CN115285697A - Working method of intelligent card production equipment and equipment thereof - Google Patents
Working method of intelligent card production equipment and equipment thereof Download PDFInfo
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- CN115285697A CN115285697A CN202210916845.XA CN202210916845A CN115285697A CN 115285697 A CN115285697 A CN 115285697A CN 202210916845 A CN202210916845 A CN 202210916845A CN 115285697 A CN115285697 A CN 115285697A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
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- 238000001179 sorption measurement Methods 0.000 claims abstract description 34
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- 230000000875 corresponding effect Effects 0.000 claims description 23
- 238000003754 machining Methods 0.000 claims description 12
- 238000003466 welding Methods 0.000 claims description 11
- 238000004804 winding Methods 0.000 claims description 9
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/07—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for semiconductor wafers Not used, see H01L21/677
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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Abstract
The invention relates to the technical field of production equipment, in particular to a working method of intelligent card production equipment, which realizes linkage operation on workpieces in each placement area by sequentially moving a first processing mechanism, a second processing mechanism and a third processing mechanism along the arrangement direction of the workpieces; by skillfully combining the above steps, the processing technology is optimized, the work pieces do not need to be separately processed in the whole processing process, and the work pieces are processed simultaneously through a plurality of stations, so that the production efficiency is improved; the vacuum adsorption device is arranged on the base station and is used for bearing a workpiece; the processing equipment is arranged on the base station and positioned above the vacuum adsorption device; the transmission mechanism is connected with the processing equipment and drives the processing equipment to horizontally move above the vacuum adsorption device; the transmission mechanism comprises a first transmission assembly connected with the processing equipment and a second transmission assembly driving the first transmission assembly to move horizontally, so that the structure is optimized, and the layout is reasonable.
Description
Technical Field
The invention relates to the technical field of production equipment, in particular to a working method of intelligent card production equipment and equipment thereof.
Background
With the development of information technology, smart cards are widely used in various aspects of life, and are popular among people due to their characteristics of portability, large storage capacity, high reliability and high security of information recording, and the manufacturing process thereof usually needs to go through the following processing steps: the method comprises the following steps of a laser punching process, a winding process, a chip welding process, an ultrasonic composite welding process and a cutting process; forming an independent intelligent card carrying disc unit after the processing procedure; and then, manufacturing an initial semi-finished smart card by overlapping and welding.
The processing and production procedures of the existing intelligent card production equipment are basically complex, and the working method of the existing intelligent card production equipment cannot meet the requirements of people along with the continuous improvement of the use requirements, so that people put higher requirements on the working method of the intelligent card production equipment; improvements are needed. In order to solve the above problems, the present invention is conceived.
Disclosure of Invention
The invention aims to provide a working method of a smart card production device, which aims to solve at least one of the above defects in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: an operating method of a smart card production device comprises the following steps: the base station is fixed on the base station and is used for placing a vacuum adsorption device of a workpiece;
the processing equipment is arranged on the base station, is positioned above the vacuum adsorption device and horizontally moves in a reciprocating manner along the processing direction of the workpiece;
the processing equipment at least comprises a first processing mechanism, a second processing mechanism and a third processing mechanism which are arranged side by side;
the first processing mechanism, the second processing mechanism and the third processing mechanism are of a winding structure, a core loading structure and a butt-welding structure;
the method comprises the following steps:
when the preset linkage condition is met, the next processing mechanism starts to execute processing and the previous processing mechanism realizes linkage work.
The invention is further improved, the preset linkage condition is preset time, after the previous processing mechanism finishes processing the target workpiece of a station, corresponding action is executed, and when the preset time is judged to be larger than the preset value according to the preset time of processing, the previous processing mechanism moves forwards to the corresponding position of the target workpiece of the next station;
and meanwhile, judging that the preset time is greater than a preset value in real time, and when the time is greater than the preset value range of the preset time, moving the subsequent processing mechanism forwards to the position corresponding to the target workpiece of the station.
The invention is further improved, the preset linkage condition is a preset distance, after the previous processing mechanism finishes processing the target workpiece of a station, the corresponding action is executed, and the previous processing mechanism moves forwards to the corresponding position of the target workpiece of the next station;
and meanwhile, judging that the preset distance is larger than a preset value in real time, and when the distance is larger than the preset value range of the preset distance, moving the next processing mechanism forwards to the position corresponding to the target workpiece of the station.
According to the further improvement of the invention, when any processing mechanism is not at the initial processing position, corresponding action is executed, and each processing mechanism is automatically reset to the initial processing position.
The intelligent card production equipment comprises the working method and the transmission mechanism of the intelligent card production equipment;
the transmission mechanism is connected with the first processing mechanism, the second processing mechanism and the third processing mechanism, and the transmission mechanism respectively and independently drives the first processing mechanism, the second processing mechanism and the third processing mechanism to horizontally reciprocate above the vacuum adsorption device.
In a further improvement of the present invention, the smart card production apparatus further comprises:
the distance measuring device comprises at least two groups of distance measuring assemblies, a first processing mechanism and a second processing mechanism, wherein each distance measuring assembly is respectively arranged on the first processing mechanism and the second processing mechanism behind the first processing mechanism and is used for measuring the distance between the front processing mechanism and the rear processing mechanism;
and the control device is connected with the distance measuring assembly, measures the distance between the second processing mechanism and the first processing mechanism or the distance between the third processing mechanism and the second processing mechanism through the correspondingly arranged distance measuring assembly, sends a control signal to the control device, and controls the second processing mechanism to process or controls the third processing mechanism to process when the control device judges that the distance between the second processing mechanism and the first processing mechanism is greater than a preset value or the distance between the third processing mechanism and the second processing mechanism is greater than a preset value.
According to the further improvement of the invention, at least two groups of processing equipment are provided, each processing equipment is provided with an anti-collision sensor, and the anti-collision sensors are arranged oppositely;
when one processing device and the other processing device are close to each other, the collision avoidance sensor senses a distance signal between the one processing device and the other processing device and exceeds a preset value range in the controller, and the controller controls the transmission mechanism to stop moving the processing device after judging and processing the received distance signal.
In a further development of the invention, the transmission comprises: the first transmission assembly is connected with the processing equipment, and the second transmission assembly drives the first transmission assembly to horizontally move;
the first transmission assembly includes: the longitudinal transmission module is connected with the processing equipment to drive the processing equipment to vertically and linearly move; and a transverse shaft transmission module connected with the longitudinal transmission module to drive the longitudinal transmission module to transversely and horizontally move;
the longitudinal transmission module comprises: the first transmission seat is mounted on a first driving piece on the first transmission seat; the first sliding piece is fixed on the power part of the first driving piece and used for driving the machining equipment to vertically and linearly move; the first guide structure is fixed on one side of the first transmission seat and is used for being matched with the first sliding piece to slide;
the cross shaft transmission module comprises: the second transmission seat is fixed with the second transmission assembly, and the second driving piece is arranged on one side of the second transmission seat; the second sliding piece is fixed on the power part of the second driving piece and is used for driving the first transmission seat to transversely and linearly move; the second guide structure is fixed on one side of the second transmission seat and is used for being matched with the second sliding piece to slide;
the second transmission assembly comprises; the sliding assembly is connected with the first transmission assembly; the guide rail is connected with the sliding assembly in a sliding mode; and the driving assembly is connected with the sliding assembly and is used for driving the sliding assembly to horizontally move.
In a further development of the invention, the vacuum adsorption device comprises:
the vacuum plate is provided with a plurality of placing areas, each placing area is provided with a groove for placing a chip, and each groove is internally provided with a first vacuum hole for adsorbing the chip;
the adsorption mechanism comprises a vacuum generator and an air path structure communicated with the vacuum generator, the air path structure comprises a plurality of branches, the number of the branches is not less than that of first vacuum holes in the vacuum plate, and each first vacuum hole is connected with an independent branch so as to be communicated with the vacuum generator; each branch is provided with a valve for controlling whether the gas path of the branch is communicated or not;
the valve is connected with a controller, and the controller is used for controlling the opening and closing of the valve so as to realize the communication and the partition of the air path structure and the first vacuum hole;
the working method program of the intelligent card production equipment realizes the steps of the working method of the intelligent card production equipment when being executed by the control device.
Compared with the prior art, the invention has at least the following beneficial effects:
the working method of the intelligent card production equipment comprises the following steps: the base station is fixed on the base station and is used for placing a vacuum adsorption device of a workpiece; the processing equipment is arranged on the base station, is positioned above the vacuum adsorption device and horizontally moves in a reciprocating manner along the processing direction of the workpiece; the processing equipment at least comprises a first processing mechanism, a second processing mechanism and a third processing mechanism which are arranged side by side; the first processing mechanism, the second processing mechanism and the third processing mechanism are of a winding structure, a core loading structure and a butt-welding structure; the method comprises the following steps: when the preset linkage condition is met, the next processing mechanism starts to execute processing and the previous processing mechanism realizes linkage work; through the working method, the processing method is optimized, the work pieces do not need to be processed separately in the whole processing process, the work pieces are processed simultaneously through the stations, the production efficiency is improved, and therefore the automatic production line is favorably used.
In addition, the smart card production equipment comprises the working method and the transmission mechanism of the smart card production equipment according to the claims; the transmission mechanism is connected with the first processing mechanism, the second processing mechanism and the third processing mechanism and respectively and independently drives the first processing mechanism, the second processing mechanism and the third processing mechanism to horizontally reciprocate above the vacuum adsorption device; this kind of smart card production facility still includes: the distance measuring assemblies are respectively arranged on a second processing mechanism and a third processing mechanism behind the first processing mechanism and used for measuring the distance between the front processing mechanism and the rear processing mechanism; the control device is connected with the distance measuring assembly, measures the distance between the second processing mechanism and the first processing mechanism or the distance between the third processing mechanism and the second processing mechanism through the correspondingly arranged distance measuring assembly, sends a control signal to the control device, and controls the second processing mechanism to process or controls the third processing mechanism to process when the control device judges that the distance between the second processing mechanism and the first processing mechanism is larger than a preset value or the distance between the third processing mechanism and the second processing mechanism is larger than a preset value; according to the further improvement of the invention, at least two groups of processing equipment are provided, each processing equipment is provided with an anti-collision sensor, and the anti-collision sensors are arranged oppositely; when one processing device and the other processing device are close to each other, the collision avoidance sensor senses a distance signal between the one processing device and the other processing device and exceeds a preset value range in the controller, and the controller controls the transmission mechanism to stop moving the processing device after judging and processing the received distance signal; through the ingenious combination, the structure is optimized, the whole device is compact in structure and reasonable in layout, the use of an automatic production line is facilitated, and the device has the characteristics of reasonable design, compact structure and simplicity in operation.
The invention is further described with reference to the drawings and the specific embodiments in the following description.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a portion A of FIG. 1 according to the present invention;
FIG. 3 is another perspective view of the present invention;
FIG. 4 is a schematic top view of the present invention;
FIG. 5 is a schematic perspective view of a vacuum suction apparatus according to the present invention;
FIG. 6 is a schematic view of a portion A of FIG. 5 according to the present invention;
FIG. 7 is a schematic view of a planar structure of a vacuum adsorption device according to the present invention;
FIG. 8 is a schematic perspective view of another vacuum suction apparatus according to the present invention;
FIG. 9 is another schematic plan view of the vacuum suction apparatus of the present invention.
Reference numerals: 1. a base station; 2. a vacuum adsorption device; 3. processing equipment; 4. a transmission mechanism; 41. A first transmission assembly; 411. a transverse shaft transmission module; 4111. a second transmission seat; 4112. a second driving member; 4113. a second slider; 4114. a second guide structure; 412. a longitudinal transmission module; 4121. a first transmission base; 4122. a first driving member; 4123. a first slider; 4124. a first guide structure; 42. A second transmission assembly; 43. a sliding assembly; 431. a guide rail; 432. a drive assembly; 6. a vacuum adsorption device; 61. a vacuum plate; 611. a placement area; 612. a placement area; 613. a second vacuum hole; 614. a connecting port; 62. an adsorption mechanism; 621. a gas path structure; 6211. a branch circuit; 6212. a second air passage; 6213. a third air passage; 622. an adsorbing member; 623. a valve; 624. and a support member.
Detailed Description
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
The present invention will be described in more detail with reference to specific examples, but the embodiments of the present invention are not limited thereto, and the examples are illustrative and are intended to explain the present invention, but should not be construed as limiting the present invention. For process parameters or conditions not specifically mentioned, it can be carried out with reference to conventional techniques.
Referring to fig. 1 to fig. 9, the technical solution adopted by the present embodiment is:
an operating method of intelligent card production equipment comprises the following steps: a base 1, a vacuum adsorption device 62 fixed on the base 1 for placing a workpiece; the processing equipment 3 is arranged on the base platform 1, is positioned above the vacuum adsorption device 62 and horizontally moves in a reciprocating manner along the processing direction of the workpiece; the processing equipment 3 at least comprises a first processing mechanism, a second processing mechanism and a third processing mechanism which are arranged side by side; the first processing mechanism, the second processing mechanism and the third processing mechanism are of a winding structure, a core loading structure and a butt-welding structure; the method comprises the following steps: when the preset linkage condition is met, the next processing mechanism starts to execute processing and the previous processing mechanism realizes linkage work.
The preset linkage condition is preset time, after the previous machining mechanism finishes machining the target workpiece of one station, corresponding action is executed, and when the preset time is judged to be greater than the preset value according to the preset time of machining, the previous machining mechanism moves forwards to the position corresponding to the target workpiece of the next station;
meanwhile, the preset time is judged to be larger than the preset value in real time, and when the time is larger than the preset value range of the preset time, the latter processing mechanism moves forwards to the position corresponding to the target workpiece of the station.
The preset linkage condition is a preset distance, after the previous machining mechanism finishes machining the target workpiece of one station, corresponding action is executed, and the previous machining mechanism moves forwards to the position corresponding to the target workpiece of the next station;
and meanwhile, judging that the preset distance is larger than a preset value in real time, and when the distance is larger than the preset value range of the preset distance, moving the next processing mechanism forwards to the position corresponding to the target workpiece of the station.
When any processing mechanism is not at the initial processing position, corresponding action is executed, and each processing mechanism automatically resets at the initial processing position.
It should be understood that, when the preset time or the preset distance is smaller than the preset value range, the side does not perform the corresponding action.
However, by the working method, the processing method is optimized, the workpiece is not required to be processed separately in the whole processing process, the processing is carried out simultaneously through a plurality of stations, the linked operation can be realized, the production efficiency is improved, and the use of an automatic production line is facilitated.
This kind of smart card production facility still includes: the distance measuring device comprises at least two groups of distance measuring assemblies, a first processing mechanism and a second processing mechanism, wherein each distance measuring assembly is respectively arranged on the first processing mechanism and the second processing mechanism behind the first processing mechanism and is used for measuring the distance between the front processing mechanism and the rear processing mechanism; and the control device is connected with the distance measuring assembly, measures the distance between the second processing mechanism and the first processing mechanism or the distance between the third processing mechanism and the second processing mechanism through the correspondingly arranged distance measuring assembly, sends a control signal to the control device, and controls the second processing mechanism to process or controls the third processing mechanism to process when the control device judges that the distance between the second processing mechanism and the first processing mechanism is greater than a preset value or the distance between the third processing mechanism and the second processing mechanism is greater than the preset value.
The number of the processing equipment 3 is at least two, each processing equipment 3 is provided with an anti-collision sensor, and the anti-collision sensors are arranged oppositely; when one processing device 3 and the other processing device 3 are close to each other, the collision avoidance sensor senses a distance signal between the one processing device 3 and the other processing device 3 and exceeds a preset value range in the controller, the controller judges and processes the received distance signal, and then the transmission mechanism 4 is controlled to stop moving the processing device 3.
Specifically, the workpieces are sequentially arranged on the placing area 611 of the vacuum plate 61 according to the processing sequence;
then, the first processing mechanism of the processing device 3 is translated along the processing direction of the workpiece through the transmission mechanism 4 to process a target workpiece on the vacuum plate 61;
when the second processing mechanism receives a signal after the first processing mechanism finishes processing, the second processing mechanism sends a control instruction through the control device to enable the first processing mechanism to move towards the processing direction, and then another target workpiece in front of the target workpiece is processed; meanwhile, the second processing mechanism judges the distance from the first processing mechanism in front in real time, and when the distance is larger than a preset value range, the second processing mechanism moves along the first processing mechanism in the processing direction and processes a target workpiece;
similarly, when the third processing mechanism receives a signal after the second processing mechanism finishes processing, the third processing mechanism sends a control instruction through the control device to enable the second processing mechanism to move towards the processing direction, meanwhile, the third processing mechanism judges the distance between the third processing mechanism and the second processing mechanism in front in real time, and when the distance is larger than the preset value range, the third processing mechanism follows the second processing mechanism to move towards the processing direction and processes a target workpiece.
However, the first processing mechanism, the second processing mechanism and the third processing mechanism sequentially move along the direction of arranging and processing the workpieces, so that the workpieces on the placing areas 611 are linked.
The number of the processing equipment 3 is at least two, each processing equipment 3 is provided with an anti-collision sensor, and the anti-collision sensors are arranged oppositely;
when one processing device 3 and the other processing device 3 approach each other, the collision avoidance sensor senses a distance signal of an external obstacle and exceeds a preset value range in the controller, and the controller controls the transmission mechanism 4 to stop moving the processing device 3 after judging and processing the received distance signal.
The first processing mechanism, the second processing mechanism and the third processing mechanism are a butt-welding structure, a winding structure and a core-loading structure, and it should be noted that the order is not limited to the above-mentioned order, and may be determined according to the user's requirement, for example, the order may also be a winding structure, a butt-welding structure and a core-loading structure, or an arrangement of a core-loading structure, a winding structure and a butt-welding structure.
Referring to fig. 1 to 9, a smart card manufacturing apparatus includes: the device comprises a base platform 1 and a vacuum adsorption device 62, wherein the vacuum adsorption device 62 is arranged on the base platform 1 and is used for bearing a workpiece; the processing equipment 3 is arranged on the base platform 1 and is positioned above the vacuum adsorption device 62; the transmission mechanism 4 is connected with the processing equipment 3, and drives the processing equipment 3 to horizontally move above the vacuum adsorption device 62; wherein, this drive mechanism 4 includes: a first transmission assembly 41 connected with the processing equipment 3 and a second transmission assembly 42 driving the first transmission assembly 41 to horizontally move. The first processing mechanism, the second processing mechanism and the third processing mechanism are respectively connected to the first transmission assembly 41. However, the processing apparatus 3 includes a butt-welding structure, a winding structure, and an upper core structure arranged at intervals; it should be noted that, in addition to the above-described structure, other processing apparatuses 3 are also applicable to the present embodiment.
The first transmission assembly 41 comprises: a longitudinal transmission module 412 connected with the processing equipment 3 to drive the processing equipment to vertically and linearly move; and a transverse shaft transmission module 411 connected to the longitudinal transmission module 412 for driving the same to move transversely and horizontally.
The longitudinal transmission module 412 includes: a first transmission seat 4121, a first driving member 4122 mounted on the first transmission seat 4121; a first sliding member 4123 fixed to the power portion of the first driving member 4122 and configured to drive the processing apparatus 3 to move vertically and linearly; a first guiding structure 4124 fixed on one side of the first transmission seat 4121 and used for sliding in cooperation with the first sliding member 4123. The transverse shaft transmission module 411 comprises: a second transmission seat 4111 fixed to the second transmission assembly 42, and a second driving member 4112 installed at one side of the second transmission seat 4111; a second sliding member 4113 fixed to the power portion of the second driving member 4112 and configured to drive the first transmission seat 4121 to move transversely and linearly; and a second guiding structure 4114 fixed on one side of the second driving seat 4111 and configured to slide in cooperation with the second sliding member 4113. Specifically, the driving element may be a servo motor and a screw rod, but obviously, the driving element is not limited thereto, and other driving elements are also applicable to the embodiment.
The second transmission assembly 42 comprises; a sliding assembly 43, wherein the sliding assembly 43 is connected with the first transmission assembly 41; a guide rail 431, wherein the guide rail 431 is slidably connected with the sliding assembly 43; and the driving component 432 is connected with the sliding component 43 and is used for driving the sliding component 43 to horizontally move. Specifically, the sliding component 43 is fixed to the second transmission seat 4111 of the first transmission component 41, however, when the driving component 432 drives the sliding component 43 to move horizontally, the driving component 432 can drive the second transmission seat 4111 of the first transmission component 41 to move horizontally.
However, the smart card production equipment has the characteristics of reasonable design, compact structure and simple operation, and the structure is optimized through skillful combination, so that the whole device has a compact structure and reasonable layout, and is favorable for the use of an automatic production line.
Wherein, this vacuum adsorption device 62 includes: the card placing device comprises a vacuum plate 61, wherein the vacuum plate 61 is provided with a plurality of placing areas 611, the placing areas 611 are mainly used for placing cards, and the placing areas 611 are arranged in an array, but obviously, the card placing device is not limited to this, the placing areas 611 can also be arranged at uniform intervals, and the specific setting can be determined according to the requirements of users.
Each placing area 611 is provided with a placing area 612 for placing a chip, wherein the placing area 612 may be a concave groove structure, but obviously, the invention is not limited thereto, and the placing area 612 may also be a plane structure, and the specific setting may be determined according to the user's requirements. Each placing area 612 is internally provided with a first vacuum hole for adsorbing a chip; the first vacuum hole is used as a containing area of the card; the adsorption mechanism 62 comprises a vacuum generator and an air path structure 621 communicated with the vacuum generator, the air path structure 621 comprises a plurality of branches 6211, the number of the branches is not less than that of the first vacuum holes on the vacuum plate 61, and each first vacuum hole is connected with one independent branch 6211 to realize communication with the vacuum generator; each branch 6211 is provided with a valve 623 for controlling whether the gas path of the branch 6211 is communicated or not; the valve 623 is connected to a controller, and the controller is configured to control the valve 623 to open and close, so as to communicate and isolate the air path structure 621 with the first vacuum hole.
The air path structure 621 includes: a second airway 6212, the second airway 6212 communicating with each of the branches 6211; wherein the second airway 6212 is a main airway, and the branches 6211 are branch airways, however, each branch 6211 is communicated with the second airway 6212; the second air passage 6212 is connected to the vacuum generator, one end of the second air passage 6212 is an open end, and the other end is a closed end, the vacuum generator is connected to the open end of the second air passage 6212 to suck the air flow of the branch 6211 to the second air passage 6212 during the adsorption period, so as to enable the branch 6211 to be vacuum-adsorbed; thereby generating negative pressure in the first vacuum hole. The vacuum generator is a vacuum pump, but obviously, the vacuum generator is not limited to the vacuum pump, and other vacuum generators besides the vacuum pump are also applicable to the embodiment.
The bottom of the vacuum plate 61 is provided with a connecting port 614 corresponding to and communicated with each first vacuum hole, and the connecting port 614 is used for connecting the branch 6211; each valve 623 is correspondingly connected with the branch 6211; the valves 623 are respectively used for controlling the opening and closing of the branches 6211, and thus the opening and closing of the first vacuum holes, so as to realize the independent control of each first vacuum hole. The valve 623 may be controlled by a controller, and the valve 623 includes an actuator, which may complete control of the controlled object according to control information from the controller.
The placing region 611 has a plurality of second vacuum holes 613 for absorbing cards; the second vacuum holes 613 are uniformly spaced; the air path structure 621 further includes a third air path 6213, one end of the third air path 6213 is communicated with the second air path 6212, and the other end is communicated with the second vacuum hole 613; so that the air flow of the third air passage 6213 can be sucked to the second air passage 6212 during the adsorption, thereby enabling the third air passage 6213 to be vacuum-adsorbed; thereby generating a negative pressure in the second vacuum hole 613.
The bottom of the vacuum plate 61 has a plurality of supporting members 624, and the plurality of supporting members 624 are respectively disposed at intervals on the periphery of the vacuum plate 61, but the vacuum plate 61 can be supported and fixed on a processing table to be processed by the supporting members 624, which is very convenient to assemble.
In conclusion, the vacuum adsorption device 62 can meet the requirements of users, and each placing area 611 of the vacuum adsorption device 62 can independently control the adsorption and release of the workpiece, so that the vacuum adsorption device is favorable for the use of an automatic production line, and has the characteristics of reasonable design, compact structure and simple operation.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The detachable installation mode has various modes, for example, a mode of matching with a buckle through plugging, for example, a mode of connecting through a bolt, and the like.
The conception, the specific structure and the technical effects of the present invention are clearly and completely described above in connection with the embodiments and the accompanying drawings, so that the objects, the features and the effects of the present invention can be fully understood. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the coupling/connection relationships mentioned herein do not mean that the components are directly connected, but mean that a better coupling structure can be formed by adding or reducing coupling accessories according to specific implementation conditions.
The above embodiments are described in detail for the purpose of further illustrating the present invention and should not be construed as limiting the scope of the present invention, and the skilled engineer can make insubstantial modifications and variations of the present invention based on the above disclosure.
Claims (9)
1. An operating method of a smart card production device, comprising: the base station is fixed on the base station and is used for placing a vacuum adsorption device of a workpiece;
the processing equipment is arranged on the base station, is positioned above the vacuum adsorption device and horizontally moves in a reciprocating manner along the processing direction of the workpiece;
the processing equipment at least comprises a first processing mechanism, a second processing mechanism and a third processing mechanism which are arranged side by side;
the first processing mechanism, the second processing mechanism and the third processing mechanism are of a winding structure, a core loading structure and a butt-welding structure;
the method comprises the following steps:
when the preset linkage condition is met, the next processing mechanism starts to execute processing and the previous processing mechanism realizes linkage work.
2. The operating method of a smart card production facility according to claim 1, characterized in that:
the preset linkage condition is preset time, corresponding action is executed after the previous processing mechanism finishes processing the target workpiece of one station, and when the preset time is judged to be greater than the preset value according to the preset time of processing, the previous processing mechanism moves forwards to the position corresponding to the target workpiece of the next station;
meanwhile, the preset time is judged to be larger than the preset value in real time, and when the time is larger than the preset value range of the preset time, the latter processing mechanism moves forwards to the position corresponding to the target workpiece of the station.
3. The operating method of a smart card production facility according to claim 1, characterized in that:
the preset linkage condition is a preset distance, after the previous machining mechanism finishes machining the target workpiece of one station, corresponding action is executed, and the previous machining mechanism moves forwards to the position corresponding to the target workpiece of the next station;
and meanwhile, judging that the preset distance is larger than a preset value in real time, and when the distance is larger than the preset value range of the preset distance, moving the subsequent processing mechanism forwards to the position corresponding to the target workpiece of the station.
4. The operating method of a smart card production facility according to claim 1, characterized in that: when any processing mechanism is not at the initial processing position, corresponding action is executed, and each processing mechanism automatically resets at the initial processing position.
5. A smart card production facility comprising a smart card production facility operating method and transmission mechanism according to the claims;
the transmission mechanism is connected with the first processing mechanism, the second processing mechanism and the third processing mechanism, and the transmission mechanism respectively and independently drives the first processing mechanism, the second processing mechanism and the third processing mechanism to horizontally reciprocate above the vacuum adsorption device.
6. The smart card production apparatus according to claim 5, wherein: this kind of smart card production facility still includes:
the distance measuring assemblies are respectively arranged on a second processing mechanism and a third processing mechanism behind the first processing mechanism and used for measuring the distance between the front processing mechanism and the rear processing mechanism;
and the control device is connected with the distance measuring assembly, measures the distance between the second processing mechanism and the first processing mechanism or the distance between the third processing mechanism and the second processing mechanism through the correspondingly arranged distance measuring assembly, sends a control signal to the control device, and controls the second processing mechanism to process or controls the third processing mechanism to process when the control device judges that the distance between the second processing mechanism and the first processing mechanism is greater than a preset value or the distance between the third processing mechanism and the second processing mechanism is greater than the preset value.
7. The smart card production apparatus according to claim 5, wherein: the number of the processing equipment is at least two, each processing equipment is provided with an anti-collision sensor, and the anti-collision sensors are arranged oppositely;
when one processing device and the other processing device are close to each other, the collision avoidance sensor senses a distance signal between the one processing device and the other processing device and exceeds a preset value range in the controller, and the controller controls the transmission mechanism to stop moving the processing device after judging and processing the received distance signal.
8. The smart card production apparatus according to claim 5, wherein: this drive mechanism includes: the first transmission assembly is connected with the processing equipment, and the second transmission assembly drives the first transmission assembly to horizontally move;
the first transmission assembly includes: the longitudinal transmission module is connected with the processing equipment to drive the processing equipment to vertically and linearly move; and a transverse shaft transmission module connected with the longitudinal transmission module to drive the longitudinal transmission module to transversely and horizontally move;
the longitudinal transmission module comprises: the first transmission seat is mounted on a first driving piece on the first transmission seat; the first sliding piece is fixed on the power part of the first driving piece and used for driving the machining equipment to vertically and linearly move; the first guide structure is fixed on one side of the first transmission seat and is used for matching with the first sliding piece to slide;
the cross shaft transmission module comprises: the second transmission seat is fixed with the second transmission assembly, and the second driving piece is arranged on one side of the second transmission seat; the second sliding piece is fixed on the power part of the second driving piece and used for driving the first transmission seat to transversely and linearly move; the second guide structure is fixed on one side of the second transmission seat and is used for being matched with the second sliding piece to slide;
the second transmission assembly comprises; the sliding assembly is connected with the first transmission assembly; the guide rail is connected with the sliding assembly in a sliding mode; and the driving assembly is connected with the sliding assembly and is used for driving the sliding assembly to horizontally move.
9. The smart card production apparatus according to claim 5, wherein: the vacuum adsorption device includes:
the vacuum plate is provided with a plurality of placing areas, each placing area is provided with a groove for placing a chip, and each groove is internally provided with a first vacuum hole for adsorbing the chip;
the adsorption mechanism comprises a vacuum generator and an air path structure communicated with the vacuum generator, the air path structure comprises a plurality of branches, the number of the branches is not less than that of first vacuum holes in the vacuum plate, and each first vacuum hole is connected with an independent branch so as to be communicated with the vacuum generator; each branch is provided with a valve for controlling whether the gas path of the branch is communicated or not;
the valve is connected with a controller, and the controller is used for controlling the opening and closing of the valve so as to realize the communication and the partition of the gas path structure and the first vacuum hole;
the operating method program of a smart card production device, when executed by a control device, implements the steps of the operating method of a smart card production device as claimed in any one of claims 1 to 4.
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| CN202210916845.XA CN115285697A (en) | 2022-08-01 | 2022-08-01 | Working method of intelligent card production equipment and equipment thereof |
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| CN202210916845.XA CN115285697A (en) | 2022-08-01 | 2022-08-01 | Working method of intelligent card production equipment and equipment thereof |
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| CN202210916845.XA Pending CN115285697A (en) | 2022-08-01 | 2022-08-01 | Working method of intelligent card production equipment and equipment thereof |
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