CN115447027A - But sterile abandonment plastic bag multilevel processing device equipment - Google Patents
But sterile abandonment plastic bag multilevel processing device equipment Download PDFInfo
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- CN115447027A CN115447027A CN202211217494.XA CN202211217494A CN115447027A CN 115447027 A CN115447027 A CN 115447027A CN 202211217494 A CN202211217494 A CN 202211217494A CN 115447027 A CN115447027 A CN 115447027A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/0026—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B2017/001—Pretreating the materials before recovery
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B2017/001—Pretreating the materials before recovery
- B29B2017/0015—Washing, rinsing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0424—Specific disintegrating techniques; devices therefor
- B29B2017/0476—Cutting or tearing members, e.g. spiked or toothed cylinders or intermeshing rollers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
本发明提供了一种可消毒的废弃塑料袋多级处理装置设备,属于塑料回收加工领域,包括破碎机构、处理机构、传动机构和流水池,处理机构的上方与破碎机构相连通,传动机构设置于破碎机构和处理机构的侧面,破碎机构的内部通过转轴和轴承转动连接有上破碎辊、下破碎辊、第一水平破碎辊和第二水平破碎辊。该发明,通过多级破碎辊的差速转动和配合,可以对塑料袋进行高效稳定的破碎,而且破碎后可以对塑料袋碎片喷洒湿润,避免塑料袋碎片飞散,方便对塑料袋碎片的收集加工;同时可以实现对破碎后塑料袋的清洗,有效提高了破碎后塑料袋的处理效率,减少了后续对破碎后塑料袋碎片的加工工作,提高了塑料回收整体的经济效益。
The invention provides a sterilizable multi-stage processing device for waste plastic bags, which belongs to the field of plastic recycling and processing, and includes a crushing mechanism, a processing mechanism, a transmission mechanism and a flow pool. The upper part of the processing mechanism is connected with the crushing mechanism, and the transmission mechanism is set On the side of the crushing mechanism and the processing mechanism, the interior of the crushing mechanism is rotatably connected with an upper crushing roller, a lower crushing roller, a first horizontal crushing roller and a second horizontal crushing roller through a rotating shaft and a bearing. This invention, through the differential rotation and cooperation of multi-stage crushing rollers, can efficiently and stably crush plastic bags, and after crushing, it can spray and moisten the plastic bag fragments, avoiding the scattering of plastic bag fragments, and facilitating the collection and processing of plastic bag fragments ; At the same time, it can realize the cleaning of the broken plastic bags, effectively improve the processing efficiency of the broken plastic bags, reduce the subsequent processing of the broken plastic bag fragments, and improve the overall economic benefits of plastic recycling.
Description
技术领域technical field
本发明涉及塑料回收加工领域,具体而言,涉及一种可消毒的废弃塑料袋多级处理装置设备。The invention relates to the field of plastic recycling and processing, in particular to a sterilizable multi-stage treatment device for waste plastic bags.
背景技术Background technique
塑料袋是以塑料为主要原料制成的袋子,常用塑料有聚丙烯、聚酯、尼龙等,是人们日常生活中必不可少的物品,常被用来装其他物品。因其廉价、重量极轻、容量大、便于收纳的优点被广泛使用。Plastic bags are bags made of plastic as the main raw material. Commonly used plastics include polypropylene, polyester, nylon, etc. They are indispensable items in people's daily life and are often used to hold other items. It is widely used because of its cheap, extremely light weight, large capacity, and easy storage.
现有公开号为CN111844528A公开了一种废弃塑料袋的回收处理设备及其使用方法,包括下料装置、破碎装置、清洁装置和回收装置,所述下料装置的底端面外侧均匀的固定连接有支撑柱,所述下料装置的底端面连通有下料管,且下料管的弯折处呈圆弧状设置,所述下料管的内侧安装有破碎装置,所述下料管的另一端安装有清洁装置,所述清洁装置的底端设有回收装置,所述回收装置的正下放设有废水池,所述废水池的左侧设有回收池,且回收装置的一端分别与废水池和回收池滑动连接,本发明中,通过设置的破碎装置,可以较好的对塑料袋进行一定的切割破碎处理,从而便于下一步对内侧脏物进行清理,有效的保证了回收的塑料袋的干净;The existing publication number is CN111844528A, which discloses a waste plastic bag recycling device and its use method, including a feeding device, a crushing device, a cleaning device and a recycling device. The support column, the bottom end surface of the feeding device is connected with the feeding pipe, and the bending part of the feeding pipe is arranged in an arc shape, the inner side of the feeding pipe is equipped with a crushing device, and the other part of the feeding pipe One end is equipped with a cleaning device, the bottom end of the cleaning device is provided with a recovery device, and a waste water pool is placed directly below the recovery device, and a recovery pool is provided on the left side of the waste water pool, and one end of the recovery device is connected to the waste water respectively. The pool and the recovery pool are slidingly connected. In the present invention, through the crushing device provided, the plastic bags can be cut and crushed to a certain extent, so as to facilitate the cleaning of the inner dirt in the next step, and effectively ensure the recovery of plastic bags. clean;
但是现有技术中针对塑料袋进行破碎处理时采用的是转动的破碎刀对塑料袋进行破碎处理,环形破碎刀转速较慢时破碎效果差,但是转速快时,由于塑料袋体积大重量轻,容易缠卷在破碎刀的转轴上,而且破碎刀转速快时容易产生气流,吹动破碎后的塑料袋碎片四处飞散附着,影响后续的回收清理。However, in the prior art, when crushing plastic bags, a rotating crushing knife is used to crush the plastic bags. When the speed of the annular crushing knife is slow, the crushing effect is poor, but when the speed is fast, the plastic bag is large in size and light in weight. It is easy to be entangled on the rotating shaft of the crushing knife, and when the speed of the crushing knife is fast, it is easy to generate airflow, blowing the broken plastic bag fragments to fly around and attach, affecting subsequent recycling and cleaning.
如何发明一种可消毒的废弃塑料袋多级处理装置设备来改善这些问题,成为了本领域技术人员亟待解决的问题。How to invent a sterilizable multi-stage processing device for waste plastic bags to improve these problems has become a problem to be solved urgently by those skilled in the art.
发明内容Contents of the invention
为了弥补以上不足,本发明提供了一种可消毒的废弃塑料袋多级处理装置设备,旨在改善塑料袋破碎加工过程中破碎效率低,塑料袋碎片容易飞散的问题。In order to make up for the above deficiencies, the present invention provides a sterilizable waste plastic bag multi-stage processing device, which aims to improve the problem of low crushing efficiency and easy scattering of plastic bag fragments during the plastic bag crushing process.
本发明是这样实现的:The present invention is achieved like this:
本发明提供一种可消毒的废弃塑料袋多级处理装置设备,包括破碎机构、处理机构、传动机构和流水池,处理机构的上方与破碎机构相连通,传动机构设置于破碎机构和处理机构的侧面,破碎机构的内部通过转轴和轴承转动连接有上破碎辊、下破碎辊、第一水平破碎辊和第二水平破碎辊,上破碎辊、下破碎辊、第一水平破碎辊和第二水平破碎辊的顶端延伸至传动机构的内部,且传动机构的内部固定安装有驱动电机,破碎机构的内部固定安装有密封舱,破碎机构的内部通过轴承转动连接有驱动转轴,密封舱的底部通过轴承转动连接有传动转轴,传动转轴的底部活动套接有传动六棱柱;The invention provides a sterilizable multi-stage processing device for waste plastic bags, which includes a crushing mechanism, a processing mechanism, a transmission mechanism and a flow pool. The top of the processing mechanism is connected to the crushing mechanism, and the transmission mechanism is arranged between the crushing mechanism and the processing mechanism On the side, the interior of the crushing mechanism is connected with the upper crushing roller, the lower crushing roller, the first horizontal crushing roller and the second horizontal crushing roller through the rotating shaft and the bearing, the upper crushing roller, the lower crushing roller, the first horizontal crushing roller and the second horizontal crushing roller. The top of the crushing roller extends to the inside of the transmission mechanism, and the drive motor is fixedly installed inside the transmission mechanism, and the inside of the crushing mechanism is fixedly installed with a sealed cabin. The rotation is connected with a transmission shaft, and the bottom of the transmission shaft is movably socketed with a transmission hexagonal prism;
处理机构的内部设置有处理方盒,处理方盒的底部设置有活动网板,传动六棱柱的外侧壁通过轴承转动连接有混合转轴,混合转轴的外侧壁固定安装有多组环形分布的混合叶片,处理方盒的内部开设有传动槽,处理机构的内侧顶部设置有多组喷头;There is a processing box inside the processing mechanism, and the bottom of the processing box is equipped with a movable screen. The outer wall of the transmission hexagonal prism is connected to the mixing shaft through bearing rotation. , the inside of the processing box is provided with a transmission groove, and the inner top of the processing mechanism is provided with multiple sets of nozzles;
通过上述方案,通过多级破碎辊的差速转动和配合,可以对塑料袋进行高效稳定的破碎,而且破碎后可以对塑料袋碎片喷洒湿润,避免塑料袋碎片飞散,方便对塑料袋碎片的收集加工;同时可以实现对破碎后塑料袋的清洗,有效提高了破碎后塑料袋的处理效率,减少了后续对破碎后塑料袋碎片的加工工作,提高了塑料回收整体的经济效益。Through the above scheme, through the differential rotation and cooperation of the multi-stage crushing rollers, the plastic bags can be crushed efficiently and stably, and the plastic bag fragments can be sprayed with moisture after crushing, so as to avoid the scattering of plastic bag fragments and facilitate the collection of plastic bag fragments Processing; at the same time, it can realize the cleaning of the broken plastic bags, which effectively improves the processing efficiency of the broken plastic bags, reduces the subsequent processing of the broken plastic bag fragments, and improves the overall economic benefits of plastic recycling.
优选地,第一水平破碎辊和第二水平破碎辊呈水平分布,且第一水平破碎辊和第二水平破碎辊的转动轴外侧壁设置有直齿轮,驱动电机的输出轴固定安装有与两组直齿轮相啮合的转动齿轮,上破碎辊和下破碎辊分别设置于下破碎辊和第一水平破碎辊间隙的上方和下方,上破碎辊和第一水平破碎辊的转动轴通过传动皮带传动连接,下破碎辊和第二水平破碎辊的传动轴也通过一组传动皮带传动连接,且上破碎辊、下破碎辊、第一水平破碎辊和第二水平破碎辊相互贴近。Preferably, the first horizontal crushing roller and the second horizontal crushing roller are distributed horizontally, and the outer walls of the rotation shafts of the first horizontal crushing roller and the second horizontal crushing roller are provided with spur gears, and the output shaft of the drive motor is fixedly installed with the two A set of spur gears are meshed with rotating gears. The upper crushing roller and the lower crushing roller are respectively arranged above and below the gap between the lower crushing roller and the first horizontal crushing roller. The rotation shafts of the upper crushing roller and the first horizontal crushing roller are driven by a transmission belt. Connected, the transmission shafts of the lower crushing roller and the second horizontal crushing roller are also connected through a set of transmission belts, and the upper crushing roller, the lower crushing roller, the first horizontal crushing roller and the second horizontal crushing roller are close to each other.
优选地,密封舱的顶部为弧形设计,驱动转轴与下破碎辊的转动轴通过传动皮带传动连接,驱动转轴延伸至密封舱的内部,且驱动转轴和传动转轴相贴近的一端设置有相啮合的斜齿轮。Preferably, the top of the sealed cabin is designed in an arc shape, the driving shaft is connected to the rotating shaft of the lower crushing roller through a transmission belt, the driving shaft extends to the inside of the sealed cabin, and an end close to the driving shaft and the driving shaft is provided with a meshing helical gears.
优选地,处理方盒的表面以传动转轴为中心开设有圆形槽,混合转轴延伸至传动槽内部的一端固定安装有传动锥齿轮,传动槽的内部设置有与传动锥齿轮相啮合的驱动齿圈,处理方盒的内部位于传动槽与处理方盒内侧圆形槽相连通处限位活动套接有密封隔离环,密封隔离环的底部和顶部还设置有多组与处理方盒内部相接触的滚珠,且混合转轴贯穿通过密封隔离环。Preferably, the surface of the processing box is provided with a circular groove centered on the transmission shaft, and one end of the mixing shaft extending to the inside of the transmission groove is fixedly installed with a transmission bevel gear, and the inside of the transmission groove is provided with a drive tooth that meshes with the transmission bevel gear Ring, the inside of the processing box is located at the connection between the transmission groove and the inner circular groove of the processing box. The ball, and the mixing shaft runs through the sealing spacer ring.
优选地,活动网板与处理方盒的内部之间采用转动连接,活动网板的转轴与处理方盒的之间还设置有扭力弹簧,活动网板在处理方盒的内部采用对称分布的形式设计,且两组活动网板相贴近处还设置有磁极相反的磁条。Preferably, a rotating connection is adopted between the movable screen and the inside of the processing box, and a torsion spring is also provided between the rotating shaft of the movable screen and the processing box, and the movable screen adopts a form of symmetrical distribution inside the processing box Design, and the two groups of movable net boards are also provided with magnetic strips with opposite magnetic poles.
优选地,处理机构的内部开设有气动腔,处理机构的内侧设置有与气动腔内部相连通的密封盒,密封盒的内部限位活动套接有活动永磁块,气动腔的内部活动套接有一组活塞推杆,活塞推杆的顶部固定安装有活动滑块,活动滑块与处理方盒的侧壁固定连接。Preferably, the inside of the processing mechanism is provided with a pneumatic cavity, and the inner side of the processing mechanism is provided with a sealed box connected to the inside of the pneumatic cavity. There is a group of piston push rods, the top of the piston push rods is fixedly equipped with a movable slider, and the movable slider is fixedly connected with the side wall of the processing box.
优选地,活动永磁块的侧壁为斜面设计,活动网板的底部固定安装有固定永磁块;Preferably, the side wall of the movable permanent magnet block is designed as a slope, and the bottom of the movable screen plate is fixedly installed with a fixed permanent magnet block;
通过上述方案,活动永磁块侧壁的斜面设计可以方便与固定永磁块贴合,提高接触面积和吸力。Through the above solution, the slope design of the side wall of the movable permanent magnet block can be conveniently attached to the fixed permanent magnet block, thereby increasing the contact area and suction force.
优选地,传动六棱柱的外侧壁与传动转轴的内侧壁相贴合,且传动六棱柱的顶部与传动转轴的内部之间固定安装有拉伸弹簧。Preferably, the outer sidewall of the transmission hexagonal prism is attached to the inner sidewall of the transmission shaft, and a tension spring is fixedly installed between the top of the transmission hexagonal prism and the interior of the transmission shaft.
优选地,流水池的顶部设置有隔离网板,隔离网板的顶部固定安装有支撑套筒,支撑套筒的顶部设置有支撑网板,支撑网板的顶部设置有装载网箱。Preferably, the top of the flow pool is provided with an isolation screen, the top of the isolation screen is fixedly installed with a support sleeve, the top of the support sleeve is provided with a support screen, and the top of the support screen is provided with a loading cage.
优选地,支撑套筒的内部设置有一组与支撑网板相连接的活动杆,活动杆的底部与支撑套筒的内侧底部之间设置有一组压缩弹簧,支撑套筒的内侧底部中心处固定安装有触发开关。Preferably, the inside of the support sleeve is provided with a set of movable rods connected to the support net plate, a set of compression springs are arranged between the bottom of the movable rods and the inner bottom of the support sleeve, and the center of the inner bottom of the support sleeve is fixedly installed There is a trigger switch.
本发明的有益效果是:The beneficial effects of the present invention are:
1、通过多级破碎辊的差速转动和配合,可以对塑料袋进行撕碎效果,破碎效果好,破碎环境稳定,而且破碎后通过对塑料袋碎片喷洒湿润可以避免塑料袋碎片飞散,方便对塑料袋碎片的收集加工;同时可以实现对破碎后塑料袋的清洗,有效提高了破碎后塑料袋的处理效率,减少了后续对破碎后塑料袋碎片的加工工作,提高了塑料回收整体的经济效益。1. Through the differential rotation and cooperation of the multi-stage crushing rollers, the plastic bag can be shredded, the crushing effect is good, the crushing environment is stable, and the plastic bag fragments can be prevented from flying by spraying and moistening after crushing, which is convenient. Collection and processing of plastic bag fragments; at the same time, it can realize the cleaning of the broken plastic bags, which effectively improves the processing efficiency of the broken plastic bags, reduces the subsequent processing of the broken plastic bag fragments, and improves the overall economic benefits of plastic recycling .
2、实现了对处理后的塑料袋碎片进行自动打包和复位,防止处理方盒内部塑料袋碎片堆积过多影响消毒和处理效率,进而避免堆积,保证了对破碎后塑料袋碎片的高效加工和清理,显著提高了塑料袋破碎处理的加工效率。2. Realized automatic packaging and reset of processed plastic bag fragments, preventing too much accumulation of plastic bag fragments inside the processing box, affecting disinfection and treatment efficiency, thereby avoiding accumulation, ensuring efficient processing and processing of broken plastic bag fragments Cleaning, significantly improving the processing efficiency of plastic bag crushing.
附图说明Description of drawings
为了更清楚地说明本发明实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1是本发明实施方式提供的一种可消毒的废弃塑料袋多级处理装置设备的外部整体结构示意图;Figure 1 is a schematic diagram of the external overall structure of a sterilizable waste plastic bag multi-stage processing device provided by an embodiment of the present invention;
图2是本发明实施方式提供的一种可消毒的废弃塑料袋多级处理装置设备的内部整体结构示意图;Fig. 2 is a schematic diagram of the internal overall structure of a sterilizable waste plastic bag multi-stage processing device provided by an embodiment of the present invention;
图3是本发明实施方式提供的一种可消毒的废弃塑料袋多级处理装置设备的破碎机构内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the crushing mechanism of a sterilizable waste plastic bag multi-stage processing device provided by an embodiment of the present invention;
图4是本发明实施方式提供的一种可消毒的废弃塑料袋多级处理装置设备的处理机构内部结构示意图;Fig. 4 is a schematic diagram of the internal structure of the processing mechanism of a sterilizable waste plastic bag multi-stage processing device provided by the embodiment of the present invention;
图5是本发明实施方式提供的一种可消毒的废弃塑料袋多级处理装置设备的活动网板底部结构示意图;Fig. 5 is a schematic diagram of the bottom structure of the movable screen of a sterilizable waste plastic bag multi-stage processing device provided by the embodiment of the present invention;
图6是本发明实施方式提供的一种可消毒的废弃塑料袋多级处理装置设备的活动网板倾斜排放时装置整体状态示意图;Fig. 6 is a schematic diagram of the overall state of the device when the movable screen of the multi-stage treatment device for sterilizable waste plastic bags provided by the embodiment of the present invention is discharged obliquely;
图7是本发明实施方式提供的一种可消毒的废弃塑料袋多级处理装置设备的支撑套筒内部结构示意图。Fig. 7 is a schematic diagram of the internal structure of a support sleeve of a sterilizable waste plastic bag multi-stage processing device provided by an embodiment of the present invention.
图中:1、破碎机构;2、处理机构;3、传动机构;4、流水池;11、上破碎辊;12、下破碎辊;13、第一水平破碎辊;14、第二水平破碎辊;15、驱动电机;16、驱动转轴;17、密封舱;21、处理方盒;22、活动网板;23、传动槽;24、气动腔;41、隔离网板;42、支撑网板;43、支撑套筒;44、装载网箱;161、传动转轴;162、传动六棱柱;163、拉伸弹簧;164、混合转轴;165、混合叶片;166、传动锥齿轮;231、驱动齿圈;232、密封隔离环;233、固定永磁块;241、活动滑块;242、密封盒;243、活动永磁块;431、压缩弹簧;432、触发开关。In the figure: 1. Crushing mechanism; 2. Processing mechanism; 3. Transmission mechanism; 4. Flow pool; 11. Upper crushing roller; 12. Lower crushing roller; 13. First horizontal crushing roller; 14. Second horizontal crushing roller ; 15. Drive motor; 16. Drive shaft; 17. Sealed cabin; 21. Processing box; 22. Movable screen; 23. Transmission slot; 24. Pneumatic chamber; 43. Support sleeve; 44. Loading cage; 161. Transmission shaft; 162. Transmission hexagonal prism; 163. Tension spring; 164. Mixing shaft; 165. Mixing blade; 166. Transmission bevel gear; 231. Drive
具体实施方式detailed description
为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is some embodiments of the present invention, but not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例1Example 1
参照图1-4,一种可消毒的废弃塑料袋多级处理装置设备,包括破碎机构1、处理机构2、传动机构3和流水池4,处理机构2的上方与破碎机构1相连通,传动机构3设置于破碎机构1和处理机构2的侧面,破碎机构1的内部通过转轴和轴承转动连接有上破碎辊11、下破碎辊12、第一水平破碎辊13和第二水平破碎辊14,上破碎辊11、下破碎辊12、第一水平破碎辊13和第二水平破碎辊14的顶端延伸至传动机构3的内部,且传动机构3的内部固定安装有驱动电机15,破碎机构1的内部固定安装有密封舱17,破碎机构1的内部通过轴承转动连接有驱动转轴16,密封舱17的底部通过轴承转动连接有传动转轴161,传动转轴161的底部活动套接有传动六棱柱162;Referring to Figures 1-4, a sterilizable multi-stage processing device for waste plastic bags includes a crushing mechanism 1, a
处理机构2的内部设置有处理方盒21,处理方盒21的底部设置有活动网板22,传动六棱柱162的外侧壁通过轴承转动连接有混合转轴164,混合转轴164的外侧壁固定安装有多组环形分布的混合叶片165,处理方盒21的内部开设有传动槽23,处理机构2的内侧顶部设置有多组喷头。The inside of the
进一步地,参照图3,第一水平破碎辊13和第二水平破碎辊14呈水平分布,且第一水平破碎辊13和第二水平破碎辊14的转动轴外侧壁设置有直齿轮,驱动电机15的输出轴固定安装有与两组直齿轮相啮合的转动齿轮,上破碎辊11和下破碎辊12分别设置于下破碎辊12和第一水平破碎辊13间隙的上方和下方,上破碎辊11和第一水平破碎辊13的转动轴通过传动皮带传动连接,下破碎辊12和第二水平破碎辊14的传动轴也通过一组传动皮带传动连接,且上破碎辊11、下破碎辊12、第一水平破碎辊13和第二水平破碎辊14相互贴近。Further, referring to Fig. 3, the first horizontal crushing
需要说明的是,密封舱17的顶部为弧形设计,驱动转轴16与下破碎辊12的转动轴通过传动皮带传动连接,驱动转轴16延伸至密封舱17的内部,且驱动转轴16和传动转轴161相贴近的一端设置有相啮合的斜齿轮;It should be noted that the top of the sealed
具体的,通过密封舱17可以对驱动转轴16和传动转轴161连接处的斜齿轮进行保护,通过密封舱17顶部的弧形设计,破碎后的塑料袋碎片可以顺着密封舱17顶部的斜面滑落至处理方盒21的内部。Specifically, the helical gear at the junction of the
参照图4,处理方盒21的表面以传动转轴161为中心开设有圆形槽,混合转轴164延伸至传动槽23内部的一端固定安装有传动锥齿轮166,传动槽23的内部设置有与传动锥齿轮166相啮合的驱动齿圈231,处理方盒21的内部位于传动槽23与处理方盒21内侧圆形槽相连通处限位活动套接有密封隔离环232,密封隔离环232的底部和顶部还设置有多组与处理方盒21内部相接触的滚珠,且混合转轴164贯穿通过密封隔离环232;With reference to Fig. 4, the surface of the
需要说明的是,通过密封隔离环232可以对传动槽23内部进行密封,防止液体和杂质进入,通过密封隔离环232的滚珠可以大大减小密封隔离环232与处理方盒21之间的摩擦。It should be noted that the inside of the
该一种可消毒的废弃塑料袋多级处理装置设备的工作原理:The working principle of this sterilizable waste plastic bag multi-stage processing device:
首先将需要破碎处理的垃圾袋通过破碎机构1顶部的开口放入破碎机构1的内部,然后启动驱动电机15,驱动电机15通电转动可以通过直齿轮的啮合带动第一水平破碎辊13和第二水平破碎辊14转动,第一水平破碎辊13和第二水平破碎辊14通过传动皮带分别带动上破碎辊11和下破碎辊12转动,由于第一水平破碎辊13与第二水平破碎辊14通过同一组齿轮啮合传动,因而第一水平破碎辊13和第二水平破碎辊14转速相同,而上破碎辊11和下破碎辊12的转轴直径小于第一水平破碎辊13和第二水平破碎辊14的转轴直径,因而通过皮带传动时,上破碎辊11和下破碎辊12的转速与第一水平破碎辊13和第二水平破碎辊14的转速不同,通过上破碎辊11与第一水平破碎辊13和第二水平破碎辊14之间的差速转动和相贴近的设计,可以对进入的塑料袋碎片进行撕裂破碎,初步破碎的塑料袋碎片经过第一水平破碎辊13和第二水平破碎辊14的转动输送,经过底部的下破碎辊12时,通过差速转动,可以对初步破碎的塑料袋碎片继续进行深度破碎,相比于传统的刀片式破碎,本装置通过多级破碎辊的差速转动和配合,可以对塑料袋进行撕碎效果,不仅破碎效果好,而且破碎辊转速慢,不会导致塑料袋碎片飞散,保证了塑料袋碎片破碎工作的稳定性;First, put the garbage bag to be crushed into the inside of the crushing mechanism 1 through the opening on the top of the crushing mechanism 1, then start the
破碎后的塑料袋碎片落入处理方盒21的圆形槽内部,通过处理机构2内侧的喷头可以朝破碎后的塑料袋碎片喷洒消毒液和清洁剂,同时,下破碎辊12的转轴带动驱动转轴16转动,驱动转轴16通过斜齿轮的啮合带动传动转轴161转动,进而带动传动六棱柱162转动,传动六棱柱162转动时,可以带动混合转轴164转动,混合转轴164带动传动锥齿轮166转动经过驱动齿圈231时,通过传动锥齿轮166与驱动齿圈231之间的啮合,可以带动传动锥齿轮166转动,进而带动混合转轴164转动,进而带动混合叶片165转动,在传动转轴161转动的同时,混合转轴164可以带动混合叶片165保持同步转动,通过处理机构2内部的喷头对破碎后的塑料袋碎片进行湿润和消毒,而且湿润处理后可以避免塑料袋碎片飞散,配合混合转轴164和混合叶片165在公转时可以对处理方盒21圆形槽堆积的塑料袋碎片进行搅拌,使破碎后的塑料袋碎片受消毒液和清洁液的喷淋均匀,同时通过混合叶片165绕混合转轴164的转动将堆积的塑料袋碎片翻动搅拌,不仅可以使堆积的塑料袋碎片上下翻转搅动,不仅可以使塑料袋碎片被消毒液和清洁液均匀湿润,防止塑料袋碎片飞散,而且通过混合叶片165的转动搅动可以对堆积的塑料袋碎片进行清洗混合,可以提高清洁液对塑料袋碎片的清洁效果和消毒液对塑料袋碎片的消毒效果,避免细菌和病毒污染加工生产线,同时可以实现对破碎后塑料袋的清洗,有效提高了破碎后塑料袋的处理效率,减少了后续对破碎后塑料袋碎片的加工工作,提高了塑料回收整体的经济效益。The broken plastic bag fragments fall into the circular groove of the
实施例2Example 2
参照图4-7,活动网板22与处理方盒21的内部之间采用转动连接,活动网板22的转轴与处理方盒21的之间还设置有扭力弹簧,活动网板22在处理方盒21的内部采用对称分布的形式设计,且两组活动网板22相贴近处还设置有磁极相反的磁条。With reference to Fig. 4-7, adopt rotating connection between movable
参照图5-6,处理机构2的内部开设有气动腔24,处理机构2的内侧设置有与气动腔24内部相连通的密封盒242,密封盒242的内部限位活动套接有活动永磁块243,气动腔24的内部活动套接有一组活塞推杆,活塞推杆的顶部固定安装有活动滑块241,活动滑块241与处理方盒21的侧壁固定连接。Referring to Figures 5-6, the inside of the
参照图5-6,活动永磁块243的侧壁为斜面设计,活动网板22的底部固定安装有固定永磁块233。5-6, the side wall of the movable
进一步地,传动六棱柱162的外侧壁与传动转轴161的内侧壁相贴合,且传动六棱柱162的顶部与传动转轴161的内部之间固定安装有拉伸弹簧163。Further, the outer sidewall of the transmission
参照图7,流水池4的顶部设置有隔离网板41,隔离网板41的顶部固定安装有支撑套筒43,支撑套筒43的顶部设置有支撑网板42,支撑网板42的顶部设置有装载网箱44。With reference to Fig. 7, the top of running
需要说明的是,支撑套筒43的内部设置有一组与支撑网板42相连接的活动杆,活动杆的底部与支撑套筒43的内侧底部之间设置有一组压缩弹簧431,支撑套筒43的内侧底部中心处固定安装有触发开关432;It should be noted that a set of movable rods connected with the support
具体的,触发开关432采用轻触开关技术,使用时以满足操作力的条件向开关操作方向施压开关功能闭合接通,当撤销压力时开关即断开,其内部结构是靠金属弹片受力变化来实现通断的,而且触发开关432还与外部的蜂鸣器电连接,通电时可以触发声音提醒工作人员对装载网箱44内部装载的塑料袋碎片进行处理。Specifically, the
工作原理如下:It works as follows:
当处理方盒21内部收集的塑料袋碎片数量增多时,会带动处理方盒21整体下降,拉伸弹簧163拉伸,此时活动滑块241带动活塞推杆对气动腔24内部气体压缩,活动永磁块243在密封盒242内部的气压推动下伸出,处理方盒21继续下降,直至固定永磁块233位置与活动永磁块243相贴近,在活动网板22表面的塑料袋碎片压力作用和固定永磁块233与活动永磁块243之间磁力作用下,两侧的活动网板22朝下方张开,活动永磁块243与固定永磁块233相吸合,活动网板22表面装载的处理后的塑料袋碎片在会迅速沿活动网板22的斜面滑落至装载网箱44的内部,当处理方盒21内部塑料袋碎片排入装载网箱44内部后,处理方盒21整体压力变小,在拉伸弹簧163的回复力作用下和活动网板22的扭力弹簧的回复力作用下,活动网板22脱离固定永磁块233与活动永磁块243的磁力吸引,活动网板22复位至水平,同时通过两侧活动网板22的磁条对连接处起到封闭的效果,同时气动腔24内部压力变小,活动永磁块243复位;实现了对处理后的塑料袋碎片进行自动打包和复位,防止处理方盒21内部塑料袋碎片堆积过多影响消毒和处理效率,进而避免堆积,保证了对破碎后塑料袋碎片的高效加工和清理,显著提高了塑料袋破碎处理的加工效率;When the number of plastic bag fragments collected inside the
装载网箱44内部装载处理后的塑料袋碎片后,装载网箱44整体压力变大,带动压缩弹簧431压缩,支撑网板42底部的活动杆朝触发开关432方向运动推动触发开关432,触发开关432触发通电与外部蜂鸣器相电连接,可以提示工作人员及时对装载处理后塑料袋碎片的装载网箱44进行处理。After the processed plastic bag fragments are loaded inside the loading
需要说明的是,电机具体的型号规格需根据该装置的实际规格等进行选型确定,具体选型计算方法采用本领域现有技术,故不再详细赘述。It should be noted that the specific model specification of the motor needs to be selected according to the actual specification of the device, etc., and the specific calculation method for the type selection adopts the existing technology in the field, so it will not be described in detail.
以上所述仅为本发明的优选实施方式而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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| CN116352925A (en) * | 2023-03-31 | 2023-06-30 | 连云港富程塑料包装有限公司 | Plastic woven bag recycling processing technology and processing device |
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| Publication number | Publication date |
|---|---|
| CN115447027B (en) | 2024-09-17 |
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