail part diagram of fig. 23, a dovetail groove 4021 structure is arranged on a dovetail groove slide rail 402, and a left stepping motor 403 and a right stepping motor 405 are connected with a left lead screw 413 and a right lead screw 414 through cylindrical pins and are transmitted to the left lead screw 413 and the right lead screw 414, so that the rotary motion of the left stepping motor 403 and the right stepping motor 405 is converted into the up-and-down motion of a left L-shaped press block 401 and a right L-shaped press block 406, and the pressing action is realized. The principle is as follows: when the metal part and the non-metal part of the mask separated by the mask cutting module 3 fall into the non-metal part packaging area 4081 and the metal part packaging area 4082 respectively as shown in fig. 21 through the separation funnel 301 as shown in fig. 11, and when the metal part and the non-metal part are stacked under the sensor detection port 4084; the sensor 411 shown in fig. 20 will detect and send signals to the left 403 and right 405 of the stepper motor shown in fig. 19; at the moment, the left stepper motor 403 and the right stepper motor 405 start to rotate, the left screw 413 and the right screw 414 drive the left L-shaped pressing block 401 and the right L-shaped pressing block 406 to move downwards once to compact the mask in the mask bagging bag 408, and then the mask returns to the highest point; when the sensor is finally stacked on the sensor detection port 4083, the sensor 409 sends a signal to the electronic control unit ECU111; the ECU111 sends control signals to all modules to stop working until a worker takes out the filled mask packing bag 408 and replaces the filled mask packing bag with a new one.
As shown in the overall view of the new mask supply module of fig. 24, the new mask supply module 5 is composed of a new mask supply shaft 501, a new mask 502, a new mask supply stepping motor 503, a first standby new mask 504, and a second standby new mask 505; the principle is as follows: when the resident needs a new mask, the mask purchasing service can be performed through the display screen 106 in fig. 5, and when an instruction is given to the ECU111 through the screen, the ECU111 controls the new mask supply stepping motor 503 shown in fig. 24 to drive the new mask supply shaft 501 to rotate by a certain angle so as to send out any number of new masks from the new mask outlet 1021 in fig. 8, and meanwhile, a door lock 1022 is further provided for the worker to replace the new masks.
As shown in the overall view of the power supply module 6 of fig. 25, the power supply module 6 includes a power supply line 601 and a storage battery 602. The principle is as follows: the device can supply power through a power supply line 601, and can also supply power through a storage battery 602 when power fails;
as shown in the overall view of the disinfection module in fig. 26 and the exploded view of the disinfection module in fig. 27, the disinfection module 7 is composed of a hand washing basin 701, a first disinfectant pipeline 702, a second disinfectant pipeline 703, an air inlet pipeline 704, a pedal inflator 705, a waste liquid collecting box 706, a waste liquid pipeline 707, a first disinfection spray head 708, a second disinfection spray head 709, a third disinfection liquid pipeline 710, a hand washing disinfectant storage box plug 711, a hand washing disinfectant storage box 712, a disinfectant pump 713 and a disinfectant storage box 714; the pedal inflator 705 is shown in different end views of the pedal inflator in fig. 28, and mainly comprises an inflator slider 7051, an inflator outlet 7052 and a pedal 7053; as shown in the overall view of fig. 29, hand sanitizer storage box 711 includes a sanitizer outlet 7121, a foot switch air supply port 7122, and a hand sanitizer introduction port 7123. The disinfection module is divided into two parts of mask disinfection and personnel hand non-contact disinfection. The principle is as follows: the disinfection module 7 is integrally placed in the disinfection bin 105, and when the mask enters the inlet 107 of the waste mask shown in fig. 6; the ECU111 controls the disinfectant pump 713 shown in fig. 27 to suck out the disinfectant from the disinfectant containing bottle 714, push the disinfectant to the first disinfection nozzle 702 along the third disinfection liquid pipeline 710, and spray the disinfectant onto the mask in the mask cutting module 3 for disinfection; the resident who has thrown the mask can move to the right side of the whole apparatus as shown in fig. 4, and step down the foot pedal 7051 as shown in fig. 28 in the air cylinder holder 110 as shown in fig. 6 with his foot; at this point, foot-operated switch air cylinder 705, as shown in FIG. 26, is compressed, forcing air through air cylinder outlet port 7052, air inlet conduit 704, and foot-operated switch air supply port 7112 into sanitizer tank 712, as shown in FIG. 29; as the hand-washing disinfectant storage box 712 is sealed, the pressure is increased, and the disinfectant in the hand-washing disinfectant storage box 712 is pressed into the second disinfection spray nozzle 709 above the hand washing basin 701 through the disinfectant outlet 7121 and the disinfectant pipeline 703, so that the residents can disinfect hands without contact.
The working process of the invention is as follows:
the abandoned mask enters from the inlet 107 of the abandoned mask, the first sensor 321 senses the mask, and the rolling motor 302 drives the driving pinion 303, the driven gearwheel 304 and the driven gearwheel 305 to rotate. The driven gearwheel upper 304 and the driven gearwheel lower 305 rotate to respectively drive the roller upper 322 and the roller lower 323 to rotate in the same direction to roll and flatten the waste mask. Meanwhile, the first disinfection spray head 708 sprays disinfection solution to disinfect, when the mask passes through the second sensor 313, the punch motor 306 drives the small V belt wheel 307 to rotate, the small V belt wheel 307 drives the large V belt wheel 308 to rotate through the V belt 309, the large V belt wheel 307 drives the crank 310 to rotate, the crank 310 drives the connecting rod 311 to swing, the connecting rod 311 drives the cutter 312 to slide up and down to the lowest point cutter head 3122 through the dovetail groove 3152 to complete blanking, the metal part and the non-metal part of the mask fall into the metal part packaging area 4082 and the non-metal area 4081 of the mask packaging bag 408 respectively, when the mask is stacked under the sensor detection port 4084, the sensor lower 411 detects and sends signals to the left 403 and the right 405 of the stepping motor, at the moment, the left 403 and the right 405 of the stepping motor start to rotate through the left 413 of the lead screw, the right lead screw drives the left 401 and the right 406 of the L-shaped press block to move down once to compact objects in the mask packaging bag 408, and then return to the highest point, when the ECU 414 is finally stacked on the sensor detection port 4083, the ECU 414 sends signals to the electronic control unit 111 to stop sending out all work of the work control module 408 which controls the work of the mask to take out the new mask packaging bag. The packed finished product is taken away manually to be used as medical waste for centralized treatment. When the resident needs a new mask, the user can purchase the mask through the display screen 106 in fig. 6, and when the user gives an instruction to the ECU111 through the screen, the ECU111 controls the new mask supply stepping motor 503 to drive the new mask supply shaft 501 to rotate by a certain angle, so as to send out any number of new masks from the new mask outlets 1021 in fig. 8. When the resident finishes throwing the mask, he or she can move to the right side of the whole device as shown in fig. 4, and then go down the foot pedal 7051 as shown in fig. 28 in the gas cylinder bracket 110 as shown in fig. 6 by foot, and the disinfectant is sprayed out from the second disinfection spray head above the hand sink 701, and at this time, the resident can disinfect his or her hands without contact. The device can be used for hand disinfection after the worker recovers the mask, so that secondary infection is avoided.
The stamping type waste mask separating device can be used for recycling, disinfecting, cutting, separating and sorting and packaging waste masks generated by people, the device perfectly combines a solar power supply module, a mask cutting module, a mask sorting and packaging module, a disinfecting module and a new mask supply module, and a solar power generation module and a non-contact hand washing and disinfecting mechanism are further designed to reduce the power consumption cost of the device and reduce the risk of secondary infection of personnel.
In recent years, the demand of society for masks is greatly increased, the number of waste masks is also increased rapidly, and if the waste masks are not recycled and disinfected, the environment is greatly polluted and the control of various epidemic diseases and infectious diseases is also greatly unfavorable. Therefore, the invention mainly solves the problems of classification, separation and recovery of the waste masks of the people, environmental protection and epidemic spread prevention. The mechanism comprises a mask cutting and separating module, a classification and packaging module and a disinfection module. The device can carry out classification separation, packing, disinfection to abandonment gauze mask, handles metal part and non-metal part separately, and non-metal part directly destroys the processing, and metal part can carry out secondary recycle after thorough disinfection and isolation through high temperature melting, and this has both made things convenient for professional's destruction work, also reaches resources are saved and the purpose of environment is protected. The solar energy power supply module is further designed, so that the power consumption cost of the device can be reduced, the call of energy conservation and emission reduction of clean energy used by the country can be responded, the device is further provided with the new mask providing module, a new mask can be provided for people in need, the problem that the new mask in a public space is difficult to obtain is solved, the energy-saving non-contact hand washing and disinfecting module is further designed in the disinfecting module, the hand washing and disinfecting can be carried out without consuming any electric energy under the condition of not directly contacting with a body, and the energy consumption of the device is also reduced. The invention has the characteristics of low cost, low energy consumption and complete functions, and has great effects on environmental protection and prevention of epidemic spread caused by disposable masks.

Claims (9)

1. The utility model provides a punching press formula abandonment gauze mask separator which characterized in that: the punching type waste mask separating device comprises a shell, a solar module, a mask cutting module, a mask classifying and packing module, a disinfecting module and a new mask supplying module, wherein a waste mask recycling port is formed in the upper part of the shell, a packing bin and a new mask bin are sequentially arranged below the waste mask recycling port, and the mask cutting module, the mask classifying and packing module and the new mask supplying module are sequentially connected and arranged in the shell; a toilet paper box and a hand washing sink are arranged on the side surface of the shell, and a second disinfection spray head is arranged above the hand washing sink;
the mask cutting module comprises a transmission mechanism, a blanking mechanism, a rolling mechanism, a separating funnel and a motor support, wherein the transmission mechanism comprises a rolling transmission mechanism and a belt wheel transmission mechanism, a first sensor and a motor support are arranged in the shell corresponding to a waste mask recovery port, a roller frame, a punching groove and a dovetail cutter groove are arranged on the motor support, one side of the motor support close to the waste mask recovery port is a roller frame, the inner side of the roller frame is a punching groove, the dovetail cutter groove is perpendicular to one side of the punching groove, a metal wire dropping port is arranged below the punching groove, a second sensor groove is arranged at the part of the roller frame close to the punching groove, a third sensor is arranged at the dovetail cutter groove, the separating funnel is arranged below the punching groove, the separating funnel is provided with a large funnel and a small funnel, and the large funnel and the small funnel are arranged in parallel; the rolling transmission mechanism drives the rolling mechanism to roll and flatten the waste mask at the recovery port of the waste mask, the belt wheel transmission mechanism drives the blanking mechanism to cut the waste mask into a metal wire part and a nonmetal part, the metal wire part falls into a small funnel, and the nonmetal part falls into a large funnel;
the categorised packing module of gauze mask includes the gauze mask bag of packing, and the bag of packing is located in the packing storehouse, the bag of packing includes that nonmetal packing is regional, metal packing is regional, corresponds nonmetal packing region below the big funnel, corresponds metal packing region below the little funnel.
2. The punch type waste mask separating device according to claim 1, wherein: the rolling mechanism comprises an upper roller and a lower roller, the upper roller and the lower roller are arranged on a roller frame, mask metal strip positioning grooves are formed in the upper roller and the lower roller, the upper roller and the lower roller are driven to rotate by a rolling transmission mechanism, and when the upper roller and the lower roller rotate, the waste masks at the recovery openings of the waste masks are rolled and flattened; the blanking mechanism comprises a cutter, a mask push block, a first mask separation lead screw, a first mask separation step motor, a second mask separation step motor and a second mask separation lead screw, the cutter is connected with the dovetail cutter groove in a sliding mode, the belt wheel transmission mechanism drives the cutter to slide up and down along the dovetail cutter groove through a crank and a connecting rod, the bottom of the cutter is provided with a cutter head, the cutter head is located right above the metal wire falling port, and a small funnel is arranged below the metal wire falling port; two gauze mask push pedals set up in motor support's bottom surface, and gauze mask ejector pad, first gauze mask separation lead screw pass through two gauze mask push pedal installations, and first gauze mask separation lead screw, second gauze mask separation lead screw set up side by side and equal gauze mask ejector pad threaded connection, and big funnel is located the below of two gauze mask push pedals.
3. The punch type waste mask separating device according to claim 2, wherein: the mask classifying and packaging module consists of an L-shaped pressing block left side, a dovetail groove sliding rail left side, a stepping motor support, a stepping motor right side, an L-shaped pressing block right side, a first standby mask packaging bag, a sensor upper side, an L-shaped support, a sensor lower side, a sucking disc, a lead screw left side, a lead screw right side, a dovetail groove sliding rail left side and a second standby mask packaging bag; the mask packing bag is divided into a non-metal part packing area, a position above a sensor detection port and a position below the sensor detection port; the left stepping motor and the right stepping motor are connected with the left lead screw and the right lead screw through cylindrical pins and are transmitted to the left lead screw and the right lead screw, so that the rotation of the left stepping motor and the right stepping motor is converted into the up-and-down movement of the left L-shaped pressing block and the right L-shaped pressing block; the lower part of the stepping motor is fixed on the inner wall of the shell through a bolt, the left part of the stepping motor and the right part of the stepping motor are fixed on a stepping motor bracket through bolts, the stepping motor bracket, the left part of the dovetail groove slide rail and the right part of the dovetail groove slide rail are fixed on an L-shaped bracket through bolts, and the L-shaped bracket is fixed on the inner wall of the shell through bolts; the upper part and the lower part of the sensor are fixed on the L-shaped bracket through screws, and the sucker is fixed on the L-shaped bracket through glue.
4. The punch type waste mask separating device according to claim 3, wherein: the new mask supply module comprises a new mask supply shaft, a new mask supply stepping motor, a first standby new mask and a second standby new mask, the new mask is directly clamped on the new mask supply shaft through a disc-shaped central hole, and the new mask supply stepping motor is directly fixed on the inner wall of the new mask bin through a bolt.
5. The punch type waste mask separating device according to claim 4, wherein: the mask cutting module consists of a separating funnel, a rolling motor, a driving pinion, a driven gearwheel, a stamping motor, a small V belt wheel, a large V belt wheel, a V belt, a crank, a connecting rod, a cutter, a second sensor, a third sensor, a motor support, a mask push block, a first mask separating lead screw, a first mask separating step motor, a second mask separating lead screw, a first sensor, an upper roller and a connecting rod; the rolling motor is fixed on the device shell through a bolt and is connected with the driving pinion through a cylindrical pin for transmission, the driving pinion is meshed with the upper part of the driven gearwheel and the lower part of the driven gearwheel, and the upper part of the driven gearwheel and the lower part of the driven gearwheel are connected through the cylindrical pin for transmitting power to the upper roller and the lower roller; the punching motor is connected with the small V belt wheel through a cylindrical pin to transmit torque to the small V belt wheel, the small V belt wheel transmits the torque to the large V belt wheel through the V belt, the large V belt wheel is connected with the crank through the cylindrical pin to transmit power to the crank, the crank is connected with the connecting rod through the cylindrical pin to transmit the power to the connecting rod, the connecting rod is connected with the cutter through the cylindrical pin to transmit the power to the cutter, the cutter slides up and down in a dovetail cutter groove on the motor support through a dovetail slide block on the cutter, and the rotation of the punching motor is converted into the vertical movement of the cutter; first gauze mask separation step motor, second gauze mask separation step motor passes through cylindric lock and first gauze mask separation lead screw, second gauze mask separation lead screw links together, and transmit the moment of torsion for first gauze mask separation lead screw respectively, second gauze mask separation lead screw, first gauze mask separation lead screw, second gauze mask separation lead screw transmits the rotation for the gauze mask ejector pad through the screw pair again, the realization is first gauze mask separation step motor, second gauze mask separation step motor's rotation converts the slip of gauze mask ejector pad into.
6. The punched waste mask separating device according to claim 5, wherein: the whole cuboid shape that is of shell, still integrated electronic control unit ECU on the shell, inflator support and display screen, it has waste gas cover recovery mouth to open the display screen below, the shell top has solar energy power module installing support, the inside battery compartment, waste liquid collection storehouse that still include of shell are disinfection liquid storehouse under the battery compartment, the shell side sets up the power supply line.
7. The punch type waste mask separating device according to claim 6, wherein: the solar power supply device comprises a solar cell panel, an up-down rotation control stepping motor, a solar power supply device support and a left-right rotation control stepping motor, wherein the up-down rotation control stepping motor is installed at the joint between the solar power supply device support and the solar cell panel to enable the solar cell panel to move up and down, the solar power supply device support is fixed on a solar power supply device installation support at the top of a shell through bolts, and the left-right rotation control motor is installed at the joint to enable the solar cell panel to move left and right.
8. The punched waste mask separating device according to claim 7, wherein: the power supply module comprises a power supply line and a storage battery, and the storage battery is placed in the battery compartment.
9. The punch-type waste mask separating device according to claim 8, wherein: the disinfection module is placed in the disinfection bin and comprises a hand washing pool, a first disinfectant pipeline, a second disinfectant pipeline, an air inlet pipeline, a pedal inflator, a waste liquid collecting box, a waste liquid pipeline, a first disinfection spray head, a second disinfection spray head, a third disinfectant pipeline, a hand sanitizer storing box plug, a hand sanitizer storing box, a disinfectant pump and a disinfectant storing box, and the pedal inflator comprises an inflator slider, an inflator air outlet and a pedal plate structure; the hand-washing disinfectant storage box comprises a disinfectant outlet, a foot switch air supply port and a hand-washing disinfectant introducing port; the first disinfection nozzle and the second disinfection nozzle are respectively in threaded connection with the first disinfection liquid pipeline and the second disinfection liquid pipeline; the first disinfectant pipeline and the second disinfectant pipeline are respectively in threaded connection with the disinfectant pump and the disinfectant outlet; the disinfectant pump passes through third antiseptic solution pipeline and antiseptic solution storage jar threaded connection, and foot switch air supply port passes through admission line and pedal inflator gas outlet threaded connection, washes hands the pond and passes through waste liquid pipeline and waste liquid collecting box threaded connection.
CN202211010227.5A 2022-08-23 2022-08-23 Stamping type waste mask separating device Active CN115338229B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111151561A (en) * 2020-02-27 2020-05-15 徐州创之社通用技术产业研究院有限公司 Medical mask recovery machine
CN111701977A (en) * 2020-06-06 2020-09-25 东北石油大学 Abandonment gauze mask concentrates recovery processing device
CN113319102A (en) * 2021-05-26 2021-08-31 中国地质大学(北京) A abandonment gauze mask recovery processing device for public place
WO2021208153A1 (en) * 2020-04-16 2021-10-21 广东炬盛德激光工程技术有限公司 Waste mask disinfection processing machine and waste mask disinfection processing method
WO2022014789A1 (en) * 2020-07-16 2022-01-20 정준영 Apparatus for mask disposal using sterilization unit
CN216705437U (en) * 2021-11-29 2022-06-10 厦门赋源高科技有限公司 Categorised recovery unit of abandonment gauze mask material

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111151561A (en) * 2020-02-27 2020-05-15 徐州创之社通用技术产业研究院有限公司 Medical mask recovery machine
WO2021208153A1 (en) * 2020-04-16 2021-10-21 广东炬盛德激光工程技术有限公司 Waste mask disinfection processing machine and waste mask disinfection processing method
CN111701977A (en) * 2020-06-06 2020-09-25 东北石油大学 Abandonment gauze mask concentrates recovery processing device
WO2022014789A1 (en) * 2020-07-16 2022-01-20 정준영 Apparatus for mask disposal using sterilization unit
CN113319102A (en) * 2021-05-26 2021-08-31 中国地质大学(北京) A abandonment gauze mask recovery processing device for public place
CN216705437U (en) * 2021-11-29 2022-06-10 厦门赋源高科技有限公司 Categorised recovery unit of abandonment gauze mask material

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