CN115301593B - Cleaning device for photovoltaic panel - Google Patents

Cleaning device for photovoltaic panel Download PDF

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Publication number
CN115301593B
CN115301593B CN202210947768.4A CN202210947768A CN115301593B CN 115301593 B CN115301593 B CN 115301593B CN 202210947768 A CN202210947768 A CN 202210947768A CN 115301593 B CN115301593 B CN 115301593B
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CN
China
Prior art keywords
brush
cleaning
photovoltaic panel
spiral
wheel
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Active
Application number
CN202210947768.4A
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Chinese (zh)
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CN115301593A (en
Inventor
李登
涂翊翔
康勇
巫世晶
王晓笋
张旭
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Wuhan University WHU
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Wuhan University WHU
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Priority to CN202210947768.4A priority Critical patent/CN115301593B/en
Publication of CN115301593A publication Critical patent/CN115301593A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/14Wipes; Absorbent members, e.g. swabs or sponges
    • B08B1/143Wipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/10Cleaning arrangements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Landscapes

  • Cleaning In General (AREA)

Abstract

The application discloses a cleaning device for a photovoltaic panel. The cleaning device comprises: a supporting frame; a switching turntable which is arranged on the support frame in a mode of allowing autorotation, wherein a rotating shaft of the switching turntable is provided with a spiral rolling brush, a rotating brush and cleaning rags in an annular arrangement, and the periphery of a cavity surrounded by the spiral rolling brush, the rotating brush and the cleaning rags is used for placing a photovoltaic panel to be cleaned; the rotary brush is arranged on the switching turntable in a autorotation manner, the spiral rolling brush comprises a roll shaft and a plurality of spirally arranged bristles which are distributed on the roll shaft and screwed in along the extending direction of the roll shaft, and the bristles of the rotary brush are circumferentially arranged. According to the application, different stains are removed by the mutual conversion among different brushes, and raised dust and floating ash are collected, so that the cleaning efficiency of the solar photovoltaic panel is greatly improved. Compared with a common solar photovoltaic panel cleaning mechanism, the mechanism is more convenient to adjust, the application range is wider, the cleaning efficiency is higher, and the solar panel can be fully cleaned.

Description

Cleaning device for photovoltaic panel
Technical Field
The application relates to the technical field of photovoltaic panel cleaning, in particular to a cleaning device for a photovoltaic panel.
Background
The energy of the solar energy in the new energy source is from solar radiation, and the total energy of the solar radiation to the earth for one year is about equivalent to the heat generated by burning 170 ten thousand tons of coal. Solar energy has a plurality of advantages besides the huge total energy: firstly, the solar radiation range is wide, and about half of the area of the earth can receive solar radiation every moment, so that the solar radiation type solar energy generating device has excellent universality; secondly, the life of the sun has billions of years, and the solar energy is almost inexhaustible for human beings; finally, harmful substances are not generated in the process of generating electricity by utilizing solar energy, so that the solar energy generating device is very green and clean and is beneficial to long-term survival and development of human beings.
At present, solar photovoltaic cells generate electricity, solar photochemical utilization, solar biological utilization and the like are used for utilizing solar energy. The most widely applied mode is solar photovoltaic panel power generation, the basic principle is that the photovoltaic effect is utilized to convert light energy into electric energy, and the solar photovoltaic panel is used as a core component and plays a vital role in a photovoltaic power generation system.
In addition to the direct relation between the material composition and the design and manufacture of the solar photovoltaic panel, the conversion efficiency of the solar photovoltaic panel is more important to be influenced by the surface cleanliness of the solar photovoltaic panel in reality. Because the solar photovoltaic panel is placed outdoors, dust is necessarily deposited, and the dust and night condensation are combined to form stubborn dry dust, the dust and the stubborn dry dust block light to seriously influence the power generation efficiency of the photovoltaic panel, so that the photovoltaic panel is required to be cleaned and decontaminated. If the solar photovoltaic panels are not cleaned completely and timely, the conversion efficiency of the solar photovoltaic panels is seriously reduced, and the economic benefit of the solar power station is directly affected.
In the related art, the brush that solar photovoltaic panel's wiper mechanism adopted is fixed, and not only it is troublesome to change, and the manpower and materials that consume also have caused very big puzzlement for relevant personnel, simultaneously because the difference of the spot cleaning degree of difficulty only sets up a cleaning brush and can not satisfy people's demand, consequently, to the difference of the spot cleaning degree of difficulty that needs to handle, has designed a variable brush dust removal photovoltaic panel cleaning mechanism, through realizing the conversion between different brushes and directionally clear up various different spots, collects the dust that lifts up simultaneously, avoids secondary pollution.
Disclosure of Invention
In view of the above, the present application provides a cleaning device for a photovoltaic panel, which can effectively improve the cleaning efficiency of the photovoltaic panel.
The application provides a cleaning device for a photovoltaic panel, comprising:
a supporting frame;
a switching turntable which is arranged on the supporting frame in a mode of allowing autorotation, wherein a rotating shaft of the switching turntable is provided with a spiral rolling brush, a rotating brush and cleaning rags in an annular arrangement, and the periphery of a cavity surrounded by the spiral rolling brush, the rotating brush and the cleaning rags is used for placing a photovoltaic panel to be cleaned;
the rotary brush is arranged on the switching turntable in a autorotation mode, the spiral rolling brush comprises a roll shaft and a plurality of bristles distributed on the roll shaft and distributed in a spiral mode, the spiral direction of the spiral bristles is along the extending direction of the roll shaft, and the rotary brush comprises the roll shaft and a plurality of bristles distributed on the roll shaft and distributed in a circumferential mode.
Optionally, the rotating assembly for switching the turntable comprises a driving worm wheel, a worm, a straight bevel gear set and a driving motor, wherein a power output rod of the driving motor is in transmission connection with the worm, the worm is matched with the worm wheel, the worm wheel is coaxially fixedly connected with one gear of the straight bevel gear set, and the other gear of the straight bevel gear set is coaxially fixedly connected with the switching turntable.
Optionally, a dust filtering bag and a dust suction fan positioned in the dust filtering bag are also included, wherein the dust suction fan is used for sucking dust cleaned by the spiral rolling brush, the rotary brush and the cleaning rag.
Optionally, the bristles of the spiral rolling brush are made of polypropylene.
Optionally, the bristles of the rotary brush are made of nylon.
Optionally, the device further comprises a camera, wherein the camera is used for collecting sludge conditions of the photovoltaic panel to be cleaned.
Optionally, the walking driving mechanism is used for enabling the supporting frame to move, and comprises an upper walking wheel, a lower walking driving side wheel, a lower walking driving clamping wheel and a walking driving motor, wherein the walking driving motor is used for driving the upper walking wheel, the lower walking driving side wheel and the lower walking driving clamping wheel to roll.
The cleaning device for the photovoltaic panel has the following beneficial effects:
1. according to the application, different cleaning modes can be selected to clean the solar photovoltaic panel, so that the cleaning performance of the photovoltaic panel cleaning mechanism is improved.
2. The application realizes powerful cleaning, designs the cleaning cloth cleaning function aiming at specific conditions, has high cleaning efficiency and high cleaning cleanliness, can remove stubborn dust and bird droppings, is simple to operate, can be suitable for various photovoltaic panels with different specifications, has wide application range, and can effectively improve the economic benefit of a solar power station.
Drawings
The technical solution and other advantageous effects of the present application will be made apparent by the following detailed description of the specific embodiments of the present application with reference to the accompanying drawings.
Fig. 1 is a schematic diagram of an overall structure of a cleaning device according to an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a spiral rolling brush according to an embodiment of the present application.
Fig. 3 is a schematic structural diagram of a switching turntable according to an embodiment of the present application.
Wherein, the elements in the figure are identified as follows:
the dust-filtering bag, the 2-dust-collecting fan, the 3-supporting frame, the 4-spiral rolling brush, the 5-camera, the 6-control circuit, the 7-sub photovoltaic panel, the 8-storage battery, the 9-standby battery pack, the 10-straight tooth bevel gear set, the 11-brush, the 12-driving motor controller, the 13-driving motor, the 14-coupling, the 15-worm, the 16-upper travelling wheel, the 17-transmission shaft, the 18-bearing with a seat, the 19-worm wheel, the 20-rotary brush driving motor, the 21-switching turntable, the 22-rotary brush, the 23-cleaning rag, the 24-lower travelling driving side wheel, the 25-lower travelling driving clamping wheel, the 26-travelling driving motor and the 27-servo motor.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. It will be apparent that the described embodiments are only some, but not all, embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to fall within the scope of the application.
In the description of the present application, it should be understood that the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more of the described features. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically connected, electrically connected or can be communicated with each other; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
The following disclosure provides many different embodiments, or examples, for implementing different features of the application. In order to simplify the present disclosure, components and arrangements of specific examples are described below. They are, of course, merely examples and are not intended to limit the application. Furthermore, the present application may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present application provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.
This embodiment describes a cleaning device for a photovoltaic panel, please refer to fig. 1, which includes a brush switching mechanism, a travel driving mechanism, a dust collection filtering mechanism, and an energy storage control mechanism.
The energy storage control mechanism mainly comprises a camera 5, a control circuit 5, a storage battery 7, a sub-photovoltaic panel 6 and a standby battery pack 8. The high-capacity storage battery 7 is connected with the sub-photovoltaic panel 6, and power is supplied by the storage battery 7 when the solar cell is in operation, and the storage battery 7 is charged by the rest Shi Ziguang-volt panel 6. The control circuit 5 is used to control the switching and movement states of the other elements. While the battery backup pack 8 ensures stable operation of the device.
The walking driving mechanism mainly comprises an upper walking wheel 16, a lower walking driving side wheel 24, a lower walking driving clamping wheel 25 and a walking driving motor 26, when the mechanism needs to move, the control circuit 6 controls the walking driving motor 26 to operate so as to drive the upper walking wheel 16, the lower walking driving side wheel 24 and the lower walking driving clamping wheel 25 to control the movement of the cleaning mechanism.
The brush switching mechanism mainly comprises a support frame 3, a straight tooth bevel gear set 10, a brush 11, a driving motor controller 12, a driving motor 13, a coupler 14, a worm 15, a transmission shaft 17, a bearing with a seat 18, a worm wheel 19, a rotating brush driving motor 20, a switching turntable 21, a spiral rolling brush 4, a rotating brush 22 and cleaning rag 23. The driving motor 13 is connected with the worm 15 through a coupler 14, and a transmission shaft 17 is provided with a bearing 18 with a seat up and down.
As an exemplary implementation manner, the lead angle of the worm 15 is smaller than the equivalent friction angle between the engaged worm gears 19, and the mechanism has self-locking performance, namely, the worm gears 19 cannot drive the worm 15 to rotate, so that the change of the switching form caused by the error of a control system in the cleaning process is avoided, and the self-locking of the brush switching turntable is realized.
Referring to fig. 2, the spiral rolling brush 4 in the brush switching mechanism comprises a roll shaft and a plurality of spirally arranged bristles distributed on the roll shaft, and the spiral arrangement direction is along the extending direction of the roll shaft, so that in the cleaning process, the axial acting force of the bristles can be utilized to gather dust to the lower end of the whole mechanism, and the dust is convenient to collect. The brush hair of the spiral rolling brush 4 is made of polypropylene material, the harder brush can easily remove dirt which is larger in surface and difficult to remove, and the spiral rolling brush is adopted.
The rotary brush 22 comprises a roll shaft and a plurality of circumferentially arranged brush hairs distributed on the roll shaft, and the brush hairs are circumferentially arranged, so that the cleaning action of the photovoltaic panel can be achieved only through autorotation. The rotating brush 22 is used for cleaning the remained fine dust, and is mainly made of nylon materials with good softness, restorability and wear resistance, has good light transmittance and relative loss rate, and is not easy to scratch the surface of the photovoltaic panel assembly.
The cleaning cloth 23 is mainly used for removing dust and dirt, such as bird droppings, which are not suitable for removal by a roller brush.
Referring again to fig. 1 and 3, the photovoltaic panel to be cleaned is placed at the periphery of the cavity surrounded by the spiral roller brush 4, the rotary brush 22 and the cleaning cloth 23, i.e., the photovoltaic panel to be cleaned can normally only contact one of the spiral roller brush 4, the rotary brush 22 and the cleaning cloth 23, but cannot contact any two of the spiral roller brush 4, the rotary brush 22 and the cleaning cloth 23.
When different stains are observed from the camera 5, a worker drives the worm wheel 19 to move while moving the worm 15 by adjusting the driving motor 13 through the driving motor controller 12 connected with the control circuit 6, and moves simultaneously with the straight-tooth bevel gear set 10 of the worm wheel 19 on the same transmission shaft, so that the movement of the switching turntable 21 is adjusted. The switching turntable 21 is used for switching different cleaning modes, when determining what cleaning mode is selected, the switching turntable 2 rotates to enable only one of the spiral rolling brush 4, the rotary brush 22 and the cleaning rag 23 to contact the surface of the photovoltaic panel to be cleaned, and at the moment, the switching turntable 21 is operated to rotate, and the driving motor 13 is operated to stop working. When the cleaning mode is selected as the spiral rolling brush 4, the spiral rolling brush 4 is clung to and attached to the surface of the photovoltaic panel, and then the small-amplitude rotation of the switching turntable 2 is operated until the spiral rolling brush 4 rotates along with the small-amplitude rotation of the switching turntable 2; or alternatively, the walking driving mechanism drives the support frame 3 to move until the spiral rolling brush 4 moves axially, so that the spiral rolling brush 4 rotates, and finally the spiral rolling brush 4 can clean the photovoltaic panel.
When the cleaning mode is switched to the rotary brush 22, the rotary brush 22 is driven to rotate by the brush motor 20. When the cleaning mode is switched to the cleaning cloth 23, the cleaning cloth is attached to the surface of the photovoltaic panel and pressed, and rotates along with the movement of the whole mechanism. The three are switched and are manually adjusted according to the difference of the dirt degree observed by the staff, and signals are transmitted to the cleaning mechanism driving motor to adjust the switching turntable through the worm wheel 19, the worm 15 and the bevel gear set 10. When cleaning mode is adjusted to the brush 22, the line of brush 11 is arranged in the axle that straight tooth bevel gear group 10 is connected, the inside of axle sets up to hollow, brush 11 leads to the line to link to each other with brush driving motor 20 through switching carousel 21 in the hollow axle, brush driving motor 20 drives the brush 22 and rotates, thereby play the effect of cleaning, this setting has improved the job stabilization nature of brush group, when the surface dirt is great and more difficult the getting rid of, switch into the spiral round brush of harder material, the lower extreme that gathers whole cleaning mechanism with the dust when getting rid of the dust, keep for dust absorption filter mechanism to collect, when the surface dust is tiny and more easy to handle, select the softer brush 22 of material to clear away, when the place ahead has the difficult round brush of cleaning with the rolling brush such as bird's droppings, switch to clean rag 23.
The dust collection and filtration mechanism mainly comprises a servo motor 27, a dust collection fan 2 and a dust filtering bag 1, wherein the servo motor 27 mainly controls the operation of the dust collection fan 2, and can adjust the wind power of the dust collection fan 2, so that when more dust exists, the wind power is increased, and when less dust exists, the wind power is reduced to reduce loss. By the operation of the dust suction fan 2, dust is collected in the dust filtering bag 1, and the dust filtering bag is made of wavy mesh and paper materials so as to be replaced at any time.
When the cleaning mechanism moves on the solar photovoltaic panel through the driving wheel, the spiral rolling brush 4, the rotary brush 22 and the cleaning rag 23 are mutually matched to realize the cleaning operation of the solar photovoltaic panel, meanwhile, cleaning dust moves to the lower end of the mechanism, and the dust collection fan 2 sucks the dust filtering bag 1 to realize dust-free operation.
The present application is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the technical scope of the present application are intended to be included in the scope of the present application.

Claims (7)

1. A cleaning device for a photovoltaic panel, comprising: a supporting frame;
a switching turntable which is arranged on the support frame in a manner of allowing autorotation, wherein a spiral rolling brush, a rotating brush and cleaning rags are annularly arranged on the switching turntable by a rotating shaft of the switching turntable, the periphery of a cavity surrounded by the spiral rolling brush, the rotating brush and the cleaning rags is used for placing a photovoltaic panel to be cleaned, and when the switching turntable rotates, one of the spiral rolling brush, the rotating brush and the cleaning rags can be contacted with the photovoltaic panel and clean the photovoltaic panel;
the spiral rolling brush and the rotary brush are arranged on the switching turntable in a autorotation mode, the spiral rolling brush comprises a roll shaft and a plurality of bristles distributed on the roll shaft and distributed in a spiral mode, the spiral direction of the spiral arrangement is along the extending direction of the roll shaft, and the rotary brush comprises the roll shaft and a plurality of bristles distributed on the roll shaft and distributed in a circumferential mode.
2. The cleaning device of claim 1, wherein the rotating assembly for switching the turntable comprises a driving worm wheel, a worm, a straight bevel gear set and a driving motor, a power output rod of the driving motor is in transmission connection with the worm, the worm is matched with the worm wheel, the worm wheel is coaxially fixedly connected with one gear of the straight bevel gear set, and the other gear of the straight bevel gear set is coaxially fixedly connected with the switching turntable.
3. The cleaning apparatus of claim 1, further comprising a dust filter bag and a dust suction fan positioned within the dust filter bag for drawing dust cleaned by the spiral roller brush, the rotary brush, and the cleaning wipe.
4. The cleaning apparatus of claim 1, wherein the bristles of the spiral roller brush are polypropylene.
5. The cleaning apparatus of claim 1, wherein the bristles of the rotatable brush are nylon.
6. The cleaning apparatus of claim 1, further comprising a camera to collect a condition of sludge from the photovoltaic panel to be cleaned.
7. The cleaning apparatus of claim 1, further comprising a travel drive mechanism for moving the support frame, the travel drive mechanism comprising an upper travel wheel, a lower travel drive side wheel, a lower travel drive catch wheel, and a travel drive motor for driving the upper travel wheel, the lower travel drive side wheel, and the lower travel drive catch wheel to roll.
CN202210947768.4A 2022-08-05 2022-08-05 Cleaning device for photovoltaic panel Active CN115301593B (en)

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Application Number Priority Date Filing Date Title
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CN115301593B true CN115301593B (en) 2023-10-20

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115646880B (en) * 2022-11-15 2023-04-07 国机传感科技有限公司 Cleaning device of heliostat
CN116427640B (en) * 2023-04-10 2024-01-16 臻龙建设有限公司 Green energy-saving house structure

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CN113182227A (en) * 2021-04-29 2021-07-30 南京航空航天大学 Intelligent cleaning robot for photovoltaic panel with two degrees of freedom
CN113413100A (en) * 2021-05-28 2021-09-21 温州市职业中等专业学校 Automatic cleaning robot based on image analysis
CN214638475U (en) * 2021-01-22 2021-11-09 苏州宝嘉新能源科技有限公司 Photovoltaic panel cleaning robot

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Publication number Priority date Publication date Assignee Title
CN104917452A (en) * 2014-12-23 2015-09-16 张意铃 Photovoltaic module and automatic cleaning device thereof
CN105149260A (en) * 2015-09-29 2015-12-16 中国华能集团清洁能源技术研究院有限公司 Cleaning assembly and photovoltaic assembly cleaning device with same
KR102018521B1 (en) * 2019-05-29 2019-09-09 주식회사 브랜뉴인터내셔널 Wireless cleaner for easy to clean depending on the situation
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CN214638475U (en) * 2021-01-22 2021-11-09 苏州宝嘉新能源科技有限公司 Photovoltaic panel cleaning robot
CN113182227A (en) * 2021-04-29 2021-07-30 南京航空航天大学 Intelligent cleaning robot for photovoltaic panel with two degrees of freedom
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